SERVICE MANUAL
Contents
1. Q WwW BRACKET DRIVE R ASSY QSI COMBO BEZEL COMBO DRIVE SBW 241 SPRING DRIVE R BRACKET DRIVE L BRACKET HDD ASSY HDD 40GB H COVER HDD FOOT FRONT COVER MEMORY ASSY 5 5 COVER ASSY 5 HOUSING BOTTOM ASSY 5 LENS FDD CUSHION HDD DOOR BATTERY SPRING 3 2 Ref No Part No 4 673 853 01 4 673 852 0 4 670 194 01 4 676 348 01 4 674 019 0 4 674 018 01 4 668 785 01 4 677 635 01 4 673 303 0 A 8068 050 A 1 827 606 1 A 8068 051 A 4 677 639 01 4 677 637 01 4 672 852 0 4 672 855 01 1 860 222 11 4 672 858 0 4 674 041 01 4 672 849 01 4 671 635 01 4 674 030 0 A 8115 824 A A 8115 823 A 4 673 615 01 4 677 536 0 4 677 647 0 4 677 259 01 4 675 126 01 4 676 347 0 4 673 304 01 9 885 029 05 4 216 272 01 4 635 966 01 4 641 726 12 4 641 726 41 4 644 637 01 4 644 637 42 4 665 205 0 4 673 018 02 4 673 019 01 4 673 121 0 4 673 655 01 4 650 481 01 8 8 Description DOOR BATTERY COVER MODEM COVER HOOD BRACKET DC PLATE DC BRACKET 10 THERMAL SHEET CPU INSULATOR PWS SPACER TOUCHPAD BUTTON COMPLETE PWB PWS 29 JE1 1 DC CABLE INT COMPLETE PWB IFX 271 G USB CUPPER TAPE 5 HDD SPEAKER 1 FPC MS SHEET BRACKET TOUCHPAD IVE FR862 ASSY COOLING UNIT DTP S FR860 ASSY COOLING UNIT M S GASKET SPEAKER R SHEET RUBBER 1 INSULATOR DRIVE SPRING DRIVE L2. 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care Confidential PCG FR860 FR862 AM TABLE CONTENTS Section Title Page CHAPTER 1 BLOCK DIAGRAM 1 1 to 1 2 CHAPTER 2 FRAME HARNESS DIAGRAM 2 1 to 2 2 CHAPTER 3 EXPLODED VIEWS AND PARTS 116 3 1 3 1 Main uc sh et tendit s 3 2 3 2 LCD Section Made by eee 3 5 to 3 6 CHAPTER 4 OTHERS 4 1 Replacing the CPU ae e de tee 4 1 1 Removing the 000 4 1 2 Installing the rere ee 4 1 History of the changes is shown as the Revision History at the end of this data Confidential PCG FR860 FR862 AM 1 BLOCK DIAGRAM Intel Pentium 4 Celeron 478 PIN mPGA System bus 400 533MHz R G B CRT LCD Memory Stick Board LPC Connector PCI BUS RICOH 5 554 Mini PCI Realtek VIA Wirless LAN RTL8100BL VT6202AL CARDBUS 1394LINK PHY USB 2 0 RJ45 USB 3 SLOTO 1 1394 Ed E sna AHVGINOOSS S d AHVNWIMWd
3. CAP FDD BRACKET DUMMY FDD SPACER PC CARD CONNECTOR USB SCREW SCREW SCREW M2 SPECIAL HEAD SCREW M2 SPECIAL HEAD GRIP M2 EG M2 HEX GRIP M2 EG SPECIAL FLAT HEAD EG GRIP M2 SCREW SPECIAL HEAD SCREW B SCREW PWS SCREW B SCREW B1 7 TAPPING Confidential PCG FR860 FR862 AM n 2 CE Aur ANN WA ZV 7 19 SLM 1 to 2 7 Y IBS Supplied with 36 D A 5 AST 5 wl x 7 Y 0 SW 7 4 SS N NY lo 92 L S When the COOLING UNIT Ref 84 is removed be sure to replace it with the new one The THERMAL SHEET CPU Ref 66 cannot be re used if it is removed once B xE 0 5 557 Lr 4 eo gt e E 5 d a a 2 ou 54 o a QW gt Z FA Iu e e 5825 8 m 98 m 5 gt T gt e e 5 7 2 a a 7 Confidential PCG FR860 FR862 AM 3 4 3 3 3 When change the CPU Ref 15 refer to Replacing the CPU in CHAPTER 4 3 2 LCD Section Made by HI Ref No Part No De
4. DC JACK MAIN POWER BOARD PWS 29 BATTERY 1 1 vs sica NORTH BRIDGE DDR_266 TV SIGNAL SO DIMM 1 2 DRAM SIGNAL PCI bus Mux with A link 266MB s RTC TIBQ3285LF South Bridge ALI 1535 8 LINK1 LINK2 AD1981B MDC PCU LPT NS PC87570 TOUCH ENT K B PAD EXT SPKR INT SPKR T P SWITCH POWER SWITCH T P BOARD Power SW BOARD Confidential 1 2 PCG FR860 FR862 e rarapa nce xu nonce USB CHAPTER 2 FRAME HARNESS DIAGRAM PRINTER NETWORK MONITOR PHONE LCD Block Rear Panel 0000000000000 000000000000 00000 ooooq pooo o LCD HARNESS INVERTER x uer L Side uss uss gt 1 AV OUT EXTERNAL m MICROPHONE z HEADPHONE IEEE 1394 i LINK a CON2 PC CARD CONNECTOR WIRELESS LAN FLOPPY DISK DRIVE CON25 H CON22 5 2 22 16 CON24 MBX 88 Board NE EOS Side A CONI5 SPEAKER ri ur m D DEMEURE HARD DISK CONS MODE NOMEN SWX 127 Board CON4 ton Side A DDR SO DIMM
5. identified by mark A or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Confidential PCG FR860 FR862 4 OTHERS 4 1 Replacing the CPU 1 Removing the CPU D Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock release position 2 Pull the CPU gently upward to lift it out of the CPU socket 7 I E Lock position V CPU socket Lock release position 2 Installing the CPU D Align the triangle reference mark of the CPU with that of the CPU socket and insert all the pins of the CPU to the corresponding holes of the CPU socket While pressing the two positions marked by O insert the flat head screwdriver into the specified position and rotate the screwdriver to the LOCK position 7 Reference marks Reference A marks Lock position CPU socket NOTE M Rotate a flat blade screwdriver to the lock position securely If not the operation of the CPU may become unstable Confidential 4 1 PCG FR860 FR
6. 840 1 AHA X 4626 183 1 1 825 426 1 4 644 357 0 4 654 631 01 4 671 631 01 4 674 042 0 1 825 427 11 A 8067 868 A 4 670 198 0 1 796 319 3 4 672 077 01 4 674 023 0 1 478 086 8 4 671 634 01 X 4626 182 1 4 674 022 0 A 8068 049 A 1 827 189 11 1 827 192 1 4 674 024 01 4 674 028 01 X 4626 113 1 796 627 1 4 670 244 01 4 674 029 01 4 4 674 033 0 A 8113 859 A 9 4 673 851 01 4 677 197 0 X 4626 185 X 4626 186 1 X 4626 181 4 670 193 0 4 677 640 01 4 671 645 01 4 amp go RRR Description INSULATOR BOTTOM IC HYS64D32020GDL 7 B DDR DIMM 256MB IC M47013224DT0 CBO DDR DIMM 256MB RACKET KEYBOARD NSULATOR PC CARD 1 PC CARD EJECTER FR860 C RH80532NC049256SL73Y Mobile Celeron 2 2GHz FR862 IC RK80532PE067512SL6S3 P4 2 66GHz OMPLETE PWB MBX 88 ECONDARY BATTERY LITHIUM NES 1 ARD MODEM 1 CABLE MDC MBX 1 FFC PWR 860 ID LABEL L 862 ID LABEL L R E5 El FR FR HOOD KEYBOARD ASSY S NE5 1 SPEAKER CUSHION SPK GUARD SPK BRACKET SPEAKER MEMORY STICK WINDOW NE5 1 SPEAKER R COMPLETE PWB SWX 128 ESCUSHION TOUCHPAD PAD TOUCH DHESIVE TAPE TP RACKET PALMREST L EY BOARD UNIT USHION PALMREST OUSING PALMREST ASSY S 00 m RACKET PALMREST MPLETE PWB SWX 140 5 1 FFC TP 5 1 FFC PWS TP RACKET TOUCHPAD n n UJ
7. 862 NANIO PCG FR860 FR862 AM List of PCG FR Series As of July 2003 Model Name PCG FR130 Service Manual Part No 9 876 046 02 PCG FR780 9 876 048 01 PCG FRV25 PCG FRV27 9 876 304 01 PCG FR860 PCG FR862 PCG FRV25Q 9 876 305 01 9 876 308 01 lt Additional Models Sony Corporation a This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English 2003G1600 1 2003 Sony Corporation Published by Sony EMCS VAIO GSC SNT Revision History First lt Remarks gt Confidential PCG FR860 FR862 AM
8. PCG FR860 FR862 SERVI CE MAN UAL For American Area Latin Model Ver 1 2003G Revision History PA o S400 MEMORY STICK m p NANIO Lineup PCG FR862 860 lllust PCG FR862 Design and specifications are subject to change without notice NOTEBOOK COMPUTER 9 876 305 01 S O N Y Information this document is subject to change without notice Sony VAIO and CLIE are trademarks or registered trademarks of Sony Microsoft Windows Windows Media Outlook Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG Inc AMD the AMD logo other AMD product names and combinations thereof are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium and Celeron are trademarks or registered trademarks of Intel Corporation Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti HotSync PalmModem and Palm OS are resistered trademarks and the Hotsync logo and Palm are trademarks of Palm Inc or its subsidiaries M and Motrola are trademarks of Motrora Inc Other Motrola products and services with R mark like Dragomball are the trademarks of Motrola Inc All other names of systems products and services in t
9. _ SLOT A 5 Optical DRIVE CARD MODEM 5 PCN2 CON1 MEMORY STICK 14 1 IFX 271 Board Side A SWX 128 Board Side A PAD TOUCH BATTERY PACK From board to connector direct connection Harness connector at both end PWS 29 Board gt Harness soldered at end Side A Connectors soldered on board and appearing on the panel Confidential 2 2 PCG FR860 FR862 AM 3 EXPLODED VIEWS AND PARTS LIST NOTE Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not supplied When two or more parts are shown use the part described first as the main part The parts marked are the High Value Modules HVM The parts marked are the parts on which barcode label is attached The parts marked amp are the Customer Replacable Parts CRP that can be replaced by Field Customer Support Especially the parts with the amp mark require the special attention to use them Here fore check first whether the desired part is one of the targetted parts of the Customer Replaceable Parts CRP or the non targetted part
10. his manual are trademarks or registered trademarks of their respective owners In this manual the TM or R mark are not specified Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery Overcharging short circuiting reverse charging multilation or incineration of the cells must be avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection 44 44 4 4 4 4 4 4 4 4 4 4 4 4 8 4 4 8 4 8 4 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special preca
11. s by referring to the exploded view Regarding the boards of this model the discrete parts on the boards cannot be replaced However Some connectors can be replaced The components identified by mark A or dotted line with mark A are critical for safety Replace only with part number specified Les composants identifi s par une marque sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi e x 0 EtA 5 073 U HM MOwWS B RRE mE AT L TELT FSW oe Be PROBIS NODE x High Value Module HVM C e m Xv 23 RB 7 VBSRERD nk Bas PRO ERNOD v7 15 BERRO ETEM HJ E7X Customer Replacable Parts CRP CF RUC lt k gt Customer Replacable Parts 37 WRIA eS GAMER lt 72 0 RETF VORRICOW TS 8475 TE MCS EKA KEL Sn C AROR T AN FEAST CHENE i CS CAMEL DUTE EOR lt EE Confidential 3 1 PCG FR860 FR862 AM 3 1 Main Section Ref 1 2 2 Part No 4 677 632 0 6 600 158 0 6 600 116 01 4 674 025 0 4 677 636 01 1 761 695 1 6 704 957 0 6 704 132 0 A 8068 048 A 9 1 756 148 11 1 761 606 14 1 827 193 11 1 827 605 11 4 676 840 0 4 676
12. scription Ref No Part No Description 301 4 671 639 0 amp CUSHION HINGE ACCESSORIES 301 n 302 4 671 637 0 amp CUSHION LATCH SI Ee 304 L quu 303 303 4 671 638 0010 amp CUSHION LCD l 304 X 4625 822 1 BEZEL DISPLAY ASSY 15 8 A801 1 478 037 12 i 8 ADAPTOR AC 305 4 670 228 0 BUTTON LATCH LCD 802 8112 427 amp BP2NX SNT U ASSY S A803 1 757 562 21 amp CORD POWER 306 4 671 640 01 SPRING LATCH LCD 4 676 794 01 QUICK START 2670LAX LBX 307 4 671 454 01 BRACKET LCD L 15 4 676 802 01 9 amp SPEC SHEET 2670LAX LBX 308 4 671 457 0 HINGE L 309 8113 852 5 ASSY LCD 15 H 072 S 310 4 671 453 01 BRACKET LCD R 15 311 4 671 456 0 HINGE R 803 312 1 962 514 1 LCD HARNESS AC Adaptor Power Cord 314 4 671 636 01 LCD SHIELDING 315 4625 820 1 HOUSING DISPLAY ASSY S 316 1 476 317 2 INVERTER UNIT Supplied 317 4 673 299 01 INVERTER TAPE with 304 B4 4 641 726 4 amp SCREW M2 SPECIAL HEAD B5 4 644 637 0 amp GRIP M2 B10 4 665 205 01 SPECIAL FLAT HEAD EG GRIP M2 802 Battery Pack NOTE Set the DIP switch on the MBX 88 board Main board to match with the LCD that is used in this computer 123456 The upper position where indication is shown is the ON position The lower position is the OFF position No 11 21 314 51 6 ON OFF 1 1 11 011 1 0 ON 1 OFF The components
13. utions Be sure to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat
Download Pdf Manuals
Related Search