SERVICE MANUAL Level 1&2
Contents
1. MAIN OVERVIEW PART 1 17 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 2 18 QUICK TROUBLE SHOOTER ZOOMS PART 1 19 QUICK TROUBLE SHOOTER ZOOMS PART 2 20 QUICK TROUBLE SHOOTER ZOOMS PART 3 21 QUICK TROUBLE SHOOTER ZOOMS PART 4 22 QUICK TROUBLE SHOOTER ZOOMS PART 5 23 QUICK TROUBLE SHOOTER ZOOMS PART 6 24 QUICK TROUBLE SHOOTER ZOOMS PART 7 25 QUICK TROUBLE SHOOTER ZOOMS PART 8 26 GONOGO TEST 21 BATTERY TEST CHANGE HISTORY Approved 1 0 MGR 17 0kt 2006 Page 31 Mai 2006 Initial draft 1 Okt 1 Approved 17 0kt 2006 Approval Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 3 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using t2. 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 7 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 5 EXPLODED VIEW AND COMPONENT DISPOSAL LOWER BLOCK Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N92 RM 100 Exploded view LOWER BLOCK SCREWS PT 1 8X10 ee 204 C COVER A6 DOMESHEET EL SHEET A7 1201 1206 I SCREWS PM 1 6X3 1205 KEYMAT INCL ADHESIVE EL SHEET PLATE fi 1202 p FE 1203 er gt eae w SHIELDING CAN LID A7 SCREWS PT 1 8X10 1210 f a 7 A7 1NT ENGINE UME Ez MODULE NOT SUPPLIED eS 1212 o ENGINE MODULE A7 m NOT SUPPLIED 1207 see FLASH SHIELD LID A7 OP iy 1208 an 1213 A8 SHIELD ASSY e LEVEL 3 amp 4 ONLY r BOTTOM DECORATION PART EE 4 ICROPHONE A9 SHIELDING CAN LID A7 IT 1209 gt m TYPE LABEL gg 12213 LEVEL 384 0N RRB aa BOTTOM DECORATION PART f 1211 oe MICROPHONE ADHESIVE A9 122 MICROPHONE A9 1223 BOTTOM FRAME A9 2MM DC JACK A9 1214 1224 _ A9 BOTTOM FRAME ASSY BUTTON HAN PJ B RN COO DECORATION A9 1228 _ POGO PIN A9 BUTTO
3. A3 2ND DISPLAY MODULE PISA is 1012 3 1017 IHF BACK VOLUME GASKET A3 P a r P oe pr di La A a e TOP FRAME PRE ASSY A3 h 1013 ste se 1011 IHF ADHESIVE 2 1016 i GROUNDING GASKET A3 IHF SPEAKER Ye 1014 1015 CAMERA ELASTOMER A2 1008 x s 1QY TOP FPC ASSY DVB HPWBASSY a md INCL ADHESIVES A2 NOT SUPPLIED 1009 gt gt 1007 fl a 1 A2 SPACER FRAME ASSY amn Till O SPACER FRAME A2 FIXING ADHESIVE A6 se 1006 1108 f HINGE COVER A CAMERA COVER MAGNET MMC DOOR AG 1112 1106 jj par Se PP d sDE Ja da N 7 COAX CABLE ASSY 1 A6 T Ne n A6 HINGE MODULE ASSY 10 lt T US Vee nol AGS NVE COAX CABLE ASSY 2 A6 i MAGNET B COVER A6 1102 id 1107 f SCREWS A6 1105 fi em s CAMERA MODULE 2MPIX CAMERA SUPPORT A6 JE 0 1109 1104 REN CAMERA WINDOWS ELASTOMER CAMERA CABLE ASSY A6 E 1110 1103 PS DISPLAY FRAME ASSY HINGE COVER B CAMERA COVER 1005 1113 EARPIECE A5 l 1021 G EARPIECE SPEAKER GASKET A5 SCREWS PT 1 8X10 a 1022 fl i 1003 a B COVER A5 1020 _ AS B COVER ASSY SCREWS PT 1 8X10 1023 Nl BUMPER PLUG e 1024 iil p a pP We only available as l assembly ELECTRO SILICON METAL PLASTIC PWB Z COVER Service Manual N92 RM
4. CONFIDENTIAL 17 0kt 2006 13 UPPER BLOCK ASSEMBLY 1 Upper Block Assembly 2 Place the IHF Speaker into their compartments Mind that new IHF Adhesives are fitted 4 Remove the plastic film from the 2nd Display Module Spring contacts A P 4 K Z a e we y ng U A 5 Position the display as shown 6 Position the 1QY Top FPC Assy to the Spacer Frame and smooth it down slightly note the guide pins Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 25 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 KS AN O jt u Wor PATINIG 1 ts E y TA Position the DVB H PWB Assy mind the guiding pins 8 Now place the Spacer Frame Assy 9 Mind that all snaps are clicked into their places 11 Close the connector 12 Turn the assembly and close the display connector Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 26 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 14 Close the connector of the shorter Coax Cable first N K U SN L L 17 Click the snaps of the assembly into their places 18 Ensure that all cables are correctly positioned before continuing Service Man
5. Close the assembly Service Manual N92 RM 100 Page 29 53 Approved 1 0 MGR CONFIDENTIAL 17 0kt 2006 Ve be A ART N a H PER 32 Set the correct torque 34 Place the Bumper Plug Do not scratch the window 36 Remove the protective film from the display Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 30 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 37 Assemble the Memory Card Door not already done before going on r N c ine rv KV pk SAATA let DS into their 40 Use the SS 45 camera removal tool to assemble the places Camera Module 2Mpix as shown NE 41 Note the correct positioning of the camera 42 Place the Camera Elastomer Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 31 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 43 Turn the assembly into position shown and place the Hinge Cover B first K 46 Check the windows for cleanness SL 1 Sai 47 Complete the Unit with the Battery Cover Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 32 53 Approved 1 0 CMO Operations amp Logistics MGR
6. IDENTIAL 17 0kt 2006 17 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 2 N92 RM 100 Quick Trouble Shooter Explanation Fault um OD Symtom 3 m q Zoom position Fault Count of Note First zoom name fault starts with W fits i e eeeeeeee c H TITTET P FP kd atta P t P I 19 1 T ott g PP x HT i T b a 1 PPI kd t i L E S lem aure ba Fi x gt a3 DE DE Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 44 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 18 QUICK TROUBLE SHOOTER ZOOMS PART 1 1 1 POWER 9 UA LEVEL 2 ONLY Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 45 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 19 QUICK TROUBLE SHOOTER ZOOMS PART 2 3 1 NO SERVICE 3 OOF DD Hj ERE i LEVEL 2 ONLY Om Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connec
7. It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion e Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered e When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device e Always use original NOKIA spare parts e Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connec tors or switches and re solder them if necessary Level 2 only e Remove redundant soldering flux after repair e Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online e Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction e ASIM card is needed for all GOoNOGO tests e When doing the fault log entries always note the Item code which caused the malfunction Also fill in the ap propriate part code from the assembly if needed e Please be aware that some malfunctions could be software related and solved by an update e There are several documents available on NOL which have to be followed e First take care for th
8. N ADHESIE A9 lt lt 1218 1229 NS BOTTOM DECORATION CAMERA R H ar al i st io E A9 1230 v 7 BOTTOM DECORATION FLEX A10 PART A9 1225 1219 sk A10 BOTTOM FRAME I ANTENNA ASSY A9 FLEX ASSY FLASH LIGHT A10 bis ME KEY A9 ste 1226 SIM FLAP A9 FLASH LENS A9 1217 1216 VOLUME BUTTON A10 Sr she 1227 1233 D COVER 1232 Ver 1 0 Z ELECTRO SILICON METAL PLASTIC PWB Z COVER Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 8 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 6 COMPONENT OVERVIEW N92 RM 100 Components overview LEVEL 2 SOLDER COMPONENTS ENGINE MODULE A7 1207 S Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 9 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 1 SPARE PARTS LIST NOL is the database where you can find the latest corresponding Service Bulletins Spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search 80 Care Services Support Library Warranty I
9. NOKIA Connecting People Page 1 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 SERVICE MANUAL Level 1 amp 2 NOKIA NIS e2 RM 100 Transceiver characteristics Band Tri band phone for EGSM 900 1800 1900MHz WCDMA 2100 Camera Integrated 2 0 Megapixel camera Display Active matrix color 2 8 7 112cm display 320 x 240 pixel 16M colors IRDA WLAN If NOK lA Bluetooth Nser Jes FM radio DVB H Connector Pop Port connector Transceiver with BP 5L Li Ion battery pack Talk time TV watch time Video capture Standby Environmental characteristics Lead free soldered Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 2 53 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL TABLE OF CONTENTS 1 INTRODUCTION 2 GENERAL REPAIR INFORMATION 3 PATHFINDER FOR WORKSHOP STAFF 4 EXPLODED VIEW AND COMPONENT DISPOSAL UPPER BLOCK 5 EXPLODED VIEW AND COMPONENT DISPOSAL LOWER BLOCK 6 COMPONENT OVERVIEW 1 SPARE PARTS LIST 8 SERVICE TOOLS 9 SW UPDATE 10 UPPER BLOCK DISASSEMBLY 11 UPPER BLOCK HINGE MODULE DISASSEMBLY 12 UPPER BLOCK HINGE MODULE ASSEMBLY 13 UPPER BLOCK ASSEMBLY 14 LOWER BLOCK DISASSEMBLY 15 LOWER BLOCK ASSEMBLY 16 QUICK TROUBLE SHOOTER
10. R BLOCK ASSEMBLY 1 Assembly 3 Place the Antenna Assembly Check that all 5 snaps are locked properly AN N L w LAS aa Y EN S is 5 Place the Volume Button into the Bottom Frame Assy Service Manual N92 RM 100 4 Insert the DC Jack into its compartment a ii 6 Insert the Flash Lens Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support 11 Place the EL Shield Plate Service Manual N92 RM 100 A Page 38 53 Approved 1 0 MGR CONFIDENTIAL 17 0kt 2006 8 Place the Grounding Gasket 10 Place the Engine Module 12 Insert 6 new screws and tighten them slightly Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 39 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 13 Tighten all screws in the shown order with the correct 14 Insert the two short screws orque 16 The Shield can be reused 4 times only If it is not possible to orque too ighten these 2 screws correctly the Shield and Type Label must BARBARA RA AER BBR n mm oe v v Fart ev TRE ra pianist i ee NE tse L T 17 Insert the flex foil and close the connector 18 Couple the parts as shown Service Manual N92 RM 100 Copyright 2006 NOKIA Corpor
11. Step by step instructions on how to features and technologies assemble the phone locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix pack ages or Service Manuals only once and distribute it internally for further use Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 6 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 4 EXPLODED VIEW AND COMPONENT DISPOSAL UPPER BLOCK Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N92 RM 100 Exploded view UPPER BLOCK AND HINGE vm bn MEMORY CARD DOOR A1 2 ry 1002 a a Ea oe pek TFR DECORATION A4 A COVER ali 7 KK a_ a 1019 i pr I r r a z of kat e 7 ook ao p ae r ae o E 2 A3 TOP FRAME ASSY FOR SERVICE A4 TOP MODULE ANTENNA ASSY ANTENNA INT EU DVB H A4 mo VOLUME GASKET A3 st wa eaa Je e i aer POWER KEY BLANK
12. Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 14 LOWER BLOCK DISASSEMBLY HIME pick a torque driver with Torx plus size 6 bit a Torx plus size Ibattery if it is inserted 6 driver and a DC plug 3 Carefully unlock the latches of the D Cover on both sides ith the SS 93 A 7 PA 7 og 5 Unlock the snaps of the C Cover on the top 6 Carefully release all the other snaps of the C Cover Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 33 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 8 Release the glued Keymat beginning at the edge with the SRT 6 mind the dome sheet 9 Carefully peel off the Keymat 10 Lifta and peel off the adhesive tape Remove all adhesive residues V N ERN i k Fy 11 Carefully open the three coax connectors with the dental 12 Unscrew the three Torx size 6 Screws ean discard them pick as shown note that there are 2 different kind of opening methods required Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 34 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 mers 14 Now the parts c
13. Y TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http Wwww cadex com Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved
14. an be separated W Met ket ca TEP AP i AY Ap Ret 9 T T 16 Undo the 2 Torx screws These screws are different to the others do not mix them C 17 Now unscrew the other screws in the shown order and 18 Do not use them again discard them Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 35 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 19 Remove the Engine Module 20 And the EL Shield Plate Oo i Dude 21 Remove the Shield ASSY 22 Lever out the Flash Lens 23 Carefully pull out the Bottom Frame Flex Assy 24 Unlock the snaps of the Volume Bottom first then push it out Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 36 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 25 Release the DC Jack with a DC Plug 2 Pull out the Microphone 29 The disassembly procedure is now completed Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 37 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 15 LOWE
15. ation All rights reserved NOKIA Connecting People Page 40 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 Vp N M a 19 Insert three new screws 20 Tighten these screws with the correct torque an Pamas p J d dt da 7 PS places Wie au Mae esive su Click all snaps into their places Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 41 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 25 Complete the unit with the Battery Cover Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 42 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 16 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 1 N92 RM 100 Quick Trouble Shooter Explanation Fault number Fault c Zoom position pes Count of Note First zoom fault starts with positions Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 43 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONF
16. dor Development Multimedia Creation amp Support Service Manual N92 RM 100 Page 11 53 CONFIDENTIAL RJ 81 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit NOKIA opening tool SRT 6 NOKIA No 0770431 Tonichi torque driver NOKIA No 6901525 Hova micro Fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP side cutter 416E Facom T5 driver SP 14032 Facom Tp driver SP 14033 Facom slot screwdriver AEF 2x35 E lWeted tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Fototechnik airbrush 6315 Wetec dental tool DEM83266 0 Components Scissors 323 5732 Approved 1 0 MGR 17 0kt 2006 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 12 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 9 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on N92 RM 100 SERVICE SOFTWARE BP 5L Service Manual N92 RM 100 Copyri
17. e latest content pages of Service Bulletins which are always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid e The service level indicator at the bottom of each document tells the appropriate destination Downloads gt Support Library gt Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins eta SE ad dd ND Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 5 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 3 PATHFINDER FOR WORKSHOP STAFF This is the NOL page NOKIA Online which is currently available in Europa Middle East and Africa only In addition to the information in this Service Manual there are several instructions and information which have to be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Supp
18. ght O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 13 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 10 UPPER BLOCK DISASSEMBLY ant ami am ana GA 1 Needed tools The SRT 6 the SS 93 metal tweezers dental 2 Cover all windows with a protective film pick a torque driver with a Torx plus size 6 bit the SS 45 camera removal tool and a Torx plus driver size 6 5 Now release the clips of the Hinge Cover B 6 Bring the assembly into position shown and remove the Hinge Cover Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved 0 ng People Page 14 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 iz V l A W KO ny AM k tu 8 and remove it ae le 9 Remove the Camera Window Elastomer 10 Use the SS 45 camera removal tool to release the Camera Module 2Mpix as shown I clips are very delicate Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 15 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 Module 2Mpix as shown 15 Prevent
19. he address below ailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in t
20. he glued in 1QY Top FPC Assy Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 19 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 41 Always use a new IHF Adhesive when reassemble 42 The disassembly procedure of the upper block is now complete Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved OKIA Connecting People Page 20 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 11 UPPER BLOCK HINGE MODULE DISASSEMBLY 1 gt ge Module Disassembly 1 The procedure to disassemble the Hinge Module Assy is shown here The disassembly of the lower block was already done PH 4 Do not use them again 6 Slot the Camera Cable through the recess of the hinge Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 21 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 7 Carefully twist the connector of the Coax Cable Now pull he cable while slotting the connectors through the recess of he Hinge Module Assy pH D a s t ay ET 9 Do the same with the seco
21. he parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 4 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs e To familiarize oneself with NOKIA product read the tutorials or user guide on gt Support gt Phones by selecting the Phone Model e Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and con necting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol
22. nd Coax Cable cable while slotting the connectors through the second recess of he Hinge Module Assy 12 Now the disassembly of the Hinge assy is completed Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Connecting People Page 22 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 12 UPPER BLOCK HINGE MODULE ASSEMBLY 2 Slot the first cable through both recesses of the hinge in direction shown 4 th ae 4 Do the same with the second Coax Cable A Ra i 5 Place the Camera Cable Assy into its compartment 6 Insert the Camera Support Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 23 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 L at laa 7 Note the correct positioning of the alignment tab 8 Insert two new Screws 9 Tighten the screws with the correct torque 10 Ensure that the cables are positioned as shown ae i lt 11 Red marks on the Coax Cables must be visible Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Connecting People Page 24 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support
23. nfo Service Points Training Support Library Browse files PR Select category Phones gt Browse files Select subcategory XXXX XXXX XXXX 9 Select subcategory Service Bulletins 9 Date range from Month Day i Year until Month Day j Year Search PO SEARCH Files for Service level 2 Date 03 02 2005 B 000000000000000000X Files for Service level 1 Date 16 02 2005 Nokia 2005 legal notice and site usage terms privacy policy Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 10 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 8 SERVICE TOOLS FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BP 5L Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 45 Camera removal tool CA 53 Service Cable to connect the PC with the Pop Port connector SS 82 Domesheet Assembly Jig Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Ven
24. ort Library Every new information has to be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library a Phones me Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint e Online Troubleshooting can be found on e Product information content such as e Videos Disassembly Assembly NOKIA Online e 3 Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA U KI A U n lj n CONNECTING PEOPLE NOKIA Nokia 1100 Technical Training p bar S Close Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training Care Services This training offers a quick overview ofthe Nokia 1100 phone and support for how to repair and use the phone J Overview amp Guides Disassembly amp Troubleshooting Assembly Training l Geta quick overview of Learn how to remove Fixes for most common D h 0 n e M 0 d e i S the phone and how to and reassemble the problems with the Nokia use it mechanical parts ofthe phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions how to disassemble and
25. scratching the window while removing the 16 Undo both screws and discard them Bumper Plugs cil Screws 17 Do not use them again 18 Carefully release the snaps of the B Cover Assy Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support AR 21 Cover 23 Undo both screws and discard them Service Manual N92 RM 100 Page 16 53 Approved 1 0 MGR CONFIDENTIAL 17 0kt 2006 Cover the display with a protective film too 24 Do not use these screws again Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 17 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 25 Carefully release and remove the clips of the Display Frame Assy 29 Carefully release the coax connector in the order shown 30 Remove them completely with the SS 93 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 18 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 H f 8 33 Now the parts can be separated completely g 35 Now the Spacer Frame Assy can be removed 36 Carefully release t
26. t Multimedia Creation amp Support 23 QUICK TROUBLE SHOOTER 12 1 MAIN DISPLAY 6 Page 49 53 CONFIDENTIAL ZOOMS PART 6 Approved 1 0 MGR 17 0kt 2006 13 1 VOLUME KEY FLASH 4 How to measure 4 pol switch built in ON BOTH SIDES OF THE SWITCH Service Manual N92 RM 100 MEASURE OPEN AND PRESSED STATE LEVEL 2 ONLY Rae ly WD nun hs EEEL z4 k LEVEL 2 ONLY Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 50 53 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 24 QUICK TROUBLE SHOOTER ZOOMS PART 7 15 1 MAIN CAMERA 4 Approved 1 0 MGR 17 0kt 2006 MALER er D m Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support Page 51 53 Approved 1 0 MGR CONFIDENTIAL 17 0kt 2006 25 QUICK TROUBLE SHOOTER ZOOMS PART 8 17 1 CARD READER 5 SS x LEVEL 2 ONLY Service Manual N92 RM 100 Mu Jk 6 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connec
27. ting People Page 46 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 20 QUICK TROUBLE SHOOTER ZOOMS PART 3 6 1 IHF SPEAKER 6 qe mg J o PE wa han an z J Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 47 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 21 QUICK TROUBLE SHOOTER ZOOMS PART 4 8 1 SUB DISPLAY 6 MAL EVEL 2 ONLY D IF 9 1 MICROPHONE 2 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 48 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 22 QUICK TROUBLE SHOOTER ZOOMS PART 5 10 1 EARPIECE 8 LEVEL 2 ONLY 11 1 MINI SD DOOR SWITCH 5 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Developmen
28. ting People Page 52 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 26 GONOGO TEST To test the Camera Bluetooth IRDA and DVB H functionality refer to the phone User s guide The User s Guide is available on www nokia com Before starting the GONoGo test check that camera window is clean If not clean the window with cloth Bluetooth test You need another Bluetooth device e g 6230 to do a GONoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GONOGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product 3 Bluetooth connection infrared connection Reference unit Bluetooth infrared activated Test unit Service Manual N92 RM 100 Copyright O 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 53 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 21 BATTER
29. ual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 27 53 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 17 0kt 2006 Red marks on the Coax Cable 19 Close the display connector 20 Check the positioning of the cables again before going on he red marks on the Coax Cable must be visible 21 Click the four snaps of the display into their places 22 Insert new Screws 23 Set the correct torque 24 Tighten both screws Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support 25 Peel up the protective film first Page 28 53 Approved 1 0 MGR CONFIDENTIAL 17 0kt 2006 26 Insert the Earpiece Always use a new Gasket alt Ea At p vi og t M git 29 Place the B Cover beginning from the hinge side Push it 30 Now smooth it down evenly to click the side clips into down evenly at the corners Service Manual N92 RM 100 their places Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support 31 Insert new screws 33 Tighten both screws 35
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