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SERVICE MANUAL Level 1&2

1. NOKIA are Page 42 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 25 QUICK TROUBLE SHOOTER CAMERA name fault positions fi TrTYy TATA OS Rim amtinum ed ini fa GR IJ JEG EN p i JE JE mer Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 43 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 26 GONOGO TEST To test the Camera Bluetooth WLAN and IRDA functionality refer to the phone User s guide The User s Guide is available on Www nokia com Before starting the GONoGo test check that camera window is clean If not clean the window with cloth Bluetooth test You need another Bluetooth device e g 6230 to do a GONoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GONOGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow i
2. SIDE KEYS A8 1YF SIM CARD MODULE A8 10216 MP 10214 A DC JACK A8 gt 10212 a CLAPTON EMC MICROPHONE A8 10213 NN SIM COVER A8 10217 ste B COVER A8 s 10215 Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 8 44 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 6 GENERAL RECYCLING RECOMMENDATION NOKIA Confidential CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support General Recycling recommendation 100 only one Material Mixed components Example components Example components ELECTRO MIX DISPLAY METAL FRAME SUB DISPLAY CAMERA MODULE 7 CONNECTOR ENGINE MODULE MAIN CAMERA COPPER FLASH ASSEMBLY ANTENNA COPPER COPPER MAL 11010000 Most components made of Glass Ceramics Glassfiberreinforced epoxy Approved 1 0 MGR 19 Jan 2007 13 11 2006 MGR UPPER COVER FLEX ASSEMBLY CAMERA EL DOME SHEET j ALL fractions containing any copper should be send to ELECTRO MIXI PLASTIC MIX SHIELD METAIL MIX Most components made of Metal METAL SHIELD Y DCJACK BATTERY LOWER COVER BATTERY Chemicals PLASTIC MIX Most Plastic and Ceramics components made of Plastic Some of these options can be utilized directly and some need pretreatment as for instance dismantling grinding milling
3. etc For sorting the waste into fractions for recycling your recycler will offer you more specific information but a GENERAL RULE is Feron mi nmen There are recyclers that can process this multimaterial for high recycling yields Fractions containing metals must always be collected and sent for metal material recycling Plastics Pure plastics fractions i e covers can be sent for plastics materials recycling Mixed Plastic lt A metal fraction contaminated with plastics does not represent a problem for metal recycling recovery whereas recycling recovery of plastics is generally sensitive for contamination by other COAX CABLE HALL SENSOR MAGNET terials wien ELECTRO METAL PLASTIC BATTERY Copyright 2006 NOKIA Corporation All rights reserved Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 9 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 1 LEVEL 2 SOLDER COMPONENTS E65 RM 208 Level 2 solder components Solder components only for LEVEL 2 Sz SS ex 2 XD x Z f g EL 2 5 5 2E o o 354 E amp Soe c z ezz sss amp 2 MS sag S 25 Ver 1 0 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 10 44 Approved 1 0 CMO Opera
4. CONFIDENTIAL 19 Jan 2007 31 Mind this guide 32 Click these 2 top snaps into their places LERRET LL MALER AM Lil breer 34 Bring the SLIDE MODULE ASSEMBLY into position shown to reach the hidden thread 35 Hold the slider into position Insert the screw 36 To prevent destroying the plastic thread turn the screw to he left first Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved are Page 29 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 39 Check that the SHEET METAL ASSEMBLY was positioned 40 Tighten the 4 screws in the order shown correctly to ensure the correct functionality of the slider ee A le bal 41 Insert the S60 KEYMAT first before placing the A COVER ASSEMBLY Mind the guide Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 30 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 13 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem 1s solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken or missing Only marked com
5. MODULE A7 Mets 10211 SIM COVER A8 10217 B COVER A8 10215 BEREN M1 6x3 8 BATTERY COVER ASSY 10219 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 7 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 5 SPARE PARTS OVERVIEW E65 RM 208 Spare Parts overview A1 A COVER ASSY 10001 10002 A2 EARPIECE HOLDER ASSY A COVER A1 10004 10005 skr 1000 SN FARPIECE HOLDER A2 EE si 10004 EARPIECE A2 POWER KEY Al se 10005 1YC UI FLEX ASSEMBLY A3 ici 10010 ij 270 19 FLEX ASSEMBLY A3 LCD ASSY DE SLIDE MODULE LOWER PART A3 10202 ve SLIDE MECHANISM A3 10101 se SLIDE MODULE UPPER PART A3 10011 A4 T9 SHEET METAL ASSY 10203 10204 A5 CAMERA FLEX ASSY 10206 10207 1YE CAMERA SIDEKEY FLEX MODULE A5 10206 we DISPLAY HOLDER ASSY ii j 10007 l IR WINDOW A4 f 10204 ve S60 KEYMAT T9 KEYMAT FRAME A4 ska SAHRA A5 0003 A7 ANTENNA MODULE ASSY A6 1YB LIGHT SWAP PACKAGE 10210 10211 10208 10209 LEVEL 3 amp 4 ONLY 1YB LIGHT SWAP PWB A6 MASKING PLATE 5 IHF SPEAKER A7 JER st 10208 ee 10008 inl pa 10210 N gt ANTENNA MODULE am SCREW RF1 8x5 5 10211 10009 ij SCREW M1 6x3 8 iil TYPE LABEL A6 Ill i0218 ll 10209 LEVEL 384 ONLY N A8 B COVER ASSY 10212 10217
6. ARGING 16 QUICK TROUBLE SHOOTER NO SERVICE 17 QUICK TROUBLE SHOOTER SIM 18 QUICK TROUBLE SHOOTER EARPIECE 19 QUICK TROUBLE SHOOTER IHF SPEAKER 20 QUICK TROUBLE SHOOTER DISPLAY 21 QUICK TROUBLE SHOOTER MICROPHONE 22 QUICK TROUBLE SHOOTER T9 KEYMAT 23 QUICK TROUBLE SHOOTER S60 KEYMAT 24 QUICK TROUBLE SHOOTER VOLUME KEYS EDIT VOICE KEY 25 QUICK TROUBLE SHOOTER CAMERA 26 GONOGO TEST 21 BATTERY TEST CHANGE HISTORY Approved 1 0 MGR 19 Jan 2007 17 Jan 2007 Initial draft Approved 19 Jan 2007 Approved Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 3 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below ailto cc ts rc doc
7. IFIC BATTERY Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 14 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 11 DISASSEMBLY INSTRUCTION 1 Needed tools The SS 93 the SRT 6 metal tweezers the 2 Always cover the windows with a protective film dental pick a bit holder with a Torx Plus size 6 bit and a dc plug H Ta 3 Unlock and remove the BATTERY COVER 4 Shift open the assembly Carefully pry open the clips of the A COVER with the SS 93 5 0n both sides 6 Lift up the whole assembly Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA Care Page 15 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 7 Remove the S60 KEYMAT 8 Protect the window from inner side 9 Shift together the assembly ASSEMBLY 11 on both sides Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved are Page 16 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 gt 4 li og Bo tad gt aa er KN ed sige ic 1 i AE A mi 13 Lift up the whole display assembly 14 Carefully bring it into positio
8. M 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 33 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 16 QUICK TROUBLE SHOOTER NO SERVICE Zoom position Note First zoom s starts with positions name fault Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 34 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 17 QUICK TROUBLE SHOOTER SIM name fault Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 35 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 18 QUICK TROUBLE SHOOTER EARPIECE name fault positions KAN i 2413 alel SE ae y ot Nokia Net for sale Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 36 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multime
9. NOKIA are Page 1 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 SERVICE MANUAL Level 1 amp 2 NOKIA ESS RM 208 nl ter Transceiver characteristics Band Dual mode Quad band phone for GSM 850 900 1800 1900MHz and WCDMA Band I Camera 2 0 Megapixel camera Display Active matrix color display with 16M colors resolution 320 x 240 pixel Operating System Series 60 3rd Edition EGPRS WLAN Bluetooth FM radio Connector Pop Port Connector Memory card micro SD hot swap Transceiver with BL 5F Li Ion battery pack Talk time Standby Note Depends on network parameters up to 6h up to 14days Environmental characteristics Lead free soldered Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 2 44 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL TABLE OF CONTENTS 1 INTRODUCTION 2 GENERAL REPAIR INFORMATION 3 PATHFINDER FOR WORKSHOP STAFF 4 EXPLODED VIEW 5 SPARE PARTS OVERVIEW 6 GENERAL RECYCLING RECOMMENDATION T LEVEL 2 SOLDER COMPONENTS 8 NOKIA ONLINE NOL 9 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION 13 LEGEND FOR QUICK TROUBLE SHOOTER 14 QUICK TROUBLE SHOOTER POWER ON 15 QUICK TROUBLE SHOOTER CH
10. aining and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 13 Insert the SIDE KEYS 15 Position them with the SS 93 16 Insert the CAMERA FLEX ASSEMBLY 17 Check the correct positioning before continue 18 Insert the SIM CARD MODULE and click it into its place Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 26 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 FT D 23 Close the connector of the CAMERA FLEX ASSEMBLY 24 Bring the SLIDE MODULE ASSEMBLY i ion shown Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 27 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 Er EN R Fe G t the connector through the recess as shown 21 Now position the SLIDE MODULE ASSEMBLY over the B 28 Close this connector first COVER ASSEMBLY 29 Move the SLIDE MODULE ASSEMBLY down and close the 2nd 130 Now close the slider slowly and align it to the B COVER connector ASSEMBLY Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 28 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support
11. dia Creation amp Support CONFIDENTIAL 19 Jan 2007 19 QUICK TROUBLE SHOOTER IHF SPEAKER Explanation i Zoom position vern Count of Note First zoom fault starts with positions IHF SPEAKER 4 EEE Bisley F J mene ip TITT AY EN YS Po Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 37 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 20 QUICK TROUBLE SHOOTER DISPLAY f Zoom positio surr Count of Note First zoom fault starts with positions DISPLAY 4 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 38 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 21 QUICK TROUBLE SHOOTER MICROPHONE Zoom positio Note First zoom t starts with positions name fault MICROPHONE 2 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 39 44 Approved 1 0 CMO Operations amp L
12. e always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid e The service level indicator at the bottom of each document tells the appropriate destination Downloads gt Support Library gt Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins eta SE ad dd ND Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 5 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 3 PATHFINDER FOR WORKSHOP STAFF This is the NOL page NOKIA Online which is currently available in Europa Middle East and Africa only In addition to the information in this Service Manual there are several instructions and information which have to be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and imple
13. ight 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 22 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 49 The disassembly procedure is now complete Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved are Page 23 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 12 ASSEMBLY INSTRUCTION gt TA 3 9 2 8 Fag pista 1 Needed tools The SS 93 metal tweezers a torque driver 2 The SS 110 Alignment tool is also needed for correct ith a Torx Plus size 6 bit and a DC plug placement of the flex foils 3 Place the flex foil assemblies 4 Mind the guide 5 Remove all protective films Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved are Page 24 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 7 Position it over the flex foil assemblies mind the guides _ ee co Pa a oe gt a gt lt _ i P sn 11 Position it as shown smooth it down evenly Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Ca re Page 25 44 Approved 1 0 CMO Operations amp Logistics MGR Tr
14. is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5F Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 110 Domesheet alignment jig CA 53 Service Cable to connect the PC with the Pop Port connector Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 12 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 RJ 142 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 13 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE SOFTWARE PRODUCT SPEC
15. le the phone locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix pack ages or Service Manuals only once and distribute it internally for further use Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 6 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 4 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL E65 RM 208 Exploded view A COVER A1 ste 10001 S60 KEYMAT 7 0003 POWER KEY Al 10002 IR WINDOW A4 LCD ASSY 10204 s 10006 T9 KEYMAT FRAME A4 DISPLAY HOLDER ASSY 5 10203 se 10007 N N T9 KEYMAT EARPIECE HOLDER A2 es s 10004 EARPIECE A2 ij 210 79 FLEX AsseMBLY A3 10005 Il 10201 CULE ee TATR SN SLIDE MODULE LOWER PART A3 10010 pr me a l SLIDE MECHANISM A3 SLIDE MODULE UPPER PART A3 AN 10101 se 10011 e i MS aa fj TYPE LABEL AG MASKING PLATE j gt Ill 10209 LEVEL 384 ONLY 10008 Bo a 1YE CAMERA SIDEKEY 1YB LIGHT SWAP PWB A6 gt FLEX MODULE A5 se 10208 Dr 10206 SIDE KEYS A8 SMIA85 CAMERA A5 10216 pt 0207 3 1YF SIM CARD MODULE A8 SCREW RF1 8x5 5 tan 10009 DCIACK A8 IHF SPEAKER A7 s 10210 RO CLAPTON EMC MICROPHONE A8 ANTENNA
16. mented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library a Phones a Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online Online Troubleshooting can be found on NOKIA Online Former NOKIA CarePoint Product information content such as Videos Disassembly Assembly 3 Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA 0 KI A O n li n CONNECTING PEOPLE NOKIA Nokia 1100 Technical Training p Berg Close Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training Care Services This training offers a quick overview of the Nokia 1100 phone and support for how to repair and use the phone J Overview amp Guides Disassembly amp Troubleshooting Assembly Training l Get a quick overview of Learn how to remove Fixes for most common P h 0 n e M 0 d e i S the phone and how to and reassemble the problems with the Nokia use it mechanical parts ofthe phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions how to disassemble and Step by step instructions on how to features and technologies assemb
17. n shown to gain the maximum flex foil lengths 15 Lever out the EARPIECE HOLDER ASSEMBLY 17 Shift open the assembly o 18 Push out the glued in MASKING PLATE and discard it Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 17 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 LETE s 211LLL ESE 20 Align the rece into position 22 Close the assembly 23 Unscrew these 4 screws in the order shown 24 Shift open the assembly Gently pry open these clips of the B COVER with the SRT 6 in order to reach the clips of the T9 KEYMAT Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 18 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 GLA i Dia aa r ava AE JP ANT NG MU at enD sr H L N SM NG 25 Now unlock the metal latches of the KEYMAT 26 ON both sides 217 Carefully remove the SHEET METAL ASSEMBLY reeeceetadtt J Br ky 29 Unlock the snaps E 30 on both sides Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved are Page 19 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creati
18. ogistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 22 QUICK TROUBLE SHOOTER T9 KEYMAT f Y Zoom position s Count of Note First zoom fault starts with positions T9 KEYMAT 4 f UVA a fey El J eae Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 40 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 23 QUICK TROUBLE SHOOTER S60 KEYMAT Explanation Zoom position se Count of Note First zoom fault starts with positions Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 41 44 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 24 QUICK TROUBLE SHOOTER VOLUME KEYS EDIT VOICE KEY Zoom position Note First i F wy E ber a JE E TH pan Approved 1 0 MGR 19 Jan 2007 ri y Fault Count of Name fault positions VOL EDIT VOICE KEY 4 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved
19. on amp Support CONFIDENTIAL 19 Jan 2007 32 Open these 2 connectors with the SS 93 carefully Still connected 33 Now the SLIDE MODULE ASSEMBLY can be removed 34 Disconnect the camera connector 35 Lift up the ENGINE MODULE Keep in mind that the flex foil 136 Disconnect the flex foil is still connected Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 20 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 38 Remove the MICROPHONE and the DC JACK The MICROPHONE will be destroyed surely and must be renewed when reassemble 39 Gently pry out the 1YF SIM CARD MODULE and remove it JE Mn 2 41 Now it can be removed easily 42 Unlock all clips of the SIDE KEYS Note that these clips are very delicate and can break easily Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA Page 21 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 44 Peel it up ne et ae pee 5 ibe can t be ee again Remove all adhesive residues before 46 Peel up the T9 FLEX ASSEMBLY beginning from the connector reassemble Side AT Itc can t be TEF again 48 Remove S he residues before reassemble Service Manual E65 RM 208 Copyr
20. ponents can be replaced If additionally CHANGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only rd N Fault Count of Zoom position Note First zoom starts with name fault Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 31 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 14 QUICK TROUBLE SHOOTER POWER ON i f Zoom position Fault Count of Note First Zoom Name fault positions Nokia Corporation NOKIA Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 32 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 15 QUICK TROUBLE SHOOTER CHARGING Explanation Zoom position re Count of Note First zoom fault starts with positions eis fi PE IF Nokia Corporation NOKIA Service Manual E65 R
21. t to interfere with other IR devices This device is a Class 1 Laser product Bluetooth connection EP infrared connection Reference unit Bluetooth infrared activated Test unit Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved NOKIA are Page 44 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 21 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http Wwww cadex com Service Manual E65 RM 208 Copyright O 2007 NOKIA Corporation All rights reserved
22. tions amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 8 NOKIA ONLINE NOL NOL is the database where you can find the latest corresponding Service Bulletins spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search GO CONNECTING PEOPLE Care Services Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select category Phones gt Browse files Select subcategory XXXX XXXX XXXX Select subcategory Service Bulletins Date range from Month i Day j Year until Month i Day i Year Search PO i FARCH Files for Service level 2 Date 03 02 2005 8 00000000000000000XX Files for Service level 1 Date 16 02 2005 Nokia 2006 legal notice and site usage terms privacy policy Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 11 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply
23. ts modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved NOKIA are Page 4 44 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 19 Jan 2007 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs e To familiarize oneself with NOKIA product read the tutorials or user guide on gt Support gt Phones by selecting the Phone Model e Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and con necting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil beca
24. umentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all componen
25. use it scratches the surface and will lead later on to corrosion e Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered e When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device e Always use original NOKIA spare parts e Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connec tors or switches and resolder them if necessary Level 2 only e Remove redundant soldering flux after repair e Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online e Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction e ASIM card is needed for all GOoNOGO tests e When doing the fault log entries always note the Item code which caused the malfunction Also fill in the ap propriate part code from the assembly if needed e Please be aware that some malfunctions could be software related and solved by an update e There are several documents available on NOL which have to be followed e First take care for the latest content pages of Service Bulletins which ar

SERVICE MANUAL Level 1&2

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SERVICE MANUAL Level 1&amp;2

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SERVICE MANUAL Level 1&2