User Guide
Contents
1. Roll Saver body 6 Align the adapter on the Roll Saver body so that the pistons facing upward show through the slot in the adapter 7 Fasten the adapter to the Roll Saver body with M10 socket head cap screws supplied with adapter as shown Note The 4 inch adapter is supplied with M10 button head cap screws 8 Fasten the adapter expanding leaf pressure plate to the Roll Saver body guide bolts using M8 socket head cap screws supplied with adapter Insert the pin in the corresponding hole to prevent the guide bolts from turning while bolts are tightened See page 5 for operation instructions www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 8 of 12 TROUBLESHOOTING Problem Possible cause Recommended solution Page Mark adapter will not Stock nose piece not Remove stock nose piece 7 fit onto Roll Saver removed body Cannot install Mark Stock leaf not removed Remove stock leaf 7 adapter pressure plate leaf Mark pressure plate Hydraulics not connected Connect hydraulic pump 5 does not expand to Roll Saver body Mark ll jaws do not Release valve open Close release valve 6 open Spare parts The metric hardware is listed here for reference Call Tidland Customer Service for assistance with replacement parts Description Part number Mark Roll Saver 700042 M8X1 25X8LG Setscrew Knurl Cup Pt M8X1 25X 25 LG Button Hd Cap Screw Guide Bolt 7000062. Roll Saver from the core www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 6 of 12 MARK I ADAPTER For adaptation to 4 5 or 6 Cores See page 9 for part numbers Before installing adapter MN Disconnect the hydraulic pump from the Roll Saver body Remove the stock nose piece and expanding leaf pressure plate components Installing the adapter Remove the stock nose piece 1 Remove the M8 setscrew a from the Roll Saver nose piece 2 Using the spanner wrench provided in your adapter kit unscrew the nose piece from the Roll Saver body Insert wrench pin b as shown and push handle down c to turn the nose piece in the counterclockwise direction 3 Pull the nose piece off of the body Remove the stock leaf pressure plate 4 Remove the expanding leaf pressure plate from the body by removing the two M8 button head cap screws Note The screws are threaded into guide bolts in the Roll Saver body There is a slot in the guide bolt head with corresponding holes on the underside of the body To keep the guide bolt from rotating while removing the screw insert a pin or rod into its corresponding hole making sure that the pin seats into the slot in the guide bolt Continued on next page www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 7 of 12 MARK ADAPTER Installing the adapter continued 5 After removing stock leaf pressure plate and nose piece slide the adapter onto the
3. APAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2013 Maxcess
4. Mark Hydraulic Hand Pump 700013 Sledge Weight 133144 Mark Adapter 4 700026 M8 x 1 25 x 35 LG Soc Hd Cap Screw M10 x 1 50 x 16 LG Btn Hd Cap Screw Mark Adapter 5 700034 M8x 1 25 x 45 LG Soc Hd Cap Screw M10 1 50 x 20 LG Soc Hd Cap Screw Mark Adapter 6 129871 M8x 1 25 x 50 LG Soc Hd Cap Screw M10 1 50 x 30 LG Soc Hd Cap Screw Mark II Roll Saver 700066 Mark II Roll Saver Repair Kit 126627 Spanner wrench included with adapter kits 772945 www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 9 of 12 SPECIFICATIONS Mark Roll Saver Mark II Roll Saver Core ID 70 76 mm 2 75 3 00 inches 70 76 mm 2 75 3 00 inches Penetration 915 mm 36 inches 250 mm 10 inches Weight body only 17 kg 37 lbs N A N A Weight with pump 26 kg 57 Ibs 9 kg 19 Ibs Hydraulic pressure 700 bar 10 150 psi 621 bar 9 000 psi For roll diameters up to 1 8m 70 inches a Es 902 mm width 36 inch width Expansion Approximately 1 4 inch above nominal core BE MAGPOWR 7 ESS CENTRAL AND SOUTH AMERICA Tel 1 360 834 2345 Fax 1 360 834 5865 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu J
5. TIDLAND WINDING SOLUTIONS AS 0 Tidland Roll Saver User Manual MEN Mark and Mark 11 MI 527082 1 K TABLE OF CONTENTS TIDLAND CUSTOMER SERVICE 4 RECOMMENDED TOOLS 4 MARK I ADAPTER KITS 4 MARK II ROLL SAVER 5 Parts identificationv rs ia 5 Se 5 Operation anne ersehen RI 5 MARK II ROLL SAVER 6 P rtsidentification A as 6 OPE NA een ee kenne reed 6 MARK I ADAPTERS 7 Installations ce asas 7 TROUBLESHOOTING 9 SPARE PARTS 9 SPECIFICATIONS 10 CAUTION HAND HAZARD Keep hands clear of pinch points Can cause serious injury Keep hands clear of pinch points Follow safety procedures as outlined for use with hydraulic equipment Do not use lubricants during maintenance of this product Lubrication will cause contamination by accumulation of dust or debris in the moving parts e Unit repair procedures are not covered in this document If this product cannot be made operational with the use of these instructions contact Tidland Customer Service www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 3 of 12 TIDLAND CUSTOMER SERVICE 1 800 426 1000 www maxcessintl com 1 360 834 2345 RECOMMENDED TOOLS Mark Hex drive wrenches 4 5 6 and 8 mm Spanner wrench for use with the Mark adapter Tidland Part No 772945 provided in adapter kits Mark II None Also available for use with the Mark I Roll Saver Sledge Weight Ti
6. at steps 3 4 until the roll is completely restored Note It is important to periodically shock set the roll While the pressure plate is expanded inside the core strike the roll hard along the roll circumference with a mallet or heavy stick to release the internal stresses 6 When the roll is restored open the release valve on the Roll Saver relieve the pressure and remove the Roll Saver from the core www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 5 of 12 MARK II ROLL SAVER Parts identification Pump handle Hydraulic pump Pivot leaf Release valve Hydraulic connector Base plate Hydraulic ram Fixed leaf Operation 1 To ease the Roll Saver into the crushed roll 2 With jaw leaves closed close the release valve on the hydraulic pump 3 Position the jaws as far as they will go into the crushed roll 4 Pump the handle until the jaws open 5 Open the release valve to close the jaws 6 Repeat Steps 1 4 until the Roll Saver is completely inside the crushed roll 7 With the jaws closed rotate the Roll Saver so the jaws push out in the direction of the maximum crush Note It is important to periodically shock set the roll While the pressure plate is expanded inside the core strike the roll hard along the roll circumference with a mallet or heavy stick to release the internal stresses 8 When the roll is restored open the release valve on the Roll Saver to close the jaws 9 Remove the
7. dland Part No 133144 This 9kg 20 Ib sledge weight is a useful tool for driving the Mark into difficult cores simpler and safer than any type of sledgehammer MARK ADAPTER KITS Adapter kits include nose cone adapter leaf necessary hardware and a spanner wrench Core diameter Kit number mm inches 70 76 2 75 3 00 no adapter required 102 4 00 700026 127 5 00 700034 152 6 00 129871 172 6 75 522363 Installation instructions are on page 7 www maxcessintl com Tidland Roll Saver MI 527082 1 K Page 4 of 12 MARK I ROLL SAVER Parts identification Pump handle Hydraulic hose Hydraulic pump Hydraulic connection Release valve Roll Saver handle Expanding leaf pressure plate Roll Saver body M8 button head cap screw Adapter mounting holes 9 Nose piece Setup Connect the hydraulic pump hose to the Roll Saver body Operation 1 Place the roll on its side 2 Ease the Roll Saver into the crushed core ensuring that the pressure plate is located to open against the crushed core area Expanding leaf pressure plate 3 Operate the hydraulic pump using the pump handle The pressure plate will expand outward inside the core 4 Open the release valve on the hydraulic pump to relieve the pressure then reposition the nose piece if necessary further into the core Note Drive into core using sledge weight if necessary See Spare Parts page 9 5 Repe
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