Installation and Service Manual
Contents
1. l 80 3 150 7 41 2 918 152 4 6 0 MAX 248 8 9 795 196 5 7 734 Tape dispenser 6 mm OD pneumatic tube fitting 2X Adjustable splice table Locking knob 50 8 2 000 tape width maximum 1 5 0 059 maximum web thickness 076 2 03 000 tape core Customer provided tape CON O UV A WU N Figure 2 Splice table with tape dispenser www maxcessintl com FIFE 500 MI 1 915 1 E 3 4 INSTALLATION Installing the operator interface Operator interface relocation The Operator Interface may be mounted on either end of the Base Assembly If it is desired to relocate the Ol from one end of the Base Assembly to the other use the following procedure 1 Disconnect power from the FIFE 500 unit 2 Using a 3 mm Allen wrench remove the four screws that retain the Ol to the Base Assembly end plate 3 The shroud which is the spacer between the Ol and the end plate should be retained with the Ol2. 12V SENSOR_B SENSOR_A 12V GND GND ISCT C 12V OUTPUT D OUTPUT C OUTPUT B OUTPUT A 12V 12V INPUT 0 INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 GND LINESPEED GND RGPC LED D BO O N 00 RS485 RS485 GND OI 24V MOTOR ENCODER AN OOF WO N NG K YELLOW RED BLACK GND 12V SENSOR_B SENSOR_A 12V GND GND ISCT 12V PAR 03 PAR 02 PAR O1 PAR 00 412V CONTROLLER PCB ASSY 412V PAR Io PAR I1 PAR I2 PAR 13 PAR 14 PAR 15 GND LINESPEED MOTOR A GND MOTOR B X102 RGPC LED MOTOR C RS485 GND 5V HALL A HALL B HALL C GND 5V RS485 24V GND GND X101 Ol 24V N C INDUCTIVE PROXIMITY SENSOR Figure 7 FIFE 500 basic wiring diagram www maxcessintl com FIFE 500 FEMALE M12 7 N 12 3 4 TO OPERATOR INTERFACE SENSOR B SENSOR A ISCT OPTIONAL CONNECTIONS OI TO THE RIGHT SENSOR AS VIEWED FROM THE EXIT ROLLER SIDE OF THE GUIDE TO THE LEFT SENSOR AS VIEWED FROM THE EXIT ROLLER SIDE OF THE GUIDE MI 1 915 1 E INSTALLATION Wiring diagrams GND 12V SENSOR B SENSOR A 412V PARALLEL I O CABLE HALL_A X103 GND 217497 XXX HALL B
3. FIFE GUIDING SOLUTIONS MAXCES pman FIFE 500 Installation and Service Manual FIFE 500 Moss oo amp oo O MAXCESS OEN Narrow Web Guiding System MI 1 915 1 E CONTENTS INTRODUC FION aa a a en RA 1 1 About these operating instructions a 1 1 CE Making aaa a ANA AA AA a AA AA 1 1 PROG UGE OVI OW Ga uman AS 1 2 SAFELY INSTRUCTIONS ss nee noce eo buste tartes 2 1 INSERUCTIONS KON USC vcuscieuserssdertounsiendacusiendeeedendesiecusdesneaensauteaundaneaenienteaeniowedenseureieeds 2 1 Safety SV IMD ONS cxtscvetontcceutoupeieedaunsseuevinaterdewseaeudaumeiendaunsaenseimedetoseaeriouredunloueseusemmecents 2 1 SYMDOIS SEEN di annees ee ne einen cent 2 2 Basic Sat tv iINnformatiIONM viciwederteunsaeviavesdendeurssenderedustouteaeniauzedersanearienedenioweaewiauetends 2 3 INSTALLATION ee Aa ANN 3 1 Mechanical instala lona ANNA ha NANA AA 3 1 MOUNLUNOGIM NSIONSS 2NA ANNA NAG AA NA AA ANA 3 2 Pneumatic connection to splice table 3 3 Installing the operator interface lines a NANA KG 3 4 Relocating the operator interface 3 4 Panelmount Models AYAN AA AA ere 3 5 Wallmount model 7 2 DAANAN UNA desde AA terne cer berne 3 6 Electrical INStTalATION Es sn ee 2 GNG NAAN teen 3 7 POWER CONN CO Naa ne nn Dee ie NANA 3 7 Digital inputs And OUFDUES aa NAA IDEA Gis ANNA ANA 3 8 WING ClaAgkamNg a Nas diner AA 3 11 MAINTENANCE AANO AA 4 1 AA AA AA AN 4 2 Operator Inter ae S Cree
4. com FIFE 500 MI 1 915 1 E 5 1 MODEL NUMBER KEY Model number key The model number and serial number are shown on the back side of the base housing The model number consists of the base model NW followed by 9 digits specifying the options Format NW ABCDDEFGH See Figure 1 for an illustration of the A B and C dimensions A Roll Face dimension B Guide Span dimension C Roller Diameter Roll Face 180 7 09 200 7 87 180 7 09 200 7 87 160 6 30 250 9 84 300 11 81 80 3 150 200 7 87 180 7 09 NONE B 1 l o 1 2 0 2 oven 2 cong 250 9 84 ii 2 60 2 362 250 9 84 0 NONE 2 60 2 362 300 11 81 ne 2 4 0 2 4 3 4 Roller Diameter NONE 40 1 575 60 2 362 NONE 40 1 575 60 2 362 NONE 60 2 362 NONE 60 2 362 80 3 1 50 60 2 362 250 9 84 180 7 09 NONE 300 11 81 40 1 575 200 7 87 350 13 78 4 250 9 84 300 11 81 300 11 81 400 NONE 60 2 362 80 3 1 50 17 72 575 22 64 www maxcessintl com FIFE 500 MI 1 915 1 E 5 2 MODEL NUMBER KEY Model number key www maxcessintl com DD Sensor Type DD Sensor Type S 00o Noe 06 SE 31 IP 2 in Gap without Air Sweep O 08 SE 22 with Air Sweep S o 09 SE 23 with Air Sweep o Se 31 E Sensor Quantity 0 None 1 1 Sensor 2 2 Sensors F Type of Sensor Mounting Bracket Assembly 0 None 1 Sta
5. than the proper use shall be deemed inappropriate Installation and commissioning Any web guiding system which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the web guiding system when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the web guiding system when there is no electrical power in the system The web guiding system must be securely mounted before being placed in operation Only replacement parts obtained from Fife may be used No modifications may be made to the web guiding system Do not place electrical cables under mechanical strain WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the terminal marked with the PE symbol on the power connector and the PE circuit of the building or machine WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product FIFE 500 MI 1 915 1 E SAFETY INSTRUCTIONS gt gt B www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the w
6. threading The web guiding system works with most Fife sensors FIFE 500 MI 1 915 1 E SAFETY INSTRUCTIONS Instructions for use To ensure safe and problem free installation of the web guiding system the web guiding system must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the web guiding system Note The safety information may not be comprehensive Please note the following A e The content of these operating instructions e Any safety instructions on the device e The machine manufacturer s specifications e All national state and local requirements for installation accident prevention and environmental protection Safety symbols Information about safety instructions The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refer
7. 362 94 3 KO 71 144 EE 67 RUE 81 80 3 150 en 71 174 TASSE 86 355 13 97 180 oo 09 40 1 575 3i 23023 ne LGA RCE 47 300 200 7 87 60 2 362 49 3 alog 94 156 EE 16 11 81 250 9 84 60 2 362 94 3 aem 71 144 EE 67 300 11 81 80 3 150 EO 174 esel 86 Cora oma 250 9 84 144 aes 67 13 78 300 11 81 174 6 86 300 11 81 174 Kala O pa 60 2 362 94 3 3 71 450 300 11 81 80 3 150 174 pa 86 17 72 575 300 11 81 630 al 79 174 DU 86 22 64 1 The Max Correction X is determined by the type of sensor and sensor mounting bracket used The standard sensor mounting bracket has a correction of 18 0 709 The fine adjustment sensor mounting bracket has a correction of 14 0 551 When the SE 17 sensor is used the correction is 10 0 394 regardless of mounting bracket selected 2 The dimensions A B and C may be found from the first three digits of the model number following the characters NW www maxcessintl com FIFE 500 MI 1 915 1 E 3 3 INSTALLATION Pneumatic connection to splice table 1 Connect pneumatic lines to the two pneumatic fittings to allow operation of the pneumatic clamp 2 Operating pressure range for the pneumatic clamp is 34 552 kPa 5 80 psil A CAUTION Damage to the pneumatic clamp due to high pressure Do not connect an air source of greater than 552 kPa 80 psi to the pneumatic clamp Use of a pressure regulator is recommended
8. 4 Disconnect the cable between the Ol and the Base Assembly 5 Re direct the cable with the female connector to the opposite end of the Base Assembly by pulling the cable through the bottom channel of the extrusion Reconnect the cable to the Ol 7 Route the sensor cable through the appropriate slot in the shroud then mount the Ol with the shroud to the end plate and secure it with the four screws that were removed previously WARNING Death or injury due to cutting or crushing The operator interface should not be used while the machine is running If it is necessary for the operator to use the operator interface while the machine is running precautions must be gt B taken to protect the operator from injury due to moving material and machinery This can be accomplished by either surrounding the operator interface with guarding or by remote mounting the operator interface in a safe location The operator interface can be mounted through a panel or on a wall See the sections on following pages for details on remote mounting of the Ol www maxcessintl com FIFE 500 MI 1 915 1 E 3 5 INSTALLATION Panel mount model 1 Order mounting kit P N 215802 001 when mounting the Operator Interface remotely in a panel 2 Order an Operator Interface extension cable P N 21 5680 XXX 20 meter maximum length A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either
9. N Figure 12 FIFE 500 sensor connections for sensors SE 26A SE 46A C DSE 17 www maxcessintl com FIFE 500 MI 1 915 1 E 4 1 MAINTENANCE Maintenance gt BP p D www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the FIFE 500 and the machine into which the FIFE 500 is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the FIFE 500 must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed WARNING To prevent death or injury always use standard Lockout Tagout procedures e Maintenance schedules are recommended intervals only Ambient conditions can influence intervals considerably Therefore adjustments to the recommendations must be made accordingly e Guide has a protection class rating of IP 54 The 5 defines limited ingress of dust permitted while the 4 defines protection against water splashed from all directions Note that the guide is only protected from water splashes and no jets of water are permitted Adhere to protection class rating IP 54 during all m
10. NANANA MAR ANAL 4 2 MODEL NUMBER KEY 2200020 002 anuna nG nA ABG NAKU K AN ANN KG KANA BA KK NAKAKA KK BANNA NAKABAKBAKAN 5 1 SPECIFICATIONS nA ANA AA 6 1 GG PAA AAP PAA PAPA PA PAPA AP PAPA APAPAP APAPAP RAHA 6 1 Certifications and environmental compatibility ss 6 1 INPUTS ANG OUTPUTS ee dan red ne ANAN NA NANA AG 6 2 Maximum cable lengths cccccececsceceecececececseaeaeeeceseceeseaeaeaesetecscaeaeaesesesetesatananseeets 6 2 SERVICE AND REPLACEMENT PARTS sccecceeeneeecceecceecneesuneecueueuneeanenens 7 1 www maxcessintl com FIFE 500 MI 1 915 1 E 1 1 About these operating instructions Language CE marking Conventions used www maxcessintl com INTRODUCTION All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2013 all rights reserved Periodically there will be updates to this manual The latest version is available at www maxcessintl com or by calling 405 755 1600 These web guiding systems must not be installed or usedin a machine or system which does not comply with the machinery directive 2006 42 EC These web guiding systems were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly complete
11. ND HALL o ISCT E GND o 12V PAR 03 lt BLUE PAR_O2 WHITE PAR O1 RED PAR O0 GREEN aay ORANGE CONTROLLER PCB ASSY 12y ORANGE PAR 10 YELLOW PAR I1 BROWN PAR I2 BLUE PAR 13 WHITE PAR 14 RED PAR 15 GREEN para BLACK LINESPEED YELLOW MOTOR A ANG BLACK MOTOR B X102 RGPC LED BROWN MOTOR C RS485 RS485 24V GND X101 GND Ol_ 24V PARALLEL 1 0 CABLE N C 217497 XXX ENC_A ENC B GND 5V OAOAN OA BR N NO BU OO N O GND 12V SENSOR B SENSOR A 12V GND GND ISCT 12V PAR 03 PAR O2 PAR O1 PAR O0 12V CONTROLLER PCB ASSY 12V PAR 10 PAR I1 PAR I2 X104 PAR 13 PAR 14 PAR 15 GND LINESPEED MOTOR A GND MOTOR B X102 RGPC LED MOTOR C RS485 RS485 24V GND enp 101 Ol 24V N C ENC A ENC B GND 5V HALL_A X103 HALL_B HALL C GND 5V OO N OA A ON RGPC 50 F 204547 XXX GREEN YELLOW N BU O N O Figure 9 FIFE 500 RGPC 50 connections www maxcessintl com FIFE 500 MI 1 915 1 E INSTALLATION GND 12V SENSOR B SENSOR A 12V GND GND ISCT 12V PAR_O3 PAR_O2 PAR_O1 PAR O0 12V CONTROLLER PCB ASSY 412V 5 RED PAR 10 WHITE PAR_I PAR 12 PAR 13 ENG A ENC B GND 5V HALL A X103 HALL B HALL C GND 5V ON OA BR ND EXTERNAL LOCK CABLE 215730 XXX BR
12. OWN GREEN BLACK USER a DEFINED MOTOR A MOTOR C 24V GND N C X101 MOTOR B X102 PAR 14 PAR 15 GND LINESPEED GND RGPC LED RS485 RS485 GND OI 24V Figure 10 FIFE 500 external lock connections ENC_A ENC B GND 5V HALL A X103 HALL_B HALL_C GND 5V N DO 0 FWD MOTOR_A MOTOR_C 24V GND N C X101 CONTROLLER PCB ASSY 12V MOTOR B X102 GND t7 12V SENSOR_B SENSOR A 12V GND GND ISCT 12V PAR_O3 PAR_O2 PAR O1 PAR O0 12V PAR I0 PAR I1 PAR I2 X104 PAR 13 PAR 14 PAR 15 GND LINESPEED GND RGPC LED RS485 RS485 GND Ol 24V Figure 11 SE 42R SE 44R www maxcessintl com FIFE 500 215513 XXX 215513 XXX FIFE 500 sensor connections for sensors SE 11 SE 17 SE 22 SE 23 SE 31 IP SE 38 MI 1 915 1 E INSTALLATION Wiring diagrams ENG A ENC B GND 5V HALL A HALL B HALL C GND 5V KABABAAN MOTOR A MOTOR B X102 MOTOR C 24V GND N C X101 CONTROLLER PCB ASSY 12V X104 PAR 13 M16 GND FEMALE 412V 1 SENSOR B SENSOR A 12V GND GND ISCT 12V PAR 03 PAR 02 PAR O1 PAR O0 12V 217435 XXX PAR I0 PAR I1 PAR l2 PAR 14 PAR 15 GND LINESPEED GND RGPC LED RS485 RS485 GND Ol 24V YS ASAE LIAL IS A
13. aintenance procedures e General cleaning of the complete assembly shall be completed once a week or as required by usage and environmental conditions Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Compressed air or a shop vacuum may also be used as necessary e Rollers are designed to be mechanically maintenance free including ball bearings If issues exist with bearings or other roller components contact customer service for further instructions Surfaces of the rollers should be cleaned every four weeks or as required by usage and environmental conditions FIFE 500 MI 1 915 1 E 4 2 MAINTENANCE Maintenance Sensors Sensors shall be cleaned as necessary in order to ensure lenses transmitters and or receivers have a clear path to detect the web Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Compressed air or a shop vacuum may also be used as necessary Operator interface screen The Operator Interface touchscreen should be cleaned as necessary in order to ensure clear visibility of the menus Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Commercial liquid cleaner may be used if necessary but ensure that a small amount of liquid is placed on the cloth before wiping down the screen Do not directly spray the screen Compressed air or a shop vacuum may also be used as necessary www maxcessintl
14. clamps or flexible or rigid conduit Units are in millimeters inches 124 4 882 R4 0 157 MAX 4X 101 3 976 SE We eee es AY Operator interface Panel Mounting bracket Panel jack screws Installation cut out Figure 3 Operator interface panel mount kit installation www maxcessintl com FIFE 500 MI 1 915 1 E 3 6 INSTALLATION Wall mount model 1 Use existing hardware guide mounted when mounting the Operator Interface remotely on a wall 2 Order an Operator Interface extension cable P N 215680 XXX 20 meter maximum length A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit Units are in millimeters inches M4 x 0 7 4X 87 7 3 453 l ZLA JN Fa 4 Operator interface Operator interface shroud Wall Figure 4 Operator interface wall mount kit installation www maxcessintl com FIFE 500 MI 1 915 1 E 3 7 INSTALLATION Electrical installation Reference drawings Wiring diagram 215347 Cable selection chart 215778 Power connection Operating voltage range and current rating are listed in Specifications Section 6 1 and shown on the label on the base housing All wiring must comply with the essential requirements of the appropriate standard s and is the responsibility of the installer Wiring to the web guiding system must be insulat
15. d machine The instructions must be read and used by all persons who have the responsibility of installing and maintaining these web guiding systems These instructions must be retained and incorporated in the technical documentation for the machine or partly completed machinery into which the web guiding system is installed These are the original instructions written in English The FIFE 500 complies with the 2006 42 EC Machinery directive and the 2004 108 EC Electromagnetic Compatibility directive All dimensions and specifications are shown in the format mm inches unless otherwise specified FIFE 500 MI 1 915 1 E 1 2 Product overview www maxcessintl com INTRODUCTION The FIFE 500 web guiding system is a complete offset pivot guide and controller in a compact package with an IP54 environmental rating The FIFE 500 is available in many standard roll face guide span and roller diameters The web guiding system is designed for continuous use The web guiding system has two sensor inputs a color touchscreen operator interface and parallel inputs and outputs for remote control and alarms The web guiding system controls the position of the web by monitoring the web position with sensors mounted on the web path and driving an actuator connected to the guide assembly to steer the web to the desired position The web guiding system includes a servo center transducer to position the guide parallel to the web path for web
16. eb guiding system and the machine into which the web guiding system is being installed WARNING Danger of falling down or muscle or skeletal injury during installation These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Operation WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and repair WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the web guiding system and the machine into which the web guiding system is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the web guiding system must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Decommissioning The web guiding system must be disposed of in accordance with all the applicable national state and local regu
17. ed copper wire with a temperature rating of at least 80 C The wire size should be 0 82 mm2 18 AWG Note The negative power connection pin 2 is internally connected to the PE connection This connection is only used for EMC compliance 1 Power cable is supplied by the customer For an assembled 5 m 16 4 foot power cable with connector and gasket order part number 214658 005 2 Order the power connector based on the outside cable diameter being used Cable Diameter Connector Order Number 4 5 0 177 7 0 0 276 91074 001 6 0 0 236 10 0 0 390 91074 002 8 0 0 315 14 0 551 91074 003 3 Order the sealing gasket for the power connector part number 91074 004 4 Connect a 24 VDC 25 power supply to pins 1 and 2 of the power connector Pin 1 should be positive and pin 2 should be negative See Figure 5 5 Connect the PE of the building or machine to the power connector terminal marked with the PE symbol D See Figure 5 6 Place the power connector on the mating connector on the web guiding system and secure with the mounting screw Be sure the gasket is installed at the mating interface of the connectors www maxcessintl com FIFE 500 MI 1 915 1 E INSTALLATION AN WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the terminal marked
18. iption If it is necessary to return the FIFE 500 for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shpping containers FIFE 500 MI 1 915 1 E MAXCESS NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2013 Maxcess
19. lations FIFE 500 MI 1 915 1 E 3 1 INSTALLATION Mechanical installation YAN www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the FIFE 500 and the machine into which the FIFE 500 is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the FIFE 500 must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed e Install the FIFE 500 Web Guiding System in the process line such that the rollers when in the Servo Center position are parallel to the entry and exit rollers e The FIFE 500 must be installed on a flat machined surface that is flat within 0 5 0 02 total indicated runout e Ensure that the WEB DIRECTION ARROW on the guide is pointed in the direction of web travel e See Figure Sheet 1 558 for factors to consider on where and how to install the FIFE 500 Web Guiding System for the best guiding results e Integrated sensor mounting is provided for wrap styles exiting towards the base only Remote sensor mounting must be used for other wrap styles e T nut blocks are delive
20. mmand is properly executed all pertinent 1 HIGH inputs for each command must be switched high or low within IGNORE 20 ms of each other and maintained for at least 30 ms Inputs 4 amp 5 are used to provide Jogs while in Manual and Servo Center modes and RGPC functions while in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only Sensor selection must be momentary commands A WARNING Death or injury can result from unexpected movement If the timing requirements of the digital inputs are not met unexpected motion of the guide could result when a sensor selection is misinterpreted as a mode change to Servo Center or Auto www maxcessintl com FIFE 500 MI 1 915 1 E 3 10 INSTALLATION Table 2 Digital output matrix default configuration 1 ACTIVE IGNORE OUTPUTS A an CLLLe ae camer Gao caro fr CT ES ES ES Ha M ES ES EE Digitial outputs are active low www maxcessintl com FIFE 500 MI 1 915 1 E INSTALLATION Wiring diagrams ENC_A ENC_B ENCODER GND 5V ORANGE VIOLET BLACK RED HALL A MOTOR HALL B HALL HALL C SENSORS END 5V BLUE GREEN WHITE BLACK RED O J O O1 R D dp db dm db Gp dp dp ap a MOTOR_A MOTOR_B MOTOR C MOTOR COILS YELLOW RED BLACK POWER 2V INPUT GND RED BLACK N C F1 FUSE ap D 46 ee L GND
21. ndard 2 Fine Adjustment G Splice Table and Tape Dispenser po No No Yes H Roller Coating Roll Finish Hard Coat Anodize Dragon Elite II Plasma Coat Rubber Cork Tape 11036 Plasma Coat Example Model Number NW 23305222 This model number specifies a roll face dimension of 200 7 87 a guide span of 250 9 84 a roller diameter of 80 3 150 a quantity of two SE 23 without Air Sweep sensors a fine adjustment sensor bracket and a splice table with tape dispenser FIFE 500 MI 1 915 1 E 6 1 SPECIFICATIONS General Input voltage range Current Internal fuse Operating ambient Dimensions Guide weight Maximum web tension Motor _ Certifications and environmental compatibility Product certifications Protection class www maxcessintl com FIFE 500 24 VDC nominal 18 30 VDC min max Proper earth grounding is required Note that the negative supply and housing ground are interconnected The power supply must have an SELV output such as Puls CS10 241 S1 or equivalent 4 5 maximum 10 A slow blow 0 to 50 C 32 to 122 F Height 216 5 5 82 maximum Width 725 28 54 maximum 881 5 34 70 with splice table Depth 300 mm 11 81 not including sensors 36 3 80 Ibs 356 N 80 Ibs 24 VDC Brushless CE TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2 No 61010 1 and CB Certificate to IEC61010 1 IP 54 applies only when all con
22. nectors are mated MI 1 915 1 E 6 2 SPECIFICATIONS Inputs and outputs Sensor input 2 Individually programmable Digital port Supply to accessories Maximum cable lengths Power cable 18 AWG Sensors Digital input output port RGPC 50 F Operator interface www maxcessintl com FIFE 500 Max Input 20 mA Oto 10 mA preferred Six Digital Inputs active high Low level 0 to 0 9 V High level 3 6 to 24 V Four Outputs open collector 55 mA at 1 6 V saturation Maximum 30 VDC applied to output 12 V available to port for input reference 12 V 5 600 MA 12 V 5 80 mA 15 m 50 ft suggested Longer cables may be used if the voltage at the FIFE 500 is verified to be within the required 18 30 VDC input range The suggested maximum length is 20 m 65 ft 50 m 165 ft 50 m 165 ft 100 m 330 ft 20 m 67 ft MI 1 915 1 E 7 1 Service requests and replacement parts www maxcessintl com SERVICE To request service or to get replacement parts contact one of the following addresses Maxcess Oklahoma 222 West Memorial Rd Oklahoma City OK 73114 USA Phone 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com Maxcess Europe Max Planck Strasse 8 65779 Kelkheim Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu When ordering replacement parts please indicate where possible part number drawing number and model descr
23. red in their outermost positions but are adjustable To adjust loosen the clamping screws adjust the location of the T nut block s then tighten the clamping screws to 3 3 Nm 29 in Ib of torque after adjustment See Figure 1 e Guide will be secured to the machine frame using four customer supplied M8x1 25 bolts After securing the T nut blocks in the proper location the M8x1 25 bolts will come up through the machine frame and screw into the T nut blocks FIFE 500 MI 1 915 1 E 3 1 INSTALLATION Installing the FIFE 500 136 5 5 37 T nut block 4X T nut channel 2X Clamping screw 4X M8x1 25 15 0 59 maximum depth 4X mounting 116 5 4 587 mounting W 60 2 36 maximum mounting Figure 1 FIFE 500 with integrated sensor mounting Mm Bb W N oO www maxcessintl com FIFE 500 MI 1 915 1 E 3 2 INSTALLATION Mounting dimensions Roll Face Guide Span Roll i i i Max Max Max Diameter Correction web correction mm tension speed pong mm Pra N mm sec Ibs kaa mana ze ee 09 40 c 31 3 ana 23 164 EE 47 200 7 871 60 2 362 49 3 anen 94 156 RTE 16 180 7 09 40 575 31 3 EEE 23 164 EE 47 326 12 82 s00 17 87 Ore 60 EI 362 49 3 sanen 94 156 SES 16 250 apps 84 60 2 362 94 3 KC 71 144 RTE 67 msu 81 80 3 150 eu 71 174 seas 86 180 pro 09 40 ae 575 31 3 ana 23 164 EEE 47 200 7 87 60 Eo 362 49 3 1 94 156 DETTE 16 250 9 84 250 asop 84 60 2
24. s to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers to the possibility of damage to equipment www maxcessintl com FIFE 500 MI 1 915 1 E 2 2 Symbols used A AN AN A A www maxcessintl com SAFETY INSTRUCTIONS The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning FIFE 500 MI 1 915 1 E 2 3 Basic safety information A YAN www maxcessintl com SAFETY INSTRUCTIONS Proper use The web guiding system is intended to be used on machines or systems to guide a web of material Indoor operation see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area Operation as a safety component The web guiding system does not hold the web position if power fails Outdoor operation Any other use
25. with the PE symbol on the power connector and the PE circuit of the building or machine A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit 24 V 24 V GND as 24 V Section A A rear view 1 18 AWG wire recommended 2 Gasket Figure 5 FIFE 500 power connection Digital inputs and Digital inputs and outputs are available for remote control and signalling functions There are 6 digital inputs allowing control of the following modes External Lock Automatic Manual Servo Center Jog RGPC and sensor selection There are 4 digital outputs and are initially configured as alarms for Loss of Null Centered Motor Blocked and Power OK See the following page for the default configuration outputs See Figure 6 for terminal connections of the digital inputs and Outputs on the motor controller board located in the base assembly housing Figure 7 is the wiring diagram of the FIFE 500 www maxcessintl com FIFE 500 MI 1 915 1 E 3 9 INSTALLATION Table 1 Digital input matrix default configuration 0 LOW Note To ensure that a co
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