BE2805 Operating Instructions BRINKMANN Immersion Pumps
Contents
1. Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of product 2 1 General description of the pump Pumps of this type are one or multi stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impellers and a suction screw Vertically mounted pumps are equipped with a mounting flange The pump end immerses into the tank and the motor extends vertically above the tank BE2805 9 Trouble shooters goude 7 10 Spare Part ei siseasi rasaan enesis ioiaren i 8 9 FT Repa innen ei denies ttn aa ee 9 12 DISPOS Ali voices Sa she Re eA ae 9 13 EC declaration of conformity eee 10 2 2 Intended use The immersion pumps of the series SGL are suita ble for handling extremely inflated fluids grinding oils within the limiting application in accordance with table 1 Limit of Application Table 1 Type SGL331 333 SGL501 503 Mediums Coolants cooling and cutting oils grinding oils Kinetic viscosity 45 mm ie 45 mmie of the medium Temperature of 0 80 C 0 80 C medium Particle size in 5 mm SGL331 333 the medi2. Con respecto al potencial peligro el ctrico como se indica en el ap ndice No 1 5 1 del manual de la maquina 2006 42 EG todos los medios de protecci n de seguridad se encuentran seg n la guia de bajo voltaje 2006 95 EG Die Ubereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollstandige Einhaltung folgen der Normen Conformity with the requirements of this Directives is testified by complete adherence to the following standards La conformit aux prescriptions de ces Directives est d montr e par la conformit int grale avec les normes suivantes La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas Harmonisierte Europ Normen Harmonised Europ Standards Normes europ harmonis es Normas europ armoniza das EN 809 1998 A1 2009 AC 2010 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 EN 61000 3 2 2006 A2 2009 EN 61000 3 3 2013 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 Nationale Normen National Standards Normes nationales Normas nacionales EN 60034 1 2010 AC 2010 Die Hinweise in der Betriebsanleitung fur den Einbau und die Inbetriebnahme der Pumpe sind zu beachten The instructions contained in the operating manual for installation and start up the pump have to be followed Les indications d installation montage et de mise en service de la pompe pr vues dans instruction d emploi
3. all the screws evenly by hand one after the other in a clock wise direction not cross ways Tighten the shaft clamp 24 mm for SGL331 501 Use a torque screwdriver to tighten each screw first with 1 3 Nm then with 2 6 Nm and finally with 4 Nm in a clockwise direction again Tighten the shaft clamp 35 mm for SGL332 503 Use a torque screwdriver to tighten each screw first with 2 Nm then with 3 5 Nm and finally with 5 Nm in a clockwise direction again 1 Shaft clamp 2 Insert extension shaft 3 Motor shaft Insert shaft 11 1 Dismantling the insert shaft or extension Mount the pump body In the case of pumps with an extension body the assembly and tightening of the second shaft clamp 24 mm is carried out as before shaft Disconnect the submergible pump from the mains both electrically and mechanically Remove pump from system Secure pump against tipping over i e use ropes to secure pump Set the pump down on the fan cover Dismantle the pump unit and the extension pump body if appropriate Wear safety gloves Risk of injury due to sharp edges on pump compo nents i e impeller blades Loosen the screws on the shaft clamp 1 one after the other A Do not under any circumstances remove the screws completely danger of injury BE2805 Remove the extension shaft 2 and shaft clamp 1 Dismantle the pump body Loosen the screws on the shaft clamp 1 see
4. doivent tre suivies Tenga en cuenta las instrucciones en el manual para la instalaci n y puesta en marcha de la bomba Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Werdohl 20 04 2015 4 j sde f ve f d n a Dr H Abou Day BS A K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Dokumentationsbevollm chtigter Representative of documentation Mandataire de documentation Mandatario de documentaci n Norbert Burkl Leiter Qualit tsmanagement Manager of quality management Directeur de gestion de la qualit Director de gesti n de calidad BE2805 Edition 04 2015 Page 10 of 10
5. BE2805 JBRINKMANN Operating Instructions Translation of original BRINKMANN Immersion Pumps SGL331 503 Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Tel 49 2392 5006 0 www brinkmannpumps de Fax 49 2392 5006 180 sales brinkmannpumps de Subject to change without prior notice Order No BE2805 ENGLISH Brinkmann Pumpen Edition 04 2015 Page 1 of 10 Brinkmann Immersions pumps of the series SGL331 503 Contents 1 Indication to the manual 2 2 Description of Product 0 0 0 eeeseeeeeseeeeeeeees 2 3 3 Safety instructions ecceeesseeeessteeeeeeeeees 4 4 Transport and Storage eeens 4 5 Installation and connection ssssseeeeeeeeeeeeeee 5 6 Start up Shut down 6 KE e E EE 6 8 Servicing and Maintenance 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation opera tion and maintenance of the pump It is therefore imperative that this manual be read by the respon sible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identified by the following symbol Safety sign according with ISO 3864 B 3 1 or where electrical safety is involved with
6. EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit LN Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed accord ing to the wiring diagram shown inside the terminal box cover Please see above sample wiring diagrams Wiring diagram e g Star connection i 3 x 400 V 50 Hz ZC resp 380 420 V 50 Hz Im a me Delta connection 3 x 230 V 50 Hz resp 220 240 V 50 Hz E co uz 3 com gt v2 There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfer ing signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor temperatures Page 5 of 10 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the terminal box Briefly start the motor max 30 sec and check the
7. above pull the insert shaft 2 off the motor shaft 3 The remainder of the reassembly process is to be completed in the opposite order of the prior de scribed dismantling process ATTENTION Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M5 M6 M8 M12 Strength classes Tightening 4 5 Nm 4 5 Nm 20Nm 30 Nm torque Nm Item 78 Item 83 4 5 Nm Item 3 12 Disposal When disposing of the pump or the packaging materials the local and national regulation for proper disposal must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Edition 04 2015 Page 9 of 10 13 EC declaration of conformity DEUTSCH ENGLISH FRANGAIS ESPANOL be BRINKMANN PUMPS EG Konformitatserklarung EC declaration of conformity D claration de conformit CE Declaracion de conformidad CE Hersteller Manufacturer Constructeur Fabricante Brinkmann Pumpen K H Brinkmann GmbH amp Co KG FriedrichstraBe 2 D 58791 Werdohl Produktbezeichnung Product name D signation du produit Designaci n del producto Tauchpumpen Immersion pumps Pompes plongeantes Bombas de inmersion Typ Type Tipo SGL331 503 Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschri
8. bility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the neces sary knowledge they must be trained and instruct ed which may be performed by the machine manu facturer or supplier on behalf of the plant operator Moreover the plant operator is to make sure that the contents of the operating manual are fully understood by the personnel 3 5 Safety instructions relevant for operation e H hot or cold machine components involve hazards they must be guarded against acci dental contact BE2805 Edition 04 2015 e Guards for moving parts e g coupling must not be removed from the machine while in opera tion e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to per sons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be prevented see for example the VDE Specifica tions and the bye laws of the local power supply utilities e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for mainte nance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the proce
9. dure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facilities must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transport and storage Protect the pump against damage when transport ing The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any transportation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 10 5 Installation and Connection 5 1 Mechanical installation During any assembly or disasse
10. ften der EG Mitgliedsstaaten Uberein The named product conforms to the following Council Directives on approximation of laws of the EEC Member States Le produit sus mentionn est conforme aux Directives du Conseil concernant le rapprochement des l gislations des Etats membres CEE El producto designado cumple con las Directivas del Consejo relativas a la aproximaci n de las legislaciones de los Estados Miembros de la CEE 2006 42 EG Richtlinie f r Maschinen 2006 42 EC Council Directive for machinery 2006 42 CEE Directive du Conseil pour les machines 2006 42 CEE Directivas del Consejo para m quinas 2004 108 EG Richtlinie f r elektromagnetische Vertr glichkeit 2004 108 EC Council Directive for Electromagnetic compatibility 2004 108 CEE Directive du Conseil pour Compatibilit lectromagn tique 2004 108 CEE Directivas del Consejo para Compatibilidad electromagn tica Hinsichtlich der elektrischen Gefahren wurden gem Anhang I Nr 1 5 1 der Maschinenrichtlinie 2006 42 EG die Schutz ziele der Niederspannungsrichtlinie 2006 95 EG eingehalten With respect to potential electrical hazards as stated in appendix No 1 5 1 of the machine guide lines 2006 42 EG all safety protection goals are met according to the low voltage guide lines 2006 95 EG Conform ment a l annexe N 1 5 1 de la Directive Machines 2006 42 CE les objectifs de s curit relatifs au mat riel lectrique de la Directive Basse Tension ont t respect s
11. immersion O ring Splash ring Shaft seal Hexagon head cap screw Socket head cap screw up 770 mm depth of immersion Joining socket Socket head cap screw Spring washer O ring DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN 625 628 625 471 7500 84 912 912 472 471 6888 931 912 912 7980 Page 8 of 10 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the following details 1 2 Pumptype e g SGL332 340 Pump No e g 04152805 The date of the construction year is a compo nent of the pumps type number Voltage Frequency and Power Take item 1 2 and 3 from the nameplate Spare part with item No e g Intake cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts 11 2 Assembling the insert shaft and motor shaft ATTENTION Clean the contact surfaces of the insert shaft 2 inside and the motor shaft 3 They must not be lubricated or oiled Set the motor down on the fan cover Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into the insert shaft 2 Tighten Mark the first screw and tighten
12. mbly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection There fore pipe bends should be used not pipe angles The pipework must be qualified for occuring hy draulic pressure ATTENTION Maximum tightening torque for piping connec tions is 150 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank can not be touched BE2805 Edition 04 2015 5 2 Electric wiring A All service work must be carried out by quali fied service personnel Pump must be discon nected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard
13. n objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare part 10 1 Spare part list for the immersion pumps of the series SGL331 503 86 87 88 90 91 92 BE2805 Screw plug DIN 908 Sealing ring DIN 7603 Serrated lock washer Flat head screw DIN 7991 Shaft clamp 2 x up 770 mm depth of immersion Insert shaft Extension shaft up 770 mm depth of immersion Item Description 16 17 19 21 22 23 24 25 50 51 52 53 55 57 58 59 61 62 63 64 66 67 68 73 78 82 83 84 85 Edition 04 2015 Stator with terminal board Motor flange End shield Terminal box Fan Fan cover Ball bearing Ball bearing 1 3 2 2 kW Ball bearing Gasket Retaining ring Retaining ring 1 3 2 2 kW Thread rolling screw up 1 3 kW Slotted cheese head screw Stud bolt with bond up to 1 1 kW Socket head cap screw up 1 3 kW Socket head cap screw Parallel pin Retaining ring up 1 3 kW Retaining ring up 1 3 kW Compensation disk up 1 3 kW Shaft seal up 1 3 kW O ring up 1 3 kW Pump body Shaft with rotor Intake cover Pump plate up SGL332 502 Impeller Suction screw Extension pump body up 770 mm depth of immersion Distance liner Running sleeve Bearing bush Distance plate Woodruff key O ring up 770 mm depth of
14. o motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BE2805 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 04 2015 Remove foreig
15. ons contained in this manual the relevant national accident prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the following hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when installing or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installa tion 3 4 Qualification and training of operating personnel The personnel responsible for operation mainte nance inspection and assembly must be adequate ly qualified Scope of responsi
16. rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maxi mum liquid level must stay about 30 mm below the mounting flange also ensure that the suction hole of the pump body must be covered with liquid before starting up the motor max liquid level min liquid L level T H gen S If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair BE2805 Edition 04 2015 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 10 9 Trouble shooter s guide Fault Cause Remedy Motor does not start n
17. um 5 mm SGL501 503 min delivery 1 of Q max volume Dry running Dry running causes increased wear and should be avoided During the test of the direction of rotation lt 30 s permissible Switching on Motors less 3 kW max 200 frequency per hour from 3 kW to 4 0 kW max 40 Ambient 40 C temperature Set up altitude 1000 m ATTENTION Edition 04 2015 The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Max del Max del Height Depth of Weight Power pressure bar volume immersion Type spec weight 1 l min H mm h mm g kg kW SGL331 140 220 290 370 460 570 770 920 190 270 340 420 510 620 820 970 240 320 390 470 560 670 870 1020 SGL332 SGL333 Sa a S R D D D le o D D D D D D a E D D e o o SGL501 230 300 380 470 580 780 930 SGL502 220 300 370 450 540 650 850 1000 SGL503 280 360 430 510 600 710 910 910 57 1060 1060 58 1 Dimensions in accordance with page 5 The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BE2805 Edition 04 2015 Page 3 of 10 3 Safety instructions When operating the pump the safety instructi
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