SERVICE MANUAL Level 1&2
Contents
1. 11 GPS light 12 My own key 13 MicroSD card slot 14 Microphone 15 Micro USB connector 16 Charger connector 17 Nokia AV Connector 2 5mm 18 Loudspeaker 19 Camera flash 20 Main camera lens 21 Camera lens cover opening slide 22 Power key d x 0 2 23 Volume key 24 Camera key 25 Strap holder Page 6 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 8 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 6220classic RM 328 387 EXPLODED VIEW KEYMAT 10001 A COVER ASSY oC A1 UI SHEET ASSY 10003 10004 inl KEYMAT ADHESIVE A1 a l 10004 Es gt AX UI SHEE A1 RN A 10003 s LCD AM 240x320 COG 16MC0 Piccadilly II 10005 6xSCREW 1 6x6 REMFORM TORX PLUS 6P 10006 A2 DECK ASSY DECK A2 p 10010 sfe 1007 10011 van J jjj MICROPHONE GASKET BACK A2 DISPLAY ADHESIVE TAPE A2 Aa W et IM 10011 10008 s8 o eer tee j MEMORY CARD LATCH A2 SS ow 0s EARPIECE A2 jiqj 007 I A3 LIGHT SWAP PACKAGE 10013 10015 FRONT CAMERA GASKET 10012 LEVEL 3 amp 4 ONLY 7 TYPE LABEL A3 RF LID A3 inl LEVEL 3 amp 4 ONLY 10013 10015 CAMERA MOD 5MPIX AF SHARK 10016 LIGHT SWAP PWB A3 st 10012. CHANGE HISTORY 05 May 2008 Initial draft Approved 15 May 2008 Approved The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous develo
3. 4 A4 AUDIO BOX ASSY IHF A4 10017 10019 st 10018 ANTENNA A4 10017 CAMERA SHUTTER SWITCH A4 s 10019 A5 FLASH MODULE ASSY 10020 10021 ae ste 10020 A6 B COVER ASSY 10022 10026 DC JACK A6 10026 VIBRA A6 T 10025 FLASH A5 sf 10021 B COVER A6 2 10022 CAMERA SHUTTER A6 sf 10023 FLASH LIGHT GASKET A6 iil 10024 M BATTERY COVER 10027 inl These parts can not be reused after removal s e only available as assembly Page 7 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Care Service Manual Level 1 amp 2 9 LEVEL 2 SOLDER COMPONENTS 6220 RM 328 RM 387 Components overview Solder components only for LEVEL 2 ae TELT r C NNNANNnNnnnnAnNnnNNN t ko O te E S4 ab TE MADE IN FINLAND 004401 01 476898 6 0549325 0601 Not for sale Property of Nokia NOKIA Prototype N X2010 G2200 S2503 Ver 1 0 Page 8 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA Care 10 SERVICE DEVICES FLS 5 incl Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use he 101 100cm P CA 101 the Micro USB connector BP 5M Ss Internal Battery BP 5M Inserted under the back cover this Li Ion battery provides power ina lightweigh
4. CESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD
5. L ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 Laat x 17 Undo the six screws in the order shown 18 Remove the DECK ASSY 19 Remove the MEMORY CARD LATCH Lane x 21 Remove the FRONT CAMERA GASKET 22 Carefully remove the TET TE from MICROPHONE 23 Open the UI connector paying TT aee a TT N 24 Remove KYEAMT from UL SHEET ASSY by using SS 93 components Page 13 18 CONFIDENTIAL Copyright 2008 NOKIA All rights reserved ISSUE 1 WONN TN aN 25 Remove the KEYMAT noni the UI ASSY Do not touch he KEYMAT ADHESIVE ENS 6220classic RM 328 RM 387 Service Manual Level 1 amp 2 NN YN D CAP AN OE ESI AN ANI Ait 26 In case the KEYMAT has been removed more than two times or the keymat adhevise is even slightly dirty or dusty remove the KEYMAT ADHESIVE paying attention to the LEDs and discard it 28 Open the FLASH MODULE connector paying attention to the surrounding components 30 Use DECK ASSY as a support for the LIGHT SWAP when removing the CAMERA 32 The VIBRA is glued onto the B COVER Use tweezers to remove the VIBRA and discard it CONFIDENTIAL Page 14 18 Copyright 2008 NOKIA All rights reserved ISSUE 1 NOKIA 6220classic RM 328 RM 387 Care Service Manual Level 1 amp 2 AN a ee A ae SS Swi 1 ROS A ry he A 33 Gently pu emove the FLASH 34 Attention Plea
6. NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA Gee CLASSIC RM 328 RM 387 Transceiver characteristics Ge cA NOKIA Pan EGSM Quad band 850 900 1800 1900MHz WCDMA 900 2100MHz Display LCD 5 588cm QVGA 2 2 240x320 pixel 16M colors Camera Main Camera 5 0 Megapixel with Carl Zeiss autofocus lens Xenon integrated flash and autofocus light 2nd Camera CIF camera 384x320 for video call Operating System Series 60 3rd Edition Connections Wireless Bluetooth A GPS Connector Micro USB Connector AV Connector 2 5mm Memory MicroSD max 8GB Transceiver with BP 5M Li Ion battery pack Talk time Standby Depends on network up to 3 5h up to 10days parameters and phone settings Page 1 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Care Service Manual Level 1 amp 2 TABLE OF CONTENTS CHANGE HISTORY COPYRIGHT WARNINGS AND CAUTIONS ESD PROTECTION CARE AND MAINTENANCE BATTERY INFORMATION PRODUCT CONTORLS amp OVERVIEW EXPLODED VIEW LEVEL 2 SOLDER COMPONENTS 10 SERVICE DEVICES WOKONAUMRWNE ae O 0O xy OA UVI VI dA BW W D 11 SW UPDATE 10 12 DISASSEMBLY 11 13 ASSEMBLY HINTS 16 Page 2 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Care Service Manual Level 1 amp 2 1
7. RA MODULE Page 16 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved N a o s IOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 _ N iting 9 Align the markings of the new KEYMAT ADHESIVE with the UI ASSY Ensure that the ADHESIVE is glued well and carefully remove the carrier foil SNS 11 Always use a new MICROPHONE GASKET when assembling the unit Ki U eae 13 Fit the MEMORY CARD LATCH to the DECK ASSY iy T close it 2 n Puce We i i ARN Ay sh be pata AAN M AAN 15 If the DISPLAY ADHESIVE has been re used more than TWO 16 IE el CD on the top side first and then place imes or it is dirty dusty or partly missing then use a new DECK fit onto the DECK ASSY ASSY Remember to clean adhesive residues from LCD when using new DECK Page 17 18 CONFIDENTIAL Copyright 2008 NOKIA All rights reserved ISSUE 1 NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 eee EINS na a EE AREE E a 17 Carefully place the left side first so that KEYMAT locking Snaps does not get damaged KEYMAT must be pressed at least 3 seconds from number key area to ensure that adhesive sticks on the KEYMAT Page 18 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved
8. Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Xenon flash Handling instruction With an undamaged module there is no possibility of an electric shock However the possible damage cannot always be seen and therefore insulating glows should be always worn when handling the Xenon module Disassembling the module is never allowed because there is no way to fully discharge the module and also repairing is impossible Care must be taken when module is removed from the phone because the flex is quite sensitive and can be broken during removing The flex should also not be bended or twisted unnecessarily The Xenon module includes electrolytic capacitor charged to voltage of 320V Energy stored in the capacitor is 1 0 1 5J immediately after charging If exposed to an electric shock it will most likely feel very nasty on fingers Possible risks causing an electric shock in a Xenon module are e Broken flex between capacitors and lamp uni
9. iting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 7 PRODUCT CONTORLS amp OVERVIEW 6220classic RM 328 RM 387 Product Controls amp Interfaces 18 1 2 MORKLA 3 1 Earpiece 2 Secondary camera lens 4 3 Display 5 6 4 Left and right selection keys 7 5 Menu key hereafter described as select 8 6 Clear key C 10 r 7 Call key 8 End key 9 Number keys 10 Navi scroll key hereafter referred to as scroll key and status light around it
10. ly 2 You will need the Standard Tool Kit v2 and the Camera Removal Tool SS 155 as A Place the SRT 6 between the A COVER and the B COVER and Slide it carefully along the edge to unlock the cover snaps j Ni sit R ie sth ihe 6 Place SI STRE T A COVER and B COVER Pia power au area and slide the SRT 6 towards secondary camera direction as Wii 4 ye abt al SN Wy Pie 7 Do the ame for other direction paying attention to 8 First lift a bit the A COVER 1 and then remove it into me he locking snaps of the A COVER shown direction 2 a W Aada he s d rN 77 iN Oh V4 my ss f f H IH 5 AMA AN y a aS K A KSA We we os oe NS X A TAUN Page 11 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Service Manual Level 1 amp 2 Ke 1 VA he eed tas ETI f Ay it an y j G 8 13 The CD is glued onto the DECK ASSY TES a 14 Piae the dental tool between the LCD and the DECK ASSY he SRT 6 between the LCD and the DECK and gently and move it along the ADHESIVE to separate the parts lift a bit the LCD RAN RAS A M S i l x 15 First lift the LCD partly then remove it carefully 16 Do not remove the ADHESIVE from the LCD and from the DECK when the LCD is not damaged and can be re used ogether with original DECK In case new DECK ASSY is replaced adhesive residues must be cleaned from the original LCD Page 12 18 CONFIDENTIA
11. pment Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NE
12. se read the Handling instruction in the MODULE from the B COVER chapter 3 Warnings amp Cautions Take special care to the flex when removing the FLASH MODULE The flex must not be bended or twisted wi 35 Carefully remove the AUDIO BOX ASSY Page 15 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved eS NS 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 13 ASSEMBLY HINTS various Torx bits long nosedpliers s AN LA N side Cutter bit holder 3X 6 ae i dental 1 re lL brush ba 4x holding lofted metal D Sce W i Screw tweezers za k t e 3x Fdri er 8 s r SS 9 driver scissors Assembly hints A Ne ed Na AS an E 2 You will need the Standard Tool Kit v2 and the Camera Removal Tool SS 155 3 Attention Please read the Handling instruction in the 4 Take care to the switch on the ANTENNA chapter 3 Warnings amp Cautions ake special care to the flex when Remove the adhesive residues Use always a new FLASH LIGHT GASKET when re itting the FLASH 7 G I 5 Fit the ANTENNA BOX paying attention to the IHF gasket 6 Attention Please read the Handling instruction in the chapter 3 Warnings amp Cautions Take special care to the flex when Ensure that the FLASH flex is positioned correctly The flex must not be bended or twisted ANLI a AROE E 7 Remove the adhesive remains 8 Pay attention to the right position of the CAME
13. t The damage may be not visual e Broken molding on the lamp unit or capacitors e Cover window broken and xenon lamp exposed to the user Page 4 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement an
14. t package Page 9 18 Service Cable to connect the PC with Camera removal tool One side is for disassembly the other side for as CONFIDENTIAL 6220classic RM 328 RM 387 Service Manual Level 1 amp 2 Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery RJ 230 Soldering Jig INOKIA Standatd Toolkit V2 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 11 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE e SOFTWARE PRODUCT SPECIFIC JEO BATTERY Page 10 18 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 6220 classic RM 328 RM 387 Ca re Service Manual Level 1 amp 2 12 DISASSEMBLY g various torx bits long NOS d_pliers N side Cutter bit holde r dental pi ESD brush 4x lotted metal ns SCRW tweezers 3x fdri er dri er sk 5 93 driver Disassembly p i al a fare 1 Nokia 6220 Classic Disassemb
15. tenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circu
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