Home

Service Manual for Magician

1. 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 30 PAGE NO 29 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Step 3 Whole unit charge test Plug in AC adapter to unit the charge light must be turn on Red If it is failed in charge test replace another good battery for double check Step 4 Whole unit discharge test Unplug AC voltage the charge light must be off but the LCD screen must be still on display If it is failed in discharge test replace another good battery for double check TOTAL 70 CONT ON 31 PAGE NO 30 gt Engineering Mobility If you still have the misgiving for the battery you can execute rundown test to verify 5 3 Battery Rundown Test Procedure A Tool Requirement 1 Windows 2000 or above 2 Battery Rundown Software 3 USB Cable or Cradle 4 ActiveSync3 7 or above B Please charge your unit to full capacity for battery 4 hours before doing the test Step 1 It is required to save powerdetect exe and model txt in the same folder under WinCe via ActiveSync Pocket_ PC E ini xj File Zoom Tools Help Z g ite Explorer Ti W 21 49 3 Hl Personal Mame E model 01 07 04 376 PowerDetect 01 07 04 22 0K Edit Open E V 3 g Step 2 It is unnecessary to adjust power management setting by using rundown test program Step 3 Execute powerdetect exe under WinCE it will enter Sleep Mode after one Hour and ge
2. Q tl O ty 1 HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 57 PAGE NO 56 Engineering Mobility 74 H00399 00M 76H00748 00M eee Stylus Navigation ESC Rubbex Qu 76H00754 00M Mylar Battery RAUS RI Pa TR LPM DE ART Re OTT dep EE EFT PE CEE A iiti Van ira HP Au ne ra Ar d 7 501 4 76H00749 00M p En ls H LIN RR Lie pf N Fid dh M MEE IN k Kn E 1 4 4 i wf d di i L Ip JN i i Bi Rubber camera Ol MER On 77H00222 00M 35H00039 00M _ Security label Backup Battery Je Q tv 1 36H00269 40 00 74H00390 00M Headset Stereo Support switch T 888 03205N Fre assv tr 1 Q ty 1 7 7H00203 00 T 76H00398 01 M D 71H00651 00M Water Sensitive Label 4 2 5mm Ming rubbercover antena Je Blue Angels PP cover gay Himalayas Otel 72H00831 00M Dome Metal Switch Magicien SUS 301 ty 1 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 58 PAGE NO 57 gt Engineering Mobility Appendix A Customer Retailer Misjudqment Before attempt repairing the unit make sure the type of reported failure could be clearly reproduced otherwise check with the customer or distributor once again to identify the problem correctly The following are failure symptoms that are typical by misjudgment Possibly Main Battery low power exhausted While Back Light is turned OFF the surrounding lighting wil
3. cable problem with the mobile itself Or could be incompatibility issue Card is not being pre formatted Cannot use SD SD card has been switched to Write Protect mode Memory Card Card not inserted completely or bad contact between connector contacts For LCD panel s normal behavior it is hard to find a panel without any bad pixel Black or White dot on the Screen Once the numbers of dots and the distance between them are within the specifications it is allowed HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 59 PAGE NO 58 gt Engineering Mobility 7 Touch Screen or Program Could be wrong operation Buttons are not reacting Screen not properly aligned with the stylus calibration ON or shuts OFF Check the Front Light settings in Power Management settings Front Light dim cannot turn automatically Cannot playback music No When Battery low the music playback becomes difficult and the volume could sound or volume is low become lower Cannot execute installed 10 mE Could be an incompatible software application programs Operation is slow in u 11 Could be insufficient memory Check amount of system memory response Software being used sometimes is not fully compatible with the system Execute many application programs simultaneously 12 Hang up j Software that requires big amount of memory spaces or the system memory is low or the files being
4. 42 12 01 Start e h YE 1200 Wednecday Gent her Mi 2004 Wednesday September 01 2004 p dll IE Tap here to set owner information No unread messages No tasks gl SS No upcoming appointments HTC confidential 2004 HTC Corporation All rights reserved 3 Connect cable C to positive polarity of power supply A and current meter B 4 Connect cable of fixture E to negative polarity of power supply A and current meter B Note black cable to power supply A and red cable to current meter B 5 Setting is Ready now for testing Don t turn the power on at this moment 6 Turn on power supply AV and current meter 2A Set the unit to Flight mode Turn on Bluetooth Note Need to put SIM card first on the unit TOTAL 70 CONT ON 35 PAGE NO 34 Engineering Mobility 7 Measure flight mode current Wait about 1 minutes display will be off in this condition please check current value on the current meter Current value must under 65mA if over it means M B failed please replace M B for nit is turn on and no back Light 8 Switch OFF the unit Unit is turn off and no display 12 Measure power off current Check current value on the current meter Current value must under 5 mA if over it means M B failed please replace M B for repair Conclusion If current consumption are passed at both of flight and power off mode t means M B is GOOD If there is any item FA
5. Board ONLY the following items have been allowed to replace for M B Obverse side 1 SD Card Slot CON5 Audio daughter Connector CON10 Power Switch SW 10 Capture Switch SW7 Volume Slide Switch SW8 Record Switch SW6 Microphone AMIC1 Mini USB connector CON2 Audio Jack CON9 O CO N O Oo Bb W N HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 66 PAGE NO 65 A e en Engineering Mobility mug d ayuu 11 COXAXIAL Connector RF with SW RSW101 Reverse side 1 RF Connector RSW1 Camera connector CON4 Battery Connector PCON101 SIM Card Connector BCONI LCM connector CON 7 Speaker connector ACON1 Reset Key SW 11 Switch board connector CONG Battery detector Switch SW9 10 Ring Backup Battery PCON 102 C N O o A W N HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 67 PAGE NO 66 Engineering Mobility B Problem Identification amp Troubleshooting L Basic Repair Instructions for Component Replacement Step 1 Place the solder proof tape to cover the surrounding area of the components which being replaced Warning DO NOT overheat the tape and components to avoid the tape melted and make the component damage Step 2 Use Heater Gun HAKO850B set the temperature between 350 C Air Speed 3 5 to remove the components Step 3 It has to wait the tempe
6. Ce B bits r gt Bit C Odd Even Flow contol 7 gt Local echo Ce NONE Yes ETSAC TE f Na KonHoff 4 Insert 64 MB SD or MMC card into SD slot of PDA Phone 5 On the PC side Select OK and press ENTER Following display will be shown HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 42 PAGE NO 41 gt Engineering Mobility Multi PorvUSB TIY Yerl 16 I WZEUSBSHOOL 115200 N 8 1 El Edit View en Window Help BEN WWICEUSBSHOO1 115200 N 8 1 oO si JUSB gt a IUE 4 a 6 The prompt USB gt will appear to UPLOAD Bootloader CE then Type USB gt d2s 80000000 2400000 Please notice the blank space between d2s and address sd Then press ENTER following display will be shown Multi Port USB ITY Verl 16 AAWCEUSBSHOOI 115200 N 8 1 File Edit View Auto Window Help USBede s 30000000 24000 l pc gt drive total tba Tot pc gt drive num_ heads 4 pc gt drive sec p track 20 pc gt drive num_cylinders 3AC pc gt drive block_size Z00 pc drive features ll pc gt drive RCA A95L pc drive drs type ll pc gt drive secured reasize 56 pc gt drive securityDry 5 pc gt drive busWidth 1 pc gt drive erasedsize 0 Total card size 34C6000 SDCARDD25 cStoragePlatform lype FF Store image to SD MMC card successful HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70
7. free Profile e Infrared IrDA SIR e Mini USB e SDIO MMC Accessories e Sync Cable Mini USB USB e Carrying Case e AC adapter W power plug e Car adapter e Stylus e Car Kit capable of muting car stereo when incoming call or call proceeding e Stereo Wired headset stereo earpiece with microphone e Mono Bluetooth headset mono earphone with microphone e Stereo Bluetooth headset mono earphone with microphone e Optional Battery 1200mAh e Car kit w car stereo mute function e Travel charge e Hanger e User Manual quick start guide sync Software CD Regulatory e R amp TTE EMC EMI CEM Safety e PTCRB e FCC e Microsoft Pocket PC 2004 Logo NTSL e USB Certification e Bluetooth certification HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL70 CONT ON 8 PAGE NO 7 gt Engineering Mobility Value Added Applications e JAVA Virtue Machine J2ME CLDC MIDP 2 0 e Photo Caller ID e Photo Album with editing picture capability e MMS with video clip support e Camera Capture Utility Resolution VGA QVGA CIF QQVGA e MPEG4 video audio Streaming Service e XBackup Restore e Voice command Voice dial e ext to speech e Power Point Presenter 2 Exploded Diagram HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL70 CONT ON 9 PAGE NO 8 Engineering Mobility HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 10 PAGE NO 9 En
8. switch board and Main board FPC TOTAL 70 CONT ON 15 PAGE NO 14 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Next remove the LCD from MB 1 Unlock the LCD connector with plstic special tool hook side 2 Take out the FPC with plastic tweezers Remove 2 screws on main board to disassemble main board and bezel assembly Note that screw P N is 72H00724 00M Remove the audio jack holder with plastic tweezers Note that holder P N is 71H00960 00M TOTAL 70 CONT ON 16 PAGE NO 15 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Separate the Audio Daughter Board from the Main Board as indicated on the left Note that Daughter Board P N is 51H00276 00 1 Remove Vibrator from bezel 2 Remove Spacer on switch board 3 Remove on GASKET switch board 4 Remove gasket on switch board Note those P N 1 36H00180 00 2 76H00748 00M 3 72H00498 00M 4 72H00548 00 Hemove 4 screws on switch board to disassemble switch board and bezel assembly Note that screw P N is 72H00724 00M TOTAL 70 CONT ON 17 PAGE NO 16 Engineering Mobility Next remove LCD spacer with plastic tweezers ie Note that Clipper P N is 71H00961 00M Next Remove the Navigation keypad rubber from the bezel Note that Navigation key pad Assembly P N is 74H00400 00M Next to separate the LCD from the bezel as indicated on the left No
9. used is fragmented but is shows insufficient or the files being used is fragmented System Memory is enough Software that requires big amount of memory spaces or the system memory is low Note Nevertheless the above symptoms could be solved by a warm boot or cold boot make sure the warm cold boot has been executed and try to reproduce the symptom reported How to perform Warm Boot and Cold Boot Warm Boot Reset the unit by pressing reset button Cold Boot Press Power Reset the unit simultaneously HTC confidential TE 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 60 PAGE NO 59 gt Engineering Mobility B Labeling Plan Generic B 1 Main unit Regulatory label on the rear housing of main unit It includes Unit IMEI 8 Barcode Unit Serial Number amp Barcode Unit Part Number amp Barcode Image file name MAIN UNIT REGULATION Please note 1 The brand name is shown on Bezel 2 All bar codes must be code 128 symbology E i s ES 41 men SMA Ce Os SR ez 1A F FG CO EL HU VORP a H at MEERE L ps manner Rea WE E DC gt gt HTC confidential 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 61 PAGE NO 60 Engineering Mobility PM10A ce BRO 5V DC 1A FCC ID NM8MAGICIAN INNEN Bluetooth TT TET TIT P N BSHAKXXX AD1 Made in Tanvan B 2 Definition of Serial Number For S N SSYWWPPZZZ
10. 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 4 PAGE NO 3 gt Engineering Mobility C RF ANTENNA TEST SPECIFICATION nie tiene eee PT 64 D BOARD LEVEL 25 REPAIRS nee 67 1 Introduction This manual provides the technical information to support the service activities of Magician This document contains highly confidential information so any or all of this document should not be revealed to any third party 2 Product Specification Platform e Microsoft Pocket PC 2003 Phone Edition English Spanish Traditional Chinese Simplified Chinese Italian Portuguese German e Dimensions Main unit 108mm L 58mm W 18 1 mm T e Weight 120g with battery Processor e Low power high performance 32 bit Intel 416 CPU 416MHz embedded 32MB NOR Flash e IT Calypso IOTA GSM GPRS solution Memory e Flash ROM 64MB e Flash RAM 64 128MB optional MB SDRAM LCD Module e 2 8 Transflective TFT LCD with white LED back light e Sensitive touch screen e Support both Portrait and Landscape GSM GPRS functional block e GPRS GSM Tri band module e GSM900 1800 1900MHz HTC confidential 2004 HTC Corporation All rights reserved TOTAL70 CONT ON 5 PAGE NO 4 gt Engineering Mobility e Internal antenna for tri band GSM e Call holding waiting forwarding barring Calling Line Identity CLI e SMS Short Message Service MT MO SM reply replace acknowledgement validity 8 bit SMS data class 0 1 SMS
11. 4 104 N O O DCS 1800 Transmitter Test TX Phase RMS Error TX Phase Peak Error 01 TX Frequency Error O 01 O1 mb D D 104 104 104 3 17 5 1766 10 Oo 0101000110 O O1 00 co gt O1 O0 N TX Phase RMS Error TX Phase Peak Error I TX Frequency Error TX Phase RMS Error TX Phase Peak Error 12 TX Frequency Error 13 Check TX Power 14 Check TX Power 15 Check TX Power HTC confidential OHIO OCH 2004 HTC Corporation All rights reserved O O O0 O O O0 104 889 104 889 104 512 104 698 104 889 104 po 104 104 104 CONT ON 64 PAGE NO 63 gt Engineering Mobility PCS 1900 Antenna Test Specifications PCS 1900 Receiver Test 1 Fast Bit Error Rate 0 512 104 2 Fast Bit Error Rate 0 662 104 3 Fast Bit Error Rate 0 810 104 PCS 1900 Transmitter Test 4 TX Phase RMS Error 0 512 104 5 TX Phase Peak Error 0 512 104 6 TX Frequency Error 0 512 104 7 TX Phase RMS Error 0 662 104 TX Phase Peak Error TX Frequency Error TX Phase RMS Error TX Phase Peak Error TX Frequency Error Check TX Power Check TX Power Check TX Power HTC confidential 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 65 PAGE NO 64 gt Engineering Mobility D Board Level 2 5 Repairs A Components to be replaced I Main
12. ATION EE A 2 EXPLODED DIAGRAM eier ee 8 3 ASSEMBLING AND DISASSEMBLING EE 9 3 1 DISASSEMBLING SEENEN 9 3 2 ASSEMBLING ee 17 4 DIAGNOSTICS PROGRAM AND WINCE Ierwe 22 A 1 TOOLS REQUIRED cerro 22 4 2 How TO ENTER DIAGNOSTIC UTD ITE 22 4 3 LIST OF DIAGNOSTICTEST WIN CE TEST ITEM een 23 4 4 TEST ITEM OPERATION CIA re eT EE 23 4 5 Erase PIM data procedure amp clear talking time 26 5 MAIN BATTERY RE CERTIFY PROCEDURE REES 26 5 1 FLOW CHART rt 27 5 2 MEASUREMENT PROCEDURE ET 29 5 3 BATTERY RUNDOWN TEST RUE RM SR Tet ree eee eee ee eee ee eee eee ee eee ee 30 6 COSMETIC INSPECTION CRITERIA dd 32 6 1 DEFINITION OF COSMETIC STANDARD sisi 32 6 2 VISUAL INSPECTION REQUIREMENTS ee eT eee Toe eRe Ter Tene Cee ree 32 6 3 DEFINITON OF INSPECTION DEFECTS AND AREAS m 32 6 4 COSMETIC CRITERIA TABLE Cer rer Tee Pre ere eee eee rere ere 33 apter 6 Leakage current measurement 35 8 OS GSM ROM IMAGE REFLASH PROCEDURE e ee 41 9FTA FAULTY TREE ANALYSIS EE 49 10PARE PART LIST t TU 56 1 1 PTO OF SPARE PART EE 57 APPENDIX OCC TTP ETE CE CECE CCC OE OTE CLO CCE COC ECOL EC CEE ee eee eee ee 60 A CUSTOMER RETAILER MISJUDMENT CUERCERREEVECECECECKEECE en 60 B GENERIC LABELING PLAN etre eee ee eT ee a aan 62 HTC confidential ttn
13. CONT ON 43 PAGE NO 42 A me Engineering Mobility 7 The prompt USB gt will appear to UPLOAD Extended ROM then Type USB gt d2s 82c00000 13c0000 sd a Please notice the blank space between d2s and address sd Then press ENTER following display will be shown Multi Port USB TTY Yerl 16 AAWCEUSBSHOOI 115200 N 8 1 File Edit View Auto Window Help lei 2 8 Sl e USB d s 82c00000 13c0000 sd a pc gt drive total Iba 1D640 pc gt drive num_heads 4 pc gt drive sec_p track 20 pc gt drive num_cylinders 3AC pc gt drive block size 200 pc gt drive features D pc drive HCA ASghbC pc gt drive dry type 0 pc drive securedAreaSize bbll pc gt drive securityDrv 5 pc gt drive bus idth 1 pc gt drive erasedsize 0 Total card size 34C08000 store image to SD MMC card successful 8 The process begins and waits for 3 to 4 minutes until it shows the display will be shown J Multi Port USB TTY Verl 16 AAWCEUSBSHOO 115200 N 8 1 File Edit View Auto Window Help 9 c G Le pc gt drive bus idth 1 pc gt drive erasedsize 0 Total card size 34C6000 Again on PDA phone will show message 100 Checksum is OK HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 44 PAGE NO 43 gt Engineering Mobility Once done above display will be shown on PC display while on PDA phone a message of 100 Checksum is OK Next continue to u
14. Caution The unit must have at least 70 of battery capacity before starting the re flash process Charge the battery in advance if necessary Note For the master unit you could prepare it on these following ways Take one from Swap unit with most update Rom Code Build one first by connecting to customer web for OS Upgrade Download Via RUU Execute RUU EN ELL maple Er REE BAT Kimi IH PRO a F ta a fe x re L E te n n I H FE f HS ek LH EIS c S05 DE EE den au n FOS CODE RUT EDO Sample HHR EUU Sample Seige 8118 AA EHE H H FISCH ars LI AJE Done for RUU HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 40 PAGE NO 39 FA C Engineering Mobility Pocket PC Software Update Utility Congratulations You have now almost completed your Pocket PC software update To finish please complete the following important steps 1 Take your Packet Pc out of the cradle zo that it is no longer connected to vour PC ar the power source don t be alarmed if the screen looks strange 2 Cold boot system Press OnJOft button and reset at the same time 3 Walt for 30 seconds then press the reset switch one more time to turn it back on You can now continue to use your Pocket PC az usual with the increased benefits af the updated software Click Finish to exit this program A Upload most update code from mast
15. Engineering Mobility Service Manual for Magician HTC Proprietary Confidential Treatment Requested Rev A10 Aug2005 HTC Corp Engineering Mobility HTC confidential En 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 2 PAGE NO 1 E ngineering Mobility TITLE Service Manual REV S DATE CONTENTS DEP REVISED APPD erer pen A01 Oct 27 2004 First Draft Technical up Chen Support A02 Technical HB Chen Support Nov 1 2004 ROM code update add AP Entry Bootloader method Technical HB Chen A03 Nov 19 2004 Modify Support gt 04 Backup SD OS Modify Technical HB Chen DEE command Support Leakage current Technical HB Chen AOS measurement Support Jan 6 2005 Correct REGULATION Technical HB Chen AUS LABEL Support Feb 14 2005 Add 72H00479 00M in Technical HB Chen ad spare parts list Board level Support Mar 8 2005 1 Modify Bootloader CE upload to SD command 2 Add 76H00398 01M SPL Technical HB Chen A08 Support May 3 2005 Erase PIM data procedure amp Technical HB Chen pus clear talking time Support uly 20 2005 Hevise DS2760 test pe Technical HB Chen Revise Bluetooth Support version from 1 2 to 1 1 A10 lAug 23 2005 HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 3 PAGE NO 2 Engineering Mobility Table of contents 1 INTRODUCTION RP ER ERES 1 1 PRODUCT SPECIFIC
16. ILED at flight or power off mode it means M B is failed please replace M B for repair HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 36 PAGE NO 35 Engineering Mobility Measurement parameter nement Pn Current REMARK Under 65mA MB is good Flight Mode Idle mode Over 65mA Fail MB need to be futher SE Under 5 mA MB is good Sleeping mode Fail MB need to be futher HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 37 PAGE NO 36 e en Engineering Mobilit y 7 Cosmetic Inspection Criteria T 1 Definition of Cosmetic Standard B Standard is for refurbishment inspection T 2 Visual Inspection Requirements 2 1 Examination of the device shall be made with workbench light turned on Ambient illumination is to be 500 1000 lux 2 2 The inspector shall examine the device at a distance of 30cm 30degress for approximately 5 seconds 2 3 If a visual defect is noted the inspector shall have an additional 7 seconds to closely examine the defect and classify it according the criteria table 7 3 Definitions of Inspection Defects and Areas Scratch A linear cut that penetrated beyond the surface of the material A scratch can be felt by running your finger over it Dot Dent A recessed spot or void in the surface of the material Lint A linear foreign object beyond the surface of the LCD Bump A hump in the surface of material Ar
17. SW101 9 75H00309 00 Connector SD Card SCDAtA0701 ALPS1 gt gt gt gt gt gt SD Card SCDA1A0701 ALPS 1 Connector SD CardSCDA1A0701ALPS1 feos 10 jan fer ieee an 1 Penn ersersmorssmm came he 12 room cou lariai 1 om 13 75H00397 00M Connector B to B 22P 0 5pitch AXK5F22345Y MATSUSHITA 1 CON4 Connector I O male mini usb MNE41 5G5P10 type ab straddle 14 75H00400 00M type ACON Connector B to 15 75H00402 00M B AXK814145Y 70mohm 14P P 0 4mm 0 3A 60V Matsushita n 5 00M Connector B to B Female 20pin Pitchz0 4mm AXK7L20227 Matsushita 2H00479 00M Ring Backup Battery D12 35 1 9nm COPPER Pl ati ng Sn Pb FREE PCON 102 mE HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL70 CONT ON F PAGE NO 70
18. ZZ SS SITE CODE gt HT Y Year Last Digital of the Year WW Week Code 01 54 PP Product Code AK ZZZZZ Serial Number 00001 99999 Use Base 10 For MODEL PHXXB is for label vendor s ID Label Characteristic Material polyester Color pantone 422c Ink pantone 425c HTC confidential i 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 62 PAGE NO 61 gt Engineering Mobility C RF Antenna Test Specification E GSM 900 Antenna Test Specification Tx 1 Download cell ltem Test Name TCH Note level power Camp DCS Band 512 BCH 600 2 geowmee nien s _ GSM 900 RECEIVER TEST 8 FastBitErorRate 5 975 104 EA 77 77 Bu BE ee HHN RA 5 Fast Bit Error Rate 124 104 A GSM900Transmiter TEST TX Phase RMS Error 104 7 mmesmate 8 975 108 Us reene _ 5 975 104 s xmwemEm 8 4 M ro peras Peor 8 40 4 Cw xtememotm 5 40 4 Um Frase AMS ero 5 iM 04 Cw Phase Peak mer 5 124 M Cw ereere 5 124 4 Cw Seine 8 os 404 _ e rec Poner s 40 m 47 pexmPe AE 124 oe HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 63 PAGE NO 62 Engineering Mobility DCS 1800 Antenna Test Specifications DCS 1800 Receiver Test Fast Bit Error Rate Fast Bit Error Rate Fast Bit Error Rate mb O O O1 CO O1 PO 104 10
19. da Simm c w wr 6H00252 01 M 6H00253 01 M 1H00260 04 1H00276 00 4H00093 00 0H00032 00 1H00960 00 M 1H0096 1 00 M 2H00339 00 2H00480 00M 2H00499 00M 2H00548 00 Gasket 5 3 5 10mm 630GT NAUTILUS 2H00724 00M 2H00782 00M 2H00830 00M 2H00831 00M 3H00222 00 4H00367 00M 4H00271 01M 4H00274 00M 4H00375 00M 4H00390 00M 4H00391 00M 4H00399 00M 4H00400 00M 6H00398 01M 6H00671 00 6H00749 00M 6H00749 00M 6H00754 00M 6H00777 00M 7H00192 X x 7H00222 00M THOO226 20 ActiveSync Static Label 0 44mum Ig RT gt T Mobile gt Maeician THOGAS Tamper Evident Label O bemm T mobile Magician BHOO Jl 0M Screen Protector TTOO 15 A T TEE or 6x43 3x 1 mm HTC confidential b ooohseeee 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 56 PAGE NO 55 aA C Engineering Mobility 11 Spare Part Photo 3 gt H 0051 00 Main Battery 36H00251 00 36H00252 00 speaker Assy Mam E 51H00276 00 Gs Audio Daughter 60H00032 00 LOM Samsung Q iy 1 Camera Module Wa LP Aert 1 A ria en rely D W el d Kat et e e Dose a PII 4 72H00339 00 Screw TORX MI 6 8 Q ty 4 Q E d 3 f gt FE C oo 3 E 004 89 00 GASKET Audio Q tel 7 TAHOO367 00 Housing Pre Assembly LU ty 1 72H00792 00 PT 73H00222 00 Cet 74 H00774 00 74H00371 01 M 74H00375 00 4 m Bezel Assembly Cover Antenna
20. dication Attach AC Adapter Power LED indication Red or Amber Can not Bootloader Mode Can not boot with onl Battery full cahrge Battery rundown test fall HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 48 PAGE NO 47 gt Engineering Mobility Attach AC Adapter Power no indication Attach AC Adapter Power LED indication Fress power button for 3 seconds but can not turn off Power OFF automatically Shutdown immetiately in anytime MENA HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 49 PAGE NO 48 gt Engineering Mobility vibrator dose nat work Mo indication on power LED Mo indication on keypad LED system boot up but luck an LOGO screen SD card read amp write function fail SD card can not hold n place SO card can not eject SD card Protection fail under OS HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 50 PAGE NO 49 gt Engineering Mobility System lock often under operation n anytime press any key dosent help Can not sync with PC by Acticesync IH test fail under Diagnostic program Ma sound in internal speaker HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 51 PAGE NO 50 gt Engineering Mobility Mo voice be recorded Noise deformed sou
21. e 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 24 PAGE NO 23 A me Engineering Mobility The Unit Assembly is done already 4 Diagnostic Program and Win CE test item 4 1 Tools required SD card with Diagnostic program loaded 4 2 How to enter Diagnostic Program 1 Insert SD card with Diagnostic program loaded to the unit 2 Press and hold Power Capture Reset to enter diagnostic mode to perform the test 4 3 List of Diagnostic WinCE Test Items RAM Test Check SDRAM Size Write Read Display Test Test the LCD display quality oc 3 Touch Test Touch panel calibration test A Playback Test Playback a simulation wave test Record Test Internal external record and playback test BF 6 Button Test All buttons press release test Checksum Test Calculation ROM checksum Test i B Light Test Three levels Backlight test LED Test Red green amber key LED on off test m eweg 10 per O n e mensen A EELER 19 Gere Ga avai ana TI RE Ula di Test M to test in Windows CE Diag Program mode Lu O E SIR Test Suggest to test in Windows CE a HTC confidential OT 022 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 25 PAGE NO 24 gt Engineering Mobility 4 4 Test Items Operation How to select test item Using navigation button Up or Down to select the test items Zr to execute the test RER Press Action button to start each of test i
22. e Display own number telephone number storage capability w Mute feature Network selection Cell broadcast e Explicit Call Transfer ECT Spool icon Phase 2 Unstructured supplementary service data MO MT e WAV Ring tone download compose Long message 640 characters Network Lock e AMR EFR FR HR EOTD CPHS v4 2 PBCCH e GPRS class B Multi slot standard class 10 e 3V SIM operation SIM Application Toolkit class 3 Release 99 Over the air programming e ADN Abbreviation Dial Number Stylus e Lock type mechanism Keyboard button switch e One power button Wake up key e One voice recorder voice command button Wake up key e One volume control button up and down e One Camera capture button Wake up key e One 5 way navigation Pad Wake up key e wo phone buttons SEND Yes amp END No buttons Wake up keys with LED backlight e 2 AP buttons Calendar and contact Wake up key Notification e One bi color LED Green and Red LED in the first lens for GSM standby GSM message GSM network status PDA charging status and PDA notification e One blue LED for Bluetooth notification e Notification by Sound and Message on the display e Vibrator for notification e Built in Microphone receiver and speaker e SW echo cancellation e Loudspeaker for hands free support e SW echo cancellation HW Full duplex e Receiver e 16 bits with 8KHz 11KHz 16KHz 22KHz 44 1KHz 48KHz sampling rate TBD HTC confidential Re 2004 HTC Corpora
23. ea I LCM Bezel including phone key APP button action key and LED lens Area Ill Keyboard Housing back side of battery antenna cover release button stylus and side buttons Area IT Inner side of battery not include battery inside of SD connector inside of USB port inside of Earphone jack and other area marked in the figure below D Diameter L Length W Width Number Number of defects S Distance of dot to dot Remark 1 Crack is not allowed 2 All dimensions in millimeters Area Area Il Area Ill HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 38 PAGE NO 37 we E e Yo Engineering Mobility 7 4 Cosmetic Criteria Table Dark dots 2 B standard Refurbishment specs Specs Item L lt 15mm W lt 0 4mm Scratch sac Total number lt 5 Spot H 2 Total numbers A D lt imm S 2 10mm D lt imm S 2 10mm 1 Dark or Bright line None Area 3 Dent 2 Total numbers 4 Sean B standard d Refurbishment specs B pe Red Green Blue 3 dots S lt 5 LCM otal scratch number Particle Total number lt 3 right do Dark dot cratch Particle L x 3mm W lt 0 15mm Total number lt 1 B 03mm 5 2 Total number x 3 2 Total number lt 4 hm D lt 0 5mm S 15mm 2 Total number lt 4 1L lt 3mm W lt 0 254mm 2 No Hand Scrape Area 1 Gap 1D 0 7mm S z 15mm opot 2 Total numberz 4 1 D lt 0 6mm S 2 15mm De
24. er unit to SD MMC card You Only need to do this ONCE when New Update is received Requirement 1 Mtty exe tool ver 116 2 USB cable 3 Window2000 or above 4 Master unit with most update ROM image 1 Uncheck USB and COM in Connection Settings in ActiveSync if you have installed the ActiveSync in your PC and make sure the USB port is available Connection Settings m Click Get Connected to connect your mobile device to this T E computer Status Waiting for device to connect Get Connected COM1 v tatus COM port is not available w USB connection with this desktop computer Status USB is available I Allow network Ethernet and Remote Access Service RAS server connection with this desktop computer Status Network is available Status icon I Show status icon in Taskbar OK Cancel Help HTC confidential 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 41 PAGE NO 40 gt Engineering Mobility 2 Set the Unit into Bootloader Mode While Press amp Hold Power Capture Reset wait for Serial on display Message on PDA Screen Serial V0 20 3 Connect the unit to the PC with USB cable or USB cradle unit display will change to USB and then open MTTY116 exe to select USB port Open port sting E xl Fort Baud p me 115200 Cancel Databits 34 m topbits Parity 7 bits Ce 1 Bits Ce None
25. esn t work properly measure by scope replace it 5 2 If the connector still doesn t work properly after replace new one please replace the M B 5 3 Place solder proof tape on CON7 to prevent it melted when using heater gun to remove CON77 6 Switch Board FPC Connector CON6 6 1 If the connector is broken warp or doesn t work properly measure by scope replace it 6 2 If the connector still doesn t work properly after replace new one please replace the M B 6 3 Place solder proof tape on CONG to prevent it melted when using heater gun to remove CON6 7 Battery Connector PCON101 7 1 If the connector is broken warp or doesn t work properly measure by scope replace it 7 2 If the connector still doesn t work properly after replace new one please replace the M B HTC confidential b 5 2oeeee 00000 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 69 PAGE NO 68 gt Engineering Mobility 8 Ring Backup Battery PCON102 8 1 If the connector is broken warp or doesn t work properly measure by scope replace it 8 2 If the connector still doesn t work properly after replace new one please replace the M B 9 SIM Card Connector BCON1 9 1 If the connector is broken warp or doesn t work properly measure by scope replace it 9 2 If the connector still doesn t work properly after replace new one please replace the M B 9 3 Use solder iron only to replace new component DO NOT use Heater Gun t
26. gineering Mobility 3 Assembling and Disassembling 3 1 Disassembling HTC confidential 2004 HTC Corporation All rights reserved Tools needed for Assembling and Disassembling the Harrier 1 Lens Cleaning Tissue 2 Philip Screw Driver 000X50 3 Philip Screw Driver 2 5X40 4 Torex Screw Driver T6X40 5 Tweezers 6 Special Made Plastic Stick Tweezers Suggest to use plastic made 1 Pull up to release the Stylus 2 Remove the SD Card Filler 3 Remove the Antenna Insert Rubber as indicated on the left Next Remove the battery cover by slightly push backward the battery cover Note Cover Battery 74H00374 00 TOTAL 70 CONT ON 11 PAGE NO 10 Engineering Mobility 1Unlock the battery rubber lock 2 Release the Battery P N 35H00051 00 Warning To reduce risk of fire or burns do not disassemble crush puncture short external contacts or dispose of in fire or water Replace only with specified batteries Recycle or dispose of used batteries properly C wi Turn left the philips screw driver and loose the hook of antenna cover To remove antenna cover Please use Precision Plastic special tool flat 0 type 1 2 mm and insert in to the two hole as shown on picture Insert in angle 30 Cover Antenna P N 74H00374 00M HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 12 PAGE NO 11 Engineering Mobility Remove the 2 screws for relea
27. l be reflected on the No Power even the power panel and in a dim location it looks like the unit is turned OFF According to the Power Management settings the units will be switched OFF automatically The battery life depends on the devices being used in SD Card Slot and l frequency of use of the Backlight These functions consume a lot of energy Battery discharges quickly Operating with front light ON or using high energy consumption devices such as SD Memory Card will drain out the battery pack faster Using AC adapter that is NOT supplied with the unit Charging the battery while operating the unit with heavy loadings could cause the temperature inside the unit to build up which could cause the unit stop charging At 3 Battery cannot be charged this moment the LED indicator will flash Yellow to notify user that the charging has button is pressed been stopped Or the temperature is extremely low will also stop charging Since the extreme high or low temperature will cause the battery to discharge quickly it has been designed to cut battery charge below 0 C and above 35 40 C to protect the battery pack Cannot make If the unit could pass the test with Loop back Interface card the possibility of unit communications via mobile malfunction becomes low Then the following items could be the reason of phones through exclusive problem such as location timing signal strength service provider s mixed up or
28. n 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 28 PAGE NO 27 Engineering Mobility 5 2 Measurement Procedure Tools requirement Battery testing fixture Multi meter with battery detecting plug Win2000 or above OS PC system Ds2760K battery testing program Note The Ds2760K program needs to installed onto PC in advance Step 1 Main battery voltage check a To detect battery voltage by multi meter through battery connector The battery voltage will appear on the multi meter make sure the voltage gt 3 75V above If the voltage 3 75V please charge the main battery and then re check the battery voltage must 3 75V Step 2 Parameter check by DS2760K test program a Contact battery to detect battery parameter by DS2760K program HTC confidential b 2ooooseee 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 29 PAGE NO 28 gt Engineering Mobility The battery s core parameter areas as follows e xi File Registers Preferences Help peur Data Log GEL AP Pack Info Fuel Gauging Registers EEPROM Black 0 EPROM Black 1 SRAM Address Address Protection Register 38h Status Register 39h 34h Current Offset Register 3Bh Sch 30h Sch Recall Copy Permanently Lock Block 1 Check address of 30h 31h Must 30h 93h 31h 26h If the register address is incorrect it means that the EEPROM is defective HTC confidential ttn
29. nd by recording Voice note function dosent work Under OS No sound when playing music or ringtone thru inter speaker Abnormal volume No sound when playing music or ringtone thru Earphone No backlight on LOD HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 52 PAGE NO 51 SE eem Engineering Mobility Half screen LCD na displa Screen flickering ine in displa Detective pixels an LCD Power button Record button Volume button APP button HTC confidential 2222222222220n0e 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 53 PAGE NO 52 SE eem Engineering Mobility Action Navigation Button Backup battery cant charge civi card detection fail Mo Service fsiqnal Testing fail by RF tester other phone function POA phone cant detect digital camera Abnormal color or on phonographing before capturing the picture HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 54 PAGE NO 53 P zen Engineering Mobility 10 Spare Part List Magician Part List HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 55 PAGE NO 54 Engineering Mobility MD TOO I On qn 4 Go GJ rt S09 HOOOS9 400M Backup Batter 5H00051 00 5A001S0 D0M Vibrator Cylinder type 444 05 WTE 3 L Kasel d a Amm shell
30. nerate a file named powercap txt log HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 32 PAGE NO 31 miT C Engineering Mobility 00 00 00 99 4 152 Time Cap Volt Count 00 59 51 dT Power Detect 1 6 Name Power Status Record 26 13 51 27 model 10 26 04 BBB 00 00 00 100 4 162 00 02 00 99 4 157 02 00 03 99 4 157 00 04 01 99 4 152 00 06 01 99 4 145 00 06 04 95 4 143 Edit Open L1 E 3 E i Powercap txt New Edit View Tools E New Edit view Tools 4 E nchmark is 72 Step 4 Tap powercap txt log to check if the rest battery capacity If under 72 please replace a new battery HTC confidential EEE e 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 33 PAGE NO 32 Engineering Mobility Chapter 6 Leakage current measurement This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board 1 Requirement Power Supply Micro current Meter Current series JIG CABLE Battery JIG Equipment need A Power Supply set at 4 V 1A B Micro Current Meter support 0 5mA 1A 2 Fixture needed C Cable D Battery with extension cable E Current series jig with black and red cable HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 34 PAGE NO 33 Engineering Mobility Start ta Yi
31. nt 2 Total number lt 4 1 D lt 0 6mm S 2 15mm Bump 2 Total number lt 4 Bur 1 L 3mm W lt 0 254mm 2 No Hand Scrape 1 L lt 3 0mm W lt 0 25mm Bright k prom p Total number lt 4 Stylus D lt 1mm S 2 10mm Bum Buro D Total numbers 4 Bur 1L lt 3mm Ws 0 254mm 2 No Hand Scrape 1L lt 3mm Ws 0 2mm Scratch 2 Totalnumber 3 1 L lt 7mm W lt 0 15mm 2 Total number lt 3 Protruding over the top of bezel Deformed Missing Loosen None Gap between touch panel and bezel Skip corner Gap between bezel and Gap lt 0 6mm housing P lt Buttons on the bezel Button needs to be pressed smoothly Navigation button Button needs to be pressed smoothly Gap between housing and Gap lt 0 5mm battery battery and battery lock Q D ES A o O 3 Gap surrounding the buttons 1 0 05mm lt Gap lt 0 6mm on the side Button needs to be pressed smoothly 0 05mm lt Gap lt 0 6mm 1 O i B Button needs to be pressed smoothly y The total of LCM defect number must be less than 7 counts The total of defected dots bright dot and dark dots must be less than 5 HTC confidential 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 39 PAGE NO 38 gt Engineering Mobility 8 OS GSM Image Reflash Procedure System Requirement Windows 2000 USB Cable or Cradle MTTY exe Master Unit with most update Rom Code 64 MB SD MMC card SD card
32. o remove component to prevent next connector melted 10 Antenna Switch RSW1 10 1 If the switch is broken warp or doesn t work properly measure by scope replace it 10 2 If the switch still doesn t work properly after replace new one please replace the M B 11 Battery Detector Switch SW9 11 1 If the switch is broken warp or doesn t work properly measure by scope replace it 11 2 If the switch still doesn t work properly after replace new one please replace the M B 12 Volume Control Switch SW8 12 1 If the switch is broken warp or doesn t work properly measure by scope replace it 12 2 If the switch still doesn t work properly after replace new one please replace the M B 13 SD Card Slot CON5 13 1 If the slot is broken warp or doesn t work properly measure by scope replace it 13 2 If the slot still doesn t work properly after replace new one please replace the M B HTC confidential 2 e 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 70 PAGE NO 69 we E C Engineering Mobility B Magician Spare Part List For Board Level Repair Magician BOARD LEVEL Spare part List SES Using Item Description HTC P N Q ty Location Remark SW6 7 10 11 ee AR m E CN E 5 75H00204 00 CONNECTOR B TO FPC FH23 61S 0 3SHAW 05 PITCH 0 6mm HRS 1 eor bes memes ow Be COAXIAL CONNECTOR RF WITH DEM 75H00248 00 y SWITCH SMD MM8430 2600RA1 MURATA R
33. pload GSM ROM Image by typing 9 Continue with GSM image upload USB gt d2s 60000000 300000 sd a Then press ENTER and then the display will be shown y Mult PorvUSB ITY Yer 16 A Aa 115200 N 5 1 File Edit View Auto Window Help Dei ceja e vla pc gt drive busWidth 1 pc gt drive erasedsize 0 Total card size 3AC 8000 Store image to SD MMC card successful E UsB gt d s 60000000 300000 sd a pc drrze tutar ra TON pc gt drive num_heads 4 pc gt drive sec_p track 20 pc gt drive num_cylinders 3AC pc gt drive block size 200 10 The process begins and waits for 7 to 8 minutes until it shows the display will be shown HTC confidential Lue 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 45 PAGE NO 44 gt Engineering Mobility 7 Multi PorHUSB TTY Verl 16 MAWCEUSBSHO01 115200 M 8 1 File Edit View Auto Window Help Dell Ba 8 o pco gt drive bus idth 1 pc gt drive erasedsize 0 Total card size 3ACG000 store image to SD MMC card successful USB gt d2s 60000000 300000 sda pc drive total Iba 1D640 pc gt drive num_heads 4 pc gt drive sec_p track ll pc gt drive num_cylinders 3AC pc gt drive block_size 200 pc gt drive features ll pc drive HCA EATG pc gt drive dry type 0 pc gt drive securedA reasize 560 po gt drive securityDrv 5 pc gt drive busWidth 1 pc gt drive erasedsize D Total card size 34C6000 y T_T C Stare image to SD MMC card succe
34. rature cool down before the damaged components been removed Or the others components could be gone when the solder proof tape been taken off HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 68 PAGE NO 67 e Meng Engineering Mobility Step 4 After the damaged components has been replaced clean the surroundings for solder and flux residues Il Main Board The following items have been allowed to replace for Main Board 1 Recording Switch SW6 Camera Switch SW7 Reset Switch SW11 Power Switch SW10 If the switch is broken warp or doesn t work properly measure by scope replace it 1 1 If the switch still doesn t work properly after replace new one please replace the M B 2 Camera FPC Connector CON4 2 1 If the connector is broken warp or doesn t work properly measure by scope replace it 2 2 f the connector still doesn t work properly after replace new one please replace the M B 3 Mini USB Connector CON2 3 1 If the connector is broken warp or doesn t work properly measure by scope replace it 3 2 If the connector still doesn t work properly after replace new one please replace the M B 4 Audio Jack CON9 5 1 If the connector is broken warp or doesn t work properly measure by scope replace it 5 2 If the connector still doesn t work properly after replace new one please replace the M B 5 LCD FPC Connector CON7 5 1 If the connector is broken warp or do
35. reserved TOTAL 70 CONT ON 26 PAGE NO 25 gt Engineering Mobility 4 5 Erase PIM data procedure amp clear talking time Subject This item is applied for refurbishment case only For same unit repair back to customer is not necessary 1 Uncheck permanent Save data as Contact Appointments Task Connection Setting 7 Einstellungen C Y 20 39 ok Dauerhaft speichern Wenn Sie die folgenden Felder markieren werden 1 Kontakte und Termine in den Flash Speicher gespeichert 2 Kontakte und Termine aus dem Flash Speicher wieder in ihren Ursprungsort geladen Markieren 5ie die Elemente die dauerhaft gespeichert geladen serden sollen 2 Select Diagnostic Clear Talk Time item to clean Talk time 3 Reflash or upgrade new ROM code for repair units 5 Main Battery Re certify Procedure 5 1 Flow Chart HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 27 PAGE NO 26 FA C Engineering Mobility Under 3 75V Above 3 75V Measure battery voltage Charge to 3 75V above Charge fail Fail Voltage check by Ds2760K OK Fail Currect check by Ds2760K OK Fail ACR check by Ds2760K OK Fail Parameter check by Ds2760K OK Fail W hole unit charge test OK Fail Whole unit discharge test OK 4 Battery is NG gt Battery is OK HTC confidential tt
36. se internal antenna Next remove the Antenna unlock the connector lock with the plastic stick Antenna P N 36H00251 00 For Camera FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Camera P N 54H00093 00 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 13 PAGE NO 12 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Next remove 2 screws to disassemble bezel and housing Next start disassembly the housing cover Please be noticed that improper way of disassembly may caused the cover worn easily 1 Insert the plastic stick to the gap between front and rear cover deep inside 2 Move the stick slightly from lower side to upper to release the 6 hooks 3 each at both side Helease all hooks at both side TOTAL 70 CONT ON 14 PAGE NO 13 A zen Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Next release the wire of speaker unlock the 2 iron hooks with a tweezers Suggest to use plastic type For Camera FPC lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Next 1 diseassembly the speaker connector using tweezers Suggest to use plastic type 2 Remove the yellow mylar and housing Next disconnect
37. ssful Now the upload to SD card is done Take out the SD card from PDA phone and mark it according to the Language you build for CAUTION DO NOT REMOVE THE USB CABLE FROM THE PC OR PDA FAIL TO DO SO MAY CAUSE DEVICE UNIT FAIL TO BOOT HTC confidential 222222222220nn0e 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 46 PAGE NO 45 gt Engineering Mobility B Use Pre loaded SD card to Re flash Unit 1 Insert Pre loaded SD card to the unit 2 Reset the unit and enter the bootloader mode by pressing Press amp Hold Power Capture simultaneously and Reset the unit Display will show SD Download SD Download Sections 0 Sections 2 gt Press Power To Flash Please Wait for Downloading XX Updating 3 Following the instruction on PDA phone by pressing Power to start flash 4 Once it is Done display will show SD Download SD download Sections 1 Sections 1 Please Wait Download for Completed Downloading Checksum OK XX 100 Radio updating 5 Take out the SD card and Cold boot the device unit 6 Press Power Reset to cold boot the device unit Now the upgrade is done Note Due to security issue it is not allowed to re flash different customer ID HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 47 PAGE NO 46 gt Engineering Mobility 9 FTA Faulty Tree Analysis Attach AC Adapter Power no in
38. t the Vibrator into its place on the bezel Assemble the Audio daughter board on main board and please pay attention on the Antenna location TOTAL 70 CONT ON 21 PAGE NO 20 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved 1 Putthe Holder on audio jack 2 Fasten 2 screws to fix main board on bezel as indicated on the left 1 Press down S W board FPC connector into the connector of M B 2 Insert LCM FPC into M B connector 1 Insert the speaker connector into the connector of the M B 2 Paste the yellow mylar among the shielding and LCM connector TOTAL 70 CONT ON 22 PAGE NO 21 A zen Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Fix the wire of speaker by the 2 iron hooks with plastic tweezers 1 Assembly the housing Please set the volume button on the center before assembly 2 Assemble the camera module on main board Set up the antenna on the top of the unit Fasten 4 screws on rear side TOTAL 70 CONT ON 23 PAGE NO 22 HTC confidential Engineering Mobility Assembly the antenna cover Note 1 insert from the top of hooks 2 then press down the cover 1 put the battery into the unit 2 slightly push forward the battery cover 1 Insert the Stylus 2 Insert SD Card Filler into the slot 3 Insert the Antenna Rubber as indicated on the left The assembly procedure is don
39. te that LCM P N s 60H00032 00 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 18 PAGE NO 17 Engineering Mobility Done for disassembly 3 2 Assembling HTC confidential 2004 HTC Corporation All rights reserved Remove the Receiver from bezel with plastic tweezers Note that receiver P N 36H000253 00 Take out the speaker from the Housing Notice Push the speaker use finger from the back Speaker P N 36H000252 00 TOTAL 70 CONT ON 19 PAGE NO 18 Engineering Mobility Assembly Speaker into its place on the housing 1 Assembly receiver into its place on the bezel LCM assembly 2 1Insert LCM into its place on the bezel the angle about 30 degrees 2 2 Put down LCM Note if a new LCD needs to be replaced please paste two copper foils before assembly Nest Insert the Clipper to fix the LCM well Clipper P N 72H00782 00 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 70 CONT ON 20 PAGE NO 19 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved 1 Putthe Rubber keyboard on the bezel Note there re 4 guide pins on bezel so please aim at them when the Rubber keyboard is put on it 2 Put the switch board on Action button and fasten 4 screws as indicated on the left 1 Putthe gasket on switch board 2 Put the gasket on switch board 3 Put the spacer on switch board 4 Pu
40. tems lem Description gt n RAM Test Display Size and read write test It will show OK if pass Stop on fail Unit prompts for different display page to detect the defect of LCD lines or dots gt Display Test First display is Multiple Color Press Action to White Color Press Action to Dark Color Press Action to return Test Menu a Touch Test Tap the cross mark with stylus on the correct location Fail if no reaction a Playback Test Press Action to test the audio out from Internal speak or earphone Touch Panel Test Tap the cross mark with stylus on the correct location Fail if no reaction Record Test Press Action to test the audio out from Internal speak or earphone EJ Check Sun Test Verifies the checksum of the code for manufacturing Blight Test Press Action to test LED and brightness level of LCD three stages and then return Test Menu ER Battery Teat Check the battery charging and capacity status Check the Real Time Clock if it works Stop on Fail Vibrator Test Press Action unit should vibrate and then press Action to return Test Menu SD test Press Action to test Read Write for SD card ClearTalkTime Clear call duration Talk Time USB Test Plug USB cable to connect UUT to PC then and check if USB OK or not SIR Test Use a device that can support SIR function to connect UUT Oo O E UN C O Bn O O D e WinCE HTC confidential Re 2004 HTC Corporation All rights
41. tion All rights reserved TOTAL70 CONT ON 6 PAGE NO 5 Engineering Mobility gt e AMR AAC WAV WMA MPS stereo e Automatic answer for car kit and headset Camera e Color CMOS VGA 1 3Mega Pixel camera with dust proof cover e Preview Mirror Power e Battery gt Removable rechargeable Lithium lon Polymer battery 1200mAh Typical gt backup battery 20mAh rechargeable Battery life 15hrs of PDA only without RF TBD Talk time 2 5 5 hours at nominal RF Tx power level Standby time 180hrs gt Data Retention Time 72hrs AC Adapter Inter e e e e e gt AC input 100 240 Vac 50 60Hz gt AC input current 0 2 Aac max gt Output voltage 5Vdc typical gt Output current 2Adc typical face Infrared Port IrDA SIR One Audio Jack 2 5 3V SIM card One SDIO MMC card slot with sliding door top One External antenna connector One Mini USB connector Device to Device connectivity HTC Bluetooth e Bluetooth 1 1 compliant e Class 2 transmit power support voice and data transmission e Support profiles V Generic Access V Generic Object Exchange profile V Serial Port Profile V Headset Profile confidential 2004 HTC Corporation All rights reserved TOTAL70 CONT ON 7 PAGE NO 6 gt Engineering Mobility Object Push Profile DUN Client Profile File Transfer Profiler Fax Profiler Cordless Profile lt lt lt lt lt lt Intercom Profile V Hands

Service Manual for Magician

Contents

Download Pdf Manuals

Related Search

Related Contents