SERVICE MANUAL Level &2
Contents
1. m iA OCA ALL OH elcome P Page 19 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 19 QUICK TROUBLE SHOOTER IHF SPEAKER Explanation H 4 Zoom position sr Count of Note First zoom fault starts with positions EI we A KEE IHE SPEAKER 2 Page 20 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 20 QUICK TROUBLE SHOOTER DISPLAY Explanation I Zoom position Fault Count of Note First zoom gien fault starts with positions DISPLAY 3 q jag tA ALL CH mesos CO db Ai Page 21 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 21 QUICK TROUBLE SHOOTER MICROPHONE Explanation f 4 Fault Zoom position Count of hame fault K Mee Ti he o iid SA abe OH EL BER C Page 22 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved2. Explanation y 4 Zoom position Fault Count of Note First zoom weng fault starts with positions POWER ON 2 A iati CH isos CO thet A Page 16 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 16 QUICK TROUBLE SHOOTER CHARGING Explanation Wi Fault Count of name fault Zoom position Note First zoom t starts with positions Jag TEA dii CH zu egen Page 17 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca r e Service Manual Level 1 amp 2 17 QUICK TROUBLE SHOOTER NO SERVICE Explanation j 4 Zoom position sass Count of Note First zoom fault starts with positions NO SERVICE 2 iatt CH misuse CO te AR Page 18 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 18 QUICK TROUBLE SHOOTER EARPIECE Explanation L Symtom 3 Zoom position Fault count of Note First zoom t starts with positions name fault Fi We RR ioe DO
3. D ei k Ki lt 1 w Te p e Li 7 Gently lift the LIGHT SWAP PWB from the D COVER ASSY 8 Carefully open the LCD connector with the SS 34 Take special paying attention to the guide pin care to the surrounding components Unlock the UI SHIELD with the SRT 6 and separate it from the LIGHT SWAP PWB cloth Cover the LCD with the protective film l a ow d 7 Th 11 Hold the FPC LINK FOR LCD with the SS 93 as shown and 12 Remove the EARPIECE from the UI SHIELD carefully open the LCD connector with the SS 34 Page 12 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 Al we Ach g eS y 14 Lift the MICROPHONE from its position and remove it 15 Remove the FLASH LIGHT WINDOW from the D COVER ASSY Up Unlock the KEYMAT LIGHT GUIDE ASSY and remove it The disassembly procedure is now complete Page 13 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 13 ASSEMBLY HINTS Assembly hints 1 Nokia 1200 Assembly Hints KE kd A Vy LN j S ANR Ka IP j Whe ale Iw Je EE wO eS DN nm e E 3 Align the UI SHIELD with the guide pin of the KEYMAT 4 Ensure that the FPC LINK FOR LCD is positioned correctly onto LIGHTGUIDE ASSY he PWB and close th
4. MICROPHONE Page 2 22 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved Service Manual Level 1 amp 2 PO D VE ER al Eh UN LI Ex P WW ISSUE 2 NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 11 May 2007 Initial draft Approved 24 May 2007 Approval Approved 24 July 2007 1208 RH 105 1208b RH 106 added Approved 13 Sept 2007 Exploded view amp Spare Parts overview updated The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution o
5. 00 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 8 SPARE PARTS OVERVIEW 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 SPARE PARTS OVERVIEW A1 UI SHIELDING ASSY 10004 A3 ANTENNA MODULE ASSY 10014 10015 ANTENNA MODULE SAM II A3 _ 4 sf 10015 UI SHIELD A1 IHF SPEAKER A3 S 10004 ve 10014 TYPE LABEL A2 DOME SHEET A2 Wm _ ae inl Bee 384 ONLY e ec D mmm eu iil AUDIO SHIELD LID ASSY A2 LW 10012 2BP LIGHT SWAP PWB A2 zk 10010 GEFION SHIELD LID A2 fil 10011 BEETLE EMC MIC A4 p CT FLASHLIGHT WINDOW A4 eg 10016 vn Sa D COVER E A4 a I 0018 LCD PM 98x68 COG BW MYKONOS 1200 RH 99 100 ONLY 10007 SCREW M1 8x6 10003 LCD PM 98x70 RGB CSTN COG NAXOS T 1208 RH 105 106 ONLY 10007 A COVER__ 10002 KEYMAT LIGHTGUIDE ASSY A 10006 S z FPC LINK FOR LCD p 10008 BATTERY COVER veao met 10020 Bade ee CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 9 LEVEL 2 SOLDER COMPONENTS 1200 RH 99 1200b RH 100 1208 RH 105 1208b 106 Level 2 solder components Solder components only for LEVEL 2 13d ON ALL CH zu eneen O pa es Ver 2 0 Page 8 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 1
6. 06 Care Service Manual Level 1 amp 2 10 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User ACF 8 Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 5 fast charging of your phone battery into one package developed specifi cally for POS use CA 112DS 100cm CA 112DS S 34 RJ 164 Service Cable to connect the PC with Connector opening tool Soldering Jig the Easy Flash connector Internal Battery BL 5C Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 9 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care Service Manual Level 1 amp 2 11 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on For flashing choose the CA 112DS cable DCT 4 EASY FLASH FLASH IT CONCEPTS FLS 5 with FLS 5 CA 91DS CA 112DS COUNTRY SPECIFIC ACF 8 optinal ADAPTER amen Ae CA 91DS CA 112DS Easy Flash Easy Fla
7. ECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small chi
8. NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA 1200 1208 RH 99 RH 105 NOKIA NOKIA le OOb lA Sb DEE EGSM Dual band 900 1800MHz RH 100 RH 106 GSM Dual band 850 1900MHz RH 100 RH 106 Display 1200 LCD 96x68 pixel B W with green backlight 1208 LCD 96x70 pixel color display Transceiver characteristics SS Camera NOKIA Connections Wireless Connector Easy Flash II Connector AV Headset Connector Memory Transceiver with BL 5CA Li Ion battery pack Talk time Standby Note Depends on network parameters up to 5h up to 15days Page 1 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 SPARE PARTS OVERVIEW 9 LEVEL 2 SOLDER COMPONENTS 10 SERVICE DEVICES 11 SW UPDATE 12 DISASSEMBLY INSTRUCTION 13 ASSEMBLY HINTS 14 LEGEND FOR QUICK TROUBLE SHOOTER 15 QUICK TROUBLE SHOOTER POWER ON 16 QUICK TROUBLE SHOOTER CHARGING 17 QUICK TROUBLE SHOOTER NO SERVICE 18 QUICK TROUBLE SHOOTER EARPIECE 19 QUICK TROUBLE SHOOTER IHF SPEAKER 20 QUICK TROUBLE SHOOTER DISPLAY 21 QUICK TROUBLE SHOOTER
9. NS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROT
10. approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a Spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the b
11. attery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care Service Manual Level 1 amp 2 7 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 EXPLODED VIEW KEYMAT 10001 A COVER 10002 SCREW M1 8x6 10003 UI SHIELD A1 se 10004 EARPIECE___ a gt ee KEYMAT LIGHTGUIDE ASSY LCD PM 98x68 0G BW 10006 BW MYKONOS 1200 RH 99 100 ONLY 10007 LCD PM 98x70 RGB DOME SHEET A2 CSTN COG NAXOS a i s 1208 RH 105 106 ONLY 10007 FPC LINK FOR LCD 10008 T AUDIO SHIELD LID ASSY A2 10012 2BP LIGHT SWAP PWB AA eg a o 10010 hee f GEFION SHIELD LID A2 fil 10011 BEETLE EMC MIC A4 10017 ANTENNA MODULE SAM II A3 10015 IHF SPEAKER A3 IM LID ASSY A4 10014 A4 10019 ge FLASHLIGHT WINDOW A4 _ A gt ms cp _ TYPE LABEL A2 LEVEL 3 amp 4 ONLY 10013 D COVER BLANK A4 e 3 10018 e WS BATTERY COVER 10020 Page 6 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 1
12. e connector 5 Tighten the six screws to the torque of 24Ncm in the order Shown Page 14 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 14 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken or missing Only marked components can be replaced If additionally CHANGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only ESD Brush usage Check contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Fault Count of name fault starts with positions toom positio Note First zoom Page 15 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA Care 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Service Manual Level 1 amp 2 15 QUICK TROUBLE SHOOTER POWER ON 43d 0 A 2 zizsozezeo O K
13. ldren e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries
14. r storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIO
15. sh II RODUCT SPECIFIC ATTERY anne Page 10 22 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA Care 12 DISASSEMBLY INSTRUCTION 1 Nokia 1200 Disassembly inserted 5 Remove the KEYMAT Page 11 22 Disassembly 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 go long see pliers r ESD brush lotted screw ail E KCL Cure various Torx bits bit holder _ dental pi i va bt holding SCHRW 4 mt e aie s r driver Scissors EE Service Manual Level 1 amp 2 2 You will need the Nokia Standard Toolkit version 2 as well as the connector opening tool SS 34 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling S dra a EM SE NEANS REO d D L y H h vs Woe RR Cure i N A SS bh OT KS vi E A Fy H d N ye 3 Co sensitive surfaces with a protective film Unlock 4 Remove the A COVER and remove the BATTERY COVER Remove the battery if 6 Undo the screws in the order shown and remove them CONFIDENTIAL Copyright 2007 NOKIA All rights reserved ISSUE 2 NOKIA 1200 RH 99 1200b RH 100 1208 RH 105 1208b RH 106 Ca re Service Manual Level 1 amp 2 The wu P A b AK D iA A h Ki GH WA hy al EI ye e In ka Le 7 9 Ge k gt 4 mE gt v 4 il e s e gt r k
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