SERVICE MANUAL Level &2
Contents
1. PS T C1A010781 HWID 0302 AUR i ME T 4 dag cpi e 8 4 21 If both clips are released properly the BOTTOM KEYMAT can 22 The removal of the KEYMAT is also possible without be lifted up removing the bottom screws I ir PRE er x due A lt oi i m 23 Carefully press a 24 Locate the small recesses shift the clip of the BOTTOM he BOTTOM KEYMAT SUPPORT KEYMAT outside Page 12 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 on both sides 29 Remove the B BOTTOM FLEX 30 Keep this AC o if a Ml should x reused Remove all adhesive residues from the SLIDE MODULE ASSY 31 Unscrew these screws in the shown order 32 Discard these screws Do not use them again Page 13 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 33 Shift open the slider in order to reach the next screws 38 Shift the slider into position shown to reach the maximum recess Slot the connector through the slider Y n 44 7 4 39 Open the clips of the TOP KEYMAT SUPPORT 40 0n both sides Page 14 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Serv2. All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 18 Push it down carefully Never push down the metal part otherwise the EARPIECE could be destroyed 19 Insert the TOP KEYMAT ASSY 22 Place the TOP FLEX ASSEMBLY Remove the prote before if this part is new p 23 Slightly push the CMOS CAMERA into its compartment 24 Mind the guiding pin of the TOP FLEX ASSEMBLY Page 20 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Care Service Manual Level 1 amp 2 25 Smooth down the TOP FLEX ASSEMBLY evenly ids mel 28 T these assembly wasn t separated before IN the whole assembly into the A COVER 29 Align the LCD to the top guiding pins Fit the CMOS CAMERA MODULE part as shown before NEE a ero 6 A 1 56 x 4n 31 Click both clips into their places if open Yum SLIDE MODULE ASSEMBLY partly Page 21 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 33 to reach the maximum recess Slot through the flex foil ACL que b cV e d 36 Set the correct torque T Ten Insert 2 new screws es M ul 40 C 39 Insert the next 2 screws Page 22 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 Beas H E 4
3. DC PLUG ASSEMBLY NW 62 Keep this adhesive clean if this part should be reused he disassembly procedure is now complete Page 17 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 12 ASSEMBLY NOKIA 6500 SLIDE Assembly Copyright 09 2007 Nokia Corporation Company Confidential 2 You will need the Nokia Standard Toolkit version 2 3 Place the FLASH ASSEMBLY Remove the protective film if 4 Push it down slightly part is new TT m REN 5 the DC PLUG 7 Insert the ENGINE MODULE beginning from the bottom side 8 Click the ENGINE MODULE into its place Page 18 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 9 0n both sides Do not touch the components Check that the 10 The CAMERA MODULE and the FLEX MODULE be ordered Keys operate before continuing as separate parts 11 Insert the CAMERA MODULE into its housing Push it into its e camera window for cleaness place slightly Do not touch the lens Insert the CAMERA FLEX MODULE into its compartment NT ECE HOUSING ASSEMBLY into the A COVER 15 Click it into its place correctly 16 from the EARPIECE Page 19 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA
4. available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care 1 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL Page 6500 Slide RM 240 Exploded view A1 A COVER ASSY 10001 10003 A COVER 1 10001 EARPIECE HOUSING ASSEMBLY 1 10002 TOP KEY
5. re Service Manual Level 1 amp 2 8 LEVEL 2 SOLDER COMPONENTS 6500 RM 240 Components overview Solder components only for LEVEL 2 E1003 F 1 ne LE NE T a I Le zs T B 2401 Page 7 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use ACF 8 Travel Charger AC 4 Universal Power Supply is used to Small and lightweight charger for power FLS 5 fast charging of your phone battery CA 101 Service Cable to connect the PC with Soldering Jig the Micro USB connector Internal Battery BP 5M 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKTA Online Page 8 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to f
6. responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKEL
7. 2 Check the functionality of the slide before continuing T 46 Use the tape to align the connector correctly Close the connector and remove the tape FE F4 E y rere T E La mer he p d ru vor rr 41 Place the upper part over the D COVER Do not click it into 48 Shift open the assembly place yet Y de Page 23 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 Siig ae T 27 T Rei PAYER orf Bei 49 Bring BOTTOM KEYMAT SUPPORT into position as shown Close the flex foil connector V EL i i E iis ir _ Era Am hr Me ir E a An 27 51 Now bring the latches of the BOTTOM KEYMAT SUPPORT 52 Push down the BOTTOM KEYMAT SUPPORT evenly under the metal latches of the SLIDE MODULE 54 Insert the 4 new screws 55 Set the correct torque 56 Tighten all screws with the correct torque in the order Shown Page 24 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 Page 25 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved
8. MAT ASSY 10005 EARPIECE A1 lt 10003 A2 TOP FLEX ASSEMBLY 10101 10104 LCD AM 240x320 _ TOP DOME SHEET A2 10006 x 10101 se 7 TOP PWB 2 10102 ste CMOS CAMERA MODULE CIF 2 10103 TOP SUPPORT 10007 TOP FLEX 2 10104 BOTTOM 10201 AJ BOTTOM KEYMAT SUPPORT 10202 10204 BOTTOM DOME SHEET 10202 ste BOTTOM SUPPORT 10204 s BOTTOM FLEX A3 10203 SLIDE MODULE ASSEMBLY 10105 SCREW 1 4 2 5 gt al gt 10008 A4 LIGHT SWAP PACKAGE LANERA LEA je a E 10208 10211 19998 LEVEL 3 amp 4 ONLY d RF LID 4 CAMERA MOD 10208 10206 88 10 A4 ow 10209 M E Fa TYPE LABEL 4 ENGINE MODULE A4 10211 10210 THF ASSEMBLY 10212 10213 SPEAKER A5 10212 se ANTENNA A5 WATER INGRESS LABEL BEL AAD EVEL 3 amp 4 10214 CONN CHR DIA 2 m A6 D COVER ASSEMBLY 10215 10214 10216 D COVER A6 T D COVER BUMPER NS 10217 10218 3 SCREW 1 4 3 4 TORK PLUS ATP 1 BATTERY COVER T2149 6 25 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Service Manual Level 1 amp 2 ISSUE 1 NOKIA 6500 Slide RM 240 Ca
9. NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 65300 SLIDE RM 240 Transceiver characteristics Band EGSM Quad band 850 900 1800 1900MHz WCDMA 850 2100MHz Display LCD 5 588cm QVGA 2 2 320x240 pixel 16M colors Camera Camera 3 2 Megapixel 8x digital zoom autofocus flash Operating System Series 40 Connections Wireless Bluetooth Connector Micro USB Connector AV Connector Memory MicroSD max 4GB Transceiver with BP 5M Li Ion battery pack Talk time Standby Note Depends on network parameters up to 6h up to 13days Page 1 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 0 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY 12 ASSEMBLY Page 2 25 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Service Manual Level 1 amp 2 Page M OY Ui Un A A UJ UJ E m ISSUE 1 NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 1 CHANGE HISTORY 07 Sep 2007 Initial draft Approved 19 Sep 2007 First arroved release The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to car
10. Y TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protec
11. boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory
12. ice Manual Level 1 amp 2 43 Carefully lift up the LCD AM 240x320 with the 55 93 Lift up 44 Be double carefull while lifting out the CMOS CAMERA the whole assembly MODULE DOM wer A EE 45 Fase out the EARPIECE from the shown side PX TAS 3 ae A HE 77 4 T5 En 47 Bend the top part of the cover Twist out the glued in 48 These parts can be separated if necess EARPIECE HOUSING ASSEMBLY Page 15 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 49 Gently open the flex Avoid TT pressure to 50 Lift up the glued inTOP FLEX beginning at the shown side the components 51 continue at the large connector 52 If all adhesive parts released the Top FLEX ASSY can be removed easily E Rh Eu gb Ett E 53 Weep this mmm HE if this part should D Remove any adhesive residues on the opposing part 54 Open the flex connector of the CAMERA FLEX MODULE 55 Now the CAMERA FLEX MODULE can be TU 56 Slightly bend the D COVER in order to release the clip Do not with the CAMERA MODULE ouch the components or the spring contact Page 16 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 aad m up the ENGINE MODULE 57 Now lift Em 0 Lift up the
13. ollow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE SOFTWARE PRODUCT SPECIFIC Si BATTERY TRANSCEIVER Page 9 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 11 DISASSEMBLY NOKIA 6500 SLIDE Disassembly Copyright 09 2007 Nokia Corporation 2 You will need the Nokia Standard Toolkit version 2 5 Unscrew these 4 screws in the order shown 7 Shift open the slider Carefully insert the tips of the angled 8 Now swing up the tweezers in order to lever out the metal weezers into the recess as shown latches Page 10 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 E es 4 E 9 Repeat this procedure on the other side 10 Gently press both edges together until a gap apears at the end of the KEYMAT A E 12 Unlock the clips at the bottom side i 15 Lift up the BOTTOM KEYMAT SU PPORT 16 Disconnect this flex foil connector Page 11 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Service Manual Level 1 amp 2 17 Now these assemblies can be separated a v 20 Repeat this procedure at the other side of the BOTTOM KEYMAT a m e un
14. ry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates policy of continuous development Nokia reserves the right to make changes improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be
15. ted Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 25 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA 6500 Slide RM 240 Ca re Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit
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