SERVICE MANUAL Level 1&2
Contents
1. all the snaps into their places Page 20 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved2. of your phone battery into one package developed specifi cally for POS use 100cm P d CA 101 SS 88 RJ 130 Service Cable to connect the PC with Camera removal tool One side is for Soldering Jig the Micro USB connector disassembly the other side for as sembly Internal Battery BP 6MT Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 8 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE Jes SOFTWARE PRODUCT SPECIFIC HOF IE BATTERY Page 9 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 11 DISASSEMBLY INSTRUCTION Disassembly Copyright 08 2007 Nokia Corporation Company Confidential 2 You will need the Nokia Standard Toolkit version 2 as well as the camera removal tool SS 88 Also refer to t
3. ESIVE 4 il a ANTENNA A5 10218 0219 ste CONN AUDIO DC12V 1A DIAMETER 3 5mm A4 eg m D COVER A4 x 10223 A HOLE in the D COVER for SD DOOR RM 223 RM 256 only w SD DOOR A4 10224 RM 223 RM 256 only amp SCREW M 1 6x4 8 TORX PLUS 10225 BATTERY SPRING 4 _ 31102227 BATTERY COVER ASSY VANILLA Page 6 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 8 LEVEL 2 SOLDER COMPONENTS N81 RM 179 RM 223 RM 256 Components overview Ror Le DX ex ry ot gt ae Wy 696056 ti uve ni Aes t 700000 men Wot 0000000000009 0609060 J i d t 17 e 1 j 4 P 7 e so Yd un v o a sdi M 09020020299 ist 17 i wert gt R e 2 lt e P LJ xev M 5 E l 8 E pests x a E xr 5 A xe000 CN 0 XXXXXXXX 01 924 19 uongiod1o7 enoN ELEM 62I Wt 9dK VIJON Page 7 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 9 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 5 fast charging
4. NOKIA Care RM 179 Page 1 20 N81 RM 179 RM 223 RM 256 Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA NISBI RM 223 RM 256 Transceiver characteristics Band EGSM Quad band 850 900 1800 1900MHz RM 179 RM 223 WCDMA 2100MHz Display LCD 6 096cm QVGA 2 4 320x240 pixel 16M colors Camera Camera 2 0 Megapixel 20x digital zoom Second Camera CIF with digital zoom Operating System Series 60 Connections Wireless Bluetooth GPS RM 179 RM 223 WLAN Connector Micro USB Connector AV Connector Memory RM 223 RM 256 only MicroSD max 32GB Transceiver with BP 6MT Li Ion battery pack Talk time Standby Note Depends on network up to 4h up to 10days parameters and phone settings CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE DEVICES 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION Page 2 20 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved N81 RM 179 RM 223 RM 256 Service Manual Level 1 amp 2 O eJ e wu 09 E ISSUE 3 NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 07 Sep 2007 Initial draft Ap
5. ULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be app
6. a re Service Manual Level 1 amp 2 1 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N81 RM 179 RM 223 RM 256 EXPLODED VIEW MENU KEYMAT ASSY VANILLA GAMING KEY ASSY 10003 10001 WINDOW ASSY f 7 10002 Il A2 SLIDE FPC ASSY 10101 10102 entm 10005 Ne A1 A COVER ASSY VANILLA 10006 10008 LCD AM 240x320 COG 16MCO BAKER 10004 FRONT CAMERA A2 sfe 10101 A COVER A1 p p I0006 i ITU T KEYMAT ASSY VARIANT PART EARPIECE GASKET A1 ifi Ss 10201 10008 C ITU T FPC ASSY EARPIECE A1 a 8 eee 10202 10007 SLIDE MODULE ASSY EG Aeon COVER MICROPHONE KNOPFLER 10103 o ag em 10214 Ue A3 LIGHT SWAP PACKAGE SCREW COUNTERSUNK RF 1 2x3 2 AN Va 10203 10212 LEVEL 3 amp 4 ONLY 10009 N BB LID HWA LID eet a SS IN 10204 10209 US Se RF LID CUNI A3 AUDIO LID ar M 3 0 10203 10208 if MEMORY LID A3 AV LID RIT A Il 10210 RM 179 only 10205 nuu TYPE LABEL A3 WLAN LID A3 ust Lm fi ILLUMINATION LID 43 10206 10212 CAMERA MOD 2 SMIA 85 2MPIX aiiin A4 D COVER VANILLA INCL A5 ASSY 10215 10223 inl VIBRA MOTOR JENNA A4 19221 A5 ANTENNA ASSY SPEAKER 11x15 _ puisse RECTANGULAR A4 i 30 EN RR DC JACK A5 10217 0220 IHF SPEAKER ADH
7. e EARPIECE Prevent destroying the delicate clips of the A COVER gt eer a ce a v P 2 Ww k 4 Y 7 a L2 PA lt 31 Unscrew these 8 Torx Plus size 6 screws in the order shown 32 Discard these screws Do not use them again Page 13 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved A ANY an N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 PHT TIETE PELE Wf A 7 Ce ie 36 Slot the FLEX trough the recess of the SLIDE MODULE ASSY L dJa I NS 040 077477 d LJ a CATUEN 39 Unlock and remove the CAMERA MODULE 40 Push out the ANTENNA ASSY Page 14 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 12 Ease out both IHF SPEAKERS 43 Discard these speakers They can not be used again The disassembly procedure is now completed Page 15 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved E 926 3 8 8 N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 12 ASSEMBLY INSTRUCTION Assembly Hints EA Copyright 08 2007 Nokia Corporation Company Confidential 2 You will need the Nokia Standard Toolkit version 2 as well as the camera removal tool SS 88 Also refer to the General Mechanical Guideline Vid
8. eo for additional hints about the tools and component handling 7 Place the MICROPHONE COVER the correct positioning 8 Insert the ENGINE MODULE into the cover Page 16 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved 906 370 9 EZ N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 switch before going on CNN ES 1 J gt M T P 12 Check the correct positioning of the EARPIECE 13 Closethe large 14 and the small flex connector 15 Take these new screws Page 17 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 19 Insert these counter sunk screws 20 Set the correct torque 21 Tighten both screws in the order shown 22 Take these new screws 24 Tighten the screws in the order shown Page 18 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Service Manual Level 1 amp 2 TUN UR hy Nh p mm A 27 Push down the WINDOW at least 5 seconds each 2 cm 28 Use these 2 new screws beginning from the top in order to activate the adhesive coating 32 Click all snaps into their places Page 19 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 Por Ad A E 34 Slightly click
9. f their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FA
10. he General Mechanical Guideline Video for additional hints about the tools and component handling 6 amp ghi 7 pars T continue until all clips of the keymat are unlocked Page 10 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved N81 RM 179 RM 223 RM 256 Ca re Service Manual Level 1 amp 2 d CM ANE E 9 Unscre 11 Release the adhesive of the WINDOW ASSY with the SRT 6 Cr 4 CE 8 34 z wv 2 ror 13 Now th again 15 Unscrew the next 2 Torx size 6 screws in the shown order 16 Discard these screws Do not use them again Page 11 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved N81 RM 179 RM 223 RM 256 Service Manual Level 1 amp 2 Care 7 4 173 q ey v ue yA 4 s 2 v 18 Once released these FLEX can t be used again 20 Note the correct positioning of the SS 93 Do not destroy the components underneath AS 22 Open the flex connector of the LCD 24 Unlock the latches of the A COVER 23 Release both countersunk screws in the order shown ISSUE 3 CONFIDENTIAL Page 12 20 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 23 Sr t 27 j yai e E SS ess n s ray on both sides X uh i N 6 28 Gently lever out th
11. in plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect
12. lied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certa
13. proved 24 Sept 2007 Approval Approved 01 0ct 2007 Changes of the assembly procedure implemented Approved 15 0ct 2007 screw order has changed pic 17 The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames o
14. the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 20 CONFIDENTIAL ISSUE 3 Copyright 2007 NOKIA All rights reserved NOKIA N81 RM 179 RM 223 RM 256 C
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