Installation and instructions user manual
Contents
1. Fans _ FANS 150 200 cm 150 200 cm FRESH AIR FRESH AIR iT Fig 3 frontview of GreenBox Fig 2 topview of GreenBox WARNING Prior to generator use and installation take care about supply hydrogen sources preventing eventual leakages through checks with sprays soap and water over connections of external hosing and connection accessories not supplied with the GreenBox product DO NOT use indoor without correct ventilation DO NOT use close to flames or other ignition sources battery or disconnected wires DO NOT smoke nearby the generator or hydrogen sources DO NOT obstruct side air grids and rear grids keep 100 150cm of distance from walls surfaces Please check and follow local laws and local fire departments the distances to be respected between hydrogen gas cylinders and public locations or other environments GreenBox must be ensured to the ground for a safe use This will ensure reduction risk of electric surge in case of short circuit or accident caused by tools connected to system or unexpected atmospheric phenomena Generators that are not installed with grounding will not be safe in case of short circuit and may cause damages To connect grounding release unscrew most external nut with washer you find on the right hand bottom side Please be sure to do not unscrew the nut close to the cabinet surface to avoid loose screwing Place then a grounding cable care of user not supplied with unit with a ring o2. Fuel H2 hydrogen ultrapure gas minimum 4 5 99 995 purity recommended 5 0 99 999 purity H2 fuel pressure 6 10bar MAXIMUM 10 5 bar H2 fuel max consumption 1 5 l min Temperature range 5 35 C INDOOR USE OR OUTDOOR PROTECTED USE ONLY ideal temperature 5 20 C no condensation Max heat by product air output 75W Manufactured in compliance with international standards IEC 62282 3 1 62282 3 1 62282 3 3 DISCLAIMER all the informations pictures and schemes contained in this manual may be varying according to new products releases and versions as well as new improvements over performances components and regulations External features and colours might be thus changing depending also on suppliers of single components composing the product in its entire appearance SCODE OF the manuals id cd Introd ctiOm A ano Hydrogen chain by H2planet esseseesecsecessesecseoeececeesecsesecseseeces 7 Technical specifications GreenBox Powerbox 100 Standard ssssssssesssssesesssseessseeeesssesesssss 8 Technical specifications GreenBox Powerbox 100 DC Versi0ON ooooccccoocccnnncnnnnononncnncncnncncncnnons 9 List Of add ON OPINAS A ni bee ws 9 PROPCIUSC A trae SOLS Eat Wasa ohe ceSeied ale ale asa eta E iaa 10 List of the goods inside the Dox risiste iriaren eee nee eee neee een eee nooo nn roo nr rro nr arcos EEA 10 DESCEIDUOicioaa coi AS A int pides 10 Product actep ONCE iii A icberas de debida 11 Installation
3. Especially air grids and vents must be covered This will increase performances and lifespan of product quite considerably Suggestions and advices Follow the here below listed suggestions following up to H2planet experience in manufacturing and operation of fuel cell technology and its developments It s warmly recommended to follow these advices as shown in next paragraphs in order to prevent what is to be avoided and to follow instead recommended procedures to get the most of performances from your GreenBox maximizing attended lifespan Connecting loads higher than 50 of maximum power rate to output AC and DC before System Ok message on display and relevant green LED light up after boot drive start up procedure completion Connecting only pure resistive loads such as lamp bulbs with power draw higher than 75W for periods longer than 30 seconds Sudden disconnection from GreenBox AC mains of working loads between 70 80W e g lamps electric dryers drills etc It s highly preferable and suggested to decrease loads disconnection progressively during usage especially when dropping from loads of 75 W Powering off generator after use oh high loads keeping fan blowers and ventilation system under stress and cooling GreenBox Please always wait 1 minute between turning main key on top panel of GreenBox and RUN button selection This will guarantee correct adjustment and reading of internal parameters and checks over the
4. BOX message on display Restart unit message on display During functioning with one of mentioned problem with button on RUN position turn immediately the key on EMERGENCY and later switch from RUN to STOP Further check connection and loads connected restart device with normal procedure Use of GreenBox timer Turn the key on STANDBY Select right switch button of timer on RUN Position left switch button of timer on I Reposition button on 0 to power off GreenBox When finished use of GreenBox remind to turn the main key to OFF position Prior to GreenBox start up with timer in programmed automatic mode please follow programming instructions below in following paragraphs To use GreenBox automatically with programmable timer first turn the main key on STAND BY and check that hydrogen pipe is connected at regulated pressure KEEP ALWAYS START BUTTON ON STOP 0 FOR THIS MODE Device will start up automatically only if SafetyBoardO detects gas feeding pressure Then switch both switches of timer on RUN and AUTO respectively after programming desired start up scheduled plans instructions Controls and symbols on display E AUTO 0 RUN 3 VES 6 7 16 42 O Display shows time and start up time O Scrolling switch button to set different mode o AUTO Power on off GreenBox according to scheduled programme o Permanently on ON o O Permanently off OFF O Scrolling switch b
5. a as 14 Safety and PEE ION e ETS PAAT iene e 11 Requirements of the installation site and warnings ssssssssseessssseseesssssecosssseecesssseecesssseeeo 12 Grounding INSUR seen 13 GOS CONNCCHION A sibs Uae de Cos dang AIAT R NEUR EIENAARS 13 Electrical COMETA A setae dace ees ants e 14 Internet remote control available only with iGreen iHub add on OptiOn sscceesseeeeeeseeeeees 15 Switches and buttons on the top panel ccccccccscccccccceccccccssees 15 OFF EMERGENCY 1STANDBY Ke ii A A td 16 RUNI OFF SWICK it A A AA AAA AAA As 17 SCROLL DUECOM A A AS E A AA AS A A 17 Plugs and sockets on right hand side panel ccccccccccccccccesees 18 AC main sockets standard VersiONS oooooocoooocncrcnnncnnnonnrononnnnon raro non nr ron r rro nr n nono na nnonns 18 1 VDC SOCKETS ietan a tush A A at ROS T E weston tases sau 18 USB Doris ainia AAA A A dana 18 SIM card slit iGreen iHub Options ONly ocoooocccccconnncnncnnccnnonacnnccncccncnancnonanccnccnnncnccnanns 18 DC output socket DC versions ONLY scceeceeecee nee eee eect eee e eee ene ene eeeee eens eens eeeeeeeeeeeeeeeeees 19 FAS SCA UD at lo Automatic charge of internal DAttery ccce cece ence cence SEEE ee nee eee neeeeeeneeeeeneneeeeneeeeeneeeees 21 Emergency shut GOWNS iia zl Use of GreenBOX tiMer cccccccccccccccccccccccccccsccccssccccsccccsccccsese Ll timer MONA ES tort Ue e A aAA iaa 21 Timer AUTOMOLIE start UP
6. control the GreenBox as better as possible Please insert the SD SIM card in the direction here indicated keeping cut edge on left side and magnetic chip underneath SD SIM CARD So slit cals Magnetic chip gt underneath use a small flat screwdriver to VERY GENTLY push the SIM card until it clicks kept into the small slit Be very careful in applying a smooth force during insertion When inserted push gently on SIM card profile with a flat screwdriver to push out the SIM card until it clicks out the SD SIM Prior to run it verify with H2planet technical staff greenbox h2planet eu that your monitoring private account on dedicated website has been properly activated with assigned mobile phone numbers and or emails whose will be receiving the communications This will enable you to receive SMS and emails as soon as unit will be started up and allow on line monitoring of GreenBox working parameters Please remind to select GSM ON OFF power button prior to main key positioning to STANDBY Selecting GSM ON OFF after turning main key to STANDBY could result in erroneous transmissions This output socket allows to use an adjustable precalibrated DC output defined at the moment of order and customised on customer s needs The voltage is adjustable on request DC output socket located on top right hand side of GreenBox features ultrasecure quick connection from medical military field according to the strictest safety norms in terms of output
7. is better that generator is visually inspected by the customer to check eventual presence of damages Moreover must be performed a functional test at the time arrival of the good Possible damage must be noted down and communicate to H2planet The generator can be returned only if precise outline and guidelines contained in the manual are followed Installation WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings strictly could result in serious injury death or property damage The following instructions must be strictly followed to prevent any possible problem or damage Do not use this fuel cell if any part has been under water A flood damaged fuel cell is potentially dangerous Attempts to use the fuel cell can result in fire or explosion A qualified service agency should be contacted to inspect the fuel cell and to replace all gas controls control system parts electrical parts that have been wet Do not run the GreenBox in case of flooding Environment surrounding the fuel cell must be kept clear and free of combustible materials gasoline and other flammable vapours and liquids Since GreenBox requires air for fuel cell functioning and ventilation do not to block or obstruct air black square openings on cabinet and always keep back side white grids for forced exhaust air without obstacles or walls Keep minimum 150 200cm of distance between every air grid black square ones and rear white ones and other
8. objects or walls in order to guarantee proper ventilation GreenBox fuel cell generator must be located on flat surface without solicitations It s very important to check that surface is not unstable and without sagging cracks gaps slits etc around the base so as to provide a seal between the support and the base Generator should not be placed on or nearby an heat source to prevent overheat device avoid to place generator on heat sources Isolate the unit and air intake not be obstructed leave open at least 30 cm behind unit Don t use generator indoor or without ventilation or close to flame or other ignition source Dont use generator with temperature under 5 Is guarantee that can works at temperatures ranging from 5 C to 35 C Please operate in vented indoor room or with open windows and flowing fresh air as illustrated in Fig 1 Fig 2 and Fig 3 Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Do not smoke nearby the GreenBox and hydrogen sources even during standby off periods Installation and service must be performed by a qualified trained installer service agency or the gas supplier Please read maintenance chapter of this manual carefully for proper maintenance and to avoid malfunctioning Fig 1 ideal placement of GreenBox with best flow configuration input fresh air in blue and output hot flow in red HOT FLOW 2
9. on mode ON pushing button Skip X gt immediately turns on OFF and viceversa 1 Position scrolling switch on RUN 2 Press button Skip X gt Device will change commutation accordingly with next set points Symbol Skip X gt is shown on Display wait 3 4 seconds 3 Afterwards pushing button Skip X gt you restore function Skip Warning for function Skip Indication prompt number and symbol on display of timer appears after 3 seconds Function Skip comes up only till achievement of next commutation point planned At this point Function Skip is null and programmed commutation cycles are active back again Every start up commutation point is related to next shut down commutation point For this reason ON OFF commutation points cycles could lead to some mistakes during programming phases Activation ON Deactivation OFF a Programmed start No settings b No settings Deactivation planned c Group of days e g 1 2 3 4 5 Different group of days e g 1 2 3 4 5 6 d Group of days Day of week e Programmed activation time Disabling set time is prior than the activation e g Wednesday 09 00 time on the same days e g Wednesday 08 59 f Start up shut down set with same time es Wednesday 09 00 Maintenance Please always check no obstruction occurs at both side air intakes of GreenBox and take care of backside ventilation respecting 100 150cm distances suggest in previous safety norms relat
10. panel of GreenBox must be handled and plugged with care Especially during unplugging operations please careful use the metallic grey body to disconnect the male avoiding to pull the black cable This will prevent any problem of unsoldering or broken connection internally of the male plug GreenBox Connection kit Pressure regulate H2 gas source AC Loads DC Loads H20 out drops collecting receptacle Ground connection It is possible to control GreenBox remotely through SafetyBoard PRO Version installed on GreenBox that includes a GSM module that can transmit data informations about the device and H2 gas autonomy through the web or and through a proper mobile dedicated interface All the data are transferred through the internet with GSM embedded transmitter that can be integrated to device and fuelled by GreenBox if necessary GSM embedded transmitter allows to monitor your GreenBox through the web using thus two kind of convenient subscriptions and easy to use add on services iGreen add on service internet access through the most common browsers Internet Explorer Firefox Mozilla Chrome etc with a dedicated login area to monitor one or more GreenBox units at same time This service is based on GSM module and connection powered through a very simple and commonly diffused low cost SMS SIM card that must be placed into GreenBox dedicated port Green allows the user thanks to H2planet dedicated web platform
11. voltages with high current values You can use this output using ONLY the supplied cable with relevant male quick connector on tip Please do not use different cables connector or tampered adapted solutions to connect loads to DC OUT port Please use provided male quick connection cable only for safe use Please pay attention to keep hands off DC output port when GreenBox is running This could turn into serious damages to the unit and into risks of electric shocks or injuries for the user First start up Please follow this start up sequence steps only after careful reading of Safety and precautions chapter of manual checking installation site venting amp compliance Once double checked out and verified the correct unit placement grounding and gas supply connection at regulated pressure and within H2 gas purity parameters through quick connection it is possible to proceed starting up your GreenBox Starting steps for all GreenBox models are simple and foresee Turn the key on STANDBY to power SafetyBoard Wait up for a minute in order SafetyBoardO checks the internal gas parameters of unit and in particular it checks eventual hydrogen leakages in case a leaking hose has been connected an H2 IN THE BOX message will appear in this case keeping unit OFF in safety mode Press button RUN You can now check the GreenBox parameters on display through SCROLL button after 120 seconds roughly when LED is gre
12. 1Kg 405 302 202 mm WDD Standard manufacturers setting value 24VDC or PO OUTBUE Dieu VOAB SOCKEL 12VDC Adjustable on request DC output low voltage sockets female standard banana 12 5 13 8VDC loads max 50W applicable plugs Mobiles Electronics output socket GreenBox 100 PEM fuel cell 100W stack max power peak Maximum rated peak power 85W GreenBox 100 30 seconds Maximum power peak 5 90W seconds USB 5VDC max 1A Fuel pressure 6 10bar Minimum hydrogen purity 99 995 hydrogen gas purity 4 5 suggested 5 0 Sha ar Mead RONGI 20W within 20 seconds 10W within 2 minutes Electronic monitoring LCD graphic display 128 x 64 pixels Rank protection IP20 Functioning condition temperature relative 5 C 35 C 0 80 humidity no condensation humidity Noise 50 dB A 1 5m Weight 11Kg Dimensions 405 x 302 x 202 mm WxHxD All the above mentioned GreenBox Versions can be customised with following add ons GreendAir by product heat recovery system duct iGreen GSM transmission based on proprietary on line internet login area and embedded GSM communication module SIM card with traffic needed Enquiry for this option at the moment of purchase iHub proprietary firmware controlling on WindowsMobile iOS login area and embedded GSM communication module SIM card with traffic needed Enquiry for this option at the moment of purchase H2Swap on site cylinder scheduled deli
13. GreenBox 100 The portable hydrogen fuel cell generators O Installation and instructions user manual Nich WARNING FIRE OR EXPLOSION HAZARD PLEASE READ AND FOLLOW THIS MANUAL WITH CARE PRIOR TO INSTALLATION AND USE Failure to follow safety warnings exactly could result in serious injury death or property damage If for indoor use please operate in vented indoor room or with open windows within a suggested temperature of 5 20 C If for outdoor use please operate in vented area protected from rain and drops accordingly with IP20 protection grade of generator and within suggested temperature of 5 20 C temperature limits range 5 35 C Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed strictly following instructions as described this manual Designed amp manufactured by H2planet in Italy H2planet by Hydro2Power SRL Viale Montegrappa 23 A 20069 Vaprio d Adda MI ITALY GreenBox 100 STD DC Hydrogen PEM fuel cell power generator Output Schuko CEE 7 4 USA amp Canada NEMA 5 Russia GOST 7396 1 89 UK and Asia BS 546 Italy CEI 23 16 VIl 110 230VAC 50Hz other sockets available on request 100 110 115 120 200 220 240VAC 50 60Hz 13VDC USB 1A max requested DC only in DC model Max power peak 75W Refer to GreenBox s fuel information chapter of this manual for more details
14. Y and turn it again on STANDBY Start system again selecting RUN switch System shuts off stopping loads feeding for protection When a very high load is applied after few seconds from start up a prolonged beep sound can be heard together This can be caused by an overload due to fact you are using power load over fuel cell system capabilities or for unreachable sudden peaks SOLUTION turn the key of main key on EMERGENCY and turn it again on STANDBY only after 5 minutes Start the system again selecting RUN switch checking no such high loads are applied Do not never exceed 85W System does emit beep sound for several seconds This can be caused by an overload due to fact you are using power load over fuel cell system capabilities or for unreachable sudden peaks SOLUTION turn the key of main key on EMERGENCY and turn it again on STANDBY only after 5 minutes Start the system again selecting RUN switch checking no such high loads are applied Do not never exceed 75W for first 3 minutes Error messages THIS MESSAGE ERROR CAN OCCUR BOTH DURING RUNNING OF GreenBox OR JUST IN STANDBY MODE WITH KEY TURNED ON STANDBY Possible hydrogen leakages up to 40 times below limits of flammability of mixture hydrogen and air are pointed out by system to maintain high safety margins EVEN IF ONLY THE KEY OF GreenBox IS TURNED ON STANDBY When GreenBox is running such a messages follows to instant shut down procedure to comply with IEC safety norm
15. centration 45 ppm Suggested purity grade 5 0 99 999 dry gas Hazards Identification EMERGENCY OVERVIEW DANGER Flammable high pressure gas Can form explosive mixtures with air May ignite if valve is opened to air Burns with invisible flame May cause dizziness and drowsiness Self contained breathing apparatus may be required by rescue workers Odour None First Aid Measures INHALATION Remove to fresh air If not breathing give artificial respiration If breathing is difficult qualified personnel may give oxygen Call a physician SKIN CONTACT Wash with soap and water If irritation persists seek medical attention SWALLOWING An unlikely route of exposure This product is a gas at normal temperature and pressure EYE CONTACT Flush eyes thoroughly with water for at least 15 minutes Hold the eyelids open and away from the eyeballs to ensure that all surfaces are flushed thoroughly See a physician preferably an ophthalmologist immediately Fire Fighting Measures FLASH POINT test method Flammable gas AUTOIGNITION TEMPERATURE 550 C FLAMMABLE LIMITS IN AIR by volume LOWER 4 UPPER 75 EXTINGUISHING MEDIA CO2 dry chemical water spray or fog Accidental Release Measures STEPS TO BE TAKEN IF MATERIAL IS RELEASED DANGER Flammable Forms explosive mixtures with air See section 5 Immediately evacuate all personnel from danger area Use self contained breathing apparatus where needed Remove all sources of i
16. der water or rain H es Hydrogen chain by H2planet GreenBox can be supplied with hydrogen produced by electrolysis process An entire carbon free and pollution free process that can be easily installed thanks to the amazing HYnONE H2planet proposal just needing water and renewable sources of energy as main ingredients GreenBox storage Portable hydrogen station surplus of energy Enquire your local H2planet dealer or to greenbox h2planet eu for further information about the most suitable hydrogen on site production option for your generator and specific needs Schuko CEE 7 4 USA amp Canada NEMA 5 Russia GOST 7396 1 89 UK and Asia BS 546 Italy CEI 23 16 VII E 110 230VAC 50Hz other sockets available on request 100 110 115 120 200 220 240VAC 50 60Hz AC output main socket DC output low voltage sockets female standard banana 12 5 13 8VDC loads max 5W applicable plugs Mobiles Electronics output USB 5VDC max 1A socket GreenBox 100 PEM fuel cell 100W stack max power peak GreenBox 100 maximum output rated peak power 30 80W seconds Maximum power peak 5 85W seconds Minimum hydrogen purity 99 995 hydrogen gas purity 4 5 recommended 5 0 pen of load power 20W within 20 seconds 10W within 2 minutes LCD graphic display 128 x 64 pixels Functioning condition temperature relative 5 C 35 C 0 80 humidity no condensation humidity 50 dB A O 1 5m Weight 1
17. ed chapters paragraphs Check every electrical connection has been properly done and no wires or gas connection are tampered or broken Ordinary maintenance is simple and free Every 50hours running time is warmly suggested to Clean side air intakes filters at both right and left side of your GreenBox and if necessary replace rockwool filters and plastic net whose purpose is stopping external impurities and dust Remind to use GreenBox original spare parts by H2planet Check periodically internal battery status and in any case once every 1 2 months in case of rare usage You can make this measuring battery voltage status between red and black output sockets placed at right hand side and verifying voltage is higher than 12 4V avoiding that internal battery drops under 12 3V DC If the battery voltage is lower than 12V proceed like this use two banana plugs and a standard battery charger for 12V lead acid batteries to relevant red and black female sockets on top left hand side of GreenBox In this case use a charger for batteries 12V 4Ah If you do not have a battery charger available run the unit according to the instructions in order to recharge it and run fro roughly 10 minutes the unit without loads applied Use GreenBox at least for 10 minutes with small loads applied once every 2 weeks to guarantee proper humidification of PEM fuel cell stack and good performances and maximise life of generator Verify that voltage of fuel c
18. ell without loads applied by selecting the parameter SCROLL button is in the range indicated in this manual Use a clean soft cloth to polish unit with water and soft soap or silicon spray in case of stains on GreenBox surface Remove dust from top panel gently with a soft cloth at least once per month taking care of display on top panel avoiding to push it Display is delicate and can be broken For a longer GreenBox life and better performances is recommended to subscribe H2Planet Care Plan for checking and replacement of internal battery and electronic board complete check up filter changing with cleaning internal by skilled H2planet personnel Maintenance H2planet Care Plan foresees and includes extra ordinary maintenance procedures performed by our technical staff on site if purchased with GreenBox unit or through shipping GreenBox unit to our H2planet Service Center for a general check up Extra ordinary maintenance by H2planet according to H2planet Care Plan is recommended be performed every 300 hours running You can contact our staff anytime at greenbox h2planet eu for further informations for subscription to such a service or to ship the unit to our H2planet Service Center SUGGESTED STORAGE IF YOU DO NOT USE GreenBox FOR MORE THAN 48 HOURS check the main key is pulled out from top panel and please wrap GreenBox around completely through a proper cellophane film in order to prevent dust and polluted air to come inside the GreenBox
19. en Connect loads to the various sockets available according to your version of GreenBox paying attention to eventual switch you need to operate to get output e g DC and DC AC versions If you got a GreenBox version with iHub or iGreen or both of them you can either start up the unit through the internet remote control application on line based on H2planet proprietary software Power off sequences steps Verify disconnection of ALL the loads from sockets has been done on the left side or right side in case of GreenBox DC version Wait up 1 2 minutes in case the fans run quickly consequently to use of high power or extended runtime Wait until back side fan blowers slow down as you heard just after start up of unit Turn off the unit pushing STOP button Turn the key OFF to switch off the SafetyBoard Possibly remove the key from top panel If you got a GreenBox version with Hub you can either shut down the unit through the internet remote control application on line based on H2planet proprietary software WARNING it is warmly recommended to always switch SafetyBoardO off turning the key on OFF and removing the key from top panel after use except an actual continuous monitoring and automatic start up capability is needed Carefully read following paragraphs to learn more about these operations Keep key on STANDBY only in the case of start planned scheduled by timer or in case of monitoring the battery by GreenBo
20. fer to your model correctly You can use 13VDC red and black output sockets you can find on left hand side of GreenBox to feed 12 13VDC loads up to a maximum of 5 10W roughly This output sockets can be useful for battery charging purpose or to feed external loads within these limits To avoid short circuit effects it s strongly recommended to connect an external fuse 1Ampere maximum in series to loads To charge the internal battery through an external charger please ensure it can charge batteries 12V 4Ah You can use USB port to feed loads at 5VDC up to a maximum of 1A Please check the limit of 1A is respected being the device protected by an internal fuse This port is extremely useful to feed electronics to charge mobiles PDAs or other electronics devices as well as to feed other loads working at 5V max 1A SD SIM card slit on left side allows the user to monitor GreenBox by SMS and the internet thanks to a simple SIM card with SMS traffic active In order to run this option is previously required to register your GreenBox on the H2planet dedicated website www h2p eu iGreen or inquiring H2planet for registration of your mobile number related to your SIM card You can use SIM card slit on left hand side of unit in case you need to monitor and control GreenBox unit remotely through iGreen or iHub add on options Prior to use of SIM card check a proper fare contract has been activated together with SIM card in order to save money and to
21. gnition if without risk Reduce gas with fog or fine water spray Shut off flow if without risk Ventilate area Flammable gas may spread from leak Before entering area especially confined areas check atmosphere with an appropriate device Handling and Storage PRECAUTIONS TO BE TAKEN pipeline have to placed in area at temperature under 50 C Physical and Chemical Properties MOLECULAR WEIGHT 2 016 GAS DENSITY at 21 1 C and 1 atm 0 08342 kg m3 SOLUBILITY IN WATER 1 6 mg l PERCENT VOLATILES BY VOLUME 100 BOILING POINT at 1 atm 253 C MELTING POINT at 1 atm 259 2 APPEARANCE ODOR AND STATE Colourless odourless tasteless gas at normal temperature and pressure Stability and Reactivity STABILITY Unstable Stable INCOMPATIBILITY materials to avoid Oxidizing agents lithium halogens Toxicological Information Hydrogen is a simple asphyxiant Ecological Informations No adverse ecological effects expected Hydrogen does not contain any Class or Class Il ozonedepleting chemicals Hydrogen is not listed as a marine pollutant by DOT Disposal Considerations WASTE DISPOSAL METHOD Do not attempt to dispose of residual or unused quantities Contacts For any doubt you can rely on experience and keeping our tech staff at your disposal calling 39 0 2 9098 9883 or writing us to staff h2planet eu or greenhub h2planet eu Designed amp manufactured by H2planet in Italy H2planet by Hydro2Power SRL Viale Montegrappa 23 A 20069 Va
22. ion the shortest commutation point that can be set is 1 minute Procedure 1 Select scrolling switch on P First commutation point start is visualized Press button 1 7 8 to insert day 1 Monday 7 Sunday or groups of days Carrying on to press the same button is possible select single day and groups of days 1to5 1to7 1to6 6to7 Arrows on Display show the days 3 Press buttons h and m to set time 4 Press button P O Next commutation point power off is visualized 5 Repeat steps from 2 to 4 when necessary 6 Once set the desired commutation points put scrolling switch on AUTO and switch RUN Now system can work according to the set programme Put scrolling switch on P 1 Control Press button P when necessary to check commutation point on Display 2 Modification Use button P to position on commutation point you want to modify Press buttons 1 7 8 to change days of week Press buttons h O and m to modify time as previously described 3 Cancellation Use button P to position on commutation point you want to modify Subsequently press button X gt and P 0 at the same time for 3 4 seconds On Display will flash 0 00 and commutation point is now cancelled If control modification or cancellation are completed put scrolling switch on RUN Skip function changes commutation setting of GreenBox timer to the next programme set e g if device is
23. ith loads disconnection before switch is positioned on STOP When selected on STOP a sound similar to startup one will be repeated 2 times Also in this situation is suggested to power off GreenBox after 2 3 minutes from loads disconnection in order to facilitate cooling process and internal blower fans progressive work reduction This will increase lifespan of your GreenBox as well and will preserve it from sudden current droppage WARNING positioning switch on STOP doesn t determine power off in case GreenBox is in alarm or it is turned off with overloads or heavy loads suddenly In this case ALWAYS turn the OFF EMERGENCY STANDBY key on EMERGENCY position SCROLL button allows to visualize functioning parameters of your GreenBox among which Temperature Fuel cells voltage Internal battery voltage Eventual hydrogen leakages Power meter consumption Inlet pressure Running hours counter Plugs and sockets on right hand side panel Every AC main socket you find on left hand side of unit is protected by a small transparent silicon door and equipped with 2 sockets depending on Euro US UK Japan version you purchased 1 schuko or US Japan UK standard 1 Euro standard or US Japan UK standard Use these sockets according to the technical specifications you can find on labelling on GreenBox back side or in the specifications tables you find in the technical specifications paragraphs in the first pages of this manual Please double check you re
24. n the top between the two washer you find after unscrewing nut To prevent loose fitting double check that the cable is well settled Finally screw the external nut with relevant washer you previously unscrew to properly hook up the ground cable Grounding symbol this symbol supported by label GROUND identify the grounding connections on generator fuel cell frame Is strongly recommended to use grounding output through the cable place on dry ground soil to guarantee maximum performances in full safety GreenBox is fuelled by hydrogen gas featuring purity minimum grade of 4 5 99 995 with feeding pressure between 6 and 10 bar maximum GreenBox can work with hydrogen made by electrolysis from water keeping the hydrogen purity equal to above mentioned values It is possible to connect GreenBox to an hydrogen source through the provided metal hose in stainless steel woven with stem male Swagelok QC4 on tips Use the one tip of hose to connect it to the relevant female on GreenBox unit top side As an alternative it is possible to use other or additional tubes pipes hoses and connections manufactured for hydrogen use but only with Swagelok QC4 male tips connection and using other or additional hoses featuring a minimum internal diameter of 7 8mm It s warmly recommended to do not use additional hoses to the GreenBox hose connection kit and only if necessary an alternative additional hose no longer than 2m respecting internal diameter
25. n as well start up shut down cycles of generator Troubleshooting System shuts down during start up after selection of switch to RUN This could happen when generator is not used from a long period due to low voltage values of internal support battery SOLUTION check first voltage of red and black sockets is settled on a value of minimum 12 5V Turn the key of main switch on OFF and turn it again on STANDBY Start again system using switch button RUN checking no loads are connected prior to start up phase In case problem occurs again please charge the internal battery through a proper lead acid battery charger 12V 4Ah using red and black sockets Battery and Battery to interface battery charger with Systems shows red LED after positioning main key on STANDBY and RUN Typically this happens when main key is turned on STANDBY and immediately after repositioned on OFF This is normally due to an electronic failure due to an excess of speed in turning key on STANDBY and OFF immediately after or viceversa SOLUTION turn main key OFF wait up 3 seconds and turn it to STANDBY RUN GreenBox again selecting relevant switch checking no load is connected to left hand or right hand sides Device doesn t power off positioning switch on STOP This can be caused by a fake contact when you are selecting switches or by an erroneous shut down procedure if you shut down unit with loads applied SOLUTION Turn the key of main key on EMERGENC
26. nd wait up to display shutting down procedure completion 9 Turn the SafetyBoard main key to OFF Possibly remove the key from top panel 10 Disconnect hydrogen source When selected main SafetyBoard key on STANDBY and ensured hydrogen gas feeding at regulated pressure to GreenBox system will detect feeding pressure electronically as well as possible droppage of internal battery voltage lower than standard values 12V and thus will automatically charge the internal battery up to a voltage of minimum 12 7V So please be aware that leaving OFF EMERGENCY STANDBY key on STANDBY with gas feeding plugged through the quick connector will turn into automatic start up Avoid to leave key on STANDBY if you do not want the unit to start up automatically when battery voltage drops after certain time Please remove the key from top panel when the GreenBox is unused You can either connect a regulated wallplug battery charger connected to red and black sockets if you want to avoid internal battery droppage and keep SafetyBoard feeded for hydrogen monitoring In this case use a charger for batteries 12V 4Ah Emergency shut down Use below procedure only in presence of anomalies during functioning such as Overload automatic loads shut down and or continuous beep sound alarm Continuous beep sounds more than 5 seconds during normal functioning Damages to the system Water sudden flooding Dangerous situation caused by gas flammability H2 IN THE
27. of 7 8mm Ask your specialized gas supplier in order to arrange a proper connection hosing or best enquire our technical staff at greenbox h2planet eu to get an approval and confirmation regarding proper feeding alternative additional or modified hose H2planet declines every responsibility of damage or malfunctioning for wrong additional modified hosing or connections different from supplied original GreenBox H2planet connection kit hose WARNING Please double check that H2 fuel pressure of feeding system is between 6 and maximum 10 bar Prior to connection to GreenBox top side quick connection female when pressurised the hose please purge out air from GreenBox hose connection kit by pushing for one second the small male stem of hose tip IMPORTANT Never use any hydrogen source with gas purity lower than 4 5 grade 99 995 Don t open the device to prevent danger and void the warranty Connect electric equipment using the following sockets located on GreenBox right side 2 output main sockets AC Default CEE 7 4 CEI 23 16 VI 1 output double pin main socket DC in DC versions Fischer Connectors please inquiry for codes Read note below with attention 2 sockets 1 black e 1 red at 12 5 13 8 VDC for power devices maximum 5W at 12 13V DC or external batteries charging socket marked with Battery and Battery 1 USB port 5VDC max 1A NOTE DC male double pin quick connection to the right hand
28. only if voltage drops below under 12V To start up GreenBox automatically anytime through the top panel timer To remote control GreenBox RUN STOP when and check gas pressure and autonomy thanks to SafetyBoard Pro and service such as iGreen e iHub To turn off GreenBox quickly anytime if any error occurs or in emergency situations Positioning on OFF EMERGENCY will switch SafetyBoard off shutting down the unit safely and moreover it will close electrovalve feed when device is working switch RUN This key position can be thus used for EMERGENCY purposes as well turning the system off quickly and safely to prevent accidents IMPORTANT Battery feeds SafetyBoard when generator is off therefore keeping the key on STANDBY will turn into slow and progressive voltage dropping To avoid battery discharge ALWAYS check key positioning on OFF or make sure the supplied battery charger has been connected to red and black banana plugs labelled Battery and Battery or hydrogen source with correct pressure is connected in case you want to charge the battery automatically through an automatic start up WARNING positioning on EMERGENCY STOP OFF while device is running RUN must be done only during an emergency since this causes an instant closure of hydrogen feeding valve and shut down of fuel cell It is suggested to turn this key OFF shutting GreenBox down without selecting standard RUN STOP switch only in case errors e g
29. ope of the manual This user manual provides the user and installer with instructions for user friendly installation usage and maintenance for GreenBox portable fuel cell generator series by H2planet Introduction Congratulations for buying a GreenBox fuel cell system by H2planet the power generation experience running an hydrogen fuel cell that allows you to switch to the hydrogen era in a simple safe and suitable way Move start up zero emissions GreenBox provides you clean power wherever you need with no pollutant by product gases and in a fully independent way from power grid simply hooking up to hydrogen pressurised cylinders or through compatible H2planet MyH2 CE certified hydrides canisters product line You can use various output AC Standard version only 230VAC 110VAC 50Hz max 75W DC DC version only 12 24VDC max 80W DC 13V max 5W USB 2 0 max 5W 5V to power every load with the only limit of GreenBox maximum power rate GreenBox can feed small drills and every kind of work tools bulb lamps energy saving bulbs CFL LED lamps etc direct current motors and loads 12 24VDC exit version only mobile phones smartphones MP3 players cameras GPS GPRS For a safe use choose a good place where to install your GreenBox strictly following the safety and precautions chapter GreenBox is designed exclusively for indoor outdoor only under specified safety and precautions described in this manual Do not use un
30. or 0 00 1 Setting time move scrolling switch on B Press button1 7 to insert day 1 Monday 7 Sunday One arrow appears on display indicating the day of the week 3 Use button h and m 0 to set time 12 34567 4 Positioning switch on RUN Daytime will be activated To set up these functions ensure that scrolling switch is on RUN position T Selection on GreenBox top panel timer Permanently ON Scrolling switch is on GreenBox starts up running GreenBox keeps running Symbol is shown on Display Permanently OFF Scrolling switch is on 0 GreenBox shuts down and stop GreenBox keeps stopped Symbol disappear on Display AUTO Scrolling switch is on position AUTO Mode ON appear symbol GreenBox starts up or shuts down according to programme set up Mode OFF disappear symbol reenBox timer features 16 commutation programmable points 8 x ON 8 x OFF 1 3 5 7 9 11 13 15 are commutation points ON symbol 2 4 6 8 10 12 14 16 are commutation points OFF no symbol 1234567 ON OFF Commutation time selected is shown by a number on bottom right hand corner of display with relative symbol Tip for set up every commutation GreenBox start up point is strictly linked to the the next commutation GreenBox shut down point User would better to programme both start up and shut down commutation points together to avoid errors Attent
31. osre uiti tia A AA A EENE EENE aa 22 RA A N A 23 Settings time and JaV eetarea Caa eA ieee E SIRENEN o 23 Permanently ON permanently OFF AUTO sssssssssessseseseesseceesesssssssssesssssssssssssssseseseseee 23 Control modification and delete commutation points sssssssesessessesesceeeececresesssssssesssss 25 SKID JUNCEON sofe Override hayran A A A es a 25 PLOMO ad 25 MAME ANC O Visual INSPECCIONES A ANE lea 26 Ordinary maintenance assis retsina o EO olan nice dae da E E aa 26 Programmed maintenance service H2planet Care PLAN cccceseee eee e eee ne cence esse sense enseeeeeeenes 26 GreenBOX SLOLGQC iii resies Tiirin e EAEL TEEKANNE IS ISEA EEEE AKE EEEN EATE 27 SUSSESTIONS ANG AUVICES hreier oso ssai nenen li Lt Not to DO operations iii A EEA Ua Deeg PEAK Sad i AA E ASENA 27 Suggested OperatiONS sssri ssisssssssnrisssrssi E ANA 27 Troubleshooting iaa la ao Start up PANAS a s 28 Shut down power Off DHGSC cccceeccceeeee cece nee cence een eee een nn nono rn EA EENE AE 28 OVER A ias 28 Error MO SSAGES oc ciavaia sario IZ ENC DO dd at ots nts A A A O dao 29 Temperature UMIS aren A ADO A A AA A a ee 29 Battery CHATS RA A A A AA 29 Restart UM E A Sudesh A A ed ws ca oP base ee ew ats 29 Original DANS aii o Battery restoring Procedures rales SO GreenBox s fuel infOrmations cccccccccccccccccccccccccssccccsccccsscces IO CONTACTS ii iia dr cd Manufacturer NOS ia ia E User TOO nin ROO Sc
32. prio d Adda MI ITALY www h2planet eu Manufacturer notes H2planet by Hydro2Power SRL reserves the right to change GreenBox product technical specifications properties of components or user interface from what contained in advertised general brochures with the solely scope of improving user product operation and or safety User notes
33. prolonged beep emitted by the unit or red LED lighting gas loss overloads or emergency alarms RUN OFF is the start up switch of GreenBox fuel cell generator This switch can be positioned on RUN only after OFF EMERGENCY STANDBY main key powering SafetyBoardO has been positioned on STANDBY as described in previous paragraph Selecting switch on RUN will startup GreenBox according to the standard boot drive start up procedure and will check over the functioning parameters such as temperature H2 line feeding pressure internal battery voltage improbable hydrogen loss coming from outside source Switch emits a sound for 2 seconds that signal start up procedure activation with simultaneous lighting of backlit on LED display Startup procedure requires roughly 120 seconds to be accomplished During this period is suggested to avoid load feeding When boot drive startup ends the top panel green LED will light up indicating the startup procedure has been performed and you ll read message System Ok on display at same time if all parameters and boot checks have been found compliant with functioning standards It s necessary and highly recommended to verify that no loads higher than 50 of maximum power rate are connected to the output AC mains prior to RUN switch selection in order to prevent sudden power off system or interruption of startup sequence This will preserve device from overload and increase lifetime of your GreenBox Proceed w
34. re of boot drive and internal functions checking for battery recharge and fuel cell auxiliaries powering The third button allows to monitor functional parameters of GreenBox with the possibility to control the main values that determine performances of the system OFF EMERGENCY STANDBY key is the main powering device of GreenBox fuel cell generator This key when operated allows both to feed electronic board controlling through SafetyBoardO technology and to switch off the device in case of malfunctioning or emergency therefore stopping immediately hydrogen supply flow and switching GreenBox off Turning the key on STANDBY you ll start hydrogen sensor controlling system to prevent every unsafe situation detecting also the smallest leak of hydrogen gas featuring a safety margin 50 times safer than the IEC international norms for fuel cell systems In this way you will also feed SafetyBoard for monitoring pressure parameters of hydrogen supply and voltage of auxiliary internal battery The switch doesn t emit sounds or lights during start up so always check the positioning of the key on command control panel over the GreenBox top prior to store the product This key allows To keep GreenBox under control in case hydrogen supply is connected also while the system doesn t run monitoring eventual leakages thanks to embedded hydrogen sensor To keep internal battery in charge automatically thanks to automatic programmed start up function
35. s When unit is stopped an H2 IN THE BOX message will be readable on display and the red LED on top panel will be immediately lightning When GreenBox is ON STANDBY an H2 IN THE BOX message will be readable on display and the red LED on top panel will be immediately lightning IN BOTH CASES PLEASE TURN OFF KEY ON EMERGENCY POSITION IMMEDIATELY DISCONNECT H2 SUPPLY HOSE QUICKLY FROM UNIT AND VENT OUT HYDROGEN GAS OPENING WINDOWS OR THROUGH FORCED AIR VENTING SYSTEM IF ANY Possible temperature limits reached This is indicated on display through an OVERTEMPERATURE message and in case of temperature above 50 C the unit will stop automatically Battery charging message is indicated on display when GreenBox starts up automatically to charge internal battery This can happen only when a gas hose with regulated pressure is connected This message will appear on display when a malfunction or an error occurred during functioning Please turn the main key OFF and turn it again on STANDBY and restart the unit selecting button on RUN Original parts Below table show supply list and description of generator spare Moreover please refer to the corresponding figure Battery restoring procedure DO NOT CONNECT TO THE SYSTEM DIFFERENT BATTERY CHARGERS FROM HERE BELOW MENTIONED 12VDC STANDARD BATTERY CHARGERS OR DIFFERENT VOLTAGES THIS COULD TURN INTO DANGEROUS SITUATIONS CAUSING EXPLOSIONS AND SERIOUS INJURIES Please follo
36. t be carried out by H2planet technical staff Please refer to Maintenance chapter SUGGESTED STORAGE IF YOU DO NOT USE GreenBox FOR MORE THAN 48 HOURS check the main key is pulled out from top panel and please wrap GreenBox around completely through a proper cellophane film in order to prevent dust and polluted air to come inside the GreenBox Especially air grids and vents must be covered This will increase performances and lifespan of product quite considerably GreenBox fuel cell generator el H2planet GreenBox quick connection kit key male male H2 IN connection hose E Quick start manual E Installation and instructions user manual DC output quick connector cable with male included for DC versions only GreenBox supplies electric power with no CO2 emission thanks to hydrogen fuel cell The heart of generator consists of an electrochemical cell containing a plastic based polymeric electrolyte supported by H2Planet technology electronic control capability and safety system ensured by proprietary SafetyBoard TechnologyO by H2planet Pure demineralised water is the only by product generated by the system fully recycled by GreenBox for the best efficiency and performances Little nozzle pipe is located on bottom left side of the generator under the fans forced air for GreenBox just to allow little water quantities to come out during long running All the devices are checked and run prior shipment phases In every case it
37. to receive start up SMS and or email communication to monitor GreenBox performances and gas levels to monitor GreenBox location to start up shut down GreenBox on needs to receive errors SMS emails in case of eventual problems to restore GreenBox functioning through a reset button iHub add on service monitoring on line mobile designed and formatted webpage with immediate easy monitoring through cellphones such as iPhone iOS Windows Mobile and Android based mobiles Smartphones This service is based on GSM module and connection powered through a very simple and commonly diffused low cost SMS SIM card that must be placed into GreenBox dedicated port Hub allows the user thanks to H2planet dedicated mobile format designed webpage to receive start up SMS and or email communications to monitor GreenBox performances and gas levels to monitor GreenBox location to start up shut down GreenBox on needs to receive errors SMS emails in case of eventual problems to restore GreenBox functioning through a reset button Switches and buttons on the top panel SafetyBoard controls GreenBox through 3 elements key switch buttons 1 OFF STANDBY 2 RUN STOP 3 SCROLL The first button switches SafetyBoard electronic board on featuring safety control capabilities and allows continuous monitoring of hydrogen leaks when connected to hydrogen sources The second button starts up generator within 120 seconds with a procedu
38. unit thanks to boot drive operations performed by SafetyBoard In case there are several loads connected in AC of different kind resistive and inductive such as lamps drill and tools please disconnect loads one by one using power strip connected to the GreenBox mains avoiding to disconnect all loads simultaneously getting from maximum power draw to zero power draw instantly Please guarantee good ventilation before starting up the system in particular in case of functioning with environment temperature over 30 C Switch on device for a period of minimum 15 20 minutes minimizing where s possible power on off cycles Wait for 1 2 minutes for further reliability of power absorption data on display sensors will take a while to adjust and settle in terms of values It s always suggested to power off SafetyBoardO turning main key off when finished the use Keep the key selected on STANDBY only if necessary to start automatically through timer or in case you want to continuously monitor internal functioning parameters through the internal battery voltage In case you need to keep SafetyBoard on STANDBY please use and keep connected a standard lead acid battery charger as described in Automatic charge of internal battery or Battery restoring procedure paragraphs This will guarantee you a good charge of internal battery avoiding automatic start up of GreenBox for battery recharging and will limit hydrogen consumptio
39. utton to set up time and programme o RUN activate program o Time setting o P program settings General informations for buttons P O 1 7 h O and m 0 14 P Button to schedule 16 electronic switching are shown selections 1 3 5 7 9 11 13 15 active points this symbol appears on right side of display If are shown selections 2 4 6 8 10 12 14 16 exclusion points doesn t appear any symbol on display When 6 switch is positioned to P press shortly button to get 1 digit increase Press O for more than 3 seconds to get quick and continuous digit increase 09 1 7 for the day current day and daily switching When you set commutation time it is possible to plan day by day or as below 1 5 Monday to Friday Monday to Saturday Saturday to Sunday Monday to Sunday gt gt gt 1 6 6 7 1 7 mnnn O Button to set up hours both normal and setting time 17 m Button to set up minute both normal and setting time gt Function Skip Pressing button Skip X gt you invert system working principle e g if the timer is in mode on will power off immediately and viceversa OR reset button will cancel all the settings and setting data and time of timer Before to set the first programme you have to reset 1 Ensure that scrolling switch is on RUN 2 Press button R with a tip for a couple of seconds Display will start to flash 12 00
40. very and swapping Out4Green IP65 outdoor cabinet version Enquire H2planet for further details and technical specifications greenboxox h2planet eu GreenBox is manufactured to supply electric power to remote applications and loads facing the practical every day life off grid needs with several compatible outputs for all users The device must be used for this scope based only on instructions and specification contained in the this manual In particular must be always observed the following warnings and more specifically Only internal use in vented locations or outdoor use in a protected place from water rain direct humidity Don t use GreenBox with temperature under 5 C or higher than 35 C Optional outdoor cabinet Out4Green allows you to use GreenBox in different weather conditions and use with protection grade IP40 resistance to rain and sprinkles Use hydrogen within purity and pressure suggested parameters described in Gas connection following chapter Use GreenBox only in ventilated environment and locations Read and respect Safety and precautions and Requirements of the installation site and warnings Always disconnect fuel supply for long periods of unuse days or weeks except for monitoring by through iGreen or iHub or if you want to recharge internal battery regularly thanks to automatic internal battery sequence Every extraordinary maintenance procedure and internal inspections mus
41. w the here listed procedures for full restoring of GreenBox s internal battery and to fix any internal battery voltage droppage problems that can occur as a consequence of long periods of unuse 1 2 months This restoring procedure is particularly indicated whenever voltage of internal battery is found lower than 12 3V between red and black female sockets on left hand GreenBox side panel This procedure requires a 12VDC battery charger designed for lead acid batteries of 4Ah with proper male banana plugs on tips of positive and negative output charger poles Please refer to battery charging specifications in order to double check the lead acid battery charger is compliant to the use with GreenBox 100 1 Please verify the GreenBox main key is positioned to OFF and RUN STOP switch to STOP 0 2 Connect battery charger output cables through proper male banana plugs on tips connecting red and black poles to the relevant red and black sockets on left hand side of GreenBox 3 Please keep the charger connected until the measured values reach 13 4VDC measured in parallel over red and black sockets without charger connected GreenBox s fuel informations Product Name Hydrogen Chemical Name Hydrogen Synonyms None Formula H2 Chemical Family Permanent Gas Composition Information on Ingredients Substance Mixtures Substance Minimum purity grade needed 4 5 99 995 dry gas Maximum CO concentration 5 ppm Maximum H20 con
42. x 1 Connect your hydrogen gas supply checking the hydrogen source is complying with installer amp user manual parameters see label on unit for pressure limits and following carefully Safety and precautions chapter of manual checking installation site compliance 2 Check grounding on right hand bottom side is properly connected and safely tied to ground for surge protection as per instructions manual 3 Check H20 out hose on left hand bottom side of GreenBox is positioned in a small container or in a place where by product pure water produced in small quantities by the fuelcell can be safely collected 4 Turn the main SafetyBoard key on STANDBY and wait 1 minute 5 Switch RUN STOP button on RUN and wait till initialisation sequence is complete You can see the startup sequence is accomplished thanks to System Ok message on LCD display after 120 seconds and either from green LED lighting on top of control panel 6 Connect a load or a multiple power strip with different loads to left hand side of GreenBox where main sockets are placed Use your loads keeping in mind the power limits max power rated peak can be kept for seconds only and possibly keeping power draw lower for a better use and maximised lifespan of your GreenBox 7 When finished the use please disconnect or turn off the loads gradually from main sockets on left hand side of unit and wait for rear fans slowing down and decreased work 8 Switch RUN STOP button on STOP a
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