Operating Instructions Series
Contents
1. The cursor flashes rapidly on the zone presently selected Press enter key to confirm The LED in the enter key is turned on and the cursor blinks slowly on the zone selected Enter desired value Q Increase value slowly Decrease value slowly QOO DO caia Zone selection Further zones can be accessed and changed by pressing the left right keys Confirm change finish input Change is adopted and saved The LED in the enter key is turned off and the zone selected last flashes rapidlyl Return to actual value display xe amp gt ja 2 De qe Y EN re 2 3 4 1321 1321 132 132 5 6 bd 8 132 032 032 4321 1 2 3 4 4132 432 032 132 5 6 TE 8 132 132 132 132 1 2 3 4 132 1321 132 1132 5 6 8 1321 1321 132k 132 1 2 3 4 432 032 11321 1132 5 6 pAARAAU 8 132 032 41408 132 2 3 _4 432 1321 032 032 5 S__ pitas 8 132 132 i0 F 1321 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Block mode Block mode to set set points of all zones to one value This input option is used when the set points of all zones are supposed to be increased lowered to a certain value in one step In the following example all set points are set to 140 C Press set point key gehst 2 3 4 Ithe set points of all zones are shown in the respective al 3 E 1132 32 1132 zone displays AR 62. Operating Instructions Hot Runner Control Cabinets Series HRS PSG Plastic Service GmbH P O Box 42 01 62 68280 Mannheim Germany Phone 49 621 7162 0 Fax 49 621 7162 162 www psg online de he info psg online de 05 2014 Operating Instructions Series HRS Rev 1 00 05 Chapter 1 General hints and information Scope of shipment Storage Chapter General hints and information On this operating and installation manual This installation and operating manual is valid for all units of the HRS product series The operating units are equipped with the ETR 132 microprocessor temperature operator This manual is valid for operating units with and without heating circuit control Instructions pertaining to operating units with heating circuit control may be disregarded when employing operating units without the heating circuit control function Proviso clause This manual was composed bearing the entitlement to the latest information completeness and accuracy Further technical development may result in alteration of the equipment or the software which may cause incompatibility with this manual Due to this reason we are not liable for any interruptions or deficiencies or any subsequent damages created by this circumstance This operator s manual is updated with any technical modification The manual s version number is updated after any adjustments The version number is printed on the cover of this man
3. 27 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Operating conditions of the operating block Status display When pressing the status key during operations the zone displays will show information on the status of the operating zones It contains information about Temperature limit alarms Electricity alarms Alarm port status Operating port status BR ar mi m7 Li m7 t 1 Wo Lu Li i H i L 5 6 7 8 m m 1m mo m nm L L Le ot mt ot ZI Heating operations port 1 ON O OFF wee GW m GW Selectricity blinks when heating electricity alarm OFF am GW gt Cooling operations port 1 ON O OFF am m gt Alarm port 3 gt Alarm port 2 gt Alarm port 1 Confirm alarm status reset alarm ports Information display on the condition of zones ports alarms Alarm status and ports are re set Main level The alarm ports on the operating block can be set with a memory function They remain active until they are confirmed and reset An alarm alarm port is reset by pressing the edit enter key in the status display 28 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Trouble shooting System errors from the operating system The operating system conducts a continuos self scan In the event of an error it relays a system error message over the Operating and Display Unit E r OOZ Comparison error e
4. displays Zone Zone Select one or several zones selection selection Select input mode Block input single input selected zones input Enter desired value If necessary select next or further parameters only applicable if single input Parameter selection Confirm change finish input Select next parameter if necessary 1 Parameter selection Return to actual value deviation display Main level 21 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Load save set point block 4 temperature set point blocks for a maximum of all 32 zones depending on the number of zones in the operating system may be saved in the operation unit s memory A set point block is defined as Load set point block Save set point block one set point per zone If this function is selected all set points presently valid in their respective zones will be replaced by the set points as they are saved in the set point block memory If this function is selected all set points presently valid will be saved in the set point block memory The data saved up to this point will be replaced Press key The current set point block is shown in the zone displays il SOLL Access set point block function Double cli The words load to load a set point block zB and save to save a set point block blink in the Setl information display 1 Save Save or load selection poi Selectl
5. lead zone is weakened e 001 100 the degree of operation coming from the lead zone is increased Disconnection of load The operating blocks are equipped with an automatic disconnection of load which is initiated in the event of an error The function is triggered when an actual temperature is higher than the maximum set point the measuring range of the thermal element is exceeded or a voltage is measured when the heating is turned off The sensor range of thermal elements of the FeCuNi type is 499 C When exceeding maximum temperatures AL for TemperatureAlarm and for voltage alarm heating will appear cyclically in the respective zone displays Since this indicates a possibly defective operating part alarm reports occur in saving mode and must be confirmed When recognizing a voltage despite turned off heating a voltage alarm message flashes additionally in the status display AL temperature alarm Current alarm Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Operating examples Chapter The following chapter describes all operating functions in easily read flow charts Change set point Single input The single input option is used when only one set point is supposed to be changed Press set point key Ithe set points of all zones will be shown in the respective zone displays The cursor flashes rapidly on the zone presently selected Select zone i e Zone 7 S 9
6. system automatically offers the most recently calculated degree of operation average measured prior to the defective sensor for adoption Current degree of operations STGR Degree of operations El STGR Zone V poration erode Enter g 1 x keystroke Single input input EJ 2 x keystroke Block input Hold for 3 sec Change level STBE J Enter Zone selection lt Input N PN EJ input Zone selection Zone selection C Finish PET input re Finish A g input urn E on off The degree of operation is a number between 100 and 100 stating the ratio of the operation s port engaged versus being disengaged in reference to the time elapsed during the measuring process t Example Degree of Operation 25 Measuring process time 4 seconds The heating operation s port is engaged for 1 second during the measuring process Attention Since a sensor can break during the heating process it is absolutely necessary to check the degree of operation also 20 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Zone specific parameters All other zone specific configuration and process parameters are saved in the parameter memory Zone specific parameters are parameters for which an individual value may be entered in every zone 7 Strike key until desired arameter is reached Press key i the parameter values of the parameter GW selected will appear tin the zone
7. the desired set point block Select set point block as well as save load functions 900 Confirm input Execute The presently valid set point is displayed Pa again after loading or saving a set point SOLL block i Return to main display C Return to actual data deviation display 22 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples How to switch between actual value deviation display Either only actual data or set point data can be displayed in the zone displays Therefore one has the option to switch between actual data and deviation data to be displayed in the main display The advantage offered by the deviation display is that the operator notices operating conditions at first glance By pressing either of the two keys the main level display is changed from actual temperature values to deviation display 90 Entering a code number i atitin 3 4 Set points JEH en 55 55 G Fi ac Le LI E i Ce i e y ye 5 6 7 8 Sc ce Pen Pee JE EI Jh zZ I 1 2 3 4 Actual values 7 7 247 Sq 254 a ie 5 5 7 A 255 255 249 255 nos A 2 3 4 Deviation a CA Ca Hl display 5 6 7 8 ne dd Coi 2 Complex system or process specific functions can be initiated in all zones through code numbers which make handling the system easier Select code function Select code ie Code 31 to display operating temperatures in F Confirm selecte
8. 7 8 The cursor flashes rapidly in the zone presently 132 132 132 132 selected SOLL To initiate block input procedures 21 132 E32 35 double click the enter key BEE DO ae 132 8 AN 6 AB The LED in the enter key is turned on and all zones 1 gt 132511328 1 32 blink slowly ug Enter desired value ADAAZ pAABA 40 ADA Q Increase value slowly og rapidly oo Lag J 40 a 0 Decrease value slowly o rapidly 140 Mao ttia F140 PENERE 2 3 4 Confirm change finish input o 3140 k 140 140 140 Changes are adopted and saved wi us 6 7 8 The LED in the enter key is turned off The zone 140 140 140 140 chosen last flashes rapidly Return to actual value display Occurs automatically after 150 seconds if no further key is pushed 14 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Block mode Change set points of all zones by the same value This input option is particularly convenient when the temperature level of all zones is supposed to be simultaneously increased decreased by the same value In the following example the set points of all zones are increased by 10 C Press set point key biitit 2 3 4 The set points of all zones are shown in the zone 4142 5 122 123 1 32 ji displays EIERN A z a The cursor flashes rapidly in the zone presently 100 105 132 132 selected SOL
9. L lt i ABAA ANA NN AMA pA 142 8 122 12 132 0 105 Fi 3214132 Hold enter key for about 3 seconds te The LED in the enter key is turned on and all zones blink slowly lt Enter desired value ADAG pAABAL AABAAG PAMAA Z 1152 1132 1122 1142 Increase value slowly O rapidly QOQ AASA BAAG X IA Decrease value slowly 00 rapidly A108 113 Da Hiat Confirm change finish input Changes are adopted and saved The LED in the enter key isturned off The zone chosen last flashes rapidly Return to actual value display Occurs automatically if no further key is pushed Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Selection mode Selection mode Change set points of selected zones to one value This input option is especially suitable when the set points of selected zones are supposed to be increased decreased to a certain value In the following example the set points of zones 5 and 7 are changed to 140 C ER pa a a Press set point key 132 0321 7321 032 Ithe set points of all zones are shown in the wre 6 7 respective zone displays The zone selected flashes rapidly OLL 132 132 1321 1321 1 2 3 4 1321 132 132 132 7 Select zone i e zones 5 and 7 Left right up down 2090 at 6 8 132 1321 0321 1321 1 2 3 4 Confirm zon
10. apter 3 Operating the Unit Chapter Operating the Unit The following chapter describes all operating functions in easy to read flow charts 3 1 The Basics Unanimous Nhen designing the concept of the Operation and Display Unit the main focus Input was put on an easily understandable well visible and a self explanatory Sequences operating philosophy Hotkeys Individual hotkeys are assigned to set point power parameter and degree of operation functions The most important pieces of information are accessible by a single keystroke Voltage Degree of Operation amp Set point To ensure an easy operating combined functions are initiated by a common sense approach For instance to display power set points the respective hotkeys are and amp Electricity Set point All other configuration parameters are saved in a separate parameter memory Status Display After pushing the respective status key the current status of individual control zones temperature alarms voltage alarms control ports is displayed in the respective status displays Control zones status Deviation To gain quick overview over the implementation of programmed parameters Display pushing a key allows to switch between actual data display and deviation display 5 Operational All functions are operated in 5 steps Steps ui e Select function configuration parameter e Select zones 3 different selections pertaining to zone
11. art up functions are set after turning on the operating block Conditions after turning on the operating block Start up function on Start up time gt 0 minutes Set point gt 100 C Actual temperature lt 70 C Parameters for the start up function are saved in the parameter memory SHFE activate deactivate start up function FMF start up time 0 99 minutes Start up operation with boost function For faster heating of tools when starting if the employed materials permit start up with an increased temperature set point is possible for a pre set time The choke function can be activated manually through a switch on the operating block or automatically by programming a time frame This automatic function is coupled with the start up function Upon completion of the start up cycle the operator automatically goes to the boost set point Operating e after turning on operating block e start up function activated e 3 set point gt 0 C e start up time of boost set point gt 0 minutes Parameters for the choke function are saved in the parameter memory ZSL 3 set point set point for boost function riF 2 Start up time 3 time frame for active choke function Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit 3 6 3 3 6 3 1 3 6 4 2 Set point function standby mode 3 Set point function boost function Aside from the main set point two additional set po
12. atically through automatic voltage adoption or be entered manually The automatic voltage adoption function saves actual voltage values as voltage set points upon measuring Press key tricity adoption Electricity data will be shown in the zone displays R 5 Automatic electricity data occurs upon pressing the Bi Electricity data values presently measured will AIST ASET be saved as electricity set points nach ca 4 Sek Electricity set point Select electricity set points e E3 ASOL Zone O gt AZ Zone selection amp az Select zones to be changed or controlled Confirm 4 1 x keystroke Single input input E 2 x keystroke Block input Hold for 3 sec Change level ds Zone selection g Finish input Select input mode block input single input zone selection input mode If necessary enter desired value manually Select next zone of needed only possible in single input mode Confirm change finish input t Return to actual data deviation display Main level If the voltage set point was measured by automatic voltage adoption it is not necessary to enter it manually Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Manual Mode This function allows to continue running an operating zone manually even though its sensor is defective When switching from regular operations to Stellerbetrieb the operating
13. d code The function will be executed ausf hren a 23 2 3 4 6 7 8 2 3 4 6 7 8 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Process Control Function The process control function allows changes in the control process to be recognised quickly and reliably for every zone These changes occur e g when the tool has a leak and splashes The control behaviour is monitored for all control zones during production If changed control behaviour is recognised an alarm message is issued and FL for process alarm is shown in the zone The alarm message can be acknowledged Once the cause of the changed control behaviour has been rectified the alarm becomes active again immediately If however the control behaviour has changed significantly due to production reasons the new process behaviour can be accepted by entering a code number The process control function is activated by the parameter FT l_for process tolerance When the value is set to 000 the function is switched off In the process tolerance parameter settings are made to define how large the change in control behaviour can be before an alarm message is issued Practical experience has shown that a setting of 010 is expedient for standard applications After the start Ara process is shown in each zone to indicate that process monitoring is active Once the operating target value has been reached the
14. e selected 132 132 132 132 l e Zone 5 gpa n 6 7 8 132 132 0321 132 Select next zone Le Zone 7 Zone 5 blinks slowly Cursor on zone 7 2 3 4 flashes rapidly 132 132 G32 32 ASA 6 pilZ ie 8 132 11321 3132 11321 The selecting and confirming process may be repeated for as many zones as necessary Press enter key to confirm The LED in the enter key is turned on and the zones blink slower 2 Q amp re Enter desired value Increase value slowly oo rapidly Decrease value slowly 0 rapidly g 3 paj 1 4 132 132 BA 6 Au 8 132 8 132 132 132 1 4 132 1 8 132 4 Confirm change finish input The LED in the enter key isturned off The zone chosen last flashes rapidly me i a D BP si ae Wo N N Return to actual value display Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Selection mode Change set points of selected zones by the same value This input option is especially advisable when the set points of selected zones are supposed to be increased decreased simultaneously by a certain value In the following example the set points of zones 5 and 7 are increased by 5 C Aaagaaa Press set point key The set points for all zones are shown were F 7 8 in the respective zone displays The cursor 252 255 250 955 flashes rapidly SOLL Se
15. f occurred during diagnosis Error Increase in actual value although heating device is turned off occurred Automatic ramp active Automatic ramp active zone currently the slowest zone Power alarm active although heating device is turned off Saving alarm function active Automatic cooling adaptation initiated but not in progress yet Display Sch Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit 3 4 Operating Functions Some rather convenient input possibilities are available on the Operation and Display Unit How to use them will be shown in the example Changing set point parameters Operating The following operating examples are identical with different configuration Examples parameter changes The following three input options are available Selection mode Single input i Block input i To change the set point H To change the set points of only one zone i of all zones simultaneousl To change the set points of selected zones Ma Change set points by a Change set points to a i certain value certain value i a aucune ae an an aan a ease ee ann aan aa beeen u nn a Ha aan nenn an Hanau a Option 1 The parameter of only one zone is changed Option 2_ The parameters of all zones are changed simultaneously In addition it may be determined whether the parameter is to be changed by or to a certain value Option 3 The parameters of certain selected zones are c
16. ghly prior to installing and or operating the nit e Connecting wiring and power lines may only be conducted by authorized personnel and must be in accordance with this manual Only authorized personnel may operate the unit Maximum voltage may not be exceeded The operation and display unit may not be used in an explosives area If any interruptions occur the device should always be sent to the supplier Should you decide to go trouble shooting yourself make sure all power lines are disconnected Not following these safety measures and the hints stated in chapter 3 Installation and First time Operation may result in failure of the operation and display unit the control unit or in disruption of production Damages resulting thereof are excluded from the manufacturer s guarantee Characteristics Equipment All HRS operating units are equipped identically with the following functions and equipment Temperature operating block based on a micro processor temperature operator with multi channel technology Unanimous operating of up to 32 zones State of the art adaptive self optimizing operating procedures Heating circuit monitoring Monitoring functions for sensors temperature limits and voltages Start up function for careful heating in the initiation process Start up function with choke function for accelerated heating of tools Automatic temperature ramp for equal heating of tools Manual m
17. hanged simultaneously In addition it may be determined whether the parameter is to be changed by or to a certain value 3 5 Manufacturer s settings Set point S2 IE Start up function on Start up time 5 Min 2 Set point lowering ma ce 3 Set point for boost function goog C Start up time 3 for boost function Dos C Start up time 4 for diagnosis function GOZ Min Temperature limits Dos C Heater current tolerance Eu Manual mode oFF Automatic temperature ramp oFF Set point data input is limited to 450 C If actual data exceeds maximum set point data by by gt 5 C a Lastabschaltung will occur automatically This is to prevent an uncontrolled heating under broken operator conditions Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit 3 6 3 6 1 3 6 2 The operator in a device with an integrated heating circuit monitor will recognize the heating of a zone once there is still electricity although there are no more heating impulses generated by the operator Basic functions of the operating unit Start up function A start up function is used for careful heating to purge humidity This function operates the connected operating zone to a set point of 100 C for a pre set start up time frame Upon completion of the start up cycle the operator goes to the final set point This always occurs automatically presuming the start up function is initiated and conditions for st
18. ies HRS Rev 1 00 05 Chapter 5 Configuration parameters ARME Automatic temperature ramp on off pef Amplification lead zone 0 1 2 0 HreFE Number of lead zone 000 032 EOHE Zone active passive on off Plug settings Out plug for heating and sensor The pin assignment of the device please see technical documentation enclosed for the device Alarm report for upper and lower limits and voltage alarm Alammausgang m RD N Declaration of Conformity See following page 31 EG Konformitatserklarung Declaration of Conformity PSG Plastic Service GmbH Pirnaer Strasse 12 16 68309 Mannheim Germany erklart hiermit dass die nachstehend beschriebenen Produkte hereby declares that the following products Hei kanalregler Hot runner controller HRS HRS bereinstimmen mit den Bestimmungen folgender EG Richtlinien are in conformity with the following standards of the EC directives EMV Richtlinie 2004 108 EG EMC directive 2004 108 EC Niederspannungsrichtlinie 2006 95 EG Low voltage directive 2006 95 EC Angewandte Normen und technische Spezifikationen Applied standards and specifications EN 60204 1 EN 60204 1 Mannheim den 25 02 2010 Ort Datum Place Date A FT E Bernhard Seelert Produktmanager Product Manager PSG Plastic Service GmbH e Pirnaer Str 12 16 e 68309 Mannheim e Germany Phone 49 621 7162 0 e Fax 49 621 7162 162 e Email info psg online
19. int SO Explanation Start up set point 100 C Operating system isin start up operations 2 3 4 Set point Operating system isin operations mode or program is defined through operating ports Select one or several zones selection gt KAM Zone Sr selection Press enter key and select input mode The main set point is shown in the zone displays 1 x keystroke Single input Enter 2 x keystroke Block input Hold for 3 sec Change level Enter desired value If necessary select further zones only applicable if single input gt selection e Finish Confirm change finish input Return to actual data deviation display Set points in Aside from the normal set point main set point there are additional set points in the operating the operating block that may be active due to processor conditions i e start up or programming mode or due system to outside influences i e digital ports engaged coming from the operator Among the additional set points are e start up set point fixed to 100 C e boost set point e lowering set point Only the main set point can be altered through the hotkey input function set point change All other set points are changed through the respective parameter in the parameter memory Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Voltage adoption change voltage set point The voltage set point can either be measured autom
20. ints are accesible by switch through the standard operating block These additional set points are activated through a switch on the front dashboard on the operating block Three positions are available on the switch lower position 2 set point lowering e middle position main set point e upper position 3 d set point boost Both additional set points are freely adjustable as absolute values in the parameter memory Set point 3 is defined in conjunction with start up time 3 for the automatic boost function increased set point Set point 2 should be used as the lowering set point For information purposes a display information 25a for set point 2 and 350 for set point 3 respectively will appear cyclically in the zone display Switch to activate additional set points 3 set point boost function middle position 2 set point lowering function Parameters for the 2 and 3 set point are saved in the parameter memory ZSL 3 set point set point for boost function ZSE 2 set point set point for lowering function ELN Zone co use under broken sensor conditions In the event of a broken sensor it is possible to co use operating data coming from a lead zone with the affected zone It is important to ensure operating data of the designated lead zone is of almost identical with the damaged zone Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit 3 6 5 3 6 6 Pre
21. lect zone i e Zones 5 and 7 O Lleft right up down amp gt 1 2 3 4 Confirm selected zones X 240 240 255 1255 l e Zone 5 A PETE TOR 6 7 8 t 1252 5 2551 2501 2 Select next zone ie Zone7 1 2 3 4 Zone 5 blinks slowly Cursor on zone 7 flashes rapidly 240 240 255 255 amp ASA 6 phiTiie 8 The selection and confirming process may V 252 2 7250 255 be repeated for as many zones as necessary Press and hold enter key for 3 seconds The LED in the enter key flashes and all zones blink slowly Enter desired value 1 2 3 4 Increase value slowly Os 2401 240 255 255 Decrease value slowly OQO oo 3257F 6 A 8 57 5 255 4255 F 2551 l e Increase all zones by 5 C q 1 2 3 4 240 2401 255 255 aazise 8 5 6 TON 257 255 1255 255 AAA Confirm change finish input The LED in the enter key is turned off The zone selected last flashes rapidly lt Return to actual value display Occurs automatically after 150 seconds if no further key is pressed I7 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Summary set point changes All examples pertaining to set point changes given in the preceding chapters can be summarized in one single flow chart Press key The set pont currently valid will appear in the zone displays This may be the main set point z the 2 3 or 4 Set point or the start up set po
22. ng in the information display after a certain key was pushed Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit 3 3 Display readings and their Meanings Aside from actual temperature or operating values further information on the status of the operating zone or the operating unit can be shown in the zone displays These display readings are as shown in the chart below Meaning Input operations Zone providing lead data Zone undergoing lowering process Temperature ramp active Start up operations active Identification active Cooling adaptation active Sensor fractured Sensor short Sensor wrongfully connected Error in the Operation Unit display data link Data error in channel data Violation of maximum temperature upper measuring limit Violation of plausibility during identification process Error message Drift during identification process Error message No heating current measured during identif proc 2 Set point 3 Set point 4 Set point Error no power occurred during diagnosis Error sensor wrongfully connected detected Error wrong zone under power occurred during diagnosis Error temperature increase in a zone occurred Error power in an appropriate as well as in another zone occurred during diagnosis Error temperature increase occurred No error detected during diagnosis Diagnosis in progress Error Power alarm while heating device turned of
23. ode when sensor broken with automatic adoption of the most recently computed degree of operation average Zone co use allocation of a lead zone when sensor broken 2 set point stand by mode and 3 set point choke function manually through switch or optionally through machinery operator Operating Instructions Series HRS Rev 1 00 05 Chapter 1 General hints and information Recipe function to save up to 4 set points Automatic disconnection of load when exceeding maximum set point or when identifying electrical power when signal heating OFF from controller Operating Instructions Series HRS Rev 1 00 05 Chapter 2 Instructions Chapter Instructions Set point Parameter a Strike key until desired parameter appears e Lower Press key The value ofthe selected parameter will be shown inthe respective zone displays temperature limit Select Select one or several Jones gt further parameters Enter input Select input mode 1 x keystroke Single input 2 x keystroke Block input old for 3 sec Change level Change value Select next zone only possible if single input mode Parameter selection selection Confirm change Finish input E lt _ Pi finish input Select next parameter Select further Return to Return to actual value parameters randal deviation display sp ay Operating Instructions Series HRS Rev 1 00 05 Ch
24. on display Enter the code number 305 using the arrow keys o 9 Fo en Confirm entry and quit 25 The code number 000 is displayed in a zone display 350 The new process parameters are accepted for all zones Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Diagnosis function Heating sensor allocation A complex testing function to automatically check the sensor heating allocation is built into the operating block This function allows testing if sensors and heating are properly connected time is determined per individual zone The testing time defines the time frame in which a zone is to respond to an incentive The testing pattern is initiated through code number 602 It occurs in three phases Phase 1 Defective sensor check During phase 1 the degrees of operation of e all active zones e whose set points are greater than 0 C are set to 0 If a damaged sensor is identified in the respective zones the zone displays if using the Operating and Display Unit BA report an error message oF and the testing pattern will be aborted entirely The respective information can be downloaded on the offset 0x60 through the port bus port Phase 2 Total check During phase 2 the set points of e all active zones e whose set points are greater than 0 C are set to 0 for the duration of the testing time FF and the actual values are monito
25. process monitoring is automatically activated after a ET learning phase To indicate that the monitoring function is now active for this zone is no longer shown Activation of the Process Control Function g Press the parameter function key The last selected parameter is shown in the information display e g STGR of the regulation ratio _ Keep pressing the parameter function key until the The value per zone for P B FTOL parameter FTAL is shown in the information display the process tolerance is shown in the zone displays Enter the value using the arrow keys 010 is sufficient for standard applications las If necessary select further zones and enter value Confirm entry and quit The process control J function for this zone was activated by the input of a value gt 000 Acknowledgement of the Process Alarm Press the status key the current zone status is shown in The status of the zones EH T the zone display is shown The alarm is acknowledged with the input enter key The heating output is J released No more alarm messages will appear Return to basic screen actual value display The system automatically returns to the basic screen after approx 180 seconds 24 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples Accepting New Process Parameters 8 wei Press both function keys and keep pressed until Code appears in the informati
26. red If using the Operating and Display Unit BA the message c A appears in all zone displays If an actual value increases by at least 5 C during the testing time the respective zone display will read F and the testing pattern will be aborted entirely Phase 3 Single check Upon completing testing all zones each zone is tested individually This occurs in sequence for each zone separately The degree of operation of one zone is set to 100 and actual values are monitored The zone should respond with a temperature increase by 5 C within the testing time frame The following messages result from a single check Message Meaning dr No increase occurred during the testing time frame dF i Sensor incorrectly connected dry Actual values increased although no heating element was addressed combined message with oF 3 dE Zone o k If an error occurs the zone displays relay an error message and the testing process is aborted The following graphs show the course of actual temperature values and the degrees of operation when running the diagnosis function for 24 zones 26 Operating Instructions Series HRS Rev 1 00 05 Chapter 4 Operating examples CCheckfunktion Zuordnng F hler Heizungen Temperatur C Stolgrad Di The testing process must be confirmed with code number 602 upon completing the cycle The same code number aborts the testing process
27. s are available e single zone e several selected zones selective block mode e selection of all zones total block mode e Enter Input If several zones are selected selective block mode or total block mode the data of these zones can be altered by the same absolute or Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit to the same value l e by applying this method set point changes for an entire level can be adjusted quite easily e Execute change e Confirm change finish or continue input 3 2 Operation and Display elements A BIC Zone displays Information display Cursor keys Status key Back up key Power key Degree of Operation key Set point key Ir O 1mo ouw gt Parameter key I Edit key Enter key J Switch 2 Set point 3 Set point K Power switch 3 2 1 Symbol Codes in the Operating Examples The definitions are valid for the following operating examples q ame a Keys of the Operation and Display Unit ovoeae rr sad 42 42 2 132 Zone displays the order of zones was altered 5 6 7 8 for the purpose of a more applicable ver Kar 1071 fien er 13g Use Led 32 presentation STEHE Information display Operating Instructions Series HRS Rev 1 00 05 Chapter 3 Operating the Unit s n gt Wt gt Rapidly flashing zone display shows the position of the cursor Slowly blinking zone display zone was selected Display readi
28. ss key Select operating data Strike key until desired parameter has been co use parameter ae reached BD Zone selection aan arm Select zone LLL Select zone operating data will come from ann m I ii 2 gt m a 5 I cJ pI ci o Lin cI EI EIs Ce Enter input 5 Oo 5 Jie i Ele LP i 3 Enter number of zone to be placed under co use Finish input Confirm change finish input CJ a C EI T jo CIN ce CI _7 171 ar mar Lt L Lt f gt gt mye oy Klo CI Je EJ Ci Ce E mF CJ EJN pI tr E Ce I T pI 1 J Mo uw Thy une um ru mu Return to actual value deviation display Me Main level TI Wie m M U N Mu Lis pI Mu Lie i Amplified degree of operation for lead zone If the outgoing degree of operation data from the lead zone is too high or too small to maintain the zone at the desired operating temperature it is possible to increase or decrease the degree of operation manually This occurs through an optional degree of operation amplification factor in 1 increments which affects the zone supplying data for zone co use To do so select the parameter for lead zone amplification F in the parameter memory as well as the respective zone that a lead zone was allocated to Enter the desired amplification in Range 100 100 e 000 no amplification e 001 100 the degree of operation coming from the
29. ual If you are not holding the latest version simply contact us and we will send it to you Shipment Scope of shipment Storage The operation and display unit is shipped fully assembled in a shockproof cushioned carton box Under normal circumstances this provides sufficient protection If damages are visible prior to opening the carton box the unit should be checked for any signs of damaging To evaluate the damaging do not install and or operate the unit Contact the supplier immediately Aside from the operation and display unit itself this shipment includes e This installation and operating manual If the unpacked operation and display unit is not put in use immediately it must be stored in a dirt and humidity protected environment The permitted temperature range is 10 60 C Operating Instructions Series HRS Rev 1 00 05 Chapter 1 General hints and information Clear identification of the operating unit by the identification tag An identification tag is fixed on the casing of the operating unit Information on the identification tag states the condition of the unit at the manufacturer as well as the manufacturing date The unit s manufacturing date month year and the exact description of the unit clearly expressed are stated in addition to the exact product number To ensure quick handling of potential queries please provide device and serial number Precautionary measures e Read this manual thorou
30. xtension module Err 003 Comparison error main module Err GOS Error checksum in system datas Err OOA Basic configuration has changed In this case it is strongly recommended to return the operating unit to the manufacturer 29 Operating Instructions Series HRS Rev 1 00 05 Chapter 5 Configuration parameters Manufacturer s Settings Notice Chapter Configuration parameters The following chapter lists all configuration parameters in the HRS operating block system General hints All parameters are set to standard parameters when the operating system is shipped The pre configuration is adjusted to most common needs and is sufficient for most operating environments It may be necessary to optimize the settings Zone specific parameters Parameter Parameter description Range Unit SOLL Set point 000 999 GE STLG Degree of operation 100 100 STRE Stellerbetrieb on off Bh Limit 000 999 C F Bh Limit 000 999 C F SToL Voltage tolerance 0 0 99 9 aol Voltage set point 0 0 99 9 A ESOL 2 set point 000 999 PE zap set point boost function 000 999 CI F AMF E Start up mode on off AMPS Start up time Start up mode 000 099 min AF SS Start up time boost set point 000 099 min AP Ss Testing time for diagnosis function 000 999 min Hes Time for diagnosis function 000 999 min OEM Heating identification on off TRMP Temperature ramp 000 999 C min 30 Operating Instructions Ser
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