SERVICE MANUAL Level 1&2
Contents
1. 8 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on ACF 8 XCS 1 Phoenix SW It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged 3 ji 4 1 Insert the POS Flash Adapter SF 55 like a ba the contact pins Do not bend them 3 Press down the bottom side of the phone do not use to much force bottom side of the unit Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics WW Competence Transfer MMultimedia Creation amp Support 9 DISASSEMBLY INSTRUCTION lt 5 15 l Torque driver Tweezers Oo SRT 6 Slotted screwdriver Torx 5 driver Torx Plus size 6 Dental Tool i CA NM Ru 7 Release the s snaps on both sides of the A Cover with the SRT 6 Service Manual 6111 RM 82 Page 12 27 CONFIDENTIAL Approved 1 0 MGR 23 11 2005 mm TT i a x 2 3 et i Bis o bs EI i Ariat uu di TE mum mn nanm i W PRR je M uil 2e 4 Press the e Release Button to open the Battery Cover 6 Unscrew the two Torx Plus size 6 screws For assembly2. Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only ESD Brush usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary No more action possible send product to the appropriate service supplier with higher service level Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 20 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 12 QUICK TROUBLE SHOOTER PART 1 Will be implemented soon Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 21 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 13 QUICK TROUBLE SHOOTER PART 2 Will be implemented soon Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 22 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 14 QUICK TROUBLE SHOOTER PART 3 Will be implemented soon Service Manual 6111 RM 82 Copyright 2005 N
3. category Phones Browse files Select subcategory XXXX Select subcategory Service Bulletins Date range from Month j Day j Year until Month j Day j Year Search ei RC 2 Files for Service level 2 Date 03 02 2005 Files for Service level 1 Date 16 02 2005 9 Nokia 2005 legal notice and site usage terms privacy policy Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 9 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 T SERVICE TOOLS FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger ACP 12 Small and lightweight charger for fast charging of your phone battery Internal Battery 4 Inserted under the back cover this Li Ion 700 mAh battery provides power in a lightweight package Headset HS 5 An easy and convenient handsfree solution with remote control 55 45 Camera removal tool The metal side is for disassembly the plastic side for assembly 55 55 POS Flash Adapter is used POS Point of Sales environment for soft ware updating It provides controlled supply voltage and necessary connections between the phone and
4. snaps o bly on both v al Y 2 E A NU eur ie n fo Eden n 1 sides with 32 To remove t Closed a little bit Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 16 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 36 Remove the Main Flex with the SRT 6 Note Do not damage the surrounding components Now remove the Engine Module 37 Unscrew the two Torx size 5 screws For assembly use 38 8 Open the Flash Light Flex Assy with the SRT 6 Now the revers order and a torque driver with a torque of SNcm remove the Flash Light Flex Assy from the Engine Module fv EN now VON y M UR 39 Remove the DC Jack from the IHF Chamber Assy m y eem the glued Flash Light Flex heey from the IHF Chamber Assy with the SRT 6 Move the SRT 6 from the right edge to the flash light Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 17 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 ar 43 remove ied GSM antenna press mom the opposite 44 Remove the Blind Plug with tweezers while pressing side while releasing the snap with tweezers the red Release Button Service Manual 6111 RM 82 Copyrigh
5. the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 4 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs To familiarize oneself with NOKIA product read the tutorials or user guide on gt Support gt Phones by selecting the Phone Model Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the devi
6. the Flash Device It substitutes for the phone s standard battery during the software update Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics WW Competence Transfer MMultimedia Creation amp Support Service Manual 6111 RM 82 Page 10 27 CONFIDENTIAL Test Pins for Flash Adapter SF 55 RJ 98 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit NOKIA opening tool SRT 6 NOKIA No 0770431 Tonichi torque driver NOKIA No 6901525 Hoval micro Fibre cloth MX304 Dastexi gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 50mm Torx 6 PLUS bit T6 867 4TX 6x50 Wera 867 1 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Weted tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Fototechnik airbrush 6315 Wetec dental tool DEM83266 0 Components Scissors 323 5732 Approved 1 0 MGR 23 11 2005 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 11 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005
7. 1 2005 For Assembly only For Assembly only Mitre 17 After assembling the Slide Assembly and the UI Board 118 check the Slide Assembly function by opening and Assembly closing it carefully 19 Tem the mem TUNES rom both sides with the SRT 6 21 Remove the Display Carrier Assy from the UI Board sembly Use a screwdriver to remove the adhered Earpiece Gasket Thick from the UI Board Do not scratch the surface Use a new Gasket Thick if SUE 5 reset 2 7 5 2 2 23 Protect the LCD with the plastic film 24 The is to the UI Board with the Earpiece Adhesive Use SRT 6 to separate these parts from each other Use a new Earpiece Adhesive if necessary Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 15 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 Ti UU 25 The Beze the Slide Assembly Use the two snaps of the Bot the SRT 6 to separate both parts If necessary remove the rest of the adhesive Always use a new Bezel Assembly 28 Unscrew the six Torx Plus size 6 screws For assembly use the reverse order and a torque driver with a torque of ie 2 NUN TM DS yir r M ea 3 SENSUS NES CENT rel SERS GGT 30 Open the
8. 3 Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note Fold the swap carton as shown in Spare Parts SB 004 into the swap carton There are two different sizes of swap cartons for common mobile phones Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics WW Competence Transfer MMultimedia Creation amp Support 20 ESD PROTECTION REQUIREMENTS Page 27 27 CONFIDENTIAL Approved 1 0 MGR 23 11 2005 Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions ESD caution a Conductive boxes for circuit boards and components Wrist strap tester Footwear tester Run 0 us EPA ground aoe Footwear tester foot plate USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock The Invisible Ligining Boll ESD Service Manual 6111 RM 82 cath 7 a rs ground Wrist cord and band Conductive table mat Conductive flooring Floor marking tapes Conductive chair ESD shoes or heel grounder NO
9. ART 3 22 15 CAMERA GONOGO TEST 23 16 BLUETOOTH amp INFRARED TEST 24 17 GONOGO TEST 25 18 BATTERY TEST 25 19 FORWARDING OF REPAIRS 26 20 ESD PROTECTION REQUIREMENTS 21 CHANGE HISTORY Approved 23 11 2005 Approved Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 3 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below mailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including important Safety informat
10. ASSEMBLY A6 LIGHT SWAP ENGINE MODULE CHAMBER ASSY A8 FLASHLIGHT FLEX ASSY A9 B COVER ASSEMBLY W only available as Assembly 4 0 ELECTRO SILICON METAL PLASTIC 9 PWB COVER Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 7 27 CMO Operations amp Logistics WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 5 SPARE PARTS OVERVIEW 1 A COVER ASSY POWER BUTTON A1 02 g A3 UI BOARD ASSEMBLY EARPIECE ADHESIVE A3 CE A3 1013 EARPIE SWITCH EDGE A3 D SIM CARD READER A4 1011 ste SIM DOOR 1 A4 1010 sf UI BOARD A3 1009 s 0 DOMESHEET __ 1008 A COVER 1 1001 sf A4 SIM CARD READER ASSY LEDS 1007 7772 _S A5 SLIDE ASSEM BLY IHF CHAMBER ASSY DC JACK A7 1212 SPEAKER 7 SIM DOOR 2 5 104 ste IHF CHAMBER A7 1209 N CAMERA VOLUME BUTTON A5 1105 st SLIDE MECHANISM A5 MICROPHONE A5 FLASHLIGHT A8 FLEX FOIL A8 E IRDA WINDOW A5 107 VOLUME DOMES A8 1215 sf SCREW T5 SCREW T6 SCREW T6 1 2x4 5 1 6x6 5 1 8x5 3 1204 201 1015 MAIN FLEX 6 LIGHT SWAP ENGINE MODULE 1003 1101 ENGINE MODULE A6 pcs e BOTTOM KEYMAT 1203 Se ae TYPE LABEL LEVEL 3 4 ONLY 6 1208 DOMESHEE
11. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different catego ries See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL A COVER A1 ste 1001 POWER BUTTON 1 ste 1002 TOP KEYMAT BOTTOM KEYMAT 1203 BEZEL ASSEMBLY 1202 EARPIECE GASKET THICK A2 1005 SWITCH EDGE A3 1014 UI BOARD DOMESHEET TOP A3 351009 ene EARPIECE ADHESIVE A3 VOLUME BUTTON A5 1105 sf MICROPHONE A5 102 SIM DOOR 1 A4 A OL 1008 5 1106 sf SIM DOOR 2 A5 SLIDE se 1104 7 MECHANISM A5 LLL SCREW T6 1103 FO i IRDA 3 L MAIN FLEX DOMESHEET BOTTOM A6 SCREW T6 WINDOW A5 1 8x5 3 1007 1015 SCREW T5 1206 4 i 1 2x4 5 1204 amp ENGINE MODULE 6 3 1207 sf DC JACK DI 1205 7 gt 1209 CAMERA IHF SPEAKER A7 Oia 7 T 1210 ANTENNA A9 VOLUME DOMES A8 1220 se 1215 GSM ANTENNA FLEX FOIL A8 1217 sf 1216 FLASHLIGHTS ADHESIVE A8 se 1214 FLASHLIGHT A8 1213 s A9 BLIND PLUG A9 1222 RELEASE BUTTON A9 1218 BATTERY RETENTION GASKET A9 TYPE LABEL 1221 LEVEL 3 4 ONLY A6 1208 1 A COVER ASSY A2 DISPLAY CARRIER ASSY A3 UI BOARD ASSEMBLY incl A4 BATTERY pis A47 SIM CARD READER ASSY A5 SLIDE
12. NOKIA Connecting People Page 1 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 SERVICE MANUAL Level 1 amp 2 NOKIA 82 Transceiver characteristics Band Tri band phone for GSM 900 1800 1900MHz Camera 1 Megapixel camera with 6x digital zoom and landscape camera mode Display Active matrix color display with 262 144 colors resolution 128 x 160 pixel Bluetooth FM radio IrDa Vibra Alert Standart Vibra motor Connector Pop Port connector Transceiver with BL 4b 700mAh Li Ion battery pack Talk time Standby Note up to 3h up to 8 days Depends on network parameters Environmental characteristics Lead free soldered Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 2 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 TABLE OF CONTENTS Page 1 INTRODUCTION 3 2 GENERAL REPAIR INFORMATION 4 3 PATHFINDER FOR WORKSHOP STAFF 5 4 EXPLODED VIEW AND COMPONENT DISPOSAL 6 5 SPARE PARTS OVERVIEW T 6 SPARE PARTS LIST 8 T SERVICE TOOLS 9 8 SW UPDATE 11 9 DISASSEMBLY INSTRUCTION 12 10 DOMESHEET EXCHANGE INSTRUCTION 18 11 LEGEND FOR QUICK TROUBLE SHOOTER 19 12 QUICK TROUBLE SHOOTER PART 1 20 13 QUICK TROUBLE SHOOTER PART 2 21 14 QUICK TROUBLE SHOOTER P
13. OKIA Corporation All rights reserved NOKIA Connecting People Page 23 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 15 CAMERA GONOGO TEST Before starting the GoNoGo test check that camera window is clean If not clean the window with cloth NOKIA MEGAPIXEL CAMERA TEST Press the red receiver button to reach the Home Menu Open the Slide Cover From Home Menu select B Menu Select the Media Icon Select Camera Press the n Capture or the Camera Key to take a photo This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is ok Select Options Select Delete Select Yes Close the Slide Cover Press the red receiver button to reach the Home Menu If the test is failed see Quick Trouble Shooter Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 24 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 16 BLUETOOTH amp INFRARED TEST Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared d
14. Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules displays The video covers general issues concerning Electro Static Discharge ESD Copyright 2005 NOKIA Corporation All rights reserved
15. T BOTTOM A6 BEZEL ASSEMBLY BATTERY COVER 1202 1223 Service Manual 6111 RM 82 A9 A2 Approved 1 0 B COVER ASSEMBLY BLIND PLUG A9 jams MM uU Uv RELEASE E RW m BUTTON A9 1218 fe BLUETOOTH ANTENNA A9 B COVER A9 1219 10 BATTERY K RETENTION GASKET A9 1221 e D GSM ANTENNA CAMERA 1217 1205 DISPLAY CARRIER ASSY DISPLAY CARRIER A2 1004 ste LCD 1006 1 ASSY A2 DISPLAY CARRIER ASSY A3 UI BOARD ASSEMBLY incl A4 A4 SIM CARD READER ASSY A5 SLIDE ASSEMBLY A6 LIGHT SWAP ENGINE MODULE CHAMBER ASSY A8 FLASHLIGHT FLEX ASSY 9 B COVER ASSEMBLY s only available as Assembly Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 8 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 6 SPARE PARTS LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search D G0 Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select
16. ce Always use original NOKIA spare parts Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on NOKIA Partner Web Site NOKIA Online Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code which caused the malfunction Also fill in the appropri ate part code from the assembly if needed Please be aware that some malfunctions could be software related and solved by an update There are several documents available on NOL which have to be followed First take care for the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid The service level indicator at the bottom of each document tells the appropriate destination Downloads Support Library Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Too
17. evice e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product Bluetooth connection C3 infrared connection Reference unit Bluetooth infrared activated Test unit Settings on the test unit e Press the red End key to reach the Home Menu e Select Names and select Search for an entry e Select Options and select Search for an entry If phone and SIM memory is empty create one new entry e Select an entry and select Details e Select Options e Select Send business card A for infrared test Select Via infrared If sending of business card fails make sure again that infrared windows are directed to each other and infrared is activated in reference unit Then try again sending Test was successful if you get the message Business card received on the Reference unit You will not get a confirmation on sender device B for Bluetooth test Select Via Bluetooth Search window appears and shows all Bluetooth units in range Choose one unit and press Select Press Accept on the Reference unit Test was successful if you get the message Business card received on the Reference unit e Press red End key to reach
18. icrosoft Internet Explorer provided by NOKIA NOKIA Nokia 1100 Technical Training CONNECTING PEOPLE Overview amp Guides Disassembly amp Assermhly Troubleshooting Nokia 1100 Technical Training This training offers a quick overview of the 1100 phone and support for Care Services how to repair and use the phone Overview amp Guides Disassembly amp Troubleshooting Training Geta quick overview of Leam how ta remove Fixes for most common P h 0 n e M 0 Is The phone and how to and reassemble the problems with ihe Moka use it mechanical parts of the phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions how to disassemble and Step by step instructions on how to features and technologies assemble the phone locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix packages or Service Manuals only once and distribute it internally for further use Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 6 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 4
19. ion Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER DETERMINE 2 THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in
20. ls Service Bulletins Common Software Service Bulletins etc Y gm DIS e Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 5 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are several instructions and information which have to be fol lowed Main documentation database is NOKIA Onling with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library Phones i Service Manuals a Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint Online Troubleshooting can be found on e Product information content such as e Videos Disassembly Assembly NOKIA Online E Nokia 1100 Technical Training M
21. t 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 18 27 CMO Operations amp Logistics WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 10 DOMESHEET EXCHANGE INSTRUCTION MT 1 Am 4 IPS TNT E 1 Place the Engine Module in to the Soldering Jig RJ 98 Remove the Domesheet with the SRT 6 Do not scratch the TIE F 3 Be sure that no dust and residue is on the surface Note the guidelines on the Engine Module 5 Remove the protection foil with tweezers Do not touch the protected side of the Domesheet with your fingers y ay ra PE Approved 1 0 MGR 23 11 2005 mesheet is at the right 8 Check the correct position of the Domesheet your finger on the Engine Module Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 19 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 11 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward Fault symptom The start point of repair activities regarding the appeared fault symptoms Only marked components e g 1002 amp can be replaced Cloth usage
22. the Home Menu Note If the Bluetooth is activated switch it off Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 25 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 1 7 GONOGO TEST After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone Please refer to the actual information on NOKIA Online When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on NOKIA Online Mobile Phone Tester 18 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 26 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 19 FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 T y AP at
23. use the reverse order and a torque driver with a torque of 15Ncm 8 the A Cover Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 13 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 11 2005 LO I 9 Remove the Top Keymat First use a slotted screwdriver 10 Release the snap on the right side of the Display Carrier and lever out the Keymat at the marked positions SIE the Dental Tool 11 Release the snap on the left side of the Display Carrier 12 Open the Main Flex connector with the SRT 6 Note Assy with the Dental Tool Take care of the surrounding components For Assembly only For Assembly only 13 T found the Main Flex over your finger and fit the L UI 14 Hold the UI Board Assembly and the Slide Assembly Board Assembly with the Main Flex connector together at the top together Move them both slowly to the shown direction For Assembly only 15 When moving the Slide Assembly be careful not to 16 When ilie slide reach the end the UI Board damage the Main Flex Assembly close automatically the rest Service Manual 6111 RM 82 Copyright 2005 NOKIA Corporation All rights reserved NOKIA Connecting People Page 14 27 Approved 1 0 CMO Operations amp Logistics MGR WW Competence Transfer MMultimedia Creation amp Support CONFIDENTIAL 23 1
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