Nokia X3 RM-540 Service Manual L1L2 v1.0
Contents
1. 8 Then separate the NUMERIC KEYMAT ASSY from the E COVER ASSY The NUMERIC KEYMAT ASSY must always be renewed 10 Before removing the D COVER ASSY open th USB DOOR PROTO vy oemi bed rue otitis fet Per eae 4 Wwe ma tl mariaren ee ee Se ees Sth j VOR e 12 Use the SS 93 to carefully lift up the board to board connector SHIELD LID The board to board connector SHIELD LID has to be always renewed Version 1 0 NOKIA Care ae Academy Service Manual Level 1 amp 2 a oe ii ot t ae j ET TAN f P j D Th f l A ESNA ST nect the UI FLEX connect Be careful not to damage the connector or any nearby components 6 SP Aat o o gt Jee eka d o 3 GENK D ry yw ae gt it SSSR eer 4 Pi g ae 2 s p n ae Li gt t E tod AA AAE T l l TEAS A kd Pr ih 1 15 The engine board and the SLIDE MODULE canbe 16 Use the tweezers to peel off the SPEAKER MESH now separated Detach the corner of the DOMESHEET with the dental tool and then peel off the DOMESHEET Be aware of the sharp point of the dental tool be careful not to injure yourself Do not use the SPEAKER MESH and DOMESHEET again 17 Use the camera removal tool SS 88 to detach 18 Pull out the USB DOOR the CAMERA 14 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 CKIA Care pot2. the above suggestions apply equally to the product battery charger or any accessory 7 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy Service Manual Level 1 amp 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short
3. 40 Service Manual Level 1 amp 2 FUNCTION KEYMAT ASSY 10002 LCD TFT a Si 240x320 COG 10003 NUI FLEX MODULE ASSY 10101 l SLIDER MODULE sf 10103 MERIC KEY ASSY amp 10201 Il E COVER ASSY 10202 ad DOMESHEET 10203 LIGHT SWAP PWB 3 10204 TYPE LABEL IHF SPEAKER A 4 ANTENNA MODULE Mr 10216 10219 SPEAKER ADHESIVE 10218 CLAPTON EMC MICROPHONE 10216 ANTENNA MODULE 2 10219 SPEAKER ADHESIVE amp 10213 ill Vr D COVER sf 10215 SCREW M1 TORX 6 af Only available as These parts can not be assembly reused after removal 9 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care Academy 8 SERVICE DEVICES FLS 5 Flash Device AC 8 Travel Charger CA 101 Service Cable BL 4CT Battery Nokia X3 RM 540 Service Manual Level 1 amp 2 NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online 10 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care poe Academy Service Manual Level 1 amp 2 9 SOFTWARE UPDATE Flash concept Point of Sale POS To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software available on Nokia Onlin
4. 6 screws to the torque of 20 Ncm in the order shown torque of 12 Ncm in the order shown 3 Tighten the two TORX size 6 screws to the torque of 18 Ncm in the order shown 19 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care oe Academy Service Manual Level 1 amp 2 12 SOLDER COMPONENTS TOP v2500 v2502 V2503 V2501 BOTTOM X6053 X2912 X2910 ajes E Fay THON jad al Weeadi Mixa pe ly 0108s ee 2502 2501 X6052 X6001 2503 X2913 20 Confidential Copyright 2009 Nokia All rights reserved Version 1 0
5. NOKIA Care a Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA AS RM 540 Tull 3 NOKIA om Jo i a Media player Radio W Wed 27 05 2009 No upcoming notes Email bo to Transceiver characteristics Band GSM Quadband 850 900 1800 1900 Mhz Display 2 2 Active TFT 262K colors 240x320 pixel resolution Camera 3 2 MPix CMOS 4x zoom Extended depth of field EDOF Operating System S40 6th Edition Connections USB 2 0 micro USB Bluetooth 2 1 EDR A2DP AVRCP 3 5mm stereo headphone plug Transceiver with BL 4CT battery pack Talk time Standby GSM GSM Up to 7 5 hours Up to 380 hours Note Talk times are dependant on network parameters and phone settings Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care peo Academy Service Manual Level 1 amp 2 Table of contents L Amae 1 6 er neo vn CO OR Ce cw OP ee 3 2 OONO eeemPae ne ec ee ena nn nO CPCI SDE OO ESS EEE NS CNC 4 3 Warnings and e201 9 peer vn nm TP ve OP a 5 73161011 2 2 Sgr ee EE ETE SSCP ORT ee TOOT IPT SE nO ST OY ee Teo RO 5 Del CANNING pote oscars E E sede A eee 5 a EDO O ea Onn ene E ee Pe ee ne eee Pe mEre 6 5 Care and maintenance eeseesesssseeeeeerrssssssseereeerrrsssssssseereerresssssssesurerererssssssenereeerrrsssssnenusuereeerrrsssssssssnreeerressssssenereerrrrsssssssssns T 6 Battery information esseessessesseess
6. a com Please keep in mind also that this documentation is continuously being updated and modified SO watch always out for the newest version 3 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2009 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdr
7. aw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carr
8. circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care Academy 7 EXPLODED VIEW A COVER ASSY 10001 EARPIECE MODULE ASSY 10004 Al SLIDER MODULE ASSEMBLY 10102 10103 gt CONDUCTIVE TAPE DISPLAY Il gt SCREW M1 4x2 2 TORX 5 ill 10005 A2 LIGHT SWAP PACKAGE 10203 10207 19998 SPEAKER MESH TOP 10206 B2B CONN SHIELD LID CAMERA MODULE sass32 0 9 10206 A3 D COVER ASSY 10209 10215 IHF SPEAKER MMMM en 10212 DC JACK S ya USB DOOR 10214 SCREW M1 6x3 0 TORX 6 l 10221 F COVER ASSY 10222 Nokia X3 RM 5
9. e NOL SERVICE a SOFTWARE Fi PRODUCT SPECIFIC S BATTERY TRANSCEIVER 11 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care RM540 Academy Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTIONS gt al a sa 2 For disassembling you need the Nokia Standard Tool kit version 2 plus the camera removal tool SS 88 You will also need a DC and an AV plug 2 PE AEN et z tas P 3 Slide the phone open and release the battery 4 Remove the battery cover If there is a battery cover inserted remove it also f p ssj R p bd s i lI 4 Unscrew the two TORX size 6 screws in the order shown Do not use them again Discard them ASSY and the E COVER ASSY 12 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care Academy Fed UT S N y TAI A eh gre MEAT KENS WOE FV ake ie PAT AOR ETIP 4 eu i AM 7 Remove the NUMERIC KEYMAT ASSY and the E COVER ASSY as shown i C3 Ole COLTSi vee o 9 Unscrew the four TORX size 6 screws in the order shown Do not use them again Discard them 4 Pt Me ee he BS aad E i 11 Release the D COVER ASSY as shown 13 Confidential Copyright 2009 Nokia All rights reserved Nokia X3 RM 540 Service Manual Level 1 amp 2 mn D
10. en Academy Service Manual Level 1 amp 2 kA ME eth oe Bah ee S is Fak my WW aN SANN Ay aN oul k a Use the tweezers to carefully release the clip 20 Detach the SPEAKER OUTL TRIM TOP ASSY holding the SPEAKER OUTL TRIM TOP ASSY i aes a S Ns a a m E AV jack with 2 an AV plug ard remove T Te the E with a DC plug Use the the AV jack with the tweezers tweezers to remove the DC jack ERRATA aT Seger t AO SE ASONO A N is R d AY PAL 23 Lift up ihe IHF SPEAKER with the dental tool and 24 Remove the SPEAKER ADHESIVE witht the remove the speaker with the tweezers tweezers Do not use the adhesive again Discard it 15 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care pore Academy Service Manual Level 1 amp 2 BEATEDIO0 WHOIS E3 t PT RONA tthe om i fi 7 Use ie S5 93 m T the ANTENNA MODULE 26 Lift up the IHF SPEAKER with the dental tool and Press the ANTENNA MODULE lightly through the D remove the speaker with the tweezers Remove the COVER SPEAKER ADHESIVE with the tweezers Do not use the adhesive again Discard it 21 Use the denial tool to carefully lift up the 28 Make sure the slide is positioned as shown in MICROPHONE the picture Unscrew the two TORX size 5 screws in the order shown Do not use them again Discard them 29 Insert the SRT 6 between the A COVER ASSY and 30 Make sure all t
11. essesserssossessesseessessesssosseuscssesssossesscsseossesscoscossosscoscosessssosscsscossosecoscessessosscoseosscsscoscossooscosseseess 8 L POGANI eere E nC E A EA EE E R ee Pe 9 8 Service COV CS esssS reese te 10 9 Software Udale ee mn rm pp Pn PT nv Eaa aaeeeiai 11 10 Disassembly INSCFUCTIONS ss csssccccccesescscsececsssssssssssssesesesesessssssssssssesesesesesesessssssssesecessssssssesesesesesesssesssesscscseseceseces 12 IE 25121 11 8 1 IN enn cz Oe Ero E oer eT cr ene 19 t 6 21 CONDONE Go Gee nr nee Pa ne Pe ere Se E ee re rere ener 20 2 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy Service Manual Level 1 amp 2 1 CHANGE HISTORY Status NersionNo Date Commens Approved 10 9 10 2009 First approved version The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to Carry out service to Nokia products This Service Manual is to be used only by authorized Nokia service suppliers and the content of it is confidential Please note that Nokia provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify Nokia using the address below Nokia Care Academy mailto Service Manuals Noki
12. he clips are released the SLIDE MODULE ASSEMBLY Slide the SRT 6 along the edges to release the clips holding the A COVER ASSY 16 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care pre Academy Service Manual Level 1 amp 2 ii VY 31 Remove the SLIDE MODULE ASSEMBLY i in five 32 Protect the LCD with protective film direction shown a S lt e e ey MR N SA Sn Aan Ay aii Use the SS 93 to open fie LCD CONNECTOR While vy Use he iene aa to slightiy lift up the LCD Be Opening the connector be careful not to damage it very careful not to break the LCD 35 Use the SS 93 to loosen the adhesive 36 Use the share end of the SS 93 to ee the underneath the LCD Then lift up the LCD EARPIECE Remove the EARPIECE with the tweezers 17 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care RM540 Academy Service Manual Level 1 amp 2 37 Separate the FUNCTION KEYMAT ASSY from the A 38 Nokia X6 disassembly is now complete COVER ASSY END OF DISASSEMBLY 18 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NOKIA Care oe Academy Service Manual Level 1 amp 2 11 ASSEMBLY HINTS nasienie MADE IN CHINA 77 ehia Corporation ont J ayy ee a N tomto sitere tini Ar asio Hard IMF 1 Tighten the two TORX size 5 screws to the 2 Tighten the four TORX size
13. ied out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy 4 ESD PROTECTION Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Co
14. nfidential Copyright 2009 Nokia All rights reserved Version 1 0 NIOKIA Care ae Academy Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of
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