Z7101 Installation and Owners Manual
Contents
1. IE Right and Left side of motorcycle is determined while sitting on the bike Tools for R12RT installation Tools for R12 GS installation T25 Torx T30 Torx T30 Torx 5mm Hex Key Wrench 5mm Hex Wrench 8mm Hex Key Wrench Ratchet Wrench 8mm Hex Bit Socket Speed Ratchet Optional PREPARATION ALL MODELS 1 Position the motorcycle securely on its center main stand Right and Left side of motorcycle is determined IE while sitting on the bike a F AE NNNNA aa J SENAN ee ASWAN IA pu AALBERS at g ZTechnik PO Box Mie WOOL IL 60153 0158 USA 708 343 0400 Fax 708 343 0625 www Z Technik com email info Z Technik com 2010 National Cycle Inc Page 1 of 4 10 117836 000 10 10 a e i Lae wh a nl Lil eee J C7 iia a REMOVAL OF STOCK PARTS R1200RT RIGHT and LEFT SIDE 1 Remove screw a and screw b of the lower body panel on the right and left side of motorcycle T25 Torx Wrench Figure 1 2 On both sides of the motorcycle remove the M6 screw on cylinder head This screw will not be reused T30 Tox Figure 2 L Figure 2 g 5 ASENNA ae Fi AAW oe 5 AWW ae r rm ROE ZTechnik PO Box Maywood IL 60153 0158 USA 708 343 0400 Fax 708 343 0625 www Z Technik com email info Z Technik com 2010 National Cycle Inc Page 2 of 4 10 117836 000 10 10 ie eili ae i 7 INSTALLATION R1200RT RIGHT SIDE 3 Loosely install engine guard at upper mount hole using one each M6 Screw M6 Split Wash2. er and Flat Washer 5mm Hex Key Wrench Figure 3 and 4 Figure 3 4 Loosely install engine guard at center mount hole using one each M6 Screw M6 Split Washer Flat washer and Bushing 5mm Hex Key Wrench Figure 5 IEY Note position of Bushing Flat side of bushing is against motorcycle mount point Flat side of bushing is against motorcycle A mount point TEE Feeney N a Locate flat and split washers to outside of N engine guard Figure 5 rm 5 A NN A a AA ee 5T ANNAM ee ouso o ANRE ZTechnik PO Box Maywood IL 60153 0158 USA 708 343 0400 Fax 708 343 0625 www ZTechnik com e mail info ZTechnik com 2010 National Cycle Inc Page 3 of 4 10 117836 000 10 10 La Pee Le ae La A ec ees 4 Loosely install engine guard at lower mount hole using one each M10 Screw 3 M10 Split Washer 4 Speed Wrench with 8mm Hex Key Socket Figure 6 5 Tighten all hardware securely starting with the lower fasteners then the center fasteners and finally the top fasteners 6 Use stock screws to replace body panel Tighten screws INSTALLATION R1200RT LEFT SIDE 1 Remove the M6 torx head screw holding oil line This screw will not be reused T30 Torx Figure 7 2 Follow installation procedure for Right Side 3 Tighten all hardware securely starting with the lower fasteners then the center fasteners and finally the top fasteners INSTALLATION R1200GS 1 Follow installation ins
3. pa T D A u p INSTALLATION AND OWNER S MANUAL Stainless Steel Engine Guard Z7102 for use on R1200 RT and GS ke A AVAE A D Lam io ca Thank you for TE a Aek TA Please read these instructions carefully and thoroughly before beginning work Before installing accessory carefully consider whether one possesses the necessary technical skills and workshop tools to complete the installation properly Otherwise any Motorcycle Retailer will be glad to install this accessory Dealers if installing the Engine Guard for a customer please give him or her this manual It contains the instructional and reference material needed to properly maintain and use this product At time of purchase report any missing parts directly to ZTechnik The following information is necessary BAG NUMBER on outside of plastic fastener bag and DATE STAMP located on the end panel of the outer box Thank you The following symbols are used in these instructions ATTENTION Special notes and cautionary IE NOTE Tips for facilitation of operation control and adjustment as well as maintenance work measures PARTS LIST Index Part Number Description Qty 1 90 9070522 000 Engine Guard Left 1 2 90 9070523 000 Engine Guard Right 1 Parts Bag 864 3 51 515830 000 Screw CS HS M10 1 5x30 2 4 49 491010 000 Washer Split M10 2 5 51 515322 000 Screw M6 1 0 x 20 4 6 34 345540 000 Bushing 2 7 49 490526 000 Washer Flat 4 8 49 491112 000 Washer Split M6 4
4. tructions for R12RT disre garding removal of lower fairing body screws Figure 7 MAINTENANCE OF ENGINE GUARD The special finish of your new Z7102 ZTechnik Stainless Steel Engine Guards is more environmen tally friendly than chrome or powder coated finishes on steel Clean your Engine Guards with a soft brush using mild soap and water accessory ies Do Not ride a motorcycle that exhibits unsafe handling traits Have experienced service personnel correct any problem before riding with the accessory ies installed For further questions concerning handling problems associated WARNING If the addition of an accessory ies adversely affects your motorcycle s stability immediately remove the with an accessory ies contact your dealer motorcycle manufacturer or accessory manufacturer a ae ZA ee a _ ZANNE CM ee i eee ZTechnik PO Box Maywood IL 60153 0158 USA 708 343 0400 Fax 708 343 0625 www ZTechnik com e mail info ZTechnik com 2010 National Cycle Inc Page 4 of 4 10 117836 000 10 10 i
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