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1. 3 4 1 5 S 12 1 5 4 5 6 0 7 5 4 Press ACCEPT to close this menu and return to the previous screen www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS CONTROL OUTPUTS This screen contains buttons to test the output signals Each signal can be individually set or cleared Changes made in this screen are temporary so the outputs resume their normal operation when control Outputs exiting this screen This menu is immune from menu timeouts Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE 88 CONTROL OUTPUTS Outputs can be changed Press OK to close this window Es e e e e Output A Output B Output C Output D Set AI Clear A11 q Press ACCEPT to return to the previous screen A reminder message will be displayed indicating the digital outputs will resume their normal operation AN WARNING Death or injury can result from unexpected movement The web guiding system has four independent outputs that can be connected to other components into which the web guiding system is installed Take appropriate precautions to ensure no one may be killed or injured by activation of any of these outputs www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS COLOR TEST This menu is used to verify display screen control signals c pest by providing configurable color gradient screens Navigation 9 MANUAL
2. Boz No access Full Full Security Mo access Full Full Logout Full Full Full Login Full Full Full Passwords access access Full Menu Protection access access Full Display No access Full Full Language No access Full Full Setup No access Full Full Do Level 1 Level Level 3 Default Each menu is represented the list control along with the access permission for each of the three authorization levels Submenu entries are indented according to the menu hierarchy The first item in the list Setup can be used to block access to all setup menus To modify an entry select the menu entry in the list and press the button in the columns labeled as level 1 2 or 3 as needed to cycle through the permission options of Full Read only or No access The CLEAR button applies full access to all entries The DEFAULT button presets the factory default settings v Press ACCEPT to apply changes and return to the previous screen Press CANCEL to exit this menu without saving changes and return to the previous screen DISPLAY The display submenu provides access to the operator interface settings The display submenu is available in all operation modes Display Language LANGUAGE 500 supports multiple languages Use this selection to choose from the supported list of languages Navigation MANUAL SERVO CENTER AUTOMATIC www maxcess
3. FIFE GUIDING SOLUTIONS sa MAXCESS FIFE 500 User Manual FIFE SOO LET MA XCESS EN Narrow Web Guiding System MI 2 262 1 CONTENTS INTRODUCTION u uuu u 1 1 OO GIG Dushman wama 1 1 MA NAS 1 1 Aot iater aoc ONE 1 1 SAFETY INSTRUCTIONS u uyu uu aa 2 1 SVMDOI USCC LP 2 2 Basic u Soe 2 3 HRS 2 5 DISPLAY DEFINITIONS 3 1 Button Functions and 5 3 3 silus pai De MIMIC oi rao cs au Qa MN CERT DE AE 3 5 Mania Mel tercio vea OE TAT EAE 3 7 servoscenter Ment TEOG u yuy eR btc PR Da wd Lala aO haie i 3 9 AOMC cho as Crate de des apu cau xe oues c eeu Loc Le Moe td 3 10 aS oH I SS L LUE UNUM UE NUES E UE 3 11 AUthornzatio be O au a 3 11 AEC 3 12 yp a Opel l Olun 3 13 MENU DESC RIPIIDNSuu uu u ox FER ex Vx Fat RE IR Rx ac 4 1
4. Press this button after applying the maximum line speed signal A dialog box will appear after this step to confirm saving the new calibration values Press Yes to confirm or press No to abort saving the new calibration values After new calibration values are saved the calibrated range indicator translucent arc on the line speed input meter is updated to reflect the changes Enable speed gain control Check this box to allow the line speed input to control guide correction speed A calibration of the line speed input is recommended to ensure correct operation of this feature Disabling this feature only disables line speed influence on guide correction It does not www maxcessintl com 500 MI 2 262 1 C MENU DESCRIPTIONS erase any stored calibration parameters Press ACCEPT to save changes Press CANCEL to exit without saving any changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS MCP 05 Option 05 This menu is used to enable and configure the optional MCP 05 sensor positioning option Navigation 2 44 MANUAL SETUP E gt Page forward E gt forward s MCP 05 OPTION Enable 05 1 drive 1 sensor Show manual controls Propagate alarms 2 drives 2 sensors Re seek on ASC B w Seek timeout sec 0 Enable 05 05 seek m
5. SERVO CENTER AUTOMATIC UJ SETUP P SERVICE ry COLOR TEST The six slider controls can be used to vary the red green and blue brightness for the left and right sides of the screen If the Vertical mode is selected the sliders control the top and bottom colors respectively Step 2 of 13 0 Harz Test Test button cycles through a sequence of settings which would most likely identify hardware related signal issues Horz Vert This control selects the gradient direction horizontal or vertical The red green and blue buttons on each side cycle through an 8 bit binary sequence selected to drive each signal separately in the color circuitry Small changes present in this sequences typically produce no visually discernable screen change and are only used in conjunction with more detailed service activities Color values vary from 0 to 255 with a value of zero representing no color and 255 representing maximum color To specify a color value touch the respective red green or blue edit control and enter the desired value Press the ACCEPT button to return to the previous screen www maxcessintl com FIFE 500 2 262 1 C Say Motor type MENU DESCRIPTIONS MOTOR TYPE This menu is used to view the configured motor type Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE MOTOR TYPE The resulting screen will display the currently confi
6. Servo Center and Manual and indicates the current Operation Mode selection by displaying that button in a green color e section just below the Operation Mode buttons indicates the current Operation Mode the selected sensor signal level in a bar graph and the position of the system guide point This section also contains the Guidepoint Shift buttons and the Guidepoint Reset button e The section below that just above the Sensor Select and Setup buttons contains the Left and Right Jog buttons The horizontal section along the bottom contains the Sensor Selection and Setup buttons and indicates the current Sensor Mode selection by displaying the proper sensor symbol in the Sensor Select button Figure 2 FIFE 500 CONTROL PANEL 90 AND 270 ROTATION www maxcessintl com 500 2 262 1 C 3 3 DISPLAY DEFINITIONS Button Functions and Definitions AUTOMATIC Initiates the Automatic mode Correction is applied to the web by moving the guide in response to the output of the sensor s that have been selected SERVO CENTER Initiates the Servo Center mode The guide is centered in its travel in response to the output of the internal Servo Center transducer MANUAL Initiates the Manual mode No correction is applied to the guide SENSOR Use to select the sensor s to be used for monitoring the web position when the system is in Automatic mode Sensor selection is allowed
7. Each menu is described in more detail later in this document 1X MANUAL UJ SETUP re 1X11 Language Brightness SECURITY 1X 1 1 1 LOGOUT 1X 1 1 2 LOGIN 1X 1 1 3 PASSWORDS 1X 1 1 4 MENU PROTECTION DISPLAY 1X 1 2 1 LANGUAGE 1X 1 2 2 BRIGHTNESS 1X 1 2 3 ROTATE 1X 1 2 4 CALIBRATE TOUCH 1X 1 2 5 OI SETTINGS SERVICE 1X 1 3 1 ABOUT 1X 1 3 2 MEASURE 1X 1 3 3 CONTROL OUTPUTS 1X 1 3 4 COLOR TEST 1X 1 3 5 MOTOR TYPE 1X 1 3 6 COM STATISTICS REMOTE CONTROL ASC 1X 1 5 1 ASC OFF 1 1 5 2 ASC ON 1X 1 5 3 ASC SETTINGS www maxcessintl com FIFE 500 MI 2 262 1 C DISPLAY DEFINITIONS A 1X 1 6 GAIN 1X 1 7 SENSOR SETUP 1X 1 8 AUTOSETUP qa Page forward back 1 21 GUIDE SETTINGS id 1X2 2 CONTROL OPTIONS 1X2 8 POWER ON MODE 1X 24 BACKUP 11 1X2 5 RESTORE 8E 1 26 HARDLOCK LI 1X 2 7 NAME we 1 2 8 NETWORK lt Page forward back 5 1 3 2 MCP 05 OPTION moo Ua m www maxcessintl com 500 2 262 1 C 3 9 DISPLAY DEFINITIONS Servo Center Menu Tree 2X SERVO CENTER SETUP 2 1 1 SECURITY C 2X 1 1 1 LOGOUT 2X 1 1 2 LOGIN 2X 1 1 3 PASSWORDS 2X 1 1 4 MENU PROTECTION DISPLAY gt lt N 2X 1 2 1 LANGUAGE Language 2X 1 2 2 BRIGHTNESS Br
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9. has no purpose in line guiding applications q Press ACCEPT to save changes made to this screen Press CANCEL to exit without saving any changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS POWER ON MODE This menu controls the Power On mode for the FIFE 500 Web Guiding System Default operation returns to the mode that was Power Mode active when power was removed however configuration choices in this screen allow any mode to be selected as the Power On mode Navigation MANUAL SETUP E gt Page forward 9 POWER ON MODE Power On Mode Default Automatic C Serwo Center Manual t Last mode used Power cycles Default The default button selects the factory setting which is Last mode used Power cycles shows the number of power cycles the system has recorded q Press ACCEPT to save changes and return to the previous screen Press CANCEL to close this screen and return to the previous screen without saving any changes WARNING Death or injury can result from unexpected movement Selecting Automatic or Servo Center modes for power up options can cause guide movement when power is applied Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel when power is applied to the web guiding system www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS
10. is detected on the Digital Port a down arrow icon is displayed at the top of the display 8 When using the optional RGPC 50 F to adjust the Guide Point the function of the two buttons are as follows In Automatic mode the buttons adjust the Guide Point In Manual and Servo Center modes the buttons provide jog functions unless jogs have been disabled in the Control Options menu for one or both of these operation modes 9 When using the optional RGPC 50 F to adjust the Guide Point pressing both buttons simultaneously will reset the Guide Point to the center of the available range 10 When the Guide Point is changed using the optional RGPC 50 F the Guide Point setting is displayed in the bar graph on the display The new setting is automatically stored 20 seconds after the last button is pressed on the RGPC 50 F If the operating mode is changed before the 20 seconds has elapsed the new setting is stored If the power to the unit is interrupted before the 20 seconds has elapsed the new setting is discarded 11 The External Lock command is used to temporarily disable all motor commands If External Lock is commanded while in Automatic mode when the External Lock command is removed the system reverts back to normal guiding operation If External Lock is commanded while in Servo Center mode when the External Lock command is removed the actuator will move if it is not at the Servo Center home location The External Lock command is not to be
11. movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel www maxcessintl com 500 2 262 1 C SC Gain MENU DESCRIPTIONS SC GAIN The Servo center gain menu is used to view or set the gain for servo center operation Navigation SERVO CENTER SETUP SC GAIN 104 Keys lt gt The larger arrow buttons may be used to jog the guide in either direction if desired a gt Use the smaller arrows buttons to decrease or increase the system gain or for fast gain changes use the slider control The gain value is applied as soon as it is changed while in this menu so the effects of the servo center gain changes can be observed The graph area shows the amplified output of the servo center transducer to provide feedback about guide movement as the gain is changed Press ACCEPT to save changes return to the previous screen Press CANCEL to exit without saving changes and return to the previous screen If the servo center gain has been changed it will be restored to its previous value www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS opaque using the installed sensor setup menu is used to Sensor Setup SENSOR SETUP factory sensor settings for webs that are 100 calibrate the FIFE 500 Web Guiding System to maximize sensor signal sensitivity when used wi
12. sensor mode that has been selected from the Operator Level screen Before auto setup can begin the web must be within the selected sensor field of view The bar graph indicator shows the acceptable limits for the sensor signal and the AUTOSETUP button will remain disabled until the correct conditions are present Position web edge near center of sensor QAR w xe t Autosetup Use the jog buttons to position the web edge near the center of the sensor proportional band as shown below Ready S T NY Autosetup Press the AUTOSETUP button to start The guide will move a short distance as it completes the auto setup process Successful completion is indicated by www maxcessintl com 500 MI 2 262 1 C MENU DESCRIPTIONS the message shown below L e Autosetup complete Press OK to close this window q Press ACCEPT to return to the previous screen The gain and polarity settings are stored automatically when auto setup completes gain polarity settings stored automatically when auto setup completes Pressing the CANCEL button does not restore previous gain and polarity settings WARNING Death or injury can result from unexpected movement Auto setup operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel Note For most installations the Auto Setup routine
13. sets the system gain at the proper level for good guiding performance However in some applications for optimum guiding performance it may be desirable to adjust the system gain manually Refer to Gain in section Menu Descriptions in this document www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Guide se ttings GUIDE SETTINGS The guide settings screen provides controls to set the gain polarity and dead band for all modes of operation The jog polarity is also located on this screen Navigation 2 49 MANUAL UJ SETUP E gt Page forward roa GUIDE SETTINGS 52 51 54 sC 51 Pol arity Gain 14 0 10 0 10 0 5 0 Deadband 0 0 0 0 Polarity polarity buttons display the current polarity settings active for servo center guiding each sensor mode and jog operations Using these controls polarity can be set manually To change polarity touch the desired polarity button to toggle between positive and negative settings The auto setup procedure for each sensor mode configures polarity automatically so changes to the sensor mode polarities are typically not needed Polarity changes are used to correct the situation if guide correction moves in the wrong direction Jog polarity controls the direction of guide movement when the jog buttons are pressed Gain The gain controls display the gain settings for each mode of operatio
14. www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS 1 1 1 6 Jog Keys Autosetup 14 9 Woy When the gain menu is accessed from Manual mode the AUTOSETUP button will be shown in one of the following two states depending on the sensor Signal level of the active sensor mode Auto setup is available The Auto setup is NOT available system is in Manual mode The system is in Manual mode and the active sensor signal is but the sensor signal is not within the allowable range within the allowable range Autosetup Autosetup If the Auto setup button is not available use the larger arrow buttons to jog the guide in either direction until the sensor signal is within the allowable range and the Auto setup button is available mi Press AUTOSETUP to initiate the auto setup cycle The guide will move a short distance and the system gain value will be automatically set The screen will display Please wait during this operation as shown in the example below Please wait q Press ACCEPT to save changes and return to the previous screen Press CANCEL to exit without saving changes and return to the previous www maxcessintl com 500 MI 2 262 1 C MENU DESCRIPTIONS screen If the gain has been changed it will be restored to its previous value WARNING Death or injury can result from unexpected movement Auto setup operation causes guide
15. 00535 0105 Mar 6 2013 10 12 28 www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Measure MEASURE This menu displays information using two additional tabbed screens The Main tab displays information about the state of the digital inputs outputs sensors line speed input and power supply values The Motor Current tab provides indicators for monitoring motor current Press the respective tab to bring it forward for viewing This menu is immune from any configured menu timeouts Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE MEASURE Input Voltage Voltages that are out of range will be marked with red background as shown below Notice that the voltage error icon is visible on the status bar Since voltages are monitored at all times the status bar can indicate this error regardless of which screen is active 1 6 ene an Neto curen eee Digital inne Input Voltage 6606000 0x00 Digital Outputs r 16 50V Iscr TVp 12V Accessories 12 20V Line Sheed www maxcessintl com FIFE 500 MI 2 262 1 C 4 12 MENU DESCRIPTIONS The Motor Current tab contains an analog digital ammeter indicating the motor current and polarity A graph is also present to display history of the recent motor current activity 2 2 l o AMP 7 5 6 8 4 5
16. 3 BACKUP Backup is used to make a copy of all configurable settings These settings can be recalled using the RESTORE menu Backup Navigation MANUAL Y SETUP E gt Page forward BACKUP If a backup already exists the system will ask for confirmation before replacing it The screen below will be shown after the backup completes Press the OK button to continue and return to the previous menu screen Backup successful Press OK to close this window www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS d RESTORE The restore function reloads all configurable options from a backup image if available Restore i Navigation MANUAL SETUP E gt Page forward RESTORE If no backup image is present or it is corrupted the following message will appear Restore is not possible in this case No backup 15 available Press OK to close this window NOTE RESTORE RELOADS ALL USER CONFIGURABLE SETTINGS SUCH AS GAINS POLARITIES ETC IN ORDER TO PREVENT UNINTENDED PASSWORD MODIFICATION RESTORE DOES NOT REPLACE ACTIVE PASSWORDS FROM THE BACKUP IMAGE www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS HARDLOCK Hard lock modifies actuator reaction while in manual mode Normal manual posture removes all motor drive signals In some Hardlock applications forces due to gravity or web tension can cause unwanted actu
17. 6 1 TROUBEESHOO DING u u u IIS susu 7 1 Fault Diagnostics and 0 2 4 7 1 SERVICE AND REPLACEMENT 8 1 www maxcessintl com 500 2 262 1 C www maxcessintl com 500 2 262 1 C 1 1 INTRODUCTION Introduction Copyright information Language Theory of operation All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed These are the original instructions written in English The FIFE 500 Web Guiding System is designed for use in industrial equipment that is involved with processing a moving web It is typically installed in line with web travel to provide lateral steering of the web in critical areas such as winding rewinding or any important mid stream process It is not uncommon to find multiple web guides steering the same web at different locations of web travel Guiding a web is accomplished by applying several concepts with each directed at a particular part of the task The basic concepts are Sense the lateral position of the web edge sensors e Generate a corre
18. GH IGNORE Note To ensure that a command is properly executed all pertinent inputs for each command must be switched high or low within 20 mS of each other and maintained for at least 30 mS WARNING Death or injury can result from unexpected movement Auto setup operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel www maxcessintl com 500 2 262 1 C 5 2 DIGITAL INPUT OUTPUT MATRIX Digital Output Matrix OUTPUTS STATUS LOSS OF NULL AUTOMATIC MODE CENTERED SERVO CENTER MODE MOTOR BLOCKED Digital outputs are active low 1 ACTIVE IGNORE www maxcessintl com 500 2 262 1 C 6 1 SYSTEM NOTES System Notes 1 Disconnect power from the FIFE 500 before connecting or disconnecting any cables 2 All cable connectors must be tightened sufficiently to provide the required connection for the cable shielding 3 Sensor selection changes are allowed in Manual and Servo Center modes only In Automatic mode jog commands on the parallel port are not allowed but jog commands on the keypad are allowed if enabled in the Set Jog Enable menu 5 Automatic and Manual modes the bar graph in the Control Panel indicates the signal level of the selected sensor s 6 In Servo Center mode the bar graph in the Control Panel indicates the signal level of the Servo Center sensor 7 When any command
19. ION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning www maxcessintl com FIFE 500 MI 2 262 1 C 2 3 SAFETY INSTRUCTIONS Basic safety information N Proper use The FIFE 500 Web Guiding System is intended to be used on machines or systems to guide a web of material e For indoor operation see environmental specifications Improper use e Operation outside the technical specifications e Operation in an Ex area or intrinsically safe area e Operation as a safety component The web guiding system does not hold the web position if power fails e Outdoor operation e Any other use than the proper use shall be deemed inappropriate Installation and commissioning e Disconnect power from the FIFE 500 before connecting or disconnecting any cables e All cable connectors must be tightened sufficiently to provide the required connection for the cable shielding e Any web guiding system which is damaged must not be installed or put into o
20. OR BLOCKED This icon indicates the motor is stalled COMMUNICATION ERROR This error icon indicates communication is not working between the operator interface and the motor controller VOLTAGE ERROR This error icon appears when the input voltage motor rail voltage or internal 12 volt power is outside acceptable range NETWORK ERROR This icon appears when the operator interface is unable to gain network control LINKED MODE This icon appears when the linked mode is active Linked mode is used in networked systems to send the Automatic Manual and Servo Center commands to all network devices simultaneously MOTOR TYPE FAULT This icon appears when there is no motor type configured COMMUNICATION FAULT This icon appears when a problem is detected with the communication signals This can be caused by hardware or an addressing conflict in a networked system LINE SPEED ZERO This icon appears when line speed control is enabled and the sensed line speed is zero Guide correction is inhibited in Automatic mode under these conditions MCP 05 SEEK If the MCP 05 option has been enabled this icon will blink while a seek operation is in progress www maxcessintl com FIFE 500 MI 2 262 1 C 3 DISPLAY DEFINITIONS Manual Menu Tree The menus that are available in the Fife 500 Web Guiding System vary depending on the active operation mode The following information provides a quick reference to summarize the menu tree for each mode
21. WARNING Danger of falling down or muscle or skeletal injury during installation These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Operation WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and Repair WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the web guiding system and the machine into which the web guiding system is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the web guiding system must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Decommissioning The web guiding system must be disposed of in accordance with all the applicable national state and local regulations www maxcessintl com FIFE 500 MI 2 262 1 C SAFETY INSTRUCTIONS Warni
22. access modes for each of the three possible authorization levels The button appearance of each menu item indicates which access mode is active for the current login authorization level The possible button appearances are shown below using the GAIN button as an example y NO ACCESS The lock icon superimposed on a button indicates that access is allowed from the current login authorization level Pressing the button Gain will prompt for numeric pass code entry and will only allow access if the entered code raises the login authorization level high enough to permit access READ ONLY ACCESS magnifier icon superimposed on a button indicates that the menu has read only access from the current login Gain authorization level The user is allowed to view the settings but not change them FULL ACCESS button will appear with no access modifier when there 3 are no restrictions for the menu This is also the button appearance when Sain security is disabled www maxcessintl com FIFE 500 2 262 1 C 3 13 DISPLAY DEFINITIONS Keypad Operation All of the menu screens that require numeric entry use a common keypad control An example of the gain entry screen is shown below o MENFE ba NE 17 2 Current val ue 11 6 S New values are entered using the numeric keypad buttons Entry format similar to data entry using a calculat
23. ailable When a mode is disabled its corresponding button on the Operator Level screen is removed At least one mode must remain enabled at all times The menu will not permit saving a configuration with all checkboxes cleared Jog Enable These three checkboxes enable or disable jog operations in automatic servo center and manual operation modes A checked box indicates jogs are permitted When jogs are disabled the jog buttons on the Operator Level screen are disabled GP Enable These checkboxes enable or disable the system guide point controls on the Operator Level screen in automatic servo center and manual operation modes A checked box indicates guide point controls are enabled When disabled the guide point controls on the Operator Level screen are disabled This control does not affect guide point control from the digital inputs continued www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Sensor Enable These controls configure which sensor modes can be selected using the SENSOR button on the Operator Level screen The menu will not permit saving a configuration with all sensor modes disabled Sensor Type Used to select the desired icon appearance for sensor modes The default setting uses a standard C style sensor appearance but line sensors can be specified when applicable Note When line sensor icons are selected the center guiding mode consisting of S1 S2 is disabled since it
24. and Manual and indicates the current Operation Mode selection by displaying the corresponding button in a green color Other buttons blue e The horizontal section at the top above the line contains the status bar which always contains the screen number It may also indicate statuses errors and digital I O middle section indicates the current Operation Mode the selected sensor signal level in a bar graph and the position of the system guide point This section also contains buttons for Guidepoint Shift and Guidepoint Reset e The lower middle section contains the Left and Right Jog buttons e vertical section on the right side contains the Sensor Selection and Setup buttons and indicates the current Sensor Mode selection by displaying the proper sensor symbol in the Sensor Select button Figure 1 FIFE 500 CONTROL PANEL 0 AND 180 ROTATION www maxcessintl com 500 2 262 1 C 3 2 DISPLAY DEFINITIONS The Control Panel can also be configured in a vertical orientation For the vertical orientation the following display descriptions apply Refer to Figure 2 for the button locations e horizontal section along the top above the line contains the status bar which always contains the menu number It may also indicate statuses errors and digital 1 horizontal section near the top just below the line contains the Operation Mode selection buttons Automatic
25. anual control options enabled when this control is checked Show manual controls Enables the appearance of a new button on the Operator Level screen that leads directly to the MCP 05 manual control screen The MCP 05 manual control button is shown below MCP 05 Propagate alarms Control for the external MCP 05 device consumes two alarm signals Enabling this option causes the state of the consumed alarm signals selected by Control Sources to be sent to the MCP 05 alarm outputs These signals function normally on the MCP 05 outputs with the following exceptions e Theyare delayed by up to 500ms e They do not function during MCP 05 manual control or seek operations During this time they maintain their previous state www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Re seek on ASC Checking this option will cause the MCP 05 sensor positioner to re seek to obtain the web location each time the ASC Automatic Sensor Control signal triggers This can be useful in center guiding applications to accommodate web width changes Seek timeout An optional time value in seconds to cancel seek operations If the seek operation does not find the web within the specified time the systems enters the Servo Center state and the sensor s retract Specify a value of zero to disable seek timeouts Control Sources Control for the external MCP 05 device requires two alarm signals The Control Sourc
26. art in the new orientation 9 Press CANCEL to return to the previous screen without saving changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS 2 CALIBRATE TOUCH Use this menu to recalibrate the touch panel sensitivity This is only necessary if button reactions appear to be out Calibrate Touch of sync with the displayed button locations The screen will go blank for a moment followed by prompts to touch the screen in two locations Note A stylus is recommended to improve the accuracy of calibration Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY amp CALIBRATE TOUCH www maxcessintl com 500 2 262 1 C m7 OL Settings MENU DESCRIPTIONS OI SETTINGS Provides access to various operator interface settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP l DISPLAY 2 OI SETTINGS T T SWE Address 3l Termination Enable menu timeouts Bargraph update speed 180 seconds a 0 Default connection Always show sensor 1 Specified device Enable GP t C First device found LI Dou on Last connected device Enable link option ZS Enable menu timeouts Check this box to force menus to close after a specified number of seconds To adjust the timeout value press the seconds control and enter t
27. ator movement when the motor is not driven The hard lock option changes manual operation so actuator position is actively maintained to prevent movement from outside forces while in manual mode Hard lock if enabled is applied in all cases where manual posture is active such as when external lock from the digital inputs is active Navigation 2 44 MANUAL UJ SETUP E gt forward HARDLOCK Hardlock Polarity Hardlock Gain Enable Hardlock Check this box to turn the hardlock feature on Hardlock Polarity Sets the hardlock correction polarity Hardlock Gain Sets the hardlock control loop gain This can be changed with the slider control or with the arrow buttons for finer control q Press ACCEPT to save changes made to this screen Press CANCEL to exit without saving any changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS Usethe name menu to enter a drive name The specified name can be 15 characters or less and is displayed on the Operator Level screen Name This can be useful in a networked environment to identify the connected drive Navigation MANUAL serur Ly Page forward NAME Rewind 1 reru re rere mm mem rere mu eme pv m ro emu mar re m m Enter up to 15 characters to describe the drive Edit functions include Del Delete characters to
28. bled from the Ol Settings menu will only appear in networked systems When the linked mode is active indicated by the green button appearance Automatic Manual and Servo Center commands initiated from this Operator Interface are directed to all drives in the network simultaneously BACK Use this menu navigation button to return to the previous menu level HOME Use to return to the Operator Level screen MENU ARROWS Use in the menu system to page forward or backward when multiple pages of menu choices are available The arrows are disabled when no more choices are available in the respective direction ACCEPT Use to save a changed value and return to the previous screen REJCT Use to discard a changed value and return to the previous screen www maxcessintl com FIFE 500 MI 2 262 1 C 3 5 DISPLAY DEFINITIONS Status Bar Definitions The status bar located horizontally across the top of the FIFE 500 Web Guide Operator Level screen remains visible at all times The number on the left side of the status bar contains the numerical address of the connected motor controller and it should always be 1 except in networked systems where it will indicate the address of the currently selected drive The number on the right side of the status bar indicates a hierarchical screen number The first numerical value indicates the operation mode 1 Manual 2 Servo Center 3 Automatic The second alphabetic character indicate
29. c mode is entered from the Manual state no seek operation is initiated Seek operations vary depending on the configured MCP 05 type In all cases itis recommended that non relevant sensor modes be disabled to avoid confusion MCP 05 types and their seek behavior is as follows 1 drive 1 sensor Seeks are allowed using 51 or S2 but not center guiding 1 drive 2 sensors Seeks are allowed using 51 S2 and 51 52 center guiding modes Center guiding seeks until either sensor finds the web The EXT LOCK condition is released and a seek is then started to find the opposite sensor which causes the guide to track until this sensor is also found 2 drive 2 sensors Seeks are allowed using S1 S2 or S1 S2 center guiding modes For center guiding S1 searches first followed by S2 EXT LOCK posture is released after both sensors find the web Note If a seek timeout is configured and the specified seek operation does not complete within the time limit the Servo Center mode is initiated For dual drive center guiding seeks the timer is started for the S1 seek and restarted for the S2 seek A seek timeout value of zero seconds disables this action www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Retract Operation Activation of the Servo Center mode sends a retract command to the MCP 05 Remote Control Commands When the MCP 05 option is enabled Automatic and Servo Center commands initiated from the digital inpu
30. ction signal proportional to the error signal processor Apply forces to the web to non destructively move it to the desired location motor controlled mechanical pivoting rollers Sensing Sensing the lateral position of the web edge can be done by a variety of sensing technologies with the most common being infrared or ultrasonic The sensing technology employed in any given application is driven by the respective web properties in combination with the amount of sensor proportional band that is needed For optically opaque webs infrared sensors are common but for webs that are highly transparent ultrasonic methods are more successful Infrared sensing Infrared sensors direct infrared light from a transmitter through the sensing gap to the opposing receiver In this arrangement web lateral position is determined by the amount of light that arrives at the receiver Modulation techniques and infrared filtering is commonly used to combat interference from ambient light sources www maxcessintl com FIFE 500 MI 2 262 1 C 1 2 INTRODUCTION Theory of operation continued Ultrasonic sensing Ultrasonic sensors work similar to infrared methods except they use high frequency sound waves instead of light Correction signal The sensor information is provided to a signal processor that can provide many types of signal conditioning including amplification guide point offset compensation etc The final result however
31. d in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the Fife 500 Web Guiding System Note The safety information may not be comprehensive Please note the following The content of these operating instructions safety instructions on the device e he machine manufacturer s specifications national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers to the possibility of damage to equipment www maxcessintl com FIFE 500 MI 2 262 1 C SAFETY INSTRUCTIONS Symbols used gt P P bP P The following safety identification symbols are used in these operating instructions WARNING CAUT
32. e factory default configuration so these icons will not be displayed All menu screens are accessible when security is disabled A READ ONLY MENU When security is enabled options are available to make menus read only allowing an operator to view the settings but not change them This icon will appear when the active menu is a read only menu www maxcessintl com FIFE 500 MI 2 262 1 C DISPLAY DEFINITIONS DIGITAL INPUT COMMAND This icon appears when a valid digital input command is present Depending on the command some touch panel controls may be disabled during this time A red arrow in the down direction indicates digital input influence is disabled A red up arrow indicates the digital outputs are disabled GUIDE POINT CHANGED This icon appears when a new System Guidepoint has been applied This icon will appear on the status bar until the System Guidepoint remains unchanged for approximately 20 seconds EXTERNAL LOCK This icon indicates the acceptance of the External Lock digital input command Automatic guide movement is prohibited while in this state ASC ON Automatic Sensor Control ASC is enabled for the current sensor mode See the menu description for ASC for more information about ASC operation ASC ACTIVE Automatic Sensor Control ASC is enabled and the ASC state has been triggered Automatic guide movement is prohibited See the menu description for ASC for more information about ASC operation MOT
33. e respective device Rcv Not mine The number of packets received and discarded because they were not addressed to the respective device Buffer full Indicates the number of packets discarded because the devices receive buffers were full Bad checksum Each packet received is verified using a checksum algorithm Packets that fail the checksum validation are discarded Checksums can occur at a low frequency under normal circumstances due to noise power cycles etc A rapidly increasing checksum count is an indication of a communication problem No Reply Counts the occurrences where the Operator Interface expected www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS a reply but did not receive one These errors occur occasionally under normal circumstances but like the checksum fault should not increase rapidly Token Cycles This counter will only increase in systems containing multiple Operator Interfaces It signifies the activity conducted by multiple Operator Interface devices to share access to the communication bus q Press the ACCEPT button to return to the previous screen www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS Remote Control REMOTE CONTROL This menu is used to enable or disable influence from the digital inputs and turn off the digital output signals This menu is immune from menu timeouts An icon is displayed on the status bar if inputs outputs or bot
34. es setting allows the A and B alarm signals of the MCP 05 to be mapped to any of the 4 available alarm outputs The configured output must be correctly connected to the MCP 05 input When the Alarms option is enabled the alarms selected here are forwarded to the MCP 05 alarm outputs MCP 05 drive type Specify the MCP 05 type There are three MCP 05 configurations as shown here 1 drive 1 sensor www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Polarity Polarity is configurable to accommodate a variety of applications Press the polarity symbol to toggle to its opposite state NES wem Retract Polarity The polarity button located above the motor 1 or 2 image selects the respective sensor positioner retract direction Reverse the polarity if the drive moves the wrong direction during a Servo Center operation Seek Polarity The polarity button located above the sensor images selects the web seek direction Reverse the seek polarity if the sensor moves the wrong direction when the system is placed in Automatic Press ACCEPT to save changes Press CANCEL to exit without saving any changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS MCP 05 OPERATION The MCP 05 option integrates basic control for the external MCP 05 sensor positioning system Manual controls If manual controls have been enabled this button will e
35. es to the various settings that can be changed from the menu system such as gain polarity etc Security features are disabled by default but are easily configured and enabled Access to every menu is individually programmable for one of three authorization levels The following text describes the customer configurable security strategy Authorization Levels Security features are designed around three authorization levels with three access modes for each level When security is enabled the current login authorization level is indicated by a key icon in the status bar with the authorization level next to it Level 1 has the lowest privileges and level 3 has the highest If security is not in use these icons will not appear The three authorization levels and their associated icons are described below Ti OPERATOR LEVEL 1 This level requires no password knowledge and is intended to have the most restrictions T2 PRIVILEGED OPERATOR SUPERVISOR This level is intended for operators who are able to make some adjustments T3 ADMINISTRATOR The administrator normally has unrestricted access to all menus but if desired even this level can be configured for restricted access to any menu as long as it is not related to administrative activities www maxcessintl com FIFE 500 MI 2 262 1 C 3 12 DISPLAY DEFINITIONS Access Modes The SETUP button on the Operator Level screen and each menu in the FIFE 500 Web Guiding System has programmable
36. essintl com 500 2 262 1 C CONTENTS SOJISOP SOLUUD uyan yu aie naa 4 26 AUTOSE UD 4 29 Culdee Seting LEE 4 31 Control ODUOHNS d uyu as p a anys 4 32 Power Om MOGd Saute D tunas S A 4 34 siste 410 ec Em 4 35 uiis eec D t bottes Du LOL nt NICE 4 36 PLACE OCH dT URL Em 4 37 9 seh teh ects uM nob Eu CoL iet DEA COE D scl 4 38 sies hint Metu esie MUERE Aes MER 4 39 Eine mL 4 40 inte teinte hotte Re 4 43 rch inte A rh 4 46 DIGITAL INPUT OUTPUT 5 1 DIG ta IUE Mattb 5 1 Digital MAI usen mtu ki qaqas UR 5 2 SYSTEM NO TES IE u S
37. gured motor type as shown in the example below The motor type for your system may be different than that shown here 1 T iL ae lp Mfg number Model None None 0 None 500 gaauas Q01 GMA BL 1 95050 0017 GMA BL 2 M23311P LH OSEK 2 500 1 23 80 002 500 1 24836 0 2009R0 33055 002 500 1 0052 92945 002 9 0 9 Press CANCEL to close this menu www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS L COM STATISTICS This menu is used to view the communication gs statistics maintained by each device Statistics Navigation MANUAL SERVO CENTER AUTOMATIC J SETUP SERVICE COM STATISTICS The Operator Interface communicates with one or more motors using a serial communication bus The bus topology is a half duplex multi drop configuration The COM STATISTICS screen shows a live update of the running network communication statistics as shown in the following example 1 Jeong jl ag uel Clear Received 118790 112058 119643 mne 0 7912 Buffer full n Bad checksum 2 reply Token cycles 0 Sent Indicates the total number of packets sent Received Indicates the total packets received Rcv Mine Indicates the total number of packets received that were addressed to th
38. h inputs and outputs are disabled Navigation Digital Inputs Digital Outputs 1 1 4 Digital Inputs e Digital Outputs 7 Status bar indicators Digital inputs disabled red down arrow Digital outputs disabled red up arrow 3 Both input and output signals are disabled red arrows ZF Press ACCEPT to save changes and return to the previous screen Press CANCEL to close this menu without saving changes WARNING Death or injury can result from unexpected movement The web guiding system has four independent outputs that can be connected to other components into which the web guiding system is installed Take appropriate precautions to ensure no one may be killed or injured by activation of any of these outputs www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS ASC Automatic Sensor Control ASC can be used under certain conditions where it is desirable to ignore sudden sensor input changes A typical use for ASC is to ignore a in the web preventing the guide from reacting to the subsequent large sensor signal change ASC can be configured and enabled separately for each sensor mode To prevent unintended ASC activation it must be enabled for each sensor mode that is needed using the ASC SETTINGS menu before the ASC ON button will work ASC Off ASC lt ASC Setting
39. he desired value Some menus are immune from the timeout option Menus that are immune from timeout will show this icon in the Status bar only when timeouts are enabled Ol Address Address of the OI in a networked system Any value between 1 and 31 is valid The default value of 30 is recommended in a non networked system OI Termination Should always be checked in a non networked system In a networked system should be checked if the Ol is at the end of the line and unchecked otherwise Refer to the supplementary user instructions Fife FIFE 500 Networking of Web Guiding Systems MI 1 919 for details Bar graph update speed This slider controls the update speed of the sensor signal bar graph on the Operator Level screen Default Connection To specify which device this OI should connect to when power is applied e Specified device The Operator Interface will always connect to the drive address specified in the associated edit control e First device found The Operator Interface will connect to the first drive it finds in the network www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS e Last connected device Connect to the same drive the Operator Interface was connected to when powered off Always show sensor Causes the bar graph on the main screen to show sensor value for the current sensor mode instead of the Servo Center transducer signal The default setting unchecked displays the Servo Cente
40. ightness 2X 1 2 3 ROTATE 2X 1 2 4 CALIBRATE TOUCH 2X 1 2 5 OI SETTINGS SERVICE x N gt ev 2 13 1 ABOUT 2 1 3 2 MEASURE 2X 1 3 3 CONTROL OUTPUTS 2 2 134 COLOR TEST 2 1 3 5 MOTOR TYPE 2 1 3 6 COM STATISTICS 1 2X 14 REMOTE CONTROL amp 2 15 ASC 8 2X 1 5 1 ASC OFF 2X1 5 2 ASC ON 2X 1 5 3 ASC SETTINGS a 2X 1 6 SC GAIN 2X 1 7 CONTROL OPTIONS www maxcessintl com 500 2 262 1 C 3 10 DISPLAY DEFINITIONS Automatic Menu Tree S F 1 x ETUP 3X AUTOMATIC a Language Brightness 3X 1 6 3X 1 7 SECURITY 3X 1 1 1 LOGOUT 3X 1 1 2 LOGIN 3X 1 1 3 PASSWORDS 3X 1 1 4 MENU PROTECTION DISPLAY 3X 1 2 1 LANGUAGE 3X 1 2 2 BRIGHTNESS 3 1 2 3 ROTATE 3X 1 2 4 CALIBRATE TOUCH 3X 1 2 5 OI SETTINGS SERVICE 3X 1 3 1 ABOUT 3X 1 3 2 MEASURE 3X 1 3 3 CONTROL OUTPUTS 3X 1 3 4 COLOR TEST 3X 1 3 5 MOTOR 3 1 3 6 COM STATISTICS REMOTE CONTROL ASC 3X 1 5 1 ASC OFF 3 1 5 2 ASC ON 3X 1 5 3 ASC SETTINGS GAIN CONTROL OPTIONS www maxcessintl com FIFE 500 MI 2 262 1 C 3 11 DISPLAY DEFINITIONS Security Strategy The FIFE 500 Web Guiding System can be configured with security features to prevent unauthorized chang
41. in Manual and Servo Center modes only SETUP Use to enter the Setup Menus for configuring and adjusting the guiding system ARROWS Use these buttons to jog the guide The direction of guide movement is configurable GUIDE POINT CONTROL Use the two arrow buttons to adjust the System Guide Point while in Automatic Mode or Manual Mode Use the center button to reset the System Guide Point to the default value which is 5096 of the sensor bandwidth The slider control indicates the guide point position The color of the guide point pointer is blue when the guide point is zero yellow when a guide point shift is present and red when the guide point shift has reached either extreme GUIDE POINT CAPTURE This optional button which can be enabled from the Ol Settings menu sets the guide point of the active sensor mode to the current web location This allows guiding to begin at the current web location when the Automatic mode is initiated DRIVE SELECT This button will only appear in networked systems When available it displays a list of available drives in the network and allows the Ol to be switched directly to any of them DRIVE SELECT These buttons will only appear in networked systems When available they allow the operator interface to be connected to the previous or next sequential drive in the network www maxcessintl com FIFE 500 MI 2 262 1 C DISPLAY DEFINITIONS LINK DRIVES This optional button which can be ena
42. intl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS DISPLAY 84 LANGUAGE 1A 1 2 1 1 o Fran als 1 Italiano Svenska cy Use the page arrows to move forward or backward to see more choices q Select the desired language and press ACCEPT to save The screen will return to the Operator Level screen 9 Press CANCEL to exit without saving changes return to the previous screen BRIGHTNESS Adjusts the LCD backlight intensity Navigation MANUAL SERVO CENTER AUTOMATIC UJ SETUP l DISPLAY e BRIGHTNESS www maxcessintl com 500 MI 2 262 MENU DESCRIPTIONS Press hold arrow buttons for fine control of the screen brightness or use the slider handle for quick movement Press this button to set the brightness level to 5096 q Press ACCEPT to save new brightness setting and return to the previous screen 9 Press CANCEL to return to the previous screen without saving changes www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS Rotate ROTATE 500 supports four rotation orientations of the operator interface Choose from 0 90 180 270 settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY q Select the desired screen rotation and press the ACCEPT button to save The screen will go blank for a moment and rest
43. ion both devices should have termination enabled Note When assigning network addresses it is recommended to start drive addresses at 2 or higher Leaving address 1 vacant facilitates replacing or adding a new drive Since the default drive address is 1 it will initially appear at this address where it can be easily reassigned Press ACCEPT to save changes 9 Press CANCEL to exit without saving changes LINE SPEED This menu is used to calibrate the line speed input signal and configure the line speed option Navigation 2 449 MANUAL UJ SETUP E gt forward E gt Page forward LINE SPEED Line speed control is used to automatically increase or decrease guide correction speed according to web travel speed The guide correction speed influence applies only in the Automatic mode The line speed input accepts a OmA to 20mA signal representing the process line speed E Maximum Speed Line speed input Minimum 11 1 oss Start Calibration Enable speed gain control Maximum Speed bar graph This bar graph shows the current state of the calibrated line speed input The calibrated line speed input signal range is www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS defined by the translucent green arc on the face of the Line speed input meter Line speed input gauge The analog line speed meter shows the live value of the 0 20mA line s
44. is simply a motor drive signal of the proper polarity to cause web movement to the desired web position Additional provisions are present in the signal processor to control manual guide positioning select from multiple sensor inputs perform automatic guide centering and remote control support Web guiding The output of the signal processor is fed to a motor that is coupled to a set of pivoting rollers In order to ensure enough friction exists between the moving web and the guide rollers the web path and location of the guide rollers are designed to ensure a certain amount of surface area contact with the roller surface Under these conditions the pivoting roller set in combination with web movement over the rollers provides the forces needed to control lateral web displacement As a system these concepts work together to sense the web lateral position and generate a motor drive signal of proper polarity to cause the web to move toward the desired location This cycle is repeated continuously thus forming a closed loop control system to actively maintain the web at the desired position www maxcessintl com FIFE 500 MI 2 262 1 C SAFETY INSTRUCTIONS Safety Instructions Instructions for use AN Information about safety instructions AN To ensure safe and problem free installation of the Fife 500 Web Guiding System the web guiding system must be properly transported and stored professionally installed and place
45. ity related menu 121 items They each described below security submenu is available Security from all operation modes LOGOUT Logout sets the authorization level to one if security is enabled Navigation SECURITY 25 LOGOUT This button is ignored if security is not enabled LOGIN If security has been enabled login prompts for numeric code entry The authorization level is changed according to the entered code Navigation MANUAL SERVO CENTER AUTOMATIC SETUP amp SECURITY Login LOGIN Enter the password and press 7 8 9 9 Press the CANCEL button 4 5 6 zd 2 abort the login process 1 2 3 2 A 4 ae e id The following message appears if security is not enabled A security 15 nat cLrrently enabled mum www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS Lid b di Passwords PASSWORDS This menu is intended for administration level use to assign passwords for level 2 and level 3 users Other options configurable from this menu include overall security on off control and automatic logout operation after a programmable time Navigation MANUAL SERVO CENTER AUTOMATIC SETUP amp SECURITY PASSWORDS Enable security Automatically logou
46. n The gain values are set automatically if the auto setup procedure is used This screen provides controls to support manual gain tuning To edit a gain setting touch the desired gain value to open an edit window An example edit window is shown on page 3 13 Dead band The dead band value provides a configurable zone around the system guide point where no guiding correction occurs A dead band setting of zero provides the most accurate guiding but in some applications where webs have ragged edges dead band can be used to prevent guide reactions to these conditions To edit a dead band setting touch the desired dead band value and enter the new value in the displayed edit window Press ACCEPT to save changes made Press CANCEL to exit without saving any changes www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS control Options CONTROL OPTIONS This menu provides the controls used to limit operation modes sensor modes and system guide point shift controls on the Operator Level screen Navigation MANUAL SETUP E gt Page forward CONTROL OPTIONS Sensor Enable Mode Enable E 51 275 Jag Enable J Sensor Type E Edge C Line GP Enable Mode Enable These checkboxes enable or disable use of automatic servo center and manual operation modes A checked box indicates the mode is av
47. n Re appear on the Operator Level screen to provide manual sensor positioner control The manual controls provide sensor positioner jogging functionality similar to the controls found on the MCP 05 control unit The MCP 05 manual control screen appearance varies slightly depending on the active sensor mode and the MCP 05 type that has been configured An example of the single and dual drive manual control screens are shown here The sensor signal bar graphs that appear are dependent on the selected sensor mode MCP 05 single drive manual controls www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS Manual Controls Left and right jog buttons manually move the sensor Four buttons are provided for dual drive configurations s Press this button to return to the Operator Level screen The MCP 05 manual control screen is immune from configured menu timeouts Automatic Seek Operation The MCP 05 supports automatic seek operations to position the selected sensor s on the web If the Automatic mode is entered from the Servo Center state an MCP 05 seek operation is initiated using the active sensor mode No seek is done when the Automatic mode is entered from Manual posture An artificial EXT LOCK condition is asserted during the seek operation and is released after a successful seek completion This icon blinks in the status bar during seek operations Preventing Seek Operation If the Automati
48. ngs The FIFE 500 Web Guiding System may be remotely controlled via a digital port connection As with any remotely controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures be used The FIFE 500 Operator Interface should not be used while the machine is running If it is necessary for the operator to use the Operator Interface while the machine is running precautions must be taken to protect the operator from injury due to moving material and machinery This can be accomplished by either surrounding the Operator Interface with a safety screen or by remote mounting the Operator Interface in a safe location www maxcessintl com 500 2 262 1 C 3 1 DISPLAY DEFINITIONS Display Definitions The FIFE 500 uses a QVGA Touchscreen for Operator command inputs and status displays This Control Panel is divided into five sections of information for which brief descriptions follow Refer to Figure 1 for the button locations in the standard horizontal Control Panel e vertical section on the left side contains the Operation Mode selection buttons Automatic Servo Center
49. or where new values appear on the right and shift existing data left The exception to this is when the first button is pressed the displayed value is cleared first Some entries accept a decimal point and polarity When editing values that do not accept decimal points or signed entry these buttons will be disabled The CLEAR button erases the current entry Use the CANCEL button to close the edit window without saving any changes www maxcessintl com 500 2 262 1 C 3 14 DISPLAY DEFINITIONS Keypad Operation continued a The ENTER button checks the value according to the maximum and minimum limits and applies the new value if it is within acceptable range If the entered value is outside either of the applicable limits the entered number and the violated limit are marked in red as shown in the example below ka ko k HIN Unit s i nian 17 2 o9 If this occurs the CLEAR button may be used to erase the entry and try again or the CANCEL button will cancel the editing operation and close the window Other controls Unit Optionally shows the active unit of measurement for the edited value Maximum Shows the maximum allowed value Minimum Shows the minimum allowed value Current Value Shows the current setting www maxcessintl com 500 2 262 1 C 4 1 MENU DESCRIPTIONS Menu Descriptions SECURITY This submenu provides access to all secur
50. peed input The calibrated range is also shown by the translucent green arc which appears on the meter face Minimum Limit This control accepts entry of a value between 0 and 100 to specify a minimum value for the line speed signal The calibrated line speed value is prevented from dropping below the specified limit regardless of the actual line speed input This is used to set a minimum correction speed to be applied even when the line speed drops below the specified percentage Calibrating the line speed input Before using the line speed control feature the line speed input should be calibrated to match the line speed input signal During calibration the minimum line speed signal is applied followed by the maximum line speed signal When speed gain control is enabled these minimum and maximum line speeds then correlate to minimum and maximum guide correction speed Line speed calibration operates correctly regardless of line speed input polarity For example a Minimum Speed producing 10mA with corresponding Maximum Speed producing 2mA is acceptable In all cases the Minimum Speed must be presented first Start Calibration Press this button to start the line speed input calibration process In order to complete calibration the line speed input will need to be presented at the minimum line speed followed by the maximum speed Set Minimum Speed Press this button after applying the minimum line speed signal Set Maximum Speed
51. peration Only perform installation maintenance or repair tasks on the web guiding system when the machine has been stopped and is secured from being turned on e Only perform installation maintenance or repair tasks on the web guiding system when there is no electrical power in the system he web guiding system must be securely mounted before being placed in operation e Only replacement parts obtained from Fife may be used e No modifications may be made to the web guiding system e Do not place electrical cables under mechanical strain WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the terminal marked with the PE symbol on the power connector and the PE circuit of the building or machine WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product www maxcessintl com FIFE 500 MI 2 262 1 C SAFETY INSTRUCTIONS Basic safety information continued gt gt gt P P WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the web guiding system and the machine into which the web guiding system is being installed
52. r sensor value while in the Servo Center mode Enable GP capture Enables the appearance of an additional button in the guide point control area of the Operator Level screen The GP capture button available only in Manual and Servo Center modes sets the guide point of the active sensor mode to match the current location of the web This allows guiding to begin at the current web location when the Automatic mode is initiated Enable link option For use in networked systems Checking this option enables an additional button in the drive select area of the Operator Level screen When the link option is enabled and the link mode is active Auto Manual and Servo Center commands initiated from this Operator Interface are directed to all drives in the network allowing modes of all network devices to be synchronized Press ACCEPT to save changes return to the previous screen Press CANCEL to close this menu without saving changes www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS SERVICE The service submenu provides access to maintenance screens The service submenu is available all operation modes Service ABOUT This screen provides firmware version information Navigation About MANUAL SERVO CENTER AUTOMATIC J nr SERVICE 1 3 bed www maxcessint com DI Touch Version 1 050 100534 0105 Mar 6 2013 12 35 21 Version 1 050 1
53. s ASC OFF Disable ASC operation for the selected sensor mode This button has no effect if ASC is already off or has not been configured Navigation 8 ASCOFF ASC ON 5 ON enables ASC processing if ASC control has been enabled in the configuration screen for the active sensor mode Each sensor mode can be individually configured with different ASC settings The availability of ASC for each sensor mode is among the configurable settings Navigation ASCON This icon will be displayed in the status bar when ASC is enabled 8 5 icon will change to this when 5 is enabled configured ASC threshold has been triggered When ASC is enabled this icon works in manual mode also which provides an easy way to view the ASC trigger thresholds Note ASC must be enabled for the active sensor mode before the ASC ON function will work ASC SETTINGS This menu controls all programmable aspects of ASC operation for each sensor mode The first three tabs have identical sets of controls for each sensor mode The last tab contains www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS polarity controls to set the polarity used for each sensor signal during ASC processing Navigation SETUP ASC SETTINGS E ee ASC 52 ASC 51 52 000 s asc state outside sy lw a 29490 29490 Touch the tab controls at the
54. s the sensor mode A S1 B S2 C S1 S2 This screen number uniquely identifies each screen of the FIFE 500 Web Guiding System The status bar also displays various icons which are described below OPERATION MODE of these icons will appear indicate the operation mode of the FIFE 500 Web Guiding System These do not appear on the Operator Level screen since the mode buttons already indicate this information These will only appear while in the setup screens SENSOR SELECTION of these icons will appear to indicate the currently selected sensor mode These do not appear on the Operator Level screen since the SENSOR button already contains this information MI MENU TIMEOUT The menu screens in the Fife 500 Web Guiding System close automatically after 3 minutes of touch screen inactivity The inactivity timeout option and the timeout value are configurable The clock icons will appear during stages of the timeout process as the inactivity timer counts down If a timeout occurs the respective menu will abort any changes applied and return to the Operator Level screen Some service related screens are immune from the timeout option and are indicated by the presence of the orange clock icon T1 T2 Y3 LOGIN AUTHORIZATION LEVEL When security has been configured one of these icons will appear to indicate the authorization level of the current user Level 1 has the least access while level 3 has the most Security is disabled in th
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56. t after timeout seconds Access level 2 Access level 3 Enable Security Turns security feature on when checked Automatically logout after timeout When security is enabled this option logs out after the specified time This returns the login level to 1 Touch the seconds edit control to modify the timeout value Access level 2 The level 2 pass code Touch the edit control to enter or modify the level 2 pass code and enter the new pass code when prompted The same code must be entered twice for verification Access level 3 The level 3 administrator pass code Touch the edit control to enter or modify the level 2 pass code and enter the new pass code when prompted The same code must be entered twice for verification q Press ACCEPT to save changes made while in the menu If Enable Security is checked but no level 3 pass code has been assigned an error dialog will appear This protection is present to prevent enabling security before having an administrative password in place Press CANCEL to exit the menu without saving any changes Note Pass codes should be from 1 to 9 digits in length www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS Menu Protection MENU PROTECTION This administration level menu is used to control the access protection for each individual menu MANUAL SERVO CENTER AUTOMATIC SETUP SECURITY td MENU PROTECTION
57. th webs that are not totally opaque This procedure involves teaching the FIFE 500 Web Guiding System using a sample of the web material Navigation 2 49 MANUAL UJ SETUP 7 SENSOR SETUP The FIFE 500 Web Guiding System stores separate calibration data for the S1 and S2 sensor inputs so the procedure should be done on each sensor input that will be used The FIFE 500 Web Guiding System can store recall up to four sets of calibration settings for S1 and S2 supporting the possibility to store and quickly recall sensor settings for four different web opacities 51 p Llth Start Calibration v Button Descriptions CN 7 CALIBRATION SET These buttons select one of four sets of calibration values Only one calibration set may be active at any given time with the active set indicated by the green LED on the button face Set 1 is active by default Touch the button for the desired set to make it active Note This change takes effect immediately while in this menu but will only become permanent if the ACCEPT button is pressed to save it Note If calibration set 2 3 or 4 is in use the sensor button on the Operator Level screen will reflect this by displaying a 2 3 0r 4 as shown here When calibration set 1 is active the sensor button on the Operator Level screen will not display a number www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS D The arrow but
58. the right of the cursor Back Backspace function deletes characters to the left of the cursor The cursor can be moved by touching the desired position in the edit control Press ACCEPT to save changes Press CANCEL to exit without saving any changes www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS Network NETWORK This menu is used for network administration It is used when commissioning a network or replacing a device in the network All devices in the network can be configured from any Operator Interface using this menu Navigation MANUAL SETUP E gt Page forward 2 NETWORK The initial screen shows a list of all devices present in the network Select a device to be presented with configuration options for it E Device address 2 iue 7 Device address Used to assign new address to the device Name This control only appears when configuring a drive Use it to specify the drive name which will appear on the Operator Level screen when connected to this drive Termination If the device supports configurable termination an additional checkbox will be present to support its configuration Termination should www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS _ Line Speed only be enabled on devices connected to the network ends In a single Operator Interface and single drive configurat
59. threshold Touch the threshold value to open an edit screen to change it ASC Threshold 1 Pos ASC signal positive threshold Touch the threshold value to open edit screen to it Press ACCEPT save changes return to the previous screen Q Press CANCEL to exit without saving changes and return to the previous screen www maxcessintl com FIFE 500 2 262 1 C MENU DESCRIPTIONS GAIN The gain menu is used to view or set the system gain for the active sensor mode Navigation If the gain screen is accessed while the system is in Automatic mode it will appear as shown below Use the smaller arrows buttons to decrease or increase the system gain or for fast gain changes use the slider control The gain value is applied as soon as it is changed while in this menu so the effects of gain changes can be observed if the system is in Automatic mode The graph area shows the amplified output of the active sensor signal to provide feedback about guide movement as the gain is changed q Press ACCEPT to save changes and return to the previous screen NV Press CANCEL to exit without saving changes and return to the previous screen If the gain has been changed it will be restored to its previous value If the system is in Manual mode the Gain screen will have an additional button as shown below to allow the auto setup function to be initiated from this screen if desired
60. tl com FIFE 500 MI 2 262 1 C Actuator does not move in Servo Center mode Actuator is unstable in Servo Center mode Actuator moves to either end of the stroke in Servo Center mode TROUBLESHOOTING Servo Center Gain is set too low Servo Center Gain is set too high Servo Center Polarity is set incorrectly Increase the Servo Center Gain Decrease the Servo Center Gain Select MANUAL mode then change the Servo Center Polarity 2X 1 6 Servo Center Gain 2X 1 6 Servo Center Gain Guide Settings 1X 2 1 Servo Center Polarity www maxcessintl com FIFE 500 MI 2 262 1 C 8 1 SERVICE Service Return Shipment Instructions If it is necessary to return the FIFE 500 to Fife for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers Service Requests and Replacement Parts When ordering replacement parts please indicate where possible part number drawing number and model description To request service or to get replacement parts contact one of the addresses listed below Fife Corporation 222 West Memorial Rd Oklahoma City OK 73114 USA Phone 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com Fife Tidland GmbH Max Planck Strasse 8 65779 Kelkheim Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu I MAXCESS gt 3 lt g
61. tons are used to jog the guide in either direction This can be used to move the web in and out of the sensor during the calibration process D Use the sensor select button to select the sensor input channel before calibration Pressing this button alternates between the S1 and S2 sensor input channels Press ACCEPT to save the results the last sensor calibration return to the previous screen This button is also required to save the results of selecting a different calibration set Press CANCEL to exit without saving the results of the last calibration and return to the previous screen Any changes to the sensor calibration set is restored to its previous setting Calibration Procedure sect which set of ciation values w Select which set of calibration values will be used Select 51 or S2 sensor input Press the button bar graph indicator will rescaled to show the full signal range of 20mA to 20mA on the selected sensor input The sensor current will also be displayed under the bar graph as shown is the example screen below Calibrate 51 uncover Move the web material completely out of the sensor field of view and press the CALIBRATE 51 UNCOVER button Move the web material into the sensor field of view until the entire proportional band of the sensor is covered and press the CALIBRATE 51 COVER button If the calibration was successf
62. top as needed to switch to the desired page before making ASC State ASC State button enables or disabled the availability of ASC use for the selected sensor mode The LED displayed on the button indicates the present state Press the button to toggle the ASC availability for this sensor mode on or off Source Selects the sensor that is monitored for ASC thresholds Typically this is the same sensor used for guiding but in some applications it could be desirable to monitor a different input Source input choices include the sensor signal S1 S2 51 52 or 5152 Mode mode setting controls how the source signal threshold is processed These modes are used configure ASC operation for specific application requirements There are 6 modes available Above Signal is greater than the positive threshold The negative threshold is not used Below Signal is less than the negative threshold The positive threshold is not used Outside Signal is less than the negative threshold or greater than the positive threshold www maxcessintl com FIFE 500 MI 2 262 1 C MENU DESCRIPTIONS Below Signal is less than the positive threshold The negative threshold is not used Above Signal is greater than the negative threshold The positive threshold is not used Inside Signal is greater than the negative threshold AND less than the positive threshold ASC Threshold 2 Neg The ASC signal negative
63. ts act identical to mode changes from the Operator Interface It is the mode change from the drive s perspective that initiates MCP 05 seek operations so a transition from Servo Center to Automatic regardless of the command source will initiate seek operations The same is true for the retract command which is sent on any transition to the Servo Center mode MCP 05 Operation in Networked Systems If multiple MCP 05s are used a network and the controlling Operator Interface is configured in linked mode Automatic Manual and Servo Center commands are broadcast all drives can be commanded to seek simultaneously when a transition from Servo Center to Automatic occurs The same is true for the Servo Center command Individual drive control is also possible in non linked mode www maxcessintl com 500 2 262 1 C 5 1 DIGITAL INPUT OUTPUT MATRIX Digital Input Matrix MODE 5 4 2 1 EXTERNAL LOCK automatice o a SERVO CENTER jJoGMims o JoGPlus RGPCMius 0 RGPC RESET Sensor 51 Single Edge Guiding Sensor S2 Single Edge Guiding Sensor S S2 Center guiding Inputs 4 amp 5 are used to provide Jogs while in Manual and Servo Center modes and RGPC functions while in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only Sensor selection must be momentary commands 0 LOW HI
64. ul the following message will appear www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS e Calibration complete Press OK to close this window q If other calibrations ie the opposite sensor channel need to be done proceed with selecting it and repeat the calibration process Otherwise press ACCEPT to save these changes and return to the previous screen Note If a different calibration set is chosen after a successful calibration has been completed it will be permanently saved before switching to the new calibration set In this case exiting this menu with the CANCEL button will not restore this calibration to its previous setting If the sensor signal difference between the uncovered and covered states is too low the web opacity is beyond calibration compensation and the message shown below will be displayed eQ failed Contrast too small Press OK to close this window www maxcessintl com 500 2 262 1 C MENU DESCRIPTIONS die R r Autosetup AUTOSETUP The FIFE 500 Web Guiding System gain and polarity can be set manually as described in other areas of this manual Using this menu however the system gain and polarity can be determined automatically Navigation MANUAL sELECT SENSOR MODE SETUP 7 AUTOSETUP Note The auto setup procedure should be done with the web at a standstill Auto setup is performed using the
65. used as an E Stop www maxcessintl com 500 2 262 1 C 7 1 TROUBLESHOOTING Troubleshooting Fault Diagnostics Fault Rectification An incorrect setting on the FIFE 500 is often the cause of incorrect or undesirable guiding characteristics Faults and the procedures for rectifying the faults are described below Fault Description Probable Cause Actuator does not move in Automatic mode Actuator is unstable in Automatic mode Actuator moves the wrong direction in Automatic mode System Gain set too low or Sensor Calibration is not correct System Gain set too high or Cable connectors are loose or Sensor Calibration is not correct Guide Polarity is incorrect Incorrect sensor mode selected Sensor Calibration is not correct Increase the System Gain Perform Sensor Setup Decrease the System Gain Tighten all cable connectors Perform Sensor Setup Perform Autosetup or Change the Guide Polarity manually Select MANUAL mode then verify the correct sensor mode is selected If necessary press the SENSOR key to select the correct sensor mode Perform Sensor Setup 1X 1 6 System Gain or 3X 1 6 System Gain 1X 1 7 Sensor Setup 1X 1 6 System Gain or 3X 1 6 System Gain 1X 1 7 Sensor Setup Auto Setup Configuration 1X 1 8 Autosetup or Manual Configuration 1X 2 1 Guide Settings 1X 1 7 Sensor Setup www maxcessin

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