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Operating instructions Milling machines CNC

1. min S00 max 1180 4 Specifications regarding the machine 23 WABELLI MASCHINENMANUFAKTUR seit 1885 4 3 Noise emission declaration F1410 C LF F1410 C LF hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1410 C LF F1410 C LF hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 4 Specifications regarding the machine 24 WABELO MASCHINENMANUFAKTUR seit 1885 4 3 1 Technical data for F1410 C LF F1410 C LF hs F1410 C LF F1410 C LF hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 200 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 65 mm maximum 350 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle nec 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional M
2. 6 Wear close fitting clothing and if you have long hair wear a hair net Do not wear loose fitting or loose items ties shirt sleeves jewellery etc 7 Gloves may not be worn 8 In the event of an emission noise level as of 80 dB A at the workplace ear defenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate the machine 11 Before using the machine make sure it is in good working condition Pay special attention to any damage to the grounded plug or the electrical connections Never operate the machine with a defective crushed or exposed cable 12 Plug the grounded plug into a suitable socket for the machine The cable for the machine may only be connected to a safety socket or a connection box Have the safety socket or connection box checked by an electrical specialist before hand 13 The safety socket or connection box must be close enough to the machine that the power cable is not under strain 14 When carrying out maintenance and cleaning work the machine must be switched off and the grounded plug pulled out 15 Set up work is only to be carried out with the machine switched off 16 Do not reach into the operating machine 11 WAHELCO MASCHINENMANUFAKTUR seit 1885 1 1 4 20 a 22 23 24 25 26 27 12 Important saf
3. CC F1410 LF hs ih lt ad ka l E ZA i km _ F i 40 414 4 2 47 16 Drawings and legends 16 10 Spindle y axis with trapezoidal threaded spindle 92 WAHECO MASCHINENMANUFAKTUR seit 1885 16 10 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Partno Items Order no 1 1 51401155 00011 2 2 51502112 4 1 51502027 0001 5 1 51502131 6 1 51006750 00011 7 1 51507027 8 1 51502554 001 9 1 16091300006010 10 2 16112500006001 11 2 16191200006025 12 1 51500122 13 1 51004020 0002 14 2 16000002214010 15 2 16047100014000 16 1 16073430003014 18 1 51004050 0009 20 1 51401422 0001 21 1 51401426 0001 22 2 16191200006030 23 4 51004010 0021 24 4 16160300005060 25 4 16193400005000 26 1 51401501 0001 27 4 16191200004010 28 1 51502323 16 Drawings and legends Description Spindle bearing Grooved ball bearing Pressure spring Steel ball Scale ring 80 intervals Hand wheel Spindle Threaded pin Washer Screw Multiphase motor Belt disc Adjusting washer Securing ring Spiral tensioning pin Gear belt pulley Motor holder Clamp to motor holder Screw Spacer multiphase motor Screw Nut Cover hood for multiphase motor Screw Gear belt 16 11 Z stand with vertical skid with ball screw spindle 93 WABELLI MASCHINENMANUFAKTUR seit 1885 Hy ik oO OOO OO i w J i an j a k ai si a
4. 1 Hold the tensioning nut in one hand 2 Press up against the collet 3 The lateral pressure on the collet pushes this out of the take up shoulder of the tensioning nut and it can now be removed from the nut 8 Swivelling the milling head 41 WABELLI MASCHINENMANUFAKTUR seit 1885 In order to create bored holes or contact areas under an angle that deviates from the usual vertical position of the milling head the milling head may be swivelled up to 90 degrees to the left or right To swivel the milling head proceed as follows 1 Undo the hexagonal nut 3 clockwise against the tool spindle housing far enough that the index bolt 1 can be removed by hand 2 Slightly undo the hexagonal screw 4 and the hexagonal 5 on the vertical skid by rotating anti clockwise 3 Swivel the milling head to the left or right to the desired degree position 4 To secure the milling head in the desired position tighten the hexagonal screw 4 and hexagonal nut 5 Bringing the milling head back to the normal position 1 Undo the hexagonal screw 4 and the hexagonal nut 5 on the vertical skid in such a way that the milling head can be swivelled 2 Bring the milling head back to the vertical position 3 After returning the hexagonal nut 6 back into place on the index bolt this may be pushed into the opening on the tool spindle housing by hand and secured with light hammer blows 4 Tighten the hexagonal nut 6 and the
5. 16 16 Spindle y axis with ball screw spindle 110 WABECO 16 16 1 F1410 LF F1410 LF hs Partno Items Order number 1 51401155 00011 2 51502112 1 51004040 0003 1 51502027 0001 1 51502131 1 51006750 00012 1 51507026 0001 2 16091300006006 2 16112500006001 2 16191200006025 O N OO FB ON gt na O 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle bearing Grooved ball bearing Adjusting ring Pressure spring Steel ball Scale ring 100 intervals Hand wheel Threaded pin Washer Screw 16 16 Spindle y axis with ball screw spindle 111 WABELLI MASCHINENMANUFAKTUR seit 1885 16 16 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 Drawings and legends 16 16 Spindle y axis with ball screw spindle 112 WABELD MASCHINENMANUFAKTUR seit 1885 16 16 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Partno Items Order no 1 1 51401155 00011 2 2 51502112 4 1 51502027 0001 5 1 51502131 6 1 51006750 00012 7 1 51507027 8 1 51505211 9 1 16091300006010 10 2 16112500006001 11 2 16191200006025 12 1 51500122 13 1 51004020 0002 14 2 16000002214010 15 2 16047100014000 16 1 16073430003014 18 1 51004050 0009 20 1 51401422 0001 21 1 51401426 0001 22 2 16191200006030 23 4 51004010 0021 24 4 16160300005060 25 4 16193400005000 26 1 51401501 0001 27 4 16191200004010 28 1 51502323 16 Drawings and legends 16 1
6. 16191200008090 Screw 25 1 51006650 0003 Flange 26 1 51500128 0003 Motor 2 0 kW 27 1 51006575 0002 Hub 28 1 591401148 Activation lever 29 1 51507039 Cylinder knob 30 1 16073430004028 Spiral tensioning pin 31 1 51006555 0005 Scale ring 32 1 16184000004025 Screw 33 1 16047100020000 Securing ring 34 1 16191200004025 Screw 16 Drawings and legends 16 4 Milling head with 2 0 kW motor 69 WABELLI MASCHINENMANUFAKTUR seit 1885 49 35 48 50 N CEDIN j f s F io we E 23 36 37 39 wy AN AL 5231 15 22 27 fay Yahi a fooy x MD 24 i 18 af we l 21 34 16 Drawings and legends 16 4 Milling head with 2 0 kW motor 70 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 36 1 16193300006016 Screw 3 1 51401150 0001 Depth stop 38 1 91502033 Spiral flat spring 39 1 91507014 Tensioning lever 41 2 16191200008070 Screw 42 1 16191200006020 Screw 43 1 51004025 0024 Pressure washer 44 1 51004065 00031 Gear wheel motor 45 2 16191200008020 Screw 48 Allen key 48 1 51007430 0001 8 mm for tool tightening screw MK2 1 51007440 0001 10 mm for tool tightening screw MK3 or SK30 49 Tool tightening screw 49 1 91200010130 01 with thread M10 to MK2 1 91200012160 01 with thread M12 to MK3 or SK30 52 4 16191200004010 Screw 53 1 51004008 0002 Mounting pin F1410 LF hs F1410 C LF hs 35 1 91500127 Terminal box lid with operating el
7. 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 11 2 51501533 Cable screw 12 2 51501523 Closure screw 13 1 91501531 Strain relief 14 1 51500920 0003 Mains cable 15 1 16191200004012 Screw 16 1 51501304 Symbol for earthed connection 17 20 16179810003095 Screw 16 Drawings and legends 16 22 Bracket arm for operating console 125 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 22 Bracket arm for operating console 126 WAHECO Part no Items 2 O ON OO Ff KR BR 32 a bp 16 Drawings and legends Order no 51007250 0001 51507029 51401316 0001 51001016 00031 16191200006016 16112500006001 51002035 00011 16191200008020 16112500008001 51002130 00031 16191200010030 16112500010000 MASCHINENMANUFAKTUR seit 1885 Description Push piece Clamping lever Console arm Holder for controller housing Screw Washer Without safety cabin Holder for arm Screw Washer In connection with safety cabin Holder for arm Screw Washer 16 23 Industrial monitor and folio keyboard 127 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 23 Industrial monitor and folio keyboard 128 WABECO Part no Items Order no 1 1 51505031 2 1 51505030 1 51505043 3 1 51401537 0001 4 1 5 1 51508322 0001 6 2 16193400004000 7 1 51501304 8 2 16193400003000 9 1 51500800 10 2 16191200003010 11 2 16167980004000 12 1 16191200004025 13 2 1616798000
8. C LF 16 2 2 CC F1410 LF 16 3 Milling head with 1 4 kW motor 16 4 Milling head wtih 2 0 kW motor 16 5 Z stand with vertical skid with trapezoidal threaded spindle 16 6 Spindle z axis with trapezoidal threaded spindle 16 6 1 F1410 LF F1410 LF hs 16 6 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 36 3 3 37 39 41 41 41 42 43 44 46 46 47 47 48 48 50 53 53 54 55 56 57 58 59 60 61 61 62 62 64 66 68 72 76 76 78 WAHECO MASCHINENMANUFAKTUR seit 1885 80 86 86 88 90 90 92 94 98 98 100 102 104 106 106 108 110 110 112 114 114 115 115 116 116 118 122 126 128 130 132 134 Contents 16 7 Lateral drive for z axis with trapezoidal threaded spindle 16 8 Cross slide support top slide base plate with trapezoidal threaded spindle 82 16 9 Spindle x axis with trapezoidal threaded spindle 16 9 1 F1410 LF F1410LF hs 16 9 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 10 Spindle y axis with trapezoidal threaded spindle 16 10 1 F1410 LF F1410 LF hs 16 10 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 11 Z stand with vertical skid with ball screw spindle 16 12 Spindle z axis with ball screw spindle 16 12 11 F1410 LF F1410 LF hs 16 12 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 13 Lateral drive for z axis with ball screw spindle 16 14
9. Cross slide support with ball screw spindle 16 15 Spindle x axis with ball screw spindle 16 15 1 F1410 LF F1410 LF hs 16 15 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 16 Spindle y axis with ball screw spindle 16 16 1 F1410 LF F1410 LF hs 16 16 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 17 End switch for x axis 16 17 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 18 End switch for y axis 16 18 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 19 End switch for z axis 16 19 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 20 Operating console for 1 4 kW motor 16 21 Operating console for 2 0 kW motor 16 22 Bracket arm for operating console 16 23 Industrial monitor and folio keyboard 16 23 1 Industrial monitor and folio keyboard for 1 4 kW motor 16 23 2 Industrial monitor and folio keyboard for 2 0 kW motor 16 24 Bracket arm for industrial monitor and folio keyboard WABELLI MASCHINENMANUFAKTUR seit 1885 Contents 17 Circuit diagram 135 17 1 for motor 1 4 kW 135 17 2 for motor 1 4 kW and safety cabin 136 17 3 Industrial monitor and folio keyboard for 1 4 kW motor 137 17 4 for motor 2 0 kW 138 17 5 for motor 2 0 kW and safety cabin 139 17 6 Industrial monitor and folio keyboard for 2 0 kW motor 140 17 7 Multiphase motor with end stop 141 17 8 NC rotary table 142 17 9 Legend for ciruit diagrams 143 18 Coolant
10. Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 4 Specifications regarding the machine 30 WABELO MASCHINENMANUFAKTUR seit 1885 4 4 1 Technical data for CC F1410 LF CC F1410 LF hs CC F1410 LF CC F1410 LF hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 200 mm Drill stroke 55 mm Distance between milling machine table and tool spindle minimum 65 mm maximum 350 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz one performance of the spindle 1A kW SORN Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12 mm Positioning accuracy 0 015 mm Travel speed fast mode with nccad basic x and y axes 30 600 mm min Z axis 30 400 mm min with nccad professional x and y axes 30 1200 mm min Z axis 30 800 mm min 4 Specifications regar
11. WAHECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no 51401528 0001 51501304 16191200004012 51500920 0003 51501531 51501523 51501533 51500401 0001 51501505 51501402 16191200003010 16167980003000 16193400003000 16193400004000 16167980004000 O oOo N OT FW N gt N DO A A A gt a BH YNBMN NY YN F a a a S 16 Drawings and legends Description Cover Symbol for earthed connection Screw Mains cable Strain relief Closure screw Cable screw Guide rails Counter nut Control board Screw Fanned washer Nut Nut Fanned washer 16 23 2 Industrial monitor and folio keyboard for 2 0 kW motor 131 WABELL MASCHINENMANUFAKTUR seit 1885 Order no 51500624 0001 51500600 51500807 0002 51500807 00021 51500602 51500601 16193400004000 16167980004000 51401539 0001 Items N N ea A A A M 16179810003095 51501304 16191200004012 16 Drawings and legends Description Emergency off switch complete Switch for operating modes Potentiometer with cable and connector Potentiometer complete Switch Switch Nut Fanned washer Switch cover LEDs with switch contained in controller package Screw Symbol for earthed connection Screw 16 23 2 Industrial monitor and folio keyboard for 2 0 kW motor 132 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 1 51401528 0001 Cover 2 1 51501304 Symbol for earthed co
12. all 5 The four threaded pins in the holding ring can now be used to set the play very finely 6 Tighten the threaded pins crosswise evenly and in small stages and constantly check the movement of the eccentric tappet 7 The play is set correctly when the eccentric tappet can again be swivelled evenly with moderate force 8 After successfully completing the settings reinstall the remaining parts in the reverse order 21 NC rotary table optional 21 7 Drawing and legend 158 WABELO MASCHINENMANUFAKTUR seit 1885 Part no Items Description 1 1 Housing body 2 1 Rotary table 3 1 Worm wheel 4 1 Stop ring 5 1 Worm shaft 6 1 Retaining ring T 1 Excenter 8 1 Washer 11 1 Locking screw 13 1 Screw 14 1 Feather key 20 6 Fixing screw worm wheel 21 4 Fixing screw stop ring 22 4 Fixing screw retaining ring 25 4 Adjustment screw retaining ring 26 4 Adjustment screw stop ring 21 NC rotary table optional 21 7 Drawing and legend 159 WABELLI MASCHINENMANUFAKTUR seit 1885 Part no Items Order no 27 2 51007413 0001 28 3 16191200004016 29 1 16191200006025 30 1 51006291 0001 31 1 51502321 32 1 51004040 0009 33 1 51401330 34 1 51501505 35 1 51501533 36 4 16193400005000 37 1 51500122 38 1 51004010 0021 39 2 16047100014000 40 2 16000002214010 41 1 16073430003014 42 1 51004020 0002 43 1 16160300005060 44 1 51006535 0004 45 1 16191200006012 160 Description Setting nut Screw
13. all milling machines In order to enable you to work safely with our machines we have incorporated the following safety mechanisms These meet the relevant European safety requirements Protective hood The protective hood is secured to the machine housing and is designed to prevent touching of the rotating tool spindle The protective hood is constructed in such a way that the working height depending on the dimensions of the work piece and tool can be adjusted The protective hood can be swivelled to enable fast exchange of tools ON OFF switch with under voltage trigger The ON OFF switch is fitted with an under voltage trigger thus in the event of a power failure the machine does not switch itself back on automatically This prevents risks caused by the unexpected motion of the tool spindle Emergency off switch The emergency off switch acts to quickly stop the machine Overload protection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically when the machine is overloaded The machine can only then be switched on after a waiting period 1 5 2 for milling machines with CNC control assembly and CNC milling machines Safety cabin optional In CNC mode the door to the safety cabin must be closed in order for the milling machine to work in CNC operation You can only work in CNC mode with the doors closed Work carried out in conven
14. q Saye i En fo k p in i on es QOO E l OOO OOG QOOOOOOE 8 go 16 Drawings and legends 16 11 2Z stand with vertical skid with ball screw spindle 94 WABECO Part no OD Oa FW N gt 35 36 37 38 39 40 41 42 43 44 16 16 11 Items gt a a a A A Na A A a a A A A N gt Aa A a a a na OW O N O a a Na na BW Na na Order no 51401411 0001 51401450 0001 51004035 0008 51502123 51007413 0002 51401401 0001 51401431 0001 16198500006000 16112500006001 51401430 0001 51502525 16167980004000 16193400004000 51401441 0001 51004050 0006 16193300010035 16193400010000 16191200006020 16112500010000 16193300010050 51503015 51401403 0001 16091400004006 16191200005020 51505230 51401142 00012 51006426 0001 16191200004020 51002414 0001 51508004 0001 16000002214010 51004014 0008 16193400006000 16079770006060 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Cover plate Wire rope Return pulley Drawn cup needle Bolt Retaining plate z axis up Roll holder right Nut Washer Roll holder left Bellows z axis Fanned washer Nut Vertical slide Washer Screw Nut Screw Washer Screw Aluminium scale Retaining plate z axis down Threaded pin Screw Cover cap included in a set of guide rails 580mm Set of guide rails 580mm Z column Guide rail counterbalance Screw Counterbalance Eyebolt Wash
15. securing nut 2 of the index bolt 1 as well as the hexagonal screw 4 and the hexagonal nut 5 on the vertical skid 9 Drill stroke Depth stop It is possible to set the forward feed of the milling machine spindle to a defined dimension 42 WAHECO MASCHINENMANUFAKTUR seit 1885 1 Set the required depth with the activation lever 4 Read the depth off at the scale ring 3 Rotate the depth stop 2 to the correct position so that it touches the milling head 2 Then tighten the hexagonal screw 1 securely 10 Feed motions of the x y and z axes The longitudinal motion of the cross slide support x axis is carried out by turning the 43 WABELLI MASCHINENMANUFAKTUR seit 1885 hand wheel 7 The transverse motion of the cross slide support y axis is carried out by turning the hand wheel 9 The feed motion of the boring and milling depth z axis is carried out via the hand wheel 3 There are scale rings fitted to enable you to read off the distances One interval on the scale represents a distance of 0 05 mm One full turn of the hand wheel is the same as a Skid distance Scale ring x axis 6 with trapezoidal threaded spindle of 4mm _ with ball screw spindle of 5 mm Scale ring y axis 8 with trapezoidal threaded spindle of 4mm _ with ball screw spindle of 5 mm scale ring z axis 2 with trapezoidal threaded spindle of 2mm _ with ball screw spindle of
16. seit 1885 18 3 Mounting of the coolant return tray optional The coolant return tray 2 collects dripping coolant from the workbench and returns it back to the coolant system To mount proceed as follows 1 Fit the groove X to the protrusion Y of the coolant system 1 X 18 Coolant system optional 18 4 Safety regulations for the handling of cooling lubricant 145 WABELLI MASCHINENMANUFAKTUR seit 1885 Poe on pP p 18 Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result Secure your coolant system in such a way that it cannot be switched on by children Persons who have not been trained may not operate the coolant system Ensure you have a clean workplace dirty areas can quickly lead to accidents Never use the coolant system when processing magnesium alloys In combination with water mixed coolants this may result in flammable gas mixtures which may explode under certain circumstances Avoid longer skin contact with the coolant Use skin protecting creams when handling coolants Regularly monitor the concentration of the water mixed coolant Regularly monitor the pH value of the coolant Make sure that the coolant is only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 5 Filling the coolant system A number of protective measures must be ob
17. shows all the equipment for the electrical set up 140 including connection to the power supply network D u Oo Dl Direction of rotation change green with brown see legend for circuit diagrams 17 9 17 Circuit diagram 17 8 NC rotary table WABELD MASCHINENMANUFAKTUR seit 1885 141 WABELLI MASCHINENMANUFAKTUR seit 1885 N4 L3 N3 WH A A aL pa on Baii B ma 7 GN B ee Direction of rotation change green with brown see legend for circuit diagrams 17 9 17 Circuit diagram 17 9 Legend for circuit diagrams Colour abbreviation to IEC 60757 142 WABECO MASCHINENMANUFAKTUR seit 1885 BK black PK pink BN brown RD red BU blue WH white GN green YE yellow GY grey YG green yellow OG orange A1 Connector for industrial monitor B1 Milling head hood F1 Interference suppressor filter K1 Carbon brush K2 Carbon brush L1 T pin cable with shielding 0 34mm L2 3 pin cable without shielding 1mm L3 6 pin cable with shielding L4 2 pin cable with shielding M1 Main spindle motor M2 Coolant pump M3 Fan for industrial monitor M4 Axis motor 3H8221 624 6A N1 Mains power plug N2 Motor connector N3 9 pin connector N4 Terminal board P1 Motor control board P2 CNC control board PE Protection against electric shock R1 220 KQ Potentiometer spindle revolutions R2 10 KQ Potentiometer spindle revolutions S1 EMERGENCY OFF S2 Main switch with low voltage trigger S3 M
18. system optional 144 18 1 Setting up the coolant system 144 18 2 Mounting of the coolant system to the tool cabinet optional 144 18 3 Mounting of the coolant system to the tool cabinet optional 145 18 4 Safety regulations for the handling of cooling lubricant 146 18 5 Filling the coolant system 146 18 6 Operating the coolant system without CNC control 147 18 7 Operating the coolant sysem with CNC control 147 18 8 Positioning the segmented coolant hose 148 18 9 Controlling the flow of coolant using the coolant shut off valve 148 18 10 Drawings and legend 149 19 Safety cabin optional 150 19 1 Setting up the safety cabin 150 19 2 Mounting of the safety cabin to the tool cabinet optional 150 19 3 Safety regulations for the handling of cooling lubricant 151 19 4 Filling the coolant system integrated in the safety cabin 151 19 5 Operating the coolant system with CNC control 151 19 6 Positioning the segmented coolant hose 151 19 7 Controlling the flow of coolant using the coolant shut off valve 151 19 8 Drawing and legend 152 20 Holding bracket optional 153 20 1 Mounting the holding bracket to the milling machine 153 20 2 Inserting the drive unit into the holding bracket 154 20 3 Drawing and legend 154 21 NC rotary table optional 155 21 1 Clamping of work pieces on the NC rotary table 155 21 2 Swivelling the worm shaft in and out 155 21 3 Setting the axial play of the NC rotary table 156 21 4 Removing the NC drive unit 157 21 5 Setting t
19. system integrated in the safety cabin See point 18 5 The capacity of the coolant system integrated in the safety cabin is approximately 42 litres 19 5 Operating the coolant system with CNC control See point 18 7 19 6 Positioning the segmented coolant hose See point 18 8 19 7 Controlling the flow of coolant using the coolant shut off valve See point 18 9 19 Safety cabin optional 19 8 Drawing and legend 151 WABELLI MASCHINENMANUFAKTUR seit 1885 Part no 20 152 Order no 51401169 0001 51500119 51504348 51504350 51504332 51502507 51401461 0001 51401472 51401462 0001 51401133 51507006 51008630 0004 51004006 0003 51501531 51500619 Holding bracket optional Getar N A 10 Description Safety cabinet tank and six shelf inserts Coolant pump Angle bracket Collar Reducing nipple Coolant hose with shut off valve Door left Engaging insert Door right Polycarbonate screen Bar handle Glider Trigger bolt Strain relief Switch WABECO MASCHINENMANUFAKTUR seit 1885 The holding bracket is used to accommodate drive units with a 23 mm diameter Euronorm collar This enables the use of devices such as drills routers and high frequency spindles on a WABECO milling machines Like the standard milling head the holding bracket can be swivelled by 90 degrees to the left or the right see chapter Swivel milling head 20 1 Mounting the holding bracket to t
20. the electrical drive motor START RIGHT STOP START LEFT Emergency off switch Tool tightening screw Hand wheel for setting the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis oft he cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Clamping lever for securing the protective hood Clamping lever for securing the tool spindle Activation lever for moving the tool spindle sleeve stroke Clamping lever for adjusting the longitudinal motion x axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hexagonal nut for swivelling the milling head Clamping lever for setting the boring and milling depth Index bolt for securing the milling head Depth stop for boring 15 Operating elements 15 54 3 Operating elements F1410 C LF with 1 4 kW motor WABELO MASCHINENMANUFAKTUR seit 1885 ig op 1 ON OFF switch with under voltage trigger Emergency off switch Potentiometer rotating knob for speed selection of the electrical drive motor Hand wheel for setting the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis of the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Tool tightening screw Clamping lever for securing the protective hood O ae oe S amp S Clamping lever for securing the
21. tool spindle 10 Activation lever for moving the tool spindle sleeve stroke 11 Hexagonal nut for swivelling the milling head 12 Index bolt for securing the milling head 13 Depth stop for boring 15 Operating elements 15 4 Operating elements F1410 C LF hs with 2 0 kW motor 55 WABELLI MASCHINENMANUFAKTUR seit 1885 SF D m M Se YS UN 10 11 12 13 Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of the electrical drive motor START RIGHT STOP START LEFT Emergency off switch Tool tightening screw Hand wheel for setting the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis of the cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Clamping lever for securing the protective hood Clamping lever for securing the tool spindle Activation lever for moving the tool spindle sleeve stroke Hexagonal nut for swivelling the milling head Index bolt for securing the milling head Depth stop for boring 15 Operating elements 15 5 Operating elements CC F1410 LF with 1 4 kW motor 56 WABECO MASCHINENMANUFAKTUR seit 1885 8 Tool tightening screw 9 Hand wheel for setting the boring and milling depth 10 Hand wheel for adjusting the longitudinal motion x axis of the cross slide support 11 Hand wheel for adjusting the transverse motion y axis of the cross slide sup
22. with 1 4 kW motor and trapezoidal threaded spindle 32 4 4 3 Dimensions CC F1410 LF with 1 4 kW motor and ball screw spindle 39 4 4 4 Dimensions CC F1410 LF hs with 2 0 kW motor and trapezoidal threaded spindle 34 4 4 5 Dimensions CC F 1410 LF hs with 2 0 kW motor and ball screw spindle 35 WABELLI MASCHINENMANUFAKTUR seit 1885 Contents 4 5 Revolution setting 4 6 Electrical equipment 1 4 kW motor 4 1 Electrical equipment 2 0 kW motor 9 Achieving optimum results and avoiding incorrect usage 6 Fitting and removing the tools 7 Installation and removal of collets 7 1 Installation 1 2 Removal 8 Swivelling the milling head 9 Drill stroke Depth stop 10 Feed motions of the x y and z axes 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 11 1 x axis 11 2 y axis 11 3 Z axis 12 Maintenance 13 Lubrication of the machines 14 Operational faults and the elimination of such 15 Operating elements 15 1 Operating elements F1410 LF with 1 4 kW motor 15 2 Operating elements F1410 LF hs with 2 0 kW motor 15 3 Operating elements F1410 C LF with 1 4 kW motor 15 4 Operating elements F1410 C LF hs with 2 0 kW motor 15 5 Operating elements CC F1410 LF with 1 4 kW motor 15 5 1 Switch cover on CNC operating console 15 6 Operating elements CC F1410 LF hs mit 2 0 kW motor 15 6 1 Switch cover on CNC operating console 16 Drawings and legends 16 1 Protective hood 16 2 Electronic hood with 1 4 kW motor 16 2 1 F1410 LF F1410
23. with bored hole and longitudinal groove using the plugged milling machine spike When boring attention is to be paid that The appropriate revolutions are set according to the diameter of the borer The pressure is gentle enough that the borer is able to cut without straining In the event of too much pressure the result is early borer wear or even borer breakage or jamming in the bored hole In the event of jamming immediately bring the main drive motor to a standstill by pressing the emergency off switch When using hard materials for example steel ordinary boring oil must be used The borer is always to be removed from the work piece with the spindle rotating When using non metal materials for example wood tearing on breakthrough can be prevents by clamping a piece of waste wood under the work piece to be processed For wood work pieces with a veneer or plastic coating always work from the side with the veneer With very thin sheets also clamp using a piece of waste wood When milling attention is to be paid that The appropriate cutting speed is selected see the section on revolution setting For materials with normal firmness values e g steel 18 22m min For materials with higher firmness values 10 14m min The pressure is to be selected so that the cutting soeed remains constant For hard materials use ordinary boring oil When clamping the work pieces attention should be paid that 38 The appropriate clamping scre
24. 0 00031 16091300006006 51505231 51002051 0003 51401240 0002 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle extension x axis Spindle nut with adjusting nut right Screw Cover plate Bellows y axis Nut Screw Retaining plate y axis Screw Screw Spindle extension y axis Spring washer Screw Nut Base plate Set of guide rails 460 mm Cover cap included in a set of guide rails 460mm 700mm Spindle nut with adjusting nut left Threaded pin Set of guide rails 700mm End of top slide Top slide Cross slide support top slide base plate with trapezoidal threaded spindle 83 WABELL MASCHINENMANUFAKTUR seit 1885 i oO OO OOQOOOE DIOE DAL OOOO GBDOWE 16 Drawings and legends 16 8 Cross slide support top slide base plate with trapezoidal threaded spindle 84 WABELD Part no 22 23 24 25 27 16 16 9 Items 70 Drawings and legends Order no 16191200006030 16191200006020 16191200004010 91507029 91002516 0001 91004335 0001 91004335 0002 91505223 0001 16191200006030 16191200006020 16191200004010 MASCHINENMANUFAKTUR seit 1885 Description F1410 LF F1410 LF hs Screw Screw Screw Tensioning lever Clamp with spigot Clamp plate Clamp Clamp complete F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Screw Screw Screw Spindle x axis with trapezoidal threaded spindle 85 WABELLI MA
25. 00 to 7500 rpm NIN QIOIAJO ODO oo a A AJ OJO gt gt oala oO a o a ao oa oo O Ol 70 100 1 4 kW motor Revolutions rpm 140 140 150 160 200 300 400 700 850 1000 1200 1500 1900 2500 2800 3000 3000 3000 4 36 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 2 0 kW motor Revolutions rpm 50 100 200 350 700 1000 1400 1700 2100 2500 2900 3200 3600 4050 4500 4800 5200 5600 6050 6500 6900 7200 7500 Specifications regarding the machine WABELO 4 6 MASCHINENMANUFAKTUR seit 1885 Electrical equipment 1 4 kW motor The main drive motor single phase series wound motor is supplied already installed 4 7 The main spindle drive has an ON OFF switch with under voltage trigger The ON OFF switch must also be switched on again after the power is interrupted In the event of the drive motor being overloaded it will switch itself off automatically The drive motor can only be switched back on again after a short waiting period Electrical equipment 2 0 kW motor The frequency regulated main drive motor is delivered already installed s The machine has a 3 setting switch START RIGHT STOP START LEFT The under voltage trigger is integrated in the electronics of the motor In order to start the machine or restart after the power has been interrupted first switch the 3 setting switch to the STOP position The sw
26. 00012000 Nut 18 1 51401146 00012 Base plate 19 1 51505232 Set of guide rails 460 mm 20 40 Cover cap Included in a set of guide rails 460mm 700mm 28 1 51505231 Set of guide rails 700mm 29 1 51002051 0003 End of top slide 30 1 51401240 0002 Top slide F1410 LF F1410 LF hs 4 16191200006030 Screw 74 16191200006020 Screw 10 16191200004010 Screw 22 1 91507029 Tensioning lever 23 1 51002516 0001 Clamp with spigot 24 1 51004335 0001 Clamp plate 25 1 51004335 0002 Clamp 27 1 51505223 0001 Clamp complete F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 2 16191200006030 Screw 70 16191200006020 Screw 8 16191200004010 Screw 16 Drawings and legends 16 15 Spindle x axis with ball screw spindle 105 WABELLI MASCHINENMANUFAKTUR seit 1885 16 15 1 F1410 LF F1410 LF hs P PPOO 16 Drawings and legends 16 15 Spindle x axis with ball screw spindle 106 WABECO 16 15 1 F1410 LF F1410 LF hs Part no Items Order no 51401155 00011 51502112 51004040 0003 51502027 0001 51502131 51006750 00012 51507026 0001 51505210 0002 16091300006006 16112500006001 16191200006025 O DON OO FF W N gt N N Na n N O 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle bearing Ball bearing Adjusting ring Pressure spring Steel ball Scale ring 100 intervals Hand wheel Spindle with spindle nut Threaded pin Washer Screw 16 15 Spind
27. 010 0021 24 4 16160300005060 25 4 16193400005000 26 1 51401501 0001 27 4 16191200004010 28 1 51502323 16 Drawings and legends Description Spindle bearing Ball bearing Pressure spring Steel ball Scale ring 80 intervals Hand wheel Spindle Threaded pin Washer Screw Multiphase motor Belt disc Adjusting washer Securing ring Spiral tensioning pin Gear belt pulley Motor holder Clamp to motor holder Screw Spacer multiphase motor Screw Nut Cover hood for multiphase motor Screw Gear belt 16 10 Spindle y axis with trapezoidal threaded spindle 89 WAHELCO MASCHINENMANUFAKTUR seit 1885 16 10 1 F1410 LF F1410 LF hs 16 Drawings and legends 16 10 Spindle y axis with trapezoidal threaded spindle 90 WABECO 16 10 1 F1410 LF F1410 LF hs Part no Items Order no 1 51401155 00011 2 51502112 1 51004040 0003 1 51502027 0001 1 51502131 1 51006750 00011 1 51507026 0001 1 51502554 0001 2 16091300006006 2 16112500006001 2 16191200006025 O ON OTA FPF W N gt mek eck na O 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle bearing Grooved ball bearing Pressure spring Pressure spring Steel ball Scale ring 80 intervals Hand wheel Spindle Threaded pin Washer Screw 16 10 Spindle y axis with trapezoidal threaded spindle 91 WAHELCO MASCHINENMANUFAKTUR seit 1885 16 10 2 F1410 C LF F1410 C LF hs CC F1410 LF
28. 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 10 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named CNC milling machine Type F1410 C LF F1410 C LF hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue hep Sehri Operational head Christoph Schneider WAHECO Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Telephone 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 10 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named CNC milling machine Type CC F1410 LF CC F1410 LF hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the
29. 040 Threaded pin 4 1 4 16112500008001 Washer 4 2 4 16193400008000 Nut 19 Safety cabin optional 19 1 Setting up the safety cabin 149 WAHELO MASCHINENMANUFAKTUR seit 1885 When mounting the safety cabin to a WABECO tool cabinet the appropriate bored holes are already present The tool cabinet ensures a safe base for the milling machine or safety cabin If the safety cabinet is secured to another suitable surface the 4 through holes must be bored into the surface by the client For the positions of the 4 fixture threaded sockets thread M8 of the safety cabinet see diagram The diameter of the through holes in the surface must be at least 9 mm 19 2 Mounting of the safety cabin to the tool cabinet optional The safety cabinet 2 is positioned as shown on the tool cabinet 1 The screws and washers required for assembly are included in the scope of delivery To screw the safety cabinet to the tool cabinet proceed as follows 1 Combine each screw with a washer 2 Open the door or the tool cabinet 3 Push the screws from below through the bored holes in the tool cabinet into the fixture threaded sockets and tighten using a Allen key of size 6 19 Safety cabin optional 19 2 Mounting of the safety cabin to the tool cabinet optional 150 WABELO MASCHINENMANUFAKTUR seit 1885 19 3 Safety regulations for the handling of cooling lubricant See point 18 4 19 4 Filling the coolant
30. 1 16 16 2 F1410 LF F1410 C LF Items 1 1 1 4 4 4 1 1 1 4 4 4 1 1 1 1 2 2 ee Drawings and legends Order no 51401212 0001 1 51501402 51401211 0001 16196500004008 16193400004000 16167980004000 51500606 0001 51500807 0002 51500807 00021 16179810003095 16191200004010 16112500004000 51500401 0002 51500401 0003 16191200004020 51501304 16193400004000 16167980004000 91200010130 01 91200012160 01 91500624 0001 91500920 0002 91007430 0001 91007440 0001 MASCHINENMANUFAKTUR seit 1885 Description Cover Board Cover hood Screw Nut Fanned washer On Off switch Potentiometer with cable and connector Potentiometer complete Screw Screw Washer Board holder without cut out Board holder with cut out Screw Symbol for earthed connection Nut Fanned washer Tool tightening screw MK2 with tightening thread M10 MK3 or SK30 with tightening thread M12 Emergency off switch complete Mains cable with strain relief Allen key 8 mm for tool tightening screw MK2 10 mm for tool tightening screw MK3 or SK30 Electronic hood with 1 4 kW motor 63 WABELLI MASCHINENMANUFAKTUR seit 1885 16 2 2 CC F1410 LF 16 Drawings and legends 16 2 Electronic hood with 1 4 kW motor 64 WABECO MASCHINENMANUFAKTUR seit 1885 16 2 2 CC F1410 LF Part no Items Order no Description 1 1 51401212 0001 Cover 2 Allen key 2 1 51007430 0001 8 mm for tool tightening screw 1 51007440 0001 10 mm f
31. 1 4 kW drive motor the motor must be switched on again using the ON OFF switch after the emergency off switch is unlocked After unlocking wait approximately 5 seconds before switching the machine on For machines with a 2 0 kW drive motor the spindle turn switch must first be set to stop after the emergency off switch is unlocked In this position wait approximately 5 seconds before switching the machine on After this the motor may be switched on as usual Clean the carbon brushes and collector of the drive motor with a piece of coarse sandpaper See Maintenance section Replace carbon brushes with new ones 14 Operational faults and the elimination of such 50 WABELO MASCHINENMANUFAKTUR seit 1885 Axis skid can only be moved Clamping lever of the axis is Open the clamping lever with considerable force tightened Guide play is set too narrowly Adapt the guide play Play of the trapezoidal threaded Adapt the play of the nut is set too narrowly trapezoidal threaded nut Sleeve stroke too short Borer stroke depth stop limits the Set the borer stroke depth stop sleeve stroke See Drill stroke depth stop Rust on work pieces of Wrong coolant set Check the ratio of coolant and machine parts when using correct if necessary coolant lubrication Do not use pure water to cool Tool holder cannot be inserted Incorrect tool ball in the tool Only use the appropriate tool into the main spindle
32. 2 14 7 12 16 Drawing and legends 16 13 Lateral drive for z axis with ball screw spindle 102 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 51006750 00021 Scale ring 50 intervals 2 1 51004010 0004 Spindle 3 1 51004040 0010 Adjusting ring 4 2 91502111 Ball bearing 5 1 51004060 0001 Spindle flange 6 2 51004025 0027 Setting nut 8 1 51502131 Steel ball 9 1 91502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 16091300006006 Threaded pin 13 1 16073430003018 Spiral tensioning pin 14 1 51502405 Bevel gear F1410 LF F1410 LF hs 7 1 91507026 0001 Hand wheel F1410 C LF F1200 C LF hs CC F1410 LF CC F1410 LF hs T 1 51507027 Hand wheel 16 Drawings and legends 16 14 Cross slide support with ball screw spindle 103 WABELLI MASCHINENMANUFAKTUR seit 1885 a YYOO OOOE hb 00 16 Drawing and legends 16 14 Cross slide support with ball screw spindle 104 WABECO MASCHINENMANUFAKTUR seit 1885 Teil Nr Stuck Bestell No Bezeichnung 1 1 51004336 0002 Spindle extension x axis 5 8 16191200005016 Screw 6 1 51401414 0001 Cover plate 8 2 51502526 Bellows y axis 9 2 16193400004000 Nut 10 4 16191200006025 Screw 11 1 51401402 0001 Retaining plate y axis 12 2 16196500004008 Screw 13 2 16191200008090 Screw 14 1 51006970 0002 Spindle extension y axis 15 4 16012700012000 Spring washer 16 4 16191200012035 Screw 17 2 161934
33. 2 5 mm Another option for moving the tool spindle is to use the rotation motion of the activation lever 4 After undoing the clamping lever 1 the rotation motion may be executed a One mark on the scale ring 5 represents a distance of 1 mm Then tighten the clamping lever 1 back up again The largest distance of the tool spindle is 55 mm It is recommended not to select a travel distance that is too big instead in the event of a greater depth you should use multiple passes to achieve the milling machine depth needed 10 Feed motions of the x y and z axes 44 WABECO MASCHINENMANUFAKTUR seit 1885 Figure F1410 LF F1410 LF hs Figure F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 45 WABELLI MASCHINENMANUFAKTUR seit 1885 The spindle nuts of the milling machines are designed to be adjusted If a spindle nut of one of the three axis shows play proceed as follows With spindle nuts with a ball screw spindle adjustment is neither required nor possible 11 1 x axis 1 To adjust the spindle nut in the x axis 2 the cross slide support is moved to the middle 2 After undoing the threaded pin 1 the adjustment nut 3 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle 3 Aft
34. 2 51501304 8 1 16191200004012 9 2 16191200003010 10 1 51500601 11 1 51500606 0001 12 1 51401509 0001 13 1 51500800 0001 14 2 16167980003000 15 2 16193400003000 16 4 16167980004000 17 4 16193400004000 18 1 51500624 0001 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Switch cover Switch for operating modes LEDs with switch contained in controller package Potentiometer with cable and connector Potentiometer complete Screw Screw Symbol for earthed connection Screw Screw Switch On Off switch Controller housing Noise filter Fanned washer Nut Fanned washer Nut Emergency off switch complete 16 20 Operating console for 1 4 kW motor 119 WABELLI MASCHINENMANUFAKTUR seit 1885 13 ta 17 i 16 Drawings and legends 16 20 Operating console for 1 4 kW motor 120 WABECO Part no Items Order no 1152105 1152110 16193400004000 16167980004000 16191200003012 51500401 0001 51501402 51401528 0001 51501505 16193400003000 16167980003000 51501533 51501523 51501531 51500920 0003 16191200004012 51501304 16179810003095 O ON DOO FP ODN a a a NNA A A a a NANN a gt N N 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Controller board for basic milling Controller board for professional milling Nut Fanned washer Screw Guide rails Control board Lid top Counter nut Nut Fanned
35. 3000 14 1 15 8 16179810003095 16 1 1152105 1152110 17 1 51500121 18 2 16191200005010 19 2 16193400008000 20 2 16112500008001 21 1 51507006 22 2 16191200008020 23 4 16193400006000 24 4 16112500006001 25 4 16179910006020 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description 19 Installation folio keyboard TFT flat panel monitor Mounting kit for TFT flat pamel monitor Controller housing for industrial monitor Switch cover Cable bushing Nut Symbol for earthed connection Nut Noise filter Screw Fanned washer Screw Fanned washer Cover Screw Controller board nccad basic Controller board nccad professional Fan Screw Nut Washer Handle Screw Nut Washer Screw 16 23 1 Industrial monitor and folio keyboard for 1 4 kW motor 129 WABELL MASCHINENMANUFAKTUR seit 1885 Order no 51500624 0001 51500600 51500807 0002 51500807 00021 51500606 0001 51500601 16193400004000 16167980004000 51401540 0001 Items Y po _ _ M 16179810003095 51501304 16191200004012 16 Drawings and legends Description Emergency off switch complete Switch for operating modes Potentiometer with cable and connector Potentiometer complete On Off switch Switch Nut Fanned washer Switch cover LEDs with switch contained in controller package Screw Symbol for earthed connection Screw 16 23 1 Industrial monitor and folio keyboard for 1 4 kW motor 130
36. 4028 Spiral tensioning pin 31 1 51006555 0005 Scale ring 32 1 16184000004025 Screw 33 1 16047100020000 Securing ring 34 1 16191200004025 Screw 36 1 16193300006016 Screw 37 1 51401150 0001 Depth stop 38 1 51502033 Spiral flat spring 39 1 51507014 Clamping lever 40 1 51004008 0002 Mounting pin 16 Drawings and legends 16 4 Milling head with 2 0 kW motor 67 WABELLI MASCHINENMANUFAKTUR seit 1885 49 35 48 50 44 9 a lo we xy 23 36 _ L a i 4 52 31 J 15 j 22 27 419 S 20 Re h 24 f 48 aed l tati T34 16 Drawings and legends 16 4 Milling head with 2 0 kW motor 68 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 1 51006831 0024 Housing 2 1 51008941 0001 Plastic ring 3 1 16191200003010 Screw 4 1 16047200072000 Securing ring 5 1 51502322 Gear belt 6 1 51004801 0008 Belt disc 7 1 1606885A080725 0001 Parallel key 8 1 51006600 0002 Bearing flange 9 2 91502120 Ball bearing 10 4 16112500008001 Washer 11 1 16147100025000 Securing ring 12 1 16191200006030 Screw 13 3 16191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MK2 1 51003465 0001 MK3 1 51003475 0002 SK30 15 1 51007970 0002 Spring wire 16 2 91502135 Ball bearing 17 1 51003475 0001 Sleeve 18 2 91502200 Nilos ring 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007 Gear shaft 24 2
37. 7 End switch for x axis Description Spindle bearing Grooved ball bearing Pressure spring Steel ball Scale ring 100 intervals Hand wheel Spindle with spindle nut Threaded pin Washer Screw Multiphase motor Belt disc Adjusting washer Securing ring Spiral tensioning pin Gear belt pulley Motor holder Clamp to motor holder Screw Spacer multiphase motor Screw Nut Cover hood for multiphase motor Screw Gear belt 16 17 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 113 WAHELCO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no 6 16191200004010 6 16112500004000 1 51401409 0001 4 51004008 0010 1 51004020 0006 2 16191200004020 1 51500633 0001 1 51001017 0002 1 51401405 0001 1 51004012 0004 1 16167980003000 16191200003006 CON DOO A OO N gt Q ma N gt O 16 Drawings and legends 16 18 End switch for y axis F f i 4 F ad F o i a Ce a om or 4 wo F Er E ris F r A 4 Fi F ie j Pal i i i r a aN i my Y x Description Screw Screw Cover plate Spacer cover plate Tube Screw End switch Switching cam Top bracket Washer Fanned washer Screw 16 18 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 114 WABELO MASCHINENMANUFAKTUR seit 1885 Part no Items 3 O ON OT FPF W N gt A N gt O N a Na gt OAO OI Q3 16 Drawings and legends Order n
38. C control assembly and CNC milling machines 13 1 5 3 for all CNC milling machines 13 1 6 Explanations oft he symbols 14 2 Delivery and set up 14 2 1 Transporting the machine 15 2 2 Transport Lock on milling machines with ball screw spindle 16 3 Putting into operation 17 3 1 for all milling machines 17 3 2 for all CNC machines 17 3 251 Setting up and connecting the control computer 17 4 Specifications regarding the machine 18 4 1 Identification of the model 18 4 2 Noise emission declaration F1410 LF F1410 LF hs 18 4 2 1 Technical data for F1410 LF F1410 LF hs 19 4 2 2 Dimensions F1410 LF with 1 4 kW motor and trapezoidal threaded spindle 20 4 2 3 Dimensions F1410 LF with 1 4 kW motor and ball screw spindle 21 4 2 4 Dimensions F1410 LF hs with 2 0 kW motor and trapezoidal threaded spindle 22 4 2 5 Dimensions F1410 LF hs with 2 0 kW motor and ball screw spindle 23 4 3 Noise emission declaration F1410 C LF F1410 C LF hs 24 4 3 1 Technical data for F1410 C LF F1410 C LF hs 25 4 3 2 Dimensions F1410 C LF with 1 4 kW motor and trapezoidal threaded spindle 26 4 3 3 Dimensions F1410 C LF with 1 4 kW motor and ball screw spindle 27 4 3 4 Dimensions F1410 C LF hs with 2 0 kW motor and trapezoidal threaded spindle 28 4 3 5 Dimensions F1410 C LF hs with 2 0 kW motor and ball screw spindle 29 4 4 Noise emission declaration CC F1410 LF CC F1410 LF hs 30 4 4 1 Technical data for CC F 1410 LF CC F1410 LF hs 31 4 4 2 Dimensions CC F1410 LF
39. K3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12 mm 4 Specifications regarding the machine 25 WABELLI MASCHINENMANUFAKTUR seit 1885 4 26 4 3 2 Dimensions F1410 C LF with 1 4 kW motor and trapezoidal threaded spindle min 70 max 350 min 710 max 990 E Specifications regarding the machine WAHBECO MASCHINENMANUFAKTUR seit 1885 4 3 3 Dimensions F1410 C LF with 1 4 kW motor and ball screw spindle max 505 min 70 max 350 min 710 max 990 4 Specifications regarding the machine 21 WAHELCO MASCHINENMANUFAKTUR seit 1885 4 3 4 Dimensions F1410 C LF hs with 2 0 kW motor and trapezoidal threaded spindle min 70 max 350 min 900 max 1180 4 Specifications regarding the machine 28 WABELO MASCHINENMANUFAKTUR seit 1885 4 3 5 Dimensions F1410 C LF hs with 2 0 kW motor and ball screw spindle min 70 max 350 min 900 max 1180 4 Specifications regarding the machine 29 WABELLI MASCHINENMANUFAKTUR seit 1885 4 4 Noise emission declaration CC F1410 LF CC F1410 LF hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle CC F1410 LF CC F1410 LF hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A
40. Operating instructions Milling machines CNC milling machines with linear guides F1410 F1410 hs F1410 C F1410 C hs CC F1410 CC F1410 hs WABECO MASCHINENMANUFAKTUR seit 1885 WABELLI MASCHINENMANUFAKTUR seit 1885 Please read before putting into operation for the first time Every person that operates the machine maintains or repairs it must have read the operating instructions and in particular the safety notes prior to putting the machine into operation Please store these documents for subsequent use Original version in German translation in English Status at 09 2014 Dear Customer With the purchase of the WABECO machine you have decided in favour of a quality tool This machine has been manufactured with the greatest of care and subject to precise quality controls These operating instructions are designed to help your to use your new machine safely and correctly For this reason we ask you to read the appropriate notes through attentively and to take care to observe them After unpacking the tool check whether any transportation damages have occurred Complaints whatever their nature should be communicated immediately Subsequent claims cannot be recognised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO Disposing of the machine The tr
41. SCHINENMANUFAKTUR seit 1885 16 9 1 F1410 LF F1410 LF hs 16 Drawings and legends 16 9 Spindle x axis with trapezoidal threaded spindle 86 WABECO 16 9 1 F1410 LF F1410 LF hs Part no Items Order no 51401155 0001 1 51502112 51004040 0003 51502027 0001 51502131 51006750 00011 51507026 0001 51502552 0001 16091300006006 16112500006001 16191200006025 a ON OO A W N gt O N BP Na PRY 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle bearing Ball bearing Adjusting ring Pressure spring Steel ball Scale ring 80 intervals Hand wheel Spindle Threaded pin Washer Screw 16 9 Spindle x axis with trapezoidal threaded spindle 87 WABELLI MASCHINENMANUFAKTUR seit 1885 16 9 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 Drawings and legends 16 9 Spindle x axis with trapezoidal threaded spindle 88 WABELD MASCHINENMANUFAKTUR seit 1885 16 9 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Part no Items Order no 1 1 51401155 00011 2 2 51502112 4 1 51502027 0001 5 1 51502131 6 1 51006750 00011 7 1 51507027 8 1 51502552 0001 9 1 16091300006010 10 2 16112500006001 11 2 16191200006025 12 1 51500122 13 1 51004020 0002 14 2 16000002214010 15 2 16047100014000 16 1 16073430003014 18 1 51004050 0009 20 1 51401422 0001 21 1 51401426 0001 22 2 16191200006030 23 4 51004
42. Screw Motor plate Gear belt Gear belt wheel Motor cover Counter nut Cable screw Nut Stepping motor Spacer Securing ring Adjusting washer Spiral tensioning pin Belt disc Screw Washer Screw
43. a brush using multi purpose grease 13 Lubrication of the machine 48 WAHECO MASCHINENMANUFAKTUR seit 1885 1 Every 8 hours of operation 2 o Every 8 hours of operation Lubrication of the drill spindle and spindle bearing is not required as the ball bearings are closed in by design and are greased for life of the machine at point of manufacture The tracks if installed as well as the ball roll spindles of the milling machines with linear guides LF are maintenance free and need no lubrication 14 Operational faults and the elimination of such 49 WABELLI MASCHINENMANUFAKTUR seit 1885 Machine cannot be switched on Main spindle motor no longer starts after the unlocking of the emergency off switch The drive motor 1 4 kW experiences skips during operation 230V voltage is not present Emergency off switch not unlocked Vibrations e g by transportation has caused the plugged contacts of the drive motor 1 4 kW board to come undone Motor controller must be unlocked Carbon brushes and collector of the drive motor are contaminated Carbon brushes are worn Plug is not fitted correctly Check the fuse for the socket Unlock the emergency off switch Pull the power plug Lift the lid with board from the cover hood of the drive motor and check all plugged contacts For machines with a
44. ansportation and protective packaging is made of the following materials Corrugated card Polystyrene without Freon Polyethylene foil Timber as single use pallet untreated Euro pallet multiple use packaging If you no longer need the items or you do not want to reuse them dispose of these items at the officially recognised recycling points The machine is manufactured in such a way that 98 of the used materials that can be recycled for example steel cast iron aluminium and only 2 are chemical materials e g cable sleeves of electrical cables PCBs If you have any difficulties in disposing of these parts properly we would be happy to help with prior agreement we will take back the machine in full and dispose of it You must however cover the costs of sending it to us wabeco rs de Walter BIombach GmbH Phone 49 0 2191 597 0 42899 Remscheid Fax 49 0 2191 597 40 Am Blaffertsberg 13 E Mail info wabeco remscheid de Germany WAHECO MASCHINENMANUFAKTUR seit 1885 Contents Declaration of conformity F1410 LF F1410 LF hs 7 Declaration of conformity F1410 C LF F1410 C LF hs 8 Declaration of conformity CC F1410 LF CC F1410 LF hs 9 1 Important safety notes 10 1 1 Intended use 10 1 2 Improper and incorrect use 10 1 3 Modifications to the machine 10 1 4 Safety regulations for proper use 10 1 5 Safety features 13 1 5 1 for all milling machines 13 1 5 2 for milling machines with CN
45. checked by rotating with the Allen key 12 The play is set correctly when the rotary table can again be turned evenly without exerting considerable force Excess axial play of the rotary table may be the cause of dimensional deviations and bad surface qualities 21 NC rotary table optional 21 4 Removing the NC drive unit 156 WAHECO MASCHINENMANUFAKTUR seit 1885 The following adjustment work on the NC rotary table can only be carried out with the NC drive unit removed The following section describes the removal of the NC drive unit In order to mount the drive unit of the NC rotary table after successful adjustment carry out the same instructions in the reverse order 1 Undo the screw 45 using a 5 mm Allen key and remove the washer 44 2 Slightly undo the screw 29 using a 5 mm Allen key This enables the motor holding plate 20 to be swivelled 3 Remove the three screws 18 using the Allen key The motor holding plate may be swivelled to give better access to the screws Tighten the screw 29 back up again Open the cable duct 35 sufficiently to allow the cables to pass through easily Remove the motor hood 33 from the motor holding plate whilst also slackening the motor cable Slightly undo the four nuts 36 using an 8 mm wrench Sy S a SS Loosen the belt tension by moving the motor 37 and remove the toothed belt 31 from the belt pulley 32 9 Loosen the screws 13 and remove wit
46. ched off Switch position 1 gt Pump switched on Caution Coolant flow is controlled with the coolant shut off valve 18 Coolant system optional 18 8 Positioning the segmented coolant hose 147 WABELLI MASCHINENMANUFAKTUR seit 1885 The flexible segmented hose shown in blue is made up of individually adjustable elements and can be shaped by hand or set as required The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine Attention should be paid to ensure that the nozzle does not come into contact with the cutting tool 18 9 Controlling the flow of coolant using the coolant shut off valve Coolant shut off valve in the open position gt Maximum coolant flow Rotation of the coolant shut off Valve clockwise gt Flow is reduced Coolant shut off valve in the closed position gt Coolant flow stopped 18 Coolant system optional 18 10 Drawing and legend 148 WABELO MASCHINENMANUFAKTUR seit 1885 24 23 ee e es DADO C et Part no Items Order no Description 1 1 51401163 0001 Coolant system tank and two shelf inserts 2 1 51500119 Coolant pump 2 1 1 91504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 4 16191200006016 Screw 3 1 4 16112500006001 Washer 4 4 16191300008
47. cket and the 230 V 50 60 Hz optional 110 V 60 Hz mains power supply Provision of sufficient coolant for the operation of a coolant system optional Release the axis clamps and check the individual feed spindles for easy operation Bei konventionelle Maschinen die Achsklemmungen l sen Check all electronic operating elements for example ON OFF switch emergency off switch potentiometer etc for functionality 3 2 for all CNC milling machines a When putting CNC machines into operation for the first time always read the start up manual 3 2 1 Setting up and connecting the control computer When selecting a suitable control computer pay attention to the system prerequisites of the control software These are listed on the rear of the CD case sent with the machine Follow the instructions in the start manual of the software to install the control software on the computer The start manual can be found in the CD case of the control software included with the machine In the next step the software must be adapted to your machine To do this follow the instructions sent with the machine which detail the editing of the parameters When the software has been successfully installed on the control computer and all parameters have been adapted successfully the control computer must be connected with the machine controller The machine controller communicates with the computer via the serial interface COM port In order t
48. ded spindle 80 WABECO Part no o o a A O N gt 11 12 13 14 16 16 8 Items Order no 51006750 00020 51004010 0004 51004040 0010 51502111 51004060 0001 51004025 0027 51502131 51502027 0001 16191200006020 16112500006001 16091300006006 16073430003018 51502405 aa N O OO aa Na Naa nana 1 51507026 0001 1 51507027 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Scale ring 40 intervals Spindle Adjusting ring Ball bearing Spindle flange Setting nut Steel ball Pressure spring Screw Washer Threaded pin Spiral tensioning pin Bevel gear F1410 LF F1410LF hs Hand wheel F1410 C LF F1410 C LFhs CC F1410 LF CC F1410 LF hs Hand wheel Cross slide support top slide base plate with trapezoidal threaded spindle 81 WABELL MASCHINENMANUFAKTUR seit 1885 QJ oO J de OOOOQOOOE AOO DAL OCQOQQE GBDOWE 16 Drawings and legends 16 8 Cross slide support top slide base plate with trapezoidal threaded spindle 82 WABECO Part no O oOo 0o oao A gt 21 26 28 29 30 16 16 8 Items SB any AB BR AMS YH BKRNY DY BA CO A gt D n A A N ah Order no 51004336 0002 51007350 00021 16191200005016 51401414 0001 51502526 16193400004000 16191200006025 51401402 0001 16196500004008 16191200008090 51006970 0002 16012700012000 16191200012035 16193400012000 51401146 00012 51505232 5100735
49. ding the machine 31 WAHELCO MASCHINENMANUFAKTUR seit 1885 4 4 2 Dimensions CC F1410 LF with 1 4 kW motor and trapezoidal threaded spindle Max 505 max 720 min 70 max 350 min 710 max 990 4 Specifications regarding the machine 32 WABELO MASCHINENMANUFAKTUR seit 1885 4 4 3 Dimensions CC F1410 LF with 1 4 kW motor and ball screw spindle min 70 max 350 min 710 max 990 4 Specifications regarding the machine 33 WAHELCO MASCHINENMANUFAKTUR seit 1885 4 4 4 Dimensions CC F1410 LF hs with 2 0 kW motor and trapezoidal threaded spindle min 70 max 350 min 900 max 1180 4 Specifications regarding the machine 34 WAKBECO MASCHINENMANUFAKTUR seit 1885 4 4 5 Dimensions CC F1410 LF hs with 2 0 kW motor and ball screw spindle min 70 max 350 min S00 max 1180 I IM 5a BOR 4 Specifications regarding the machine 35 WABELLI MASCHINENMANUFAKTUR seit 1885 4 5 A certain cutting speed is required for milling depending on the material e g steel aluminium In order to always be able to select a cutting speed adapted to the material of the work piece and the miling machine diameter the revolutions of the tool spindle can be infinitely set using the potentiometer For the 1 4 kW motor the infinite settings range from 140 to 3000 rpm for the 2 0 kW Revolution setting motor from 1
50. ements 50 1 51500624 0001 Emergency off switch complete 51 1 51401203 00012 Cover hood CC F1410 LF hs 35 1 51500133 Terminal box lid without operating elements 51 1 51401204 0001 1 Cover hood 16 Drawings and legends 16 5 Z stand with vertical skid with trapezoidal threaded spindle 71 WABELLI MASCHINENMANUFAKTUR seit 1885 16 16 5 72 Drawings and legends Z stand with vertical skid with trapezoidal threaded spindle WABECO Teil Nr 1 2 CO N O1 31 32 33 34 35 16 16 5 Stuck 4 4 A A N X _ A ana 7A a a A A A ma OU O N O ee Ne ee Drawings and legends Bestell No 16198500006000 16112500006001 51401401 0001 16191200006025 51502525 16167980004000 16193400004000 51401441 0001 51004050 0006 16193300010035 16193400010000 16191200006020 16112500010000 16193300010050 51503015 51401403 0001 16091300006006 51507029 51007350 0002 16191200005016 51007319 0001 51505230 51401142 00012 51401102 0001 16193400006000 16079770006060 MASCHINENMANUFAKTUR seit 1885 Bezeichnung Nut Washer Retaining plate z axis up Screw Bellows z axis Fanned washer Nut Vertical slide Washer Washer Nut Screw Washer Screw Aluminium scale Retaining plate z axis down Threaded pin Tensioning lever Spindle nut right Screw Adjusting nut right Cover cap included in a set of guide rails 580 mm Set of guide rails 580mm Z colu
51. er Securing device Nut Index bolt Z stand with vertical skid with ball screw spindle 95 WABELLI MASCHINENMANUFAKTUR seit 1885 p B3 8 8 8 8 eT i a g al w Oey i ij BOOO OS k 16 Drawings and legends 16 11 Z stand with vertical skid with ball screw spindle 96 WAHECO Partno Items Order no 7 24 16191200004010 8 6 16191200006030 16 1 51401412 0001 27 2 51401419 0001 28 4 16112500004000 29 1 51004335 0002 30 1 51004335 0001 31 1 51002516 0001 32 1 51507029 20 16191200004010 16191200006030 16 2 51401412 0001 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description F1410 LF F1410 LF hs Screw Screw Cover plate Cover plate Washer Clamp Clamp plate Clamp with spigot Tensioning lever F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Screw Scew Cover plate 16 12 Spindle z axis with ball screw spindle 97 WABELLI MASCHINENMANUFAKTUR seit 1885 16 12 1 F1410 LF F1410 LF hs 16 Drawings and legends 16 12 Spindle z axis with ball screw spindle 98 WABECO 16 12 1 F1410 LF F1410 LF hs Partno Items Order no 1 1 51505210 0003 2 1 51502404 0001 3 1 16073430004024 4 2 51502112 5 1 51004070 0001 6 3 16191200006012 7 2 51004025 0025 8 1 51004016 0005 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle with spi
52. er the setting has been made tighten the threaded pin 1 back up again 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 46 WAHECO MASCHINENMANUFAKTUR seit 1885 11 2 y axis To adjust the spindle nut of the y axis 5 either unscrew the bellows 7 on the upper skid or carefully tip the machine backwards to gain access to work from the bottom After undoing the threaded pin 4 the adjustment nut 6 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle After the setting has been made tighten the threaded pin 4 back up again Install the bellows 7 and tighten screws 8 11 3 z axis To adjust the spindle nut in the z axis 2 unscrew the cover plate on the back of the Z column After undoing the threaded pin 1 the adjustment nut 3 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle After the setting has been made tighten the threaded pin 1 back up again 12 Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance 47 WABELLI MASCHINENMANUFAKTUR seit 1885 All maintenance and repair tasks may only be carried out with the grounded plug pulled The machine must be cleaned after each u
53. ety notes Safety regulations for proper use Always switch the machine off when you are not using it Remain with the machine until it has come to a standstill Only have repairs carried out by a qualified specialist Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements Protect the machine from damp Constantly check the machine for damages Replace damaged parts only with original parts and have these replaced by a specialist The guarantee and warranty is voided if accessories and replacement parts are use that are not designed for the machine To avoid insufficient lighting we recommend setting up a light source that provides a value of at least 500 Lux at the tool s cutting edge Do not remove the generated shavings with your hand Use the appropriate tools hand held sweeper hook brush Tools and work pieces may never be changed when the machine is running Work pieces must be secured in such a way that they are not moved from their position by the rotation of the boring or milling machine Work pieces must be secured by suitable fixtures e g prisms machine vice etc Chuck keys or similar tools may not be attached to the machine to ensure that they cannot be caught by the spindle and thrown about WAHECO MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 5 Safety features 1 5 1 for
54. h the washer 8 10 Remove the belt pulley 32 11 Undo the screw 29 12 Remove the motor holding plate 30 21 NC rotary table optional 21 5 Setting the axial play of the worm shaft 157 WABELLI MASCHINENMANUFAKTUR seit 1885 The worm shaft 5 is in the eccentric tappet 7 The axial play of the worm shaft is set using the sett ing nuts 27 To set the axial play of the worm shaft proceed as follows 1 2 3 4 5 21 Remove the NC drive unit see chapter Removing the NC drive unit Open the lock by undoing the first of the two setting nuts 27 using a 17 mm wrench Depending on requirement tighten or loosen the second setting nut 27 with the wrench Counter the first setting nut with the second After successfully completing the settings reinstall the remaining parts in the reverse order 6 Setting the axial play of the eccentric tappet The axial play of the eccentric tappet 7 is set using the holding ring 6 To set the axial play of the eccentric tappet proceed as follows 1 Remove the NC drive unit see chapter Removing the NC drive unit 2 Undo the four threaded pins 26 in the holding ring 6 using a 2 5mm Allen key 3 Tighten the four fixing screws 22 of the holding ring using a 2 5 mm Allen key crosswise and medium tight 4 With the locking screw 11 loosened it should only be possible to swivel the eccentric tappet with difficulty or not at
55. he axial play of the worm shaft 158 21 6 Setting the axial play of the eccentric tappet 158 21 7 Drawing and legend 159 WAHECO Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Telephone 02191 597 0 Fax 02191 597 40 D 54673 Neuerburg WABECO Str 1 10 Telephone 06564 9697 0 Fax 06564 9697 25 that the following named Universal boring and milling machine Type F1410 LF F1410 LF hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue hep Sohni Operational head Christoph Schneider WABELLI MASCHINENMANUFAKTUR seit 1885 Declaration of conformity We hereby declare in the name of the manufacturer Walter Blombach GmbH Werkzeug und Maschinenfabrik with headquarters in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Telephone
56. he milling machine For machines that are fitted with the holding bracket at the factory mounting will not be required Attention should be paid to ensure that the index bolt unlike the standard milling head is attached to the right side of the holding bracket If the holding bracket is to be subsequently fitted to the machine this will by default replace the milling head mounted on the milling machine To mount the holding bracket first remove the index bolt as described in chapter Swivel milling head Then fully unscrew the hexagonal screw 2 and hexagonal nut 3 The milling head can then be removed carefully and replaced by the holding bracket To secure the holding bracket fit and screw the hexagonal screw 2 and hexagonal nut 3 back into place far enough that the holding bracket can still be swivelled Then align the holding bracket and tighten the hexagonal screw 2 and hexagonal nut 3 fully The index bolt for quickly aligning the milling head holding bracket may continue to be used The cone boring necessary for this must be made by the client in the holding bracket or vertical skid For this reason the holding bracket has a pilot drilled hole on the right side 20 Holding bracket optional 153 WABELLI MASCHINENMANUFAKTUR seit 1885 20 2 Inserting the drive unit into the holding bracket To insert a drive unit with a 43 mm diameter Euronorm collar first undo the two clamping screws 4 of the hold
57. herwise the impact will act on the spindle bearing and may damage it In order to prevent damages to the tool to be removed use suitable cushioning See Fitting and removing the tools WAHECO MASCHINENMANUFAKTUR seit 1885 O E N Se e wW N ON OFF switch with under voltage trigger Emergency off switch Potentiometer rotating knob for speed selection of the electrical drive motor Hand wheel for setting the boring and milling depth Hand wheel for adjusting the longitudinal motion x axis oft he cross slide support Hand wheel for adjusting the transverse motion y axis of the cross slide support Tool tightening screw Clamping lever for securing the protective hood Clamping lever for securing the tool spindle Activation lever for moving the tool spindle sleeve stroke Clamping lever for adjusting the longitudinal motion x axis of the cross slide support Clamping lever for securing the transverse motion y axis at the cross slide support Hexagonal nut for swivelling the milling head Clamping lever for setting the boring and milling depth Index bolt for securing the milling head Depth stop for boring 15 Operating elements 15 2 Operating elements F1410 LF hs with 2 0 kW motor 53 WABELL MASCHINENMANUFAKTUR seit 1885 Oo O Se oe 6 CN 10 11 12 13 14 15 16 Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of
58. holder holders for the machine Use tool with take up Turn the tool tightening screw back further See Fitting and removing the tools Inner cone of the main spindle or Clean the relevant cone outer cone of the tool holder is contaminated Tool overheated Revolutions too high Reduce the revolutions Feed too high Reduce the feed Insufficient coolant feed at the Align the coolant hose correctly cutting edge 14 Operational faults and the elimination of such 51 WABELLI MASCHINENMANUFAKTUR seit 1885 Tool overheated Tool holder cannot be removed from the main spindle 15 15 1 52 Tool blunt Increased friction caused by shaving build up in the tensioning groove of the tool Unsuitable tool chosen for the material to be processed Tool was not inserted according to instructions tool screw can be unscrewed upwards Operating elements Operating elements F1410 LF mit 1 4 kW motor Sharpen tool or use a new tool Remove the shavings from the hole more frequently withdraw Use a coated tool Wash the processing area with coolant Only use the suitable tool for the relevant material In the event of a remove tool tightening screw a suitable and sufficiently long threaded rod may be turned through the spindle into the tool holder A blow on the end of the threaded rod will detach the tool holder from the main spindle The main spindle must be cushioned when doing this Ot
59. hout great strength using the Allen key 1 Removing tools with an inner thread 1 Hold the tool spindle 3 with the holding bolt 4 2 Undo the tool tightening screw 2 using the Allen key 1 by turning anti clockwise To undo the tool tightening screw 2 turn the Allen key 1 forcefully until the cone comes undone 3 Now unscrew the tool clockwise by hand from the tool tightening screw 2 and remove from below from the ball of the tool spindle 3 Tensioning tools with take up without inner thread 1 Undo the tool tightening screw 2 using the Allen key 1 far enough that the take up is no longer up against that tool tightening screw 2 2 Press the tool with a forceful push into the tool spindle 3 Removing tools with take up without inner thread 1 Insert the holding bolt 4 in the tool spindle 3 and hold with one hand 2 Rotate the Allen key 1 clockwise this releases the tool which will fall out of the tool spindle 3 In order to prevent damages place something under the tool to catch it gently 7 Installation and removal of collets 40 WAHECO MASCHINENMANUFAKTUR seit 1885 7 1 Installation 1 Place the collet on a flat surface Place the tensioning nut on the collet Press the tensioning nut down against the collet until it clicks io oN The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down 7 2 Removal
60. ifting the machine ensure that the milling head has been moved to the upper end position to prevent damage to the machine When lifting pay attention to an ergonomic stance and sufficient safety 2 Delivery and set up 15 WABELLI MASCHINENMANUFAKTUR seit 1885 2 2 Transport Lock on milling machines with ball screw spindles Caution prior to machine startup the transport lock must be removed How to proceed 1 2 3 4 5 3 16 With the hand wheel via the Z axis drive the milling head a minimal distance up Remove the wooden support below the milling spindle at least on one side loosen the transport lock 1 the bolts 2 the transport lock 1 must be slidable without resistance if this is not the case then the milling head must be moved via the hand wheel of the Z axis far enough away so that the wire cables under tension and are supporting the weight now the transport lock 1 is relieved and ca be pulled off Putting into operation WAHECO MASCHINENMANUFAKTUR seit 1885 3 1 for all milling machines Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport a Inthe event of marine impregnation of exposed parts it is recommended you spray them with oil allow it to work and then remove the impregnation with a dry cloth Once set up properly see the section on delivery and set up connect the grounded plug directly to a safety so
61. ing bracket Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring Then tighten the two clamping screws 4 and check the drive unit for correct seating 20 3 Drawing and legend Part no Items Order no Description 1 1 51006494 0001 Holding bracket 2 2 16191200008070 Screw 21 NC rotary table optional The NC rotary table is used to control the fourth axis in conjunction with nccad professional 154 WABELO MASCHINENMANUFAKTUR seit 1885 The housing body 1 has 4 flutes that enable the clamping of the NC rotary table in both the vertical and the horizontal plane In order to be able to control the NC rotary table with the control software this must first be parameterised and activated in nccad professional as described in the enclosed parameter sheet 21 1 Clamping of work pieces on the NC rotary table The work piece to be processed is clamped using T nuts or hexagonal screws in the intended T shaped grooves of the rotary table When using lathe chucks the chuck flange is clamped using T nuts or hexagonal screws in the intended T shaped grooves of the rotary table 2 The work piece to be processed is in turn clamped in the lathe chuck 21 2 Swivelling the worm shaft in and out The swivelling of the worm shaft in and out is not necessary in CNC mode But if the worm shaft is accidentally e g by way of collision swivelled out then it m
62. itch must remain on STOP for approximately 10 seconds to enable the motor to reset To change the direction of rotation of the main drive motor the switch must rest on STOP for about 1 second to allow the relays on the control board enough time to switch In the event of the main drive motor being overloaded it will switch itself off automatically The main drive motor can only be switched back on again after a short waiting period Achieving optimum results and avoiding incorrect usage Use of suitable processing tools Adaptation of revolution setting and feed to the material and work piece Clamp the tool in such a way that the clamping point is as close to the work piece as possible Clamp the work pieces firmly and without vibrations The use of coolant and lubrication to increase the durability of the tool improve surface quality and accuracy Clamp processing tools and work pieces on a clean clamping surface Lubricate machine sufficiently Set the bearing clearance and guides correctly Achieving optimum results 37 WABELLI MASCHINENMANUFAKTUR seit 1885 and avoiding incorrect usage It is recommended that The borer should be fitted and tensioned with the key in such a way that the borer is positioned precisely between the three clamping jaws of the crown gear quick clamping or collet chuck Clamp the milling machine with shaft using the collet chuck and the appropriate collets Clamp the milling machine
63. le surfaces are for example A tool cabinet available optionally A separate workbench with a level surface spirit level that is strong enough to carry the weight of the machine without bending A steel plate with a level surface spirit level The machine must be screwed securely to the surface it is set up on There are holes in the base of the machine that are designed for this purpose Good working results and low vibration operation can only be ensured when the prerequisites for fixture as set out above are maintained 14 WABELD MASCHINENMANUFAKTUR seit 1885 2 Delivery and set up The place of set up should be selected in such a way that There is sufficient lighting The electrical power supply with safety socket and earth are installed close enough to the machine that the power cable is not subject to any strain The power cable should also be dimensioned in such a way that a multiple socket can be used for example to power a coolant system 2 1 Transporting the machine We recommend three people to lift the machine using the positions shown 1 In doing so two people should hold the machine on the left and right of the upper skid the third should hold and balance the machine at the end of the base plate Due to the weight of the machine it is advisable to lift the machine by crane if this is possible To lift wrap suitable lashing 2 as shown around the head of the machine Before l
64. le x axis with ball screw spindle 107 WAHELCO MASCHINENMANUFAKTUR seit 1885 16 15 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 Drawings and legends 16 15 Spindle x axis with ball screw spindle 108 WABELD MASCHINENMANUFAKTUR seit 1885 16 15 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Teil Nr St ck Bestell No 1 1 51401155 00011 2 2 51502112 4 1 51502027 0001 5 1 51502131 6 1 51006750 00012 7 1 51507027 8 1 51505210 0002 9 1 16091300006010 10 2 16112500006001 11 2 16191200006025 12 1 51500122 13 1 51004020 0002 14 2 16000002214010 15 2 16047100014000 16 1 16073430003014 18 1 51004050 0009 20 1 51401422 0001 21 1 51401426 0001 22 2 16191200006030 23 4 51004010 0021 24 4 16160300005060 25 4 16193400005000 26 1 51401501 0001 27 4 16191200004010 28 1 51502323 16 Drawings and legends Bezeichnung Spindle bearing Ball bearing Pressure spring Steel ball Scale ring 100 intervals Hand wheel Spindle with spindle nut Threaded pin Washer Screw Multiphase motor Belt disc Adjusting washer Securing ring Spiral tensioning pin Gear belt pulley Motor holder Clamp to motor holder Screw Spacer multiphase motor Screw Nut Cover hood for multiphase motor Screw Gear belt 16 16 Spindle y axis with ball screw spindle 109 WABELLI MASCHINENMANUFAKTUR seit 1885 16 16 1 F1410 LF F1410 LF hs 16 Drawings and legends
65. mn Cover plate Nut Index bolt Z stand with vertical skid with trapezoidal threaded spindle 73 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 5 Z stand with vertical skid with trapezoidal threaded spindle 74 WABELD Teil Nr 19 20 21 22 23 24 16 16 6 16 6 1 St ck A N A N 22 Bestell No 16191200004010 51401412 0001 51401419 0001 16112500004000 16191200006030 51004335 0002 51004335 0001 51002516 0001 16191200004010 51401412 0001 Drawings and legends F1410 LF F1410 LF hs MASCHINENMANUFAKTUR seit 1885 Bezeichnung F1410 LF F1410 LF hs Screw Cover plate Cover plate Washer Screw Clamp Clamp plate Clamp with spigot F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Screw Cover plate Spindle z axis with trapezoidal threaded spindle 19 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 6 Spindle z axis with trapezoidal threaded spindle 16 6 1 F1410 LF F1410 LF hs 76 WABECO Part no Items Order no 1 51502550 0001 1 51502404 0001 1 16073430004024 2 51502112 1 51004070 0001 3 16191200006012 2 51004025 0025 1 51502208 1 51006545 0002 O CON OT FW N gt 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut O ring Cover cap 16 6 Spi
66. ndle nut Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut Spacer 16 12 Spindle z axis with ball screw spindle 99 WABELLI MASCHINENMANUFAKTUR seit 1885 16 12 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 16 Drawings and legends 16 12 Spindle z axis with ball screw spindle 100 WABELD MASCHINENMANUFAKTUR seit 1885 16 12 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs Partno Items Order no 1 1 51505210 0003 2 1 51502404 0001 3 1 16073430004024 4 2 51502112 5 1 51004070 0001 6 3 16191200006012 7 2 51004025 0025 8 1 51401422 0001 9 1 51401426 0001 10 1 51401501 0001 11 1 51500122 12 2 16191200006030 13 1 51502323 14 1 51004050 0010 15 1 16091300006016 16 4 51004010 0021 17 4 16160300005060 18 2 16047100014000 19 1 16073430003014 20 1 51004020 0002 21 2 16000002214010 22 4 16193400005000 24 1 51004016 0005 16 Drawings and legends Description Spindle with spindle nut Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut Motor holder Clamp motor holder Cover hood Multiphase motor Screw Gear belt Gear belt pulley Threaded pin Spacer multiphase motor Screw Securing ring Spiral tensioning pin Belt disc Adjusting washer Nut Spacer 16 13 Lateral drive for z axis with ball screw spindle 101 WABELLI MASCHINENMANUFAKTUR seit 1885 14 6 4 5 4 3
67. ndle z axis with trapezoidal threaded spindle 16 6 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 77 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 6 Spindle z axis with trapezoidal threaded spindle 16 6 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 78 WABECO Partno Items Order no 1 1 51502550 0001 2 1 51502404 0001 3 1 16073430004024 4 2 51502112 5 1 51004070 0001 6 3 16191200006012 7 2 51004025 0025 8 1 51401422 0001 9 1 51401426 0001 10 1 51401501 0001 11 1 51500122 12 2 16191200006030 13 1 51502323 14 1 51004050 0010 15 1 16091300006016 16 4 51004010 0021 17 4 16160300005060 18 2 16047100014000 19 1 16073430003014 20 1 51004020 0002 21 2 16000002214010 22 4 16193400005000 23 4 16191200004010 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Spindle Bevel gear Spiral tensioning pin Ball bearing Spindle flange Screw Setting nut Motor holder Clamp motor holder Cover hood Multiphase motor Screw Gear belt Gear belt pulley Threaded pin Spacer multiphase motor Screw Securing ring Spiral tensioning pin Belt disc Adjusting washer Nut Screw 16 7 Lateral drive for z axis with trapezoidal threaded spindle 19 WABELLI MASCHINENMANUFAKTUR seit 1885 14 6 4 5 4 3 2 1 7 13 FEL 410 8 8 12 16 Drawings and legends 16 7 Lateral drive for z axis with trapezoidal threa
68. nnection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw T 2 51501533 Cable screw 8 4 51501505 Counter nut 9 2 16193400004000 Nut 10 2 16167980004000 Fanned washer 16 Drawings and legends 16 24 Bracket arm for industrial monitor and folio keyboard 133 WAHELCO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 1 51002130 00032 Holder for arm 2 1 51002416 0001 1 Console arm 3 2 51004040 0006 Washer 4 2 16112500008001 Washer 5 2 51507031 0003 Clamping lever 6 1 51002100 0001 Retaining plate for industrial monitor 7 1 51004020 0013 Bolt 8 4 16112500006001 Washer 9 4 16191200006020 Screw 10 2 16191200010030 Screw 11 2 16112500010000 Washer 17 Circuit diagram 17 1 for motor 1 4 kW 134 WABECO MASCHINENMANUFAKTUR seit 1885 This document shows all the equipment for the electrical set up including connection to the power supply network O 230 VAC 4l see legend for circuit diagrams 17 9 17 Circuit diagram 17 2 for 1 4 kW motor and safety cabin 135 WABELLI MASCHINENMANUFAKTUR seit 1885 This document shows all the equipment for the electrical set up including connection to the power supply network O 230VAC y 1 2 4 3 78m 6 5 9 1 0 10 9 11 124 2 11 O90 see legend for circuit diagrams 17 9 17 Circuit diagram 17 3 Industrial monitor and folio keyb
69. o 51004008 0011 16112500004000 16191200004010 16191200003006 16167980003000 51004012 0004 51501501 51401410 0001 16191200004045 51500633 0001 51004010 0023 51001017 0002 51401406 0001 16 19 End switch for z axis 16 19 1 F1410 C LF Description Spacer cover plate Washer Screw Screw Fanned washer Washer Grommet Cover plate Screw End switch Spacer sleeve Switching cam Top bracket F1410 C LF hs CC F1410 LF CC F1410 LF hs 115 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 19 End switch for z axis 16 19 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 116 WABECO Part no Items Order no 1 51401407 0001 4 16191200004010 10 16112500004000 2 51004008 0010 1 51500633 0001 2 16191200004020 1 51401408 0001 1 51001017 0002 1 51004012 0004 1 16167980003000 1 16191200003006 O ON OTA FPF GO N gt O 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Top bracket Screw Washer Spacer cover plate End switch Screw Cover plate Switching cam Washer Fanned washer Screw 16 20 Operating console for 1 4 kW motor 117 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 20 Operating console for 1 4 kW motor 118 WAHECO Part no Items Order no 1 1 51401540 0001 2 1 51500600 3 4 1 51500807 0002 4 1 1 51500807 00021 5 4 16179810003095 6 1 16191200004025 7
70. o establish a connection between the machine controller and the computer connect the end of the interface cable that is on the machine console to the COM port of the computer CAUTION The axial cable of the step motors and the serial interface cable may only be plugged in or removed when the controller is switched off Otherwise this may lead to damage to the controller the machine or the control computer 4 Specifications regarding the machine 17 WABELLI MASCHINENMANUFAKTUR seit 1885 4 1 Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine 4 2 Noise emission declaration F1410 LF F1410 LF hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1410 LF F1410 LF hs Emission noise level at the workplace ati 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 dB A 80 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn 4 Specifications regarding the machine 18 WAHECO MASCHINENMANUFAKTUR seit 1885 4 2 1 Technical data for F1410 LF F1410 LF hs F1410 LF F1410 LF hs Working areas Longitudinal path x axis 500 mm Vertical path z axis 280 mm Transverse path y axis 200 mm Drill stroke 55 mm Dis
71. oard for 1 4 kW motor This document shows all the equipment for the electrical set up 136 WABECO MASCHINENMANUFAKTUR seit 1885 including connection to the power supply network 7 8 6 5 9 1 0 10 g 11 124 12 11 see legend for circuit diagrams 17 9 17 Circuit diagram 17 4 for 2 0 kW motor This document shows all the equipment for the electrical set up 137 WAHELO MASCHINENMANUFAKTUR seit 1885 including connection to the power supply network 1 _ L ee a lelelsfeloisfalela CER i i T a roa see legend for circuit diagrams 17 9 17 Circuit diagram 17 5 for 2 0 kW motor and safety cabin 138 WABECO MASCHINENMANUFAKTUR seit 1885 This document shows all the equipment for the electrical set up including connection to the power supply network E dni HRRRKHAHREKEA zim 65 10 9 11 124 el 2 1 1 see legend for circuit diagrams 17 9 17 Circuit diagram 17 6 Industrial monitor and folio keyboard for 2 0 kW motor 139 WABELLI MASCHINENMANUFAKTUR seit 1885 This document shows all the equipment for the electrical set up including connection to the power supply network ai peat _ lalelsfolo les sla Si 8m 6 5 10 9 11 12 42 11 see legend for circuit diagrams 17 9 17 Circuit diagram 17 7 Multiphase motor with end stop This document
72. ode selection switch S4 Coolant switch S5 End switch safety cabin S6 Direction change switch spindle S7 End switch T1 Speedometer T2 Temperature sensor W1 Coil 1 W2 Coil 2 18 Coolant system optional 18 1 Setting up the coolant system 143 WABELLI MASCHINENMANUFAKTUR seit 1885 When mounting the coolant system to a WABECO tool cabinet the appropriate bores are already present The tool cabinet ensures a safe base for the milling machine or coolant system If the coolant system is secured to another suitable surface the two through holes must be bored into the surface by the client For the positions of the two fixture threaded sockets thread M8 of the coolant system see diagram The diameter of the through holes in the surface must be at least 9 mm 18 2 Mounting of the coolant system to the tool cabinet optional m The coolant system 2 is positioned as shown on the tool cabinet 1 The screws and washers required for assembly are included in the scope of delivery To screw the coolant system to the tool cabinet proceed as follows 1 Combine each screw with a washer 2 Open the door or the tool cabinet 3 Push the screws from below through the bored holes in the tool cabinet into the fixture threaded sockets and tighten using a Allen key of size 6 18 Coolant system optional 18 2 Mounting of the coolant system to the tool cabinet optional 144 WABECU MASCHINENMANUFAKTUR
73. or tool tightening screw MK3 or SK30 1 51401504 0001 Cover hood Tool tightening screw 1 91200010130 01 MK2 with tightening thread M10 1 91200012160 01 MK3 or SK30 with tightening thread M12 4 16179810003095 Screw 4 16191200004010 Screw 4 16112500004000 Washer 16 Drawings and legends 16 3 Milling head with 1 4 kW motor 65 WABELLI MASCHINENMANUFAKTUR seit 1885 i Pa eka s lt 22 n a al T 16 Drawings and legends 16 3 Milling head with 1 4 kW motor 66 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 1 51006831 0024 Housing 2 1 51008941 0001 Plastic ring 3 2 51502120 Ball bearing 4 1 16047200072000 Securing ring 5 1 51502324 Gear belt 6 1 51004065 0001 Belt disc 7 1 1606885A080725 0001 Parallel key 8 1 51006600 0002 Bearing flange 9 1 16191200006030 Screw 10 2 16173490176530 Washer 11 1 16147100025000 Securing ring 12 1 16191200003010 Screw 13 3 16191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MK2 1 51003465 0001 MK3 1 51003475 0002 SK30 16 2 51502115 Ball bearing 17 1 51003475 0001 Sleeve 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007 Gear shaft 24 2 16191200006100 Screw 25 2 51004025 0023 Spacer 26 1 51500102 0001 Motor with gear wheel 1 51500108 0001 2 carbon brushes with brush holder 27 1 51006575 0002 Hub 28 1 51401148 Activation lever 29 1 51507039 Cylinder knob 30 1 1607343000
74. port 12 Clamping lever for securing the protective hood 13 Clamping lever for securing the tool spindle 14 Activation lever for moving the tool spindle sleeve stroke 15 Hexagonal nut for swivelling the milling head 16 Index bolt for securing the milling head 17 Depth stop for boring 15 Operating elements 15 5 Operating elements CC F1410 LF with 1 4 kW motor 57 WABELLI MASCHINENMANUFAKTUR seit 1885 15 5 1 Switch cover on CNC operating console hs Emergency off switch Mode selection switch CNC operation Idle position Set up mode Potentiometer rotating knob for speed selection of the electrical drive motor ON OFF switch with under voltage trigger Coolant ON OFF if coolant pump is connected Diodes to display the status of the controller os oF os SL Reset switch for controller 15 Operating elements 15 6 Operating elements CC F1410 LF hs with 2 0 kW motor 58 WABELO MASCHINENMANUFAKTUR seit 1885 8 Tool tightening screw 9 Hand wheel for setting the boring and milling depth 10 Hand wheel for adjusting the longitudinal motion x axis of the cross slide support 11 Hand wheel for adjusting the transverse motion y axis of the cross slide support 12 Clamping lever for securing the protective hood 13 Clamping lever for securing the tool spindle 14 Activation lever for moving the tool spindle sleeve stroke 15 Hexagonal nut for swivelling the milling head 16 Index bolt fo
75. r securing the milling head 17 Depth stop for boring 15 Operating elements 15 6 Operating elements CC F1410 LF hs with 2 0 kW motor 59 WABELLI MASCHINENMANUFAKTUR seit 1885 15 6 1 Switch cover on CNC operating console 1 Emergency off switch Mode selection switch CNC operation Idle position Set up mode Potentiometer rotating knob for speed selection of the electrical drive motor 3 setting switch of the electrical drive motor I START RIGHT O STOP II START LEFT Coolant ON OFF if coolant pump is connected Diodes to display the status of the controller OoOo o O Oe hf Reset switch for controller 16 Drawings and legends 16 1 Protective hood 60 WABECO Part no Items Order no 51400283 0003 51006535 0002 51507029 51004010 0010 16191200004010 16112500004000 51007250 0001 N OO fF WB N N wo aa aa ana 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Protective hood Clamp holder Tensioning lever Guide rod Screw Washer Push piece 16 2 Electronic hood with 1 4 kW motor 61 WABELLI MASCHINENMANUFAKTUR seit 1885 16 2 1 F1410 LF F1410 C LF 91 EA ON pi 10 3 10 2 De N on 8 10 Pa ite 12 410 1 7 Bd 8 1 8 2 16 Drawings and legends 16 2 Electronic hood with 1 4 kW motor 62 WABECO 16 2 1 Part no Oo N NOAA KR WD O N O L 10 1 10 2 10 3 11 1
76. requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 13128 2009 Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer Mr Christoph Schneider D 54673 Neuerburg 2014 Place and date of issue hep cht de Operational head Christoph Schneider WABELLI MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 1 Intended use The milling machines described in these operating instructions are designed for the processing of metal plastic and timber only To ensure safe operation of the milling machines the regulations set out in the chapter Safety regulations must be observed 1 2 Improper and incorrect use The milling machines described in these operating instructions have been developed and manufactured for the purpose named above Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of not intended and incorrect use of the milling machines 1 3 Modifications to the machine For reasons of safety it is forbidden for the user to make modifications of any type to the milling machine Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the milling machine by the user that have not expressly been authorised by the company 1 4 Safe
77. se fthe machine is set up in a wet room all exposed parts must be oiled after each use to prevent corrosion Always lubricate all moving parts well In the event of bearing or skid play immediately adjust in order to prevent it from destroying the bearing or skid guide Approximately every 100 operating hours Clean the carbon brushes and collector of the drive motor 1 4 kW with a piece of coarse Sandpaper Remove approximately 0 1 mm from the carbon brushes then smooth out the contact surface with fine sandpaper Check the tension of the gear belt and adjust if necessary Check the play in the feed spindles and set if necessary 13 Lubrication of the machine The lubrication process Reduces wear and friction Increases the lifetime Protects metal surfaces from corrosion We recommend A class 2NLGI multi purpose grease for lubrication A lubrication oil with a viscosity of 100 mm s for oiling The machine is to be lubricated every 8 hours of operation in accordance with the lubrication plan The lubrication points Feed spindle of x y and z axes only for trapezoidal threaded spindles Sleeve and feed pinion for sleeve stroke Bevel gear box of the z axis lateral drive system Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve backwards and forwards All other lubrication points are lubricated with a grease press or
78. served and taken in order to ensure that the handling of coolant does not cause health risks or environmental loads Always observe the datasheet and the safety regulations of the coolant being used can be obtained from the supplier or manufacturer Observe all safety regulations set out in these operating instructions in particular those that refer to the safe handling of coolants In order to ensure reliable operation of the coolant pump a minimum coolant filling level is required in the coolant tank The capacity of the coolant system is approximately 13 litres The maximum filling level should be just below the shelf insert The minimum filling level is approximately 15 mm below that To fill remove the shelf insert and fill to the maximum filling level with a suitable coolant whilst observing all safety regulations After filling replace the shelf insert 18 Coolant system optional 18 146 6 Operating the coolant system without CNC control WAHECO MASCHINENMANUFAKTUR seit 1885 The switch shown below is located on the mains cable of the coolant pump Switch position 0 gt Pump switched off Switch position 1 gt Pump switched on Caution Coolant flow is controlled with the coolant shut off valve 18 7 Operating the coolant system with CNC control For machines with 1 4 kW drive motor For machines with 2 0 kW hs drive motor Switch for coolant pump Switch position 0 gt Pump swit
79. tance between milling machine table minimum 65 mm and tool spindle maximum 350 mm Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle nec 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rom 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swivel range on both sides 90 Tool spindle Tool holder MK2 tightening thread M10 optional MK3 tightening thread M12 SK30 DIN2080 tightening thread M12 Working table 700 x 180 mm Number of grooves 3 Width of grooves 12 mm 4 Specifications regarding the machine 19 WABELLI MASCHINENMANUFAKTUR seit 1885 4 2 2 Dimensions F1410 LF with 1 4 kW motor and trapezoidal threaded spindle max 710 min 710 max 990 4 Specifications regarding the machine 20 WAHBECO MASCHINENMANUFAKTUR seit 1885 4 2 3 Dimensions F1410 LF with 1 4 kW motor and ball screw spindle min 70 max 350 min 710 max 990 4 Specifications regarding the machine 21 WABELLI MASCHINENMANUFAKTUR seit 1885 4 2 4 Dimensions F1410 LF hs with 2 0 kW motor and trapezoidal threaded spindle min 70 max 350 min 800 max 1180 22 WAHBECO MASCHINENMANUFAKTUR seit 1885 4 Specifications regarding the machine 4 2 5 Dimensions of F1410 LF hs with 2 0 kW motor and ball screw spindle
80. tional mode is carried out with the door open The mode switch must be switched to manual mode The main spindle can be switched on when the doors are closed or open Working in CNC mode without safety cabin may pose a serious risk to the machine operator and cause serious accidents 1 5 3 for CNC milling machines Switch for operating modes The mode switch has 3 settings CNC mode Idle position Manual mode that can only be selected with a key After selecting the mode the key can be removed in order to prevent a switching of the mode type by unauthorised persons 13 WAHELCOU MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 6 Explanations of the symbols In the event of an emission noise level as of 80 dB A at the workplace ear defenders must be worn Caution Always pull the power plug prior to any maintenance work Read the operating instructions prior to initial operation or maintenance work Caution Dangerous electric voltage 2 Delivery and set up The machine is packed with care at the factory The following should be checked after delivery 1 Whether the packaging shows damages to be reported or 2 Whether the machine shows transportation damages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The boring and milling machine must be set up on a suitable even and firm surface Suitab
81. ty regulations for proper use The machine may represent a source of danger if it is not used correctly For this reason it is important that the following safety regulations are read attentively and observed carefully Every person that operates the machine maintains or repairs it must have read the operating instructions and in particular the safety notes prior to putting the machine into operation In order to fulfil these requirements these operating instructions must accompany the machine throughout its entire lifetime and be available for research In the event that the machine changes owners the operating instructions must thus be passed on to the new owner along with the machine 10 WABECO MASCHINENMANUFAKTUR seit 1885 1 Important safety notes 1 4 Safety regulations for proper use 1 Only specially trained persons may operate the machine The guarantee and warranty are voided if damages are caused by improper operation 2 We remind you that no liability will be accepted for damages caused by not observing these operating instructions 3 The operator of the machine is to ensure that at least one copy of the operating instructions is stored in the immediate vicinity of the machine and available to the people who work with the machine 4 The operator is to ensure that the safety and danger notifications on the machine are observed and that the signs are kept in a legible state 5 Do not work without goggles
82. ust be brought back into contact with the worm gear To set proceed as follows 1 Undo the locking screw 11 the eccentric tappet can now be rotated 2 The eccentric tappet is easiest to set by swivelling the NC drive unit 3 In order to bring the worm shaft into contact with the worm gear the eccentric tappet must be rotated anti clockwise swivel the NC drive unit backwards 4 After successfully setting tighten up the locking screw 11 again 5 An incorrect setting of the NC drive unit may be corrected by undoing the screw 29 and then swivelling the unit 6 Then tighten the screw 29 again 21 NC rotary table optional 21 3 Setting the axial play of the NC rotary table 155 WABELLI MASCHINENMANUFAKTUR seit 1885 The axial play of the rotary table 2 is set using the limiting ring 4 To set proceed as follows 7 Undo the four threaded pins 25 in the limiting ring 4 using a 2 5 mm Allen key 8 Tighten the four fixing screws 21 of the limiting ring using a 3 mm Allen key crosswise and medium tight 9 The rotary table can now be rotated using a 5 mm Allen key pushed through the motor hood into the screw 13 only clockwise The rotary table should only turn with difficulty or not at all 10 The four threaded pins in the limiting ring can now be used to set the play very finely 11 The threaded pins are tighten crosswise in small stages and the movement of the rotary table is constantly
83. washer Cable screw Closure screw Strain relief Mains cable Screw Symbol for earthed connection Screw 16 21 Operating console for 2 0 kW motor 121 WABELLI MASCHINENMANUFAKTUR seit 1885 16 Drawings and legends 16 21 Operating console for 2 0 kW motor 122 WABECO Part no Items Order no 1 1 51401539 0001 2 1 51500600 3 4 1 51500801 0001 5 4 16179810003095 6 1 16191200004025 7 2 51501304 8 1 16191200004012 9 2 16191200003010 10 1 51500601 11 1 51500602 12 1 51401509 0001 13 1 51500800 0001 14 2 16167980003000 15 2 16193400003000 16 4 16167980004000 17 4 16193400004000 18 1 51500624 0001 16 Drawings and legends MASCHINENMANUFAKTUR seit 1885 Description Switch cover Switch for operating modes LEDs with switch contained in controller package Potentiometer Screw Screw Symbol for earthed connection Screw Screw Switch Switch Controller housing Noise filter Fanned washer Nut Fanned washer Nut Emergency off switch complete 16 21 Operating console for 2 0 kW motor 123 WABELLI MASCHINENMANUFAKTUR seit 1885 13 4 l 17 5 16 Drawings and legends 16 21 Operating console for 2 0 kW motor 124 WABECO MASCHINENMANUFAKTUR seit 1885 Part no Items Order no Description 1 1 1152105 Controller board for basic milling 1 1152110 Controller board for professional milling 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer
84. ws are used for the T grooves of the milling machine table or use a machine vice The milling machine table of the cross slide support is to be cleaned of dirt residue and shavings in order to ensure perfectly even clamping 6 Fitting and removing the tools WAHECO MASCHINENMANUFAKTUR seit 1885 6 Fitting and removing the tools 39 WAHELO MASCHINENMANUFAKTUR seit 1885 The tool tightening and removing screw has a fine thread at the head and a coarse thread on the shaft Due to this construction a special procedure must be followed when fitting and removing tools To make this easier to understand the image shows a cut away of the protective hood and the spindle housing The cross section shows the tool screw 2 and the Allen key 1 To change the tool proceed as follows Tensioning tools with inner thread 1 Screw the tool tightening screw 2 clockwise using the Allen key 1 into the main spindle up to the end of the thread When the tool tightening screw 2 is at the end of the thread undo by 2 3 turns Now the tool e g the collet chuck 5 is inserted by hand from below into the ball of the tool spindle 3 and screwed anti clockwise onto the tool tightening screw 2 The Allen key 1 is used to hold the tool tightening screw 2 in place 4 When the tool has been hand tightened the holding bolt 4 is used to hold the tool spindle 3 and tighten the tool tightening screw 2 clockwise wit

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