BICYCLE OWNERS MANUAL please read carefully
Contents
1. BICYCLE OWNERS MANUAL 1 2 SAFETY CHECK BEFORE RIDING YOUR BICYCLE L Check and tighten any loose nuts bolts and straps If you re not sure ask your bicycle retailer to check L Tyres correctly inflated Check by pushing down with your thumb on the top of the tyre The tyre should depress slightly Compare to how it feels when you know the tyres are correctly inflated Replace damaged tyres before they puncture Wheels true Spin each wheel and check for brake clearance and side to side wobble If a wheel wobbles or hits the brake pads take the bicycle to your bicycle retailer L Brakes Check that the brakes operate effectively QUICK RELEASES L Are the front wheel rear wheel and seat post quick releases properly adjusted and in the locked position Check all quick release mechanisms are correctly and securely closed CHECK LIGHTS AND REFLECTORS L Working L Correctly aligned HANDLEBAR AND SADDLE Are the handlebar and saddle system horizontal tight enough so they won t twist handlebars secure good condition handle bar ends plugged Is a bell fitted and working Any broken or worn parts should be replaced before the bicycle is used BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL Certain activities may damage your bicycle and result in serious personal injury Take these precautions m avoid jumping kerbs m avoid potholes and gratings2. m Adjustable wrench 5 10cm m Adjustable wrench 32cm m Flat screw driver 15mm m Phillips head screw driver 15mm m Allen Key set 2mm 6mm m Set of open end spanners 7 17mm m Set of tyre levers m Chain link remover m Wire cutters m Torque wrench BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 35 z BICYCLE OWNERS MANUAL All nuts and bolts should be checked on a regular basis for tightness To assist in achieving the correct tension when tightening nuts and bolts the use of a torque wrench is recommended Apply the following torque for the nominated parts of your bicycle Front Wheel Nuts 22 27 Newton Metres Rear Wheel Nuts 24 29 Newton Metres Seat Binder Nut 12 17 Newton Metres Seat Pillar Clamp Nut 4 19 Newton Metres Brake Anchor Nut 7 11 Newton Metres Handle Bar Clamp Nut 5 19 Newton Metres Head Stem Expander Bolt 17 19 Newton Metres Crank Cotter Pin Nuts 5 10 Newton Metres Brake Centre Bolt 5 7 Newton Metres Pedals 35 40 Newton Metres The following checklist presumes a bicycle which is assembled except for the handlebar amp stem brake and gear levers saddle and seat stem pedals frame reflectors and wheels m Fit wheels to frame and align Secure axle nuts or Quick Release QR mechanism m Lubricate handlebar stem slacken wedge bolt and wedge slide into head set to below minimum insert mark align square to front wheel tighten wedge bolt Tighten
3. FRICTION GEAR SHIFT LEVERS Friction levers are stopless and hold the derailleur in place with simple force tension The amount of friction can be adjusted by means of the screw on top of the lever assembly If derailleur gears on your bicycle are indexed each time you move the gear lever one click the derailleur travels a Set distance to engage the next gear This enables you easier and more accurate gear changing BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 25 z BICYCLE OWNERS MANUAL The gear shift principle The right hand lever operates the rear gears The left hand lever operates the front chain ring shifter When shifting through a wide range of gears you may notice a noise as a result of the chain rubbing on the inside of the front derailleur cage This noise can be eliminated by moving the gear lever friction systems or adjusting the gear cable indexing Systems WARNING Avoid riding with the chain on both the largest front chain ring and the largest rear cog smallest rear cog and small chain ring This puts excessive strain on the chain and can damage derailleur parts Practice changing to a lower gear before stopping This will assist easier starting at take off As you gain more experience with your gear ratios you will be able to select the most suitable gear for the terrain and weather conditions NOTE Your bicycle retailer will be able to as
4. an internal geared hub NOTE Unauthorised work may limit or void the warranty The purpose of derailleurs is to move from one sprocket to another to allow for a variety of gear ratios These ratios allow the rider to maintain a constant pedal revolution in a variety of road and speed conditions Ask your bicycle retailer for advice n 914 BICYCLE INDUSTRIES AUSTRALIA LTD s go Page 24 2010 www bikeoz com au BICYCLE OWNERS MANUAL SHIFTING GEARS Downshift adis Upshift B Bar mounted Identify your gear levers from the diagrams Downshitt X Mountain Cross bicycles have handlebar mounted shifters Road bikes use various types of shifters these can Downshift Upshift include Integrated Brake and Gear Levers rotating ar handlebar grip shift systems or other variants Ask your Downshift bicycle retailer to explain the gear changing procedure Grip shift iid Practice changing gears to gain confidence Downshitt For smooth operation of all types of levers you must be Upshift E c pedalling forwards when changing gears d ES A onn ZA NOTE Some bicycles have gear levers mounted on the Integrated down tube see diagram of the frame Using this type of brake gear lever mounting requires practice Shifter Levers on Down Tube WARNING Pedalling backwards whilst changing gears can jam the chain causing damage to your bicycle and or a crash
5. axle nuts use the correct spanner to loosen the axle nuts enough to allow the wheel to be removed m f fitted with a Quick Release Lever move the lever into the OPEN position This allows the wheel to be removed m Lift the bike off the ground 30 50mm push the wheel forward and down until it comes out of the dropouts lt BICYCLE INDUSTRIES AUSTRALIA LTD 914 2010 z www bikeoz com au Page 17 BICYCLE OWNERS MANUAL QR lever in Closed position Seatpost fj X Page 18 Quick release seat post clamp INSTALLING THE REAR WHEEL Installation is the reverse procedure of removing the rear wheel NOTE Make sure that the chain is on the small cog as you position the rear wheel in the dropouts Check that you have the correct clamping pressure Quick Release Lever If you have axle nuts make sure they are tightened correctly Ensure that the Quick Release Lever is positioned as shown to prevent the lever from releasing whilst riding When repositioning the wheel in the frame make sure that it is centrally located to prevent rubbing of the wheel on the frame WARNING Failure to properly reinstall a wheel may result in a crash SEAT POST QUICK RELEASE Many bicycles are equipped with quick release seat post clamps The seat post quick release clamps work exactly like the Wheel Quick Release See Adjusting the Quick Release Mechanism Follow the steps described to adjust th
6. consumer and fair trading office numbers Key words CONSUMER AFFAIRS FAIR TRADING Government web sites provide extensive information Check these sources Warranty enquiries should be made to the point of sale the retailer in the first instance THE INFORMATION CONTAINED IN THIS MANUAL COMPLIES WITH RELEVANT AUSTRALIAN AND NEW ZEALAND STANDARDS AT THE TIME OF PRINTING THIS MANUAL MAY NOT BE REPRODUCED WITHOUT THE WRITTEN PERMISSION OF BIA LTD n 914 BICYCLE INDUSTRIES AUSTRALIA LTD y Page 44 www bikeoz com au 2010
7. riding 4 5 A RECORD OF YOUR BICYCLE Take a colour photograph of your bicycle write the frame number on the back of the photograph and keep it in a safe place Less than one in ten stolen bicycles is returned partly because the owner cannot describe the bicycle Engraving a registration number on the bicycle will also help The police Neighbourhood Watch and service clubs run bicycle registration programs If you keep a record of the details of your bicycle it will greatly increase the possibility of getting it back should it be lost or stolen Remember the advice about LOCKING YOUR BICYCLE A good quality lock is cheap insurance See the record chart at end of this manual BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL TROUBLESHOOTING CHART PROBLEM Frequent punctures POSSIBLE CAUSE Inner tube old or faulty REMEDY Replace inner tube Tyre tread casing worn Replace tyre Tyre unsuited to rim Replace with correct tyre Tyre not checked after previous puncture Tyre pressure too low Remove sharp object embedded in tyre Correct tyre pressure Spoke protruding into rim File down spoke When applying the brakes they squeal squeak Brake blocks worn down Replace blocks Brake block toe in incorrect Correct block toe in Brake blocks rim dirty or wet Clean blocks and rim Brake arms loose Tighten mou
8. tandems recumbents and folding bicycles Which type is your new bicycle ROAD OR TOURING Typically has narrow tyres and drop handlebar Variations include bicycles suited for touring commuting Sports and recreational riding MOUNTAIN OR OFF ROAD The Mountain Bicycle is designed to give the rider maximum control and durability on a wide variety of harsh terrain Everything about the Mountain Bicycle is more rugged Its frame geometry provides maximum ground clearance and allows you to quickly and easily shift your weight to change the balance of the bicycle as terrain conditions demand WARNING Not all Mountain type bicycles are intended for off road or competition use Check specifications and technical advice from your bicycle retailer before use CROSS HYBRID CITY OR COMFORT Usually something of a mixture of characteristics of the Road and Mountain types but may include evolving frame shapes and components Suited for general purpose riding BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 Page 3 z BICYCLE OWNERS MANUAL BMX BMX are general purpose bicycles for younger riders The BMX type Bicycle is a versatile machine usually of 20 510mm or less sized wheels with wide section tyres ideal for general purpose use by younger riders WARNING General purpose Freestyle and BMX bicycles are not designed for stunting racing or competition use FREESTYLE Modell
9. to the wheel rim than the trailing edge m To centre the brake arms loosen the cable carrier nut slide the cable carrier up or down until it centres the brake blocks so there is an even gap on either side of the rim m Retighten the cable carrier nut m Spin the wheel to ensure the brake blocks do not rub on the wheel rim BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL m Use the springforce adjustment screw to change toe in out position m Using an Allen key turn CLOCKWISE to move the brake pad trailing edge out Turn the Allen key ANTI CLOCKWISE to move the brake pad trailing edge in LINEAR TYPE BRAKES m ALinear brake arm might have a post type brake block as for a Cantilever brake or a block which can only be adjusted for toe in and block to rim alignment in which case brake block to rim clearance is adjusted by changing the brake cable length at the brake arm or at the brake lever cable adjuster Ask your bicycle retailer how to make the correct adjustment m To release a Linear brake press the brake arms together and unclip the cable lead unit curved metal tube from the pivotted metal stirrup The brake cable remains attached to the opposite brake arm If the cable lead unit and cone shaped ferrule cannot be unclipped either slacken the cable at the brake lever using the cable adjuster or release the cable end which is attached to the brake arm wm NOTE Allow suffic
10. 14 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 12 www bikeoz com au 2010 BICYCLE OWNERS MANUAL RIDING IN LOW LIGHT Riding when light levels are low use lamps and reflectors wear bright reflective clothing BE RESPONSIBLE Follow the road rules Use common sense If riding in remote areas m go with a friend m leave details of route and return time with a responsible person m tell them when you get back PARENTS Most cycling incidents involve small children and teenagers Make sure m The bicycle is in good working order m The rider knows How to use the controls The road rules m Clothing helmet lighting are appropriate for the bicycle trips undertaken QUICK SAFETY SUMMARY m Obey all traffic laws m Be predictable m Be alert m Use reliable safety equipment m Use the bicycle for the manufacturer s recommended purpose m Adjust riding to traffic and weather conditions m Wear appropriate clothing m Follow the manufacturer s instructions for any adjustments BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 13 U BICYCLE OWNERS MANUAL 2 HOW THINGS WORK It s important for your enjoyment and safety to know how things work on your bicycle QUICK RELEASE QR MECHANISM The bicycle quick release allows wheel removal without the need for tools WARNING Riding with an improperly adjusted wheel quick release can allow the wheel to wobble or disenga
11. ABOUT YOUR BICYCLE RETAILER Your bicycle retailer will help you to select bicycle accessories for the kind of riding you wish to do Bicycle shop staff have the knowledge tools and experience to give you reliable advice and provide maintenance services If you have a problem with your bicycle or your riding talk to your bicycle retailer 4 2 SPECIAL INSTRUCTIONS FOR CARE OF CARBON FIBRE BICYCLES A carbon fibre frame requires special care due to the nature of its construction m Never clamp the bicycle using any of the carbon fibre frame tubes Use the seat post to hold the frame during assembly m Do not use any solvents on the frame Clean only with a mild detergent and water m Do not paint the frame BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL m Avoid scratches and direct impacts to the frame If you are involved in a mishap or your bicycle is scratched during use immediately see your bicycle retailer for inspection of the damage m Use a chain protector to lessen the chance of chipping the carbon fibre tubing m Use the manufacturer s recommended size seatpost and headset Do not attempt to alter the original sizes of these parts m Avoid overtightening of the seatpost m Any other questions Please contact your bicycle retailer 4 3 TOOLS AND BICYCLE ASSEMBLY Should you intend to undertake maintenance the following tools are considered to be the basic requirement
12. GS AND FREEWHEELS m Clean chainrings check they are true and have no excessively worn or broken teeth m Check crank arms are tight on bottom bracket spindle m Clean and lubricate freewheel and check for wear m Check freewheel sprockets for worn or broken teeth BOTTOM BRACKET AXLE m Test bottom bracket bearings for excess play or binding m Check that the locknut is tight m Check bottom bracket is correctly lubricated HEADSET m Check headset for excess play or binding m Check the locknut is tight PEDALS m Check pedal bodies are not cracked m f pedals are loose tighten the mounting bolts firmly m Inspect toe clips toe straps for damage GENERAL m Check frame alignment and all the tubes for dents or damage m Check all bolts and nuts are secure Tighten bolts with the correct tools CAUTION Alloy bicycle parts can be damaged by overtightening BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 33 z BICYCLE OWNERS MANUAL Page 34 STORAGE The best protection for your bicycle is to store it under cover in a dry environment and away from corrosive materials such as battery acid and swimming pool chemicals Thoroughly dry off your bicycle after use in wet conditions Wax or lubricate as required Failure to follow this procedure may lead to rust and corrosion of metal work 4 ADDITIONAL INFORMATION HELPFUL HINTS SPECIAL INSTRUCTIONS AND WARRANTY 4 1
13. If in doubt about any adjustments or maintainance consult your bicycle retailer or the manufacturer s manual or specifications data Some brands provide technical data on their websites The brake Quick Release mechanisms are used to open WARNING Failure to properly maintain your brake system may result in a crash the brake arm to assist in the removal installation of wheels The brakes will not function if the Quick Release is left open WARNING Failure to firmly secure the Brake Quick Release Mechanism may cause a crash BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 23 z BICYCLE OWNERS MANUAL THE DERAILLEUR GEAR SYSTEM The gear system on your bicycle consists of m A rear cluster freewheel which is attached to the rear wheel m A rear derailleur which moves the chain across the cluster to change the gear ratio m A front derailleur which moves the chain between the front chain rings to change the gear ratio m Gear levers which when moved change the gears m Control cables which attach the gear levers to both the front and rear derailleurs m Achain INTERNAL GEARED HUB If your bicycle is fitted with a multi speed internal geared rear hub it may require special instruction for correct use adjustment care and maintenance Read carefully the instruction manual supplied with your bicycle Ask your bicycle retailer for advice on use and maintenance of
14. LEKKER BICYCLE OWNERS MANUAL please read carefully before using your bike WARNING This is a partially assembled bicycle In the interest of saftey we recommend assembly by a skilled mechaninc COMPONENTS TO BE TOOLS REQUIRED ASSEMBLED 4 5 6 mm ALLEN KEYS HANDLEBARS PEDALS 9 17mm SPANNERS FRONT WHEEL FENDERS PLIERS BRAKES SEAT SCREWDRIVER SET Phillips LEKKER WARRANTY Contact LEKKER BIKES for Service and Replacement Claims under this warranty should be made to LEKKER BIKES with dated proof of purchase and said supplier will determine if the component s is defective Any defective part will be replaced free of charge Installation labour is not included in this warranty This warranty is extended to the original owner only and does not cover any defect malfunction or failure which does not conform to the limited warranty aforesaid LIMITED WARRANTY LEKKER BIKES steel and aluminium alloy frames and forks come with a lifetime warranty against defects arising from normal use Carbon fibre forks also come with a lifetime warranty against defects arising from normal use The frame and fork warranty offered by LEKKER BIKES is conditional on the bicycle being professionally serviced every 12 months from date of purchase as a minimum Evidence of servicing must be available upon request should a warranty claim arise All other LEKKER BIKES components are warranted against failure or defect arising from no
15. RIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL SADDLE HEIGHT To ride comfortably and pedal efficiently it s very important to have the saddle at the correct height Your leg length determines the correct saddle height The saddle is at the correct height for you when while seated on the saddle your knee is slightly bent when the crank is at the maximum down stroke pedal is closest to the ground To adjust the saddle height loosen the seat binder bolt A or the quick release B and move the seat post up or down as required Make sure that the saddle is parallel to the top tube of the bicycle Retighten the seat post tight enough so that you cannot twist the saddle out of alignment A loose seat post will allow the saddle to turn or slip and may cause you to lose control and fall Therefore 1 Ask your bicycle retailer to help you make sure you know how to correctly clamp your seat post 2 Before you ride the bicycle first check that the seat post is securely clamped Under no circumstances should the seat post project from the frame beyond its Minimum Insertion or Maximum Extension mark Mark should never be visible Allen Bolt WARNING do not replace the seat post with a post which is A not of the same diameter or B longer than the original Either will void the warranty and could lead to seat post failure loss of rider control and injury HANDLEBAR HEIGH
16. T AND ANGLE After you have set the saddle height and tilt adjust the handlebar for a safe and comfortable ride Ask your bicycle retailer for advice BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 Page 7 z BICYCLE OWNERS MANUAL Rear Brake Lever Front Brake Lever WARNING Under no circumstances should the head stem be retightened with its Minimum Insertion or Maximum Extension mark visible Threadless headset DO NOT over tighten the two securing bolts If unsure consult your bicycle retailers If the front brake cable is attached to the handlebar stem moving the stem up or down will require a readjustment of the brake If in doubt ask your bicycle retailer to make the adjustment CONTROLS POSITION ADJUSTMENT The brake and shifting controls on your bicycle are positioned where they work best for most riders The angle of the controls and the position on the handlebars can be changed Ask your bicycle retailer to make the adjustments for you WARNING Front wheel brake lever must be mounted on the right hand side rear brake lever on the left hand side HAND BRAKE LEVER REACH Many bicycles have brake levers which can be adjusted for reach If you have small hands and find it difficult to squeeze the brake levers your bicycle retailer can either adjust the reach or fit shorter reach brake levers BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010
17. appropriate object The Presta valve has a narrower diameter and is only found on bicycle tyres To inflate a Presta valve tube using valve stem a Presta headed bicycle pump lock nut m remove the valve cap m unscrew anti clockwise the valve stem lock nut we m push down on the valve stem to free it up ges m m push the pump head on to the valve head d and inflate Presta BICYCLE SUSPENSIONS Some bicycles come equipped with suspension systems There are many different types of suspension systems If your bicycle has a suspension system ask your bicycle retailer to explain care and use Return your bicycle for regular maintenance and adjustment of the suspension System BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 29 V BICYCLE OWNERS MANUAL NOTE Changing suspension adjustment can change the handling and braking characteristics of your bicycle Read and follow manufacturer s instructions Not all bicycles can be safely retrofitted with suspension systems Check with your bicycle retailer 3 1 MAINTAINING YOUR BICYCLE SERVICE AND BASIC MAINTENANCE Bicycles perform best when they are kept clean lubricated and serviced regularly How much of your bicycle s service and maintenance you can do yourself depends on your level of skil and experience and whether or not you have the special tools required Warning Some bicycle service and repair tasks require
18. at Stay 0 Pedal Chain Hb Reflector Chain Stay Rear Derailleur do Tyre WARNING Handlebar handgrips or tube end plugs should be replaced if damaged Unprotected tube ends can cause injury Bicycles used by children should especially be checked to ensure bar end handgrips are in good condition BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 5 UV BICYCLE OWNERS MANUAL Not less than 1 inch 25mm space FOR ALL TYPES Where a suspension unit disk and or hydraulic brake units multi gear hub electric gear changing system etc are fitted consult manufacturers specification and warranty documents For correct selection and repair advice ask your bicycle retailer Unauthorised work may limit or void a product warranty 1 SAFETY PRECAUTIONS 1 1 FITTING YOUR BICYCLE FOR A SAFE RIDE To ride safely and comfortably a bicycle and its equipment must be matched properly to the size and skills of the rider FITTING FOR LEG LENGTH 14 5 25 26 15 26 27 16 27 28 17 28 30 18 29 31 19 30 32 20 31 33 21 32 34 22 33 35 23 34 36 24 35 37 25 36 38 MAKE SURE THE BICYCLE FITS A bicycle that is too big or too small for the rider is hard to control and can be uncomfortable If your bicycle does not fit properly you may lose control and fall BICYCLE INDUST
19. brake arm clip For back pedal brakes check that the brake arm clip is Securely attached to the chain stay Seat post Round _ E head a slug M y Seat post clamp bolt BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL WARNING Careless use of the front brake first can cause a crash to open Tighten the cable carrier s nut PIA 10mm Link wire tenen Cable carrier x Barrel adjuster nut Leading Edge 0 5 mm lt q Direction of rotation FRPP OR RAR rr T ER Note Most brakes have some form of quick release mechanism to allow the brake shoes to clear the tyre when a wheel is removed or reinstalled When the brake quick release is in the open position the brake will not operate Ask your bicycle retailer for help Make sure you understand the way the brake quick release works on your bicycle BRAKE ADJUSTMENT CANTILEVER TYPE BRAKES m You should have approximately 2mm clearance between the brake blocks and the wheel rim m To adjust the brakes on the brake lever turn the barrel adjuster CLOCKWISE to loosen the brake Move the adjuster ANTI CLOCKWISE to tighten the brake Turn the lock ring located below the barrel until it stops to set your adjustments m f your brakes shudder squeal you need to check the toe in out alignment of the brake blocks The leading edge of the block should be 0 5 1mm closer
20. chanic Threadless head sets some bicycles especially those equipped with a front fork suspension system are fitted with a threadless head set Special tools and or procedures may be required to correctly secure such devices 4 4 LOCK YOUR BICYCLE If you lock up your bicycle it is much less likely to be stolen Nearly all bicycles stolen were not locked at the time Lock your bicycle to something solid e g a tree a parking meter or a post Make sure the bicycle cannot be lifted from the post or the post lifted out of the ground or pavement Use a good quality U Lock BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 Page 37 f ra BICYCLE OWNERS MANUAL Page 38 A good quality hardened steel U lock is your bicycle s best protection from theft U locks are more secure than cables or chains with padlocks Combination locks provide least security Make sure the lock or cable is not in a position which makes it easy to be removed or cut m A front wheel with Quick Release can be removed and locked to the frame m A good quality U Lock may be the most secure device for locking your bicycle m Bicycle parking rails should comply with Australian Standard AS2890 3 1993 m Refer to Guide to Traffic Engineering Practice Part 14 Bicycles AUSTROADS 1999 m www bikeoz com au provides additional information m www cyclingpromotion com au helping you get more out of your
21. ct m Replace faulty tubes WHEELS m Clean rims and check they are not dented or dimpled m Check rims for trueness and spokes for evenness of tension m Replace any bent or broken spokes BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 31 z BICYCLE OWNERS MANUAL CHAIN m Check chain for excessive wear or stretching m Check for any stiff links m Use recommended lubricant BRAKES m Check brake block and brake lever mounting bolts m Check brake blocks for wear Replace if necessary m Check block toe in is correct m Lubricate brake pivot bolts and adjust where necessary GEAR AND BRAKE CABLES m Inspect all cable housing for damage Replace if necessary m Clean and examine all cable wires for kinks and frayed ends Replace if necessary m Adjust barrel adjusters and or cable anchor bolts to compensate for cable stretch HUBS m Check front and rear hub bearings for excess play or binding Have adjustable cup and cone bearings tightened or loosened if necessary m Check hubs are correctly lubricated m Tighten hub axle nuts and check quick release levers FRONT AND REAR DERAILLEURS m Clean derailleur cages bushings m Check the accuracy of the indexing and adjust cable tension at barrel adjusters and or cable anchor bolts as required 911 BICYCLE INDUSTRIES AUSTRALIA LTD M z Page 32 www bikeoz com au 2010 BICYCLE OWNERS MANUAL CRANK CHAINRIN
22. cycle assembly 00 0 0 eae 35 4 4 Lock your DICyClG esser RI RR n Mea EY RR a RA RC RU RH OE ER m 37 4 5 Keep a record of your eb ed ede DROVE QUSE ans 38 Troubleshooting Chart us sete e ek hike Meee RUP RO ERO SUR OP LAE BOR 39 Bicycle record chart is erir de ee rey mb ER rex t ez er ed 42 Acknowledgments This Manual has been developed by BIA Ltd Illustrations reproduced courtesy of BIA member Companies The information contained in this Manual complies with relevant Australian Standards at the time of printing This Manual may not be reproduced without the express and written permission of BIA Ltd Bicycle Industries Australia Ltd ABN 84 094 666 538 Bicycle Industry of Australia on the Web www bikeoz com au BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 Page 1 z BICYCLE OWNERS MANUAL YOU SHOULD READ THIS MANUAL Your bicycle is legally a vehicle It can be ridden on roads mixing with other traffic You need to know about certain legal and common sense requirements for the enjoyable safe and trouble free use of your bicycle OWNER S INFORMATION AND RESPONSIBILITY To reduce the risk of serious personal injury you should read the instructions in this manual carefully There are warnings throughout this manual Follow all warning instructions Don t risk injury mechanical failure or damage Your bicycle has been supplied fully assembled a
23. d the axle nut sufficiently to allow the secondary retention devices to release m Hold the front of the bicycle 30mm to 50mm off the ground to allow the wheel to be removed INSTALLATION OF THE FRONT WHEEL The installation is the reverse procedure to Removing the Front Wheel except m Make sure the wheel axle is correctly positioned in the fork see diagram m Position the Quick Release parallel to the front fork when it is in the CLOSE position This will prevent the lever being knocked open whilst riding m The Quick Release Lever is positioned on the left hand side BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL ADJUSTMENT NOTES If the Quick Release Lever can be easily pushed to the CLOSE position the clamping strength is insufficient m Return the lever to a position at right angles to the fork m Turn the Adjusting Nut clockwise to increase the clamping strength m Push the lever back to the CLOSE position to check the clamping strength Adjustment nut m You will need a reasonable amount of force to CLOSE the lever to ensure the adjustment is correct NOTE If you are not sure of any of these steps or how the quick release mechanism operates ask your bicycle retailer REMOVING THE REAR WHEEL m Set the rear gear lever so that the chain can be moved to the smallest cog m Release the Brake Quick Release see Removing the Front Wheel m f fitted with
24. e height of your seat post WARNING The full force of the cam action is needed to clamp the seat post securely BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL OTHER SEAT POST FIXINGS An Allen Key Bolt or a nut is used You must use the correct type of tool to make adjustments The Seat Post must be inserted in the seat tube to at least the minimum insertion point Ensure indexing lug on the seat post clamp bolt is correctly engaged in the seat tube clamp BRAKES The braking action of a bicycle is a function of friction between brake surfaces usually the brake blocks and the wheel rims Keep your wheel rims and brake blocks clean and free of lubricants waxes or polishes Make sure that your hands can reach and squeeze the brake levers comfortably Most bicycles are fitted with front and rear hand brake levers and these are attached to either CANTILEVER CALIPERS SIDE PULL CALIPERS DISK or LINEAR BRAKES When replacing both brake cables check that the left hand cable is fitted to the rear brake when looking from the riding position To adjust chain tension on a bicycle fitted with a back pedal brake or internally geared hub with a single freewheel cog the back wheel must be moved forward or backward in the dropouts Loosen the axle nuts and brake arm clip Allow 10 12mm of up down chain movement halfway between chainring front and cog rear Re tighten nuts and
25. ed on a trick riding style machine featuring 360 degree revolving handlebar fork assembly axle pegs and wide profile tyres Using a freestyle type bicycle for trick or competition riding may void warranty POWER ASSISTED BICYCLES Have characteristics and equipment which may require special instruction adjustment care and maintenance Read carefully all instruction manuals Ask your bicycle retailer for advice on maintenance adjustments and repair Unauthorised work may limit or void the warranty FOLDING BICYCLES Designed for easy storage May require special instruction before use Ensure that all locking devices are correctly Secured before riding a Folding bicycle BICYCLE INDUSTRIES AUSTRALIA LTD z Page 4 www bikeoz com au 2010 BICYCLE OWNERS MANUAL WHAT IS IT CALLED Although bicycle components vary in design weight and method of use basically all bicycles are the same A bicycle is made up of a frame wheels drive train brakes stem handle bars and saddle Frames must show a makers ID label Familiarise yourself with the bicycle s terminology it will make basic maintenance instructions much easier to follow TYPICAL PARTS OF A BICYCLE NOTE Not all components nor all bicycle types are shown Seat Seat Post Head Stem Grip Shift Handle Bars nn Gear Levers Reflector Top Tube EE u 7 Linear Cantilever j evers or Caliper 7 i y Se
26. erailleur not adjusted properly Adjust derailleurs Indexed shifting not adjusted properly Adjust indexing Slipping chain Excessively worn chipped chainring or freewheel Replace chainring sprockets and chain Chain worn stretched Replace chai 2 Stiff link in chain Non compatible chain chainring freewheel Lubricate or replace link Seek advice at a bicycle shop Repair of damaged front wheel rim not recommended Replace wheel rim BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL TROUBLESHOOTING CHART CONTINUED PROBLEM Chain jumping off POSSIBLE CAUSE Chainring bent REMEDY Replace Chainring Chainring loose Tighten mounting bolts Chainring teeth bent or broken Replace Chainring Rear or front derailleur side to side travel out of adjustment Adjust derailleur travel Constant clicking noises when pedalling Stiff chain link Lubricate or replace link Loose pedal spindle bearings Adjust bearings spindle nut Loose bottom bracket spindle bearings Adjust bottom bracket Bent bottom bracket pedal spindle Replace bottom bracket spindle Loose crank Tighten crank bolt Grinding noise when pedalling Pedal bearings too tight Adjust bearings Bottom bracket bearings too tight Adjust bearings Chain fouling derailleurs Adjust chain l
27. ge from the bicycle causing damage to the bicycle and risk of a crash It is essential that you m Ask your bicycle retailer to show you how to install and remove your wheels safely m Use the correct technique for clamping your wheel in place with a quick release m Before you ride the bicycle check that each wheel is Securely clamped The Wheel Quick Release is a long bolt called a skewer with a lever on one end and a nut on the other the wheel quick release uses a cam action to clamp a bicycle wheel in place 914 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 14 www bikeoz com au 2010 BICYCLE OWNERS MANUAL ADJUSTING THE QUICK RELEASE MECHANISM The wheel hub is clamped in place by the force of the Lever Quick Release lever cam pushing against one dropout and pulling the adjusting nut using the skewer against the other dropout Adjusting Skewer Turning the adjusting nut CLOCKWISE will INCREASE the Nut clamping strength of the lever Turning the adjusting nut ANTI CLOCKWISE will DECREASE the clamping strength of the lever The full force of the cam action is needed to clamp the Adjusting wheel securely You cannot secure the quick release Nut mechanism by twisting the adjusting nut Never use the Weaker QR lever to wind up the mechanism Tighten or loosen using the adjusting nut with the QR lever in the open position FRONT WHEEL SECONDARY RETENTION DEVICES Some bicycles have front forks wh
28. ich use a secondary wheel retention device to keep the wheel from disengaging if the axle nuts loosen Some bicycle front forks have a shaped lug which acts to keep the wheel from disengaging if the axle nuts are loosened To remove the wheel the axles nuts or quick release mechanism must be backed off far enough for the wheel to be removed Clip on Device WARNING Removing or disabling the secondary retention device is extremely dangerous may void the warranty and can lead to serious injury BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 15 z BICYCLE OWNERS MANUAL D Release b Cable i R A E 4 w pen ae We Q Washer Retention Device Axle correctly seated in dropout QR lever in Closed position REMOVING THE FRONT WHEEL Cantilever and Linear brakes Release the Brake Quick Release This will allow the brakes to be opened to let the tyre pass between the brake blocks Side pull brakes Release the Brake Quick Release This will allow the brakes to be opened to let the tyre pass between the brake blocks Move the Wheel Quick Release Lever to the open position If your bicycle is fitted with secondary retention devices unwind the Quick Release Lever enough to allow the wheel to be removed If your front wheel is fitted with axle nuts instead of a Quick Release mechanism use a spanner of the correct size to fit the axle nuts m Unwin
29. ient travel in the brake lever and cable to enable the curved cable lead tube to be unclipped from the stirrup m To reset the cable lead tube press the brake arms together and re clip into the pivotted metal stirrup IMPORTANT Ensure the cone shaped ferrule is fully seated in the stirrup Ensure the protective flexible bellows or accordion like cable protector between the brake arm and the stirrup is correctly located BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 21 z BICYCLE OWNERS MANUAL LINEAR BRAKE CONT Quick release lever Counter clockwise Closed Clockwise Centering adjustment Cable adjustment bolt 2 Brake lever travel can be adjusted for ease of use by a child or anyone with small hands by means of the adjuster screw usually located on the body of the brake lever NOTE a brake lever with too little travel before hitting the handlebar may cause a linear brake to lock up if the lever is pulled on hard Longer lever travel allows more progressive and better controlled braking Adjust to suit your riding style or ask your bicycle retailer to assist you make the correct adjustment NOTE all components of a linear brake must be compatible Do not mix brake types The brake lever for a linear brake is not designed to work with other types SIDE PULL TYPE BRAKES ROAD BICYCLES When your side pull brake caliper is p
30. ine Derailleur jockey wheels dirty binding Clean and lubricate jockey wheels Freewheel does not freewheel Freewheel internal pawl pins are jammed Lubricate If problem persists replace freewheel Regular maintenance by your bicycle retailer is recommended BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL KEEP A RECORD OF YOUR NEW BICYCLE Remember the advice about LOCKING YOUR BICYCLE A good quality lock is cheap insurance 8 44 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 42 www bikeoz com au 2010 BICYCLE OWNERS MANUAL KILOPASCAL FROM PSI CONVERSION TABLE PSI BAR KPA PSI BAR KPA 35 2 4 241 100 6 9 689 40 2 8 276 105 7 2 724 45 3 1 310 110 7 6 758 50 3 5 345 115 7 9 798 55 3 8 379 120 8 3 827 60 4 1 414 125 8 6 862 65 4 5 448 130 9 0 896 70 4 8 483 135 9 3 931 75 5 2 517 140 9 7 965 80 5 5 552 145 10 0 1000 85 5 9 586 150 10 3 1034 90 6 2 621 155 10 7 1069 95 6 6 655 160 11 0 1103 BICYCLE INDUSTRIES AUSTRALIA LTD 914 2010 E UN www bikeoz com au Page 43 BICYCLE OWNERS MANUAL It is the responsibility of the supplier of your bicycle to include with this Owner Manual all relevant WARRANTY details Proof of ownership may be required before warranty provisions can be processed YOUR CONSUMER RIGHTS White pages telephone directories list State and Territory
31. m avoid stunt riding and jumping WARNING Do not remove protective safety equipment fitted to your bicycle including handlebar end covers or plugs reflectors fitted to frame wheels and pedals reflector mount brackets where cantilever brakes are fitted front chain ring guard rear wheel spoke protector right hand side chain guard where fitted warning stickers affixed to frame Note A replacement fork must be the same length and maintain the same rake and trail characteristics as the original Ask your bicycle retailer for advice 1 3 SAFETY EQUIPMENT AND SENSIBLE RIDING As a road user you have responsibility for your own safety and the safety of others You need to know m the road rules m how to ride safely YOUR BICYCLE m Check your bicycle before you use it Use the safety check 1 2 including the adjustments Se 914 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 10 www bikeoz com au 2010 BICYCLE OWNERS MANUAL YOUR BICYCLE CONT m Know how to work all bicycle controls m For riding in low light and night conditions fit your bicycle with appropriate front and rear lamps WARNING Check reflectors and mounting brackets regularly to make sure that they are clean straight unbroken and securely mounted Equip your bicycle with lights white front and red rear Riding in low light or at night time without reflectors and lights is extremely dangerous YOUR CLOTHING m Wear a c
32. m pressure or as a pressure range How a tyre performs under different terrain or weather conditions depends largely on tyre pressure Inflating the tyre to near its maximum recommended pressure gives the lowest rolling resistance but also produces the harshest ride High pressures work best on smooth dry pavement Very low pressures at the bottom of the recommended pressure range give the best performance on loose or muddy surfaces Riding with your tyres underinflated can cause a puncture the tyre deforms and pinches the inner tube between the rim and the riding surface Cornering with underinflated tyres can cause the tyre to roll off the rim resulting in a fall Ask your bicycle retailer to recommend the best tyre pressure for your kind of riding 914 BICYCLE INDUSTRIES AUSTRALIA LTD s go Page 28 2010 www bikeoz com au BICYCLE OWNERS MANUAL TYRE VALVES There are two kinds of bicycle tube valves in common use the Schraeder Valve and the Presta Valve The bicycle pump you use must have the fitting appropriate to the valve stems on your bicycle E The Schraeder is like the valve on a car tyre To inflate a Schraeder valve tube with compressed air or with a p bicycle pump remove the valve cap and push the air hose Schraeder or pump fitting on to the end of the valve stem To let air out of a Schraeder valve depress the pin in the end of the valve stem with the end of a key or other
33. nd adjusted ready for use This manual is not an assembly instruction If your bicycle has been supplied in a form not ready for use you must obtain assembly instructions from your supplier Return your bicycle for an initial service by your bicycle retailer to ensure correct functions of components The owner or main rider is then responsible for normal maintenance of the bicycle to keep it in good operating condition Know how to operate all standard and accessory equipment on the bicycle Ensure that anyone who uses the bicycle has been fully instructed in the operation of bicycle functions Your bicycle conforms to relevant Australian Standards Other local regulations may apply Check with your bicycle retailer Many bicycle product manufacturers and suppliers provide additional information on Web sites The Bicycle Industry in Australia Web site includes many useful links and other information at www bikeoz com au The Cycling Promotion Fund offers helpful hints and links at www rideabike com au 914 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 2 www bikeoz com au 2010 BICYCLE OWNERS MANUAL WHAT KIND OF BICYCLE IS IT Bicycles can be broadly categorised into four types Road or Touring Mountain or Off Road Cross Hybrid City or Comfort BMX Freestyle Bicycles for younger riders use are generally scaled down versions of adult bicycles including the step through design Other bicycles include
34. ng ramp jumping acrobatics or similar activities or with motors as power driven vehicles This warranty does not cover any personal injuries damage to or failure of the bicycle or any other losses due to accident misuse neglect abuse normal wear improper assembly or improper maintenance An Australian Standards approved helmet should be worn at all times BICYCLE OWNERS MANUAL CONTENTS You Should r ad this manual ea ace EROR E OR EORR GR eng 2 Owner s information and responsibility 2l 2 What kind of bicycles I E ER e Eepes RR ER enr ERE UE ER Pu 3 if os dob io Re bc E Qux CO oo eee caso veste ded ao ux idee d 5 Section 1 Safety Precautions 1 3 Fitting your bicycle for a Sate de a cuero sake sakpas tp SR 6 1 2 Safety check before riding your bicycle 9 1 3 Safety equipment and sensible riding liliis 10 Section 2 Flow things WOK iere teer eee EP aed e cheese 14 Section 3 Service and Basic Maintenance 3 1 Maintaining your Diyes e seser tee 30 3 2 Monthly service Chart sos dee ath dE Ded ee ee eet 31 Additional Information Helpful hints Special Instructions and Warranty 4 1 About your bicycle retailer 0 0 eae 34 4 2 Special instructions for care of carbon fibre bicycles 34 4 3 Tools and bi
35. nting bolts Brakes not working effectively Brake blocks worn down Replace brake blocks Brake blocks or rims greasy wet or dirty Brake cables are binding stretched damaged Clean blocks and rims Clean adjust replace cables Brake levers are binding Adjust brake levers Brakes out of adjustment Centre brakes Steering not accurate Wheels not aligned Align wheels correctly Headset loose or binding Adjust tighten headset Front forks or frame bent Seek advice at a bicycle shop BICYCLE INDUSTRIES AUSTRALIA LTD continued over www bikeoz com au 2010 BICYCLE OWNERS MANUAL TROUBLESHOOTING CHART CONTINUED PROBLEM Knocking or shuddering when applying the brakes POSSIBLE CAUSE Bulge in the rim or rim out of true REMEDY True wheel or take rim to a bicycle shop for repair Brake mounting bolts loose Tighten bolts Brakes out of adjustment Centre brakes and or adjust brake block toe in Disk brakes disk may be bent or blocks not free Seek advice at a bicycle shop Forks loose in head tube Tighten headset Wobbling wheel Axle broken Replace axle Wheel out of true True wheel Hub cones loose Adjust hub bearings Headset binding Adjust headset Gear shifts faulty Derailleur cables sticking stretched damaged Lubricate tighten replace cables Front or rear d
36. orrectly fitted and fastened Approved helmet Reflective tapes on helmet across back and waist wear brightly coloured clothes yellow green and visivest or on orange are best for day reflective tape improves the a white jumper conspicuity of riders at night m Be seen Reflective _ m Wear shoes not thongs or ride with bare feet wristbands Reflector on frame or mudguard together with a taillight Reflective anklets PA Pedal reflectors BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 Page 11 BICYCLE OWNERS MANUAL WARNING Always wear a correctly fitted and fastened helmet when riding your bicycle BE ALERT Correct Fit m Obey all road rules m Watch out for other road and pathway users m Adapt your riding to suit the conditions Incorrect Fit HOOK TURN This manoeuvre can assist in safer right hand turns at intersections There are three steps to the hook turn 1 Stay on the left go straight ahead and cross the intersection Stop on the other side of the intersection 2 Swing your bike around to face the new direction 3 Obey any traffic lights and complete your turn when it is safe CARRYING LOADS m Use correctly fitted carriers racks panniers or a back pack for parcels RIDING IN THE WET Wet weather affects visibility for all road users It is harder for you and other vehicles to stop in the wet Allow more distance to brake 9
37. rmal use for 1 year from the date of purchase Tyres tubes brake shoes and cables are excluded from this warranty Shipping and labour charges are not included in this warranty LEKKER BIKES will replace or repair at their discretion any frame found to be defective in materials or workmanship Replacements will be made with frames of current design that may not be exact duplicates of originally purchased goods The frame model used for replacement will not be lower in value than the original frame This warranty gives you specific rights in addition to other rights you may have These rights may vary from state to state Which the consumer has under the trade practices act and other state and territory laws EXCLUSIONS The warranty or any implied warranty does not cover normal wear and tear and all warranties are void if the bicycle is used for other than normal activities such as but not limited to stunt riding Occasionally bicycles are involved in accidents Repairs or replacements required where there is evidence that such conditions have contributed to a component failure will not be covered by the warranty NOTICE The user assumes all risks for any personal injuries damage to or failure of the bicycle and other losses if this LEKKER BIKES bicycle is used in any competitive event including but not limited to bicycle racing dirt biking or similar activities or training for such activities Do not use LEKKER BIKES bicycles for stunt ridi
38. roperly adjusted you should have between 1 2mm gap between the brake block and the wheel rim To centre the brake caliper use the centering adjustment screw to centre the brakes Turn the screw CLOCKWISE to move the caliper to the right Turn the screw ANTI CLOCKWISE to move the caliper to the left To set the gap between the blocks and the wheel rim use the Cable Adjustment Bolt Turn the Adjustment Bolt CLOCKWISE to move the brake block away from the rim Turn the Adjustment Bolt ANTI CLOCKWISE to move the brake block towards the rim Tighten the Cable Adjustment Bolt Lock Nut in a CLOCKWISE direction to set your adjustment Page 22 BICYCLE INDUSTRIES AUSTRALIA LTD www bikeoz com au 2010 BICYCLE OWNERS MANUAL m f your brakes shudder squeal you need to adjust the toe in out W As you need to realign the caliper arms to overcome this problem your dealer should make this adjustment to your bike DISK STYLE BRAKES The distinctive feature of disk brakes is the actual braking disk that is fixed to the wheel and the caliper unit attached Fork to the front fork or rear wheel frame A Hydraulic M We Unit The brake is activated either by a cable or hydraulic System Disk brake systems require special care of the disk itself which can even be damaged by some bicycle parking racks Pe Friction o Device 25 Caliper Unit Hydraulic systems may require special tools and adjustments
39. s as a reflex action Never ride in traffic with your toe straps tight CLIPLESS PEDALS Toe Strap Clipless pedals are usually adjustable Your bicycle retailer can show you how to make this adjustment WARNING Clipless pedals are intended for use with shoes specifically made to fit them and are designed to firmly keep the foot engaged with the pedal Practice is required to learn to engage and disengage the foot safely BICYCLE INDUSTRIES AUSTRALIA LTD 914 www bikeoz com au 2010 Page 27 z BICYCLE OWNERS MANUAL TYRES AND TUBES Bicycle tyres are available in many designs and specifications ranging from general purpose designs to tyres designed to perform best under very specific weather or terrain conditions Your bicycle retailer can help you select the most appropriate tyre and tube The size and pressure rating of a tyre is marked on the sidewall of the tyre The part of this information which is most important to you is Tyre Pressure The best way to inflate a bicycle tyre to the correct pressure is with a bicycle pump Your bicycle retailer can help you select an appropriate pump TAKE CARE When using compressed air over inflation can burst the tube and tyre Never inflate a tyre beyond the maximum pressure marked on the sidewall of the tyre If the tyre pressure on your tyres is not in kilopascals please refer to the conversion table on Page 43 Tyre pressure is given either as maximu
40. sist you if you are uncertain about the steps in shifting gears DERAILLEUR ADJUSTMENT From time to time your rear derailleur needs adjustment You may need to tighten the derailleur cable to remove excessive cable slack Excessive slack in the cable will cause the derailleur to miss shift 914 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 26 www bikeoz com au 2010 BICYCLE OWNERS MANUAL Locate the Adjusting Barrel on the back of the derailleur Turn the barrel ANTI CLOCKWISE half a turn and test the rotate derailleur by changing gear anti clockwise Continue to turn the barrel until the chain is pitching correctly onto each gear ii Adjusting NOTE If you are not sure of these steps consult your barrel bicycle retailer After the initial settling in period if you have any adjustments that need attention return to your bicycle retailer for advice TOE CLIPS AND TOE STRAPS Toe clips and straps are used to assist with the correct positioning of your feet on the pedals and to help your riding technique The toe clip positions the ball of the foot over the pedal spindle which gives maximum pedalling power The toe strap when tightened keeps the foot engaged throughout the rotation cycle of the pedal Getting into and out of pedals with toe clips and straps requires skill which can only be acquired with practice Do not ride in traffic or around other hazards until you can use toe clips and strap
41. special knowledge and tools Do not begin any adjustments or service on your bicycle if you have doubt about your ability Unauthorised or incorrect service and repairs may void product warranty CLEANING Mud and dust can be highly abrasive Regular cleaning will help maintain your bicycle in good condition Always dry and lubricate your bicycle after washing to prevent rust Se 8 44 BICYCLE INDUSTRIES AUSTRALIA LTD z Page 30 www bikeoz com au 2010 BICYCLE OWNERS MANUAL LUBRICATION Keep your bicycle regularly lubricated for good performance and durability Lubrication reduces friction and helps protect against rust All bearings and other moving parts require regular appropriate lubrication m Grease type lubrication bearings in head stem wheels bottom bracket and pedals requires disassembly refer to your bicycle retailer m Oil type lubrication Brake and derailleur pivot points and jockey wheels chain free wheel For advice on appropriate special lubricants ask your bicycle retailer 3 2 MONTHLY SERVICE CHART Monthly servicing of your bicycle is recommended This consists of lubrication and adjustment of components Use the correct type of lubricants and tools service the bicycle s components in logical groups and clean before you start TYRES AND TUBES m Clean the tyres and inspect treads for wear wm Remove any debris from tread or walls m Check tyre pressure is corre
42. wedge bolt Check head stem lock nut is tight and that the handlebar will not rotate m f your bicycle is equipped with a threadless headset check fitting adjustments with your bicycle retailer DO NOT OVER TIGHTEN the two securing bolts m Slide brake and gear lever assemblies onto handlebar in correct configuration Tighten locking bolts Adjust brake assembly cables and align brake blocks for prescribed clearance 911 BICYCLE INDUSTRIES AUSTRALIA LTD s go Page 36 2010 www bikeoz com au BICYCLE OWNERS MANUAL m Fit handlebar tape or handgrips stop ends to bar if bar is taped and bell m Assemble saddle onto seat stem Tighten fixing nuts Lubricate seat stem and insert in seat tube to below minimum insert mark Tighten seat binder bolt or Quick Release mechanism m Fit pedals to crank in correct order pedal marked R on the right hand side L on the left m Fit frame mounted reflector brackets and reflectors Align reflectors to vertical Tighten all bolts Confirm that wheel reflectors are fitted m Recheck that all components are correctly assembled all bolts nuts and QR correctly secure Check that handlebar and saddle cannot be swivelled sideways m Check derailleur gears hub gears for correct operation adjust to manufacturer s specification Check both brakes for correct operation WARNING If you are unsure about correct assembly and or adjustment seek advice from a qualified bicycle me
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