CPCI Power Supply User Guide, Rev. 6.0
Contents
1. all the original packaging material for future storage or warranty shipments If it is necessary to store or ship the board please re pack it as nearly as possible in the man ner in which it was delivered Special care is necessary when handling or unpacking the product Please consult the special handling and unpacking instruction on the previous page of this manual xii ID 24139 Rev 06 CPCI Power Supply Preface Kontron grants the original purchaser of Kontron s products a TWO YEAR LIMITED HARDWARE WARRANTY as described in the following However no other warranties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron Two Year Warranty Kontron warrants their own products excluding software to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase This warranty is not transferable nor extendible to cover any other users or long term storage of the product It does not cover products which have been modified altered or repaired by any other party than Kontron or their authorized agents Furthermore any product which has been or is suspected of being damaged as a result of negligence improper use incorrect handling servicing or maintenance or which has been damaged as a result of excessive current voltage or temperature or which has had its serial number s any other markings or parts thereof2. altered defaced or removed will also be excluded from this warranty If the customer s eligibility for warranty has not been voided in the event of any claim he may return the product at the earliest possible convenience to the original place of purchase together with a copy of the original document of purchase a full description of the application the product is used on and a description of the defect Pack the product in such a way as to ensure safe transportation see our safety instructions Kontron provides for repair or replacement of any part assembly or sub assembly at their own discretion or to refund the original cost of purchase if appropriate In the event of repair refunding or replacement of any part the ownership of the removed or replaced parts reverts to Kontron and the remaining part of the original guarantee or any new guarantee to cover the repaired or replaced items will be transferred to cover the new or repaired items Any extensions to the original guarantee are considered gestures of goodwill and will be defined in the Repair Report issued by Kontron with the repaired or replaced item Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim other than the above specified repair replacement or refunding In particular all claims for damage to any system or process in which the product was employed or any loss incurred as a result of the product not fun
3. 150DC 18V 36V CP3 SVE P200DC 24V 36V 75V CP3 SVE P200DC FF Form Factor FP Front Panel Width RED OP P Redundant Operation Possible ACT COOL Active Cooling N Not depends on variant of PS REQ Required Page 4 ID 24139 Rev 06 CPCI Power Supply General pr IN FP WGHT CON RED LOAD IPMI ACT Bower SUPPLY UNIT Table 3 Further Characteristics of Kontron CompactPCI Standard PSU s PWR HP KG TYPE OP P SHR OPT COOL 8 0 38 M24 8 N REQ CP3 SVE M76AC AC 12 1 0 M24 8 N NREQ CP3 SVE M180AC 8 0 84 P47 Y Y Y REQ CP3 SVE P200AC 8 0 297 M24 8 N REQ CP3 SVE M75DC 24 new 3U 8 1 0 M24 8 N NREQ CP3 SVE M100DC new 12 1 0 M24 8 N N REQ CP3 SVE M120DC S 12 1 0 M24 8 Y N REQ CP3 SVE M150DC 8 0 79 P47 Y REQ CP3 SVE P200DC 24V 8 0 84 P47 Y REQ CP3 SVE P200DC 4 Power Supply Connectors The AC or DC input voltages to the power supply unit and the output voltages from the power supply unit to the backplane are connected via a power supply connector complying with one of the following specifications Table 4 Power Supply Connectors CONNECTOR TYPE DESCRIPTION 3 or 4 pole DIN M series male power supply connectors for power throughput to the power supply unit and a 30 DIN M SERIES CONNECTORS 32 pole DIN M24 8 male power supply connector for power r
4. G kontron User Guide CPCI Power Supply Manual Reference ID 24139 Rev 06 February 28 2011 If its embedded its Kontron Preface CPCI Power Supply m Revision History Publication Title CPCI Power Supply Manual Brief Description of Changes Date of Issue 01 Initial issue Feb 01 2002 02 Updated to include new product Dec 01 2003 03 Updated to include new product Feb 01 2004 04 Updated to include new product Jul 18 2007 05 Updated to include new product Jan 22 2008 06 Updated to include new products and product end of life for PDs Feb 28 2011 1 7 8 9 10 11 and 12 Imprint Kontron Modular Computers GmbH may be contacted via the following MAILING ADDRESS TELEPHONE AND E MAIL Kontron Modular Computers GmbH 49 0 800 SALESKONTRON Sudetenstrake 7 sales kontron com D 87600 Kaufbeuren Germany For information about other Kontron products please visit our Internet web site www kontron com Disclaimer Copyright 2002 2011 Kontron AG All rights reserved All data is for information purposes only and not guaranteed for legal purposes Information has been carefully checked and is be lieved to be accurate however no responsibility is assumed for inaccuracies Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respec tive owners and are recognized Specifications are subject to change wit
5. ated voltages e Vys 110 V Veu 230 V Voltage Switching Depending on the power supply unit the Veu Vus switching is accomplished automatically autoranging or manu ally Output Voltages The common output voltages are referred to as follows V1 5 1V V2 3 3 V V3 12 V V4 12 V Page 3 General CPCI Power Supply m 3 Kontron CompactPCI Standard Power Supply Units The following tables provide information to assist users in the selection of power supplies which are suitable to the user s requirements Table 1 Kontron CompactPCI Standard PSU Family form rut rower IE ALTE 75W DIN M Series CP3 SVE M76AC AC 180W DIN M Series CP3 SVE M180AC 200W Positronic P Series CP3 SVE P200AC 75W DIN M Series CP3 SVE M75DC 24 new 3U 100W DIN M Series CP3 SVE M100DC new 120W DIN M Series CP3 SVE M120DC dd 150W DIN M Series CP3 SVE M150DC 200W Positronic P Series CP3 SVE P200DC 24V 200W Positronic P Series CP3 SVE P200DC Table 2 Electrical Input Characteristics of Kontron CompactPCI Standard PSU s INPUT TYPE E art Riad POWER SUPPLY UNIT Vgy 184 264V Autoranging CP3 SVE M76AC Vus 90 138V AC Vey 187V 264V Autoranging CP3 SVE M180AC Vus 99V 138V V 85 264V CP3 SVE P200AC 18V 36V CP3 SVE M75DC 24 new 16 8V 137 5V CP3 SVE M100DC new 8 5V 36V CP3 SVE M120DC dx 36V 76V CP3 SVE M
6. ctioning at any given time are excluded The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists Kontron issues no warranty or representation either explicit or implicit with respect to its products reliability fitness quality marketability or ability to fulfil any particular application or purpose As a result the products are sold as is and the responsibility to ensure their suitability for any given task remains that of the purchaser In no event will Kontron be liable for direct indirect or consequential damages resulting from the use of our hardware or software products or documentation even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase Please remember that no Kontron employee dealer or agent is authorized to make any modification or addition to the above specified terms either verbally or in any other form written or electronically transmitted without the company s consent ID 24139 Rev 06 Page xiii Preface CPCI Power Supply This page has been intentionally left blank Page xiv ID 24139 Rev 06 CPCI Power Supply General General ID 24139 Rev 06 Page 1 General CPCI Power Supply This page has been intentionally left blank Page 2 ID 24139 Rev 06 CPCI Power Supply 1 Overview Kontrons powe
7. e electrically discharged before touching the product with his her hands or tools This is most easily done by touching a metal part of your system housing e Itis particularly important to observe standard anti static precautions when changing pig gybacks ROM devices jumper settings etc If the product contains batteries for RTC or memory backup ensure that the board is not placed on conductive surfaces including anti static plastics or sponges They can cause short circuits and damage the batteries or conductive circuits on the board ID 24139 Rev 06 Page xi Preface CPCI Power Supply m General Instructions on Usage Page In order to maintain Kontron s product warranty this product must not be altered or mod ified in any way Changes or modifications to the device which are not explicitly approved by Kontron and described in this manual or received from Kontron s Technical Support as a special handling instruction will void your warranty This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements This applies also to the operational temperature range of the specific board version which must not be exceeded If batteries are present their temperature restrictions must be taken into account In performing all necessary installation and application operations please follow only the instructions supplied by the present manual Keep
8. eception from the power supply unit DIN 41612 Female 47 pin Positronic connector for power supply POSITRONIC P SERIES CONNECTORS from the reverse side of the backplane and a 47 pin Positronic male power supply connector for power reception from the power supply unit Note The term power supply connector is used both for the connectors receiving the backplanes power supply and the mating output connec tors of the power supply units ID 24139 Rev 06 Page 5 General CPCI Power Supply Figure 1 Types of Power Supply Connectors P Series M Series Positronic P47 Connector DIN 24 8 Connector Page 6 ID 24139 Rev 06 CPCI Power Supply General Power supply requirements are always based on the individual system requirements As such Kontron s family of power supplies are designed to meet an extensive range of requirements from simple one unit systems to high capacity systems requiring multiple redundancy with load sharing capability 5 Implementation Considerations Table 3 provides basic selection information for determining which power supply satisfies what requirement regarding its suitability for redundancy and load sharing applications The system integrator must be fully aware of the implications of redundancy and load sharing as well as total power requirements before making any decision as to which power supply ies to inte grate in a given application Kontron offers two categories of p
9. hout notice Page ii ID 24139 Rev 06 CPCI Power Supply Preface Table of Contents Revision TA UO ATI C li Jn li MB i MENO UO me li Table of Contents m a E iij List of Tables ooer e E EE EEEE E V geogr TEEEROEN vii Propiletary Noto MC c Ix TAO GIN GIRS Ix Environmental Protection Statement ccsssssccccceccccssenssnaaessecseseseesseeesenesensnnse Ix Explanation of SymbolS cecccececakosasettaeeeseatessgate tess x For Yo r Safety eater casas esate Sts cet chine eee eee cated Xi Temperature and High Voltage Safety Instructions sssssssssssssss Xi Special Handling and Unpacking Instructions ccccccccccceeececeeeceeeeeeneeeeessteeeeeees Xi General Instructions on USage esee eret etai aetas yr ket ase a si rk u o een a Fue ER HR ERE ERV E Ra xii Two Year Waranty iicet besote t tia E E xiii MEME S 727 sarene aaa e a Ee 3 2 Distinctive Feature S sosenem ee E o ai aii aia eiae Pia aaae 3 3 Kontron CompactPCI Standard Power Supply Units sss 4 4 Power Supply Connectors oisi tra deesse dada ceti ma ecu par da 5 5 Implementation Considerations iuis see r taper ankle ERR UR ER RR S RR RT REA enne 7 6 Product Documentation Organizat
10. ion sss 8 y PP OUCO SiO AUS een e uua bn ER tau Dwad S NR TERUEL TNR 8 7 1 CE Compliance EC 8 7 2 SQUARE Safety Standards m 8 7 3 Mechanical Compliance cccciiseciscsssecsscadssisesicsctesecesteante snes tetavessiedecdecciacrnessdse 8 7 4 Environmental TES S riesco a iaai 8 8 Related Publications m 8 8 1 CompactPCI Systems BoardS sacsesecco eene rt oM aun Dra DEED Rd UNDE NE 8 E ID 24139 Rev 06 Page iii Preface CPCI Power Supply This page has been intentionally left blank Page iv ID 24139 Rev 06 CPCI Power Supply Preface Co KR NaS List of Tables Kontron CompactPCI Standard PSU Family sss 4 Electrical Input Characteristics of Kontron CompactPCI Standard PSU s 4 Power Supply Connectors waserntiontescecsnanncasstuomissiuvaciaanevniacaanustanstannuntamdartanniies 5 Further Characteristics of Kontron CompactPCI Standard PSU s 5 ID 24139 Rev 06 Page v Preface CPCI Power Supply This page has been intentionally left blank Page vi ID 24139 Rev 06 CPCI Power Supply Preface List of Figures 1 Types of Power Supply Connectors seien tree innen bete bern nnns 6 M ID 24139 Rev 06 Page vii Preface CPCI Power Supply This page has been intentionally left blank Page viii ID 24139 Rev 06 CPCI Power Supply Preface This document contains information
11. ower supplies which can be used for redundant operations the M series which have only redundant operational capability and the P series which have both redundant as well as load sharing capabilities Because the redundant M series power supplies do not support load sharing they may not be used to increase available power in a system The P series power supplies however may be used for both purposes It is there fore the responsibility of the system integrator to assure that all operational requirements of a given application have been considered before implementing a power supply scheme Care must be taken to satisfy total projected system loading without overloading occurring particu larly where redundancy is required Warning 2 Failure to comply with the implementation considerations as described above could result in physical damage to the power supplies them selves or to other system components Kontron assumes no responsi bility or liability for any damage incurred directly or indirectly caused by improper system implementation or operation ID 24139 Rev 06 Page 7 General CPCI Power Supply 6 Product Documentation Organization The product documentation organization for Kontron s CPCI Power Supplies is as follows 1 CPCI PSU Manual ID 24139 2 CPCI PSU Product Documentation Guide ID 24139 Sub ID PDG 3 Specific Kontron CPCI PSU Product Documentation ID 24139 Sub ID PDnn Item 1 above is represented b
12. proprietary to Kontron It may not be copied or transmitted by any means disclosed to others or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents Proprietary Note The information contained in this document is to the best of our knowledge entirely correct However Kontron cannot accept liability for any inaccuracies or the consequences thereof or for any liability arising from the use or application of any circuit product or example shown in this document Kontron reserves the right to change modify or improve this document or the product described herein as seen fit by Kontron without further notice Trademarks This document may include names company logos and trademarks which are registered trademarks and therefore proprietary to their respective owners Environmental Protection Statement The product s described herein have been manufactured to satisfy environmental protection requirements where possible Many of the components used structural parts printed circuit boards connectors batteries etc are capable of being recycled Final disposition after service life must be accomplished in accordance with applicable country state or local laws or regulations ID 24139 Rev 06 Page ix Preface CPCI Power Supply m Explanation of Symbols Caution Electric Shock A This symbol and title warn of hazards due to electrical shocks gt 60V
13. r supply unit family includes both AC and DC input power devices with up to 12HP front panels and 3U in height The devices are pro vided with P series or DIN M series out put connectors The power supply units can be provided for an output power range of 75 W to 200 W for AC DC power supply units and 75 W to 200 W for DC DC power supply units with output voltages of 3 3 V 5 1 V and either 12V or t 12V 2 Distinctive Features The CompactPCI power supplies can be distinguished according to the follow ing distinctive features Form factor height Front panel dimensions Mechanics Plug in compatibility Input voltages Voltage switching AC devices Output power Output voltages and currents Power supply connector d Cooling Redundant supply capability Status indication Special features Ultra wide input range Hold up time 10ms EN 50155 compliant ID 24139 Rev 06 General Terminology Power supply units can be grouped either according to their form factor 3U and up to 12HP where the P series is 8HP 4 064 cm or 1 6 inch and the M series is 12HP 6 96 cm or 2 4 inch or input voltage alternating current direct current Input Voltages Power supply units running on AC input power are provided with a switching fea ture to choose among common US Japan and European AC voltage ranges For the sake of understanding these voltage ranges can be indicated as the two r
14. t operation of your new Kontron product you are requested to conform with the following guidelines For Your Safety Temperature and High Voltage Safety Instructions Warning All operations on this device must be carried out by sufficiently skilled personnel only Be careful this device will heatup during operation and if touched may cause burns Allow for sufficient cool down before handling after power is turned off Caution Electric Shock Before installing your new Kontron product into a system always ensure that your mains power is switched off This applies also to the installation of piggybacks Serious electrical shock hazards can exist during all installation repair and maintenance operations with this product Therefore always unplug the power cable and any other cables which provide external voltages before performing work Special Handling and Unpacking Instructions ESD Sensitive Device Electronic boards and their components are sensitive to static elec tricity Therefore care must be taken during all handling operations and inspections of this product in order to ensure product integrity at all times Do not handle this product out of its protective enclosure while it is not used for opera tional purposes unless it is otherwise protected Whenever possible unpack or pack this product only at EOS ESD safe work stations Where a safe work station is not guaranteed it is important for the user to b
15. when touching products or parts of them Failure to observe the pre cautions indicated and or prescribed by the law may endanger your life health and or result in damage to your material Please refer also to the section High Voltage Safety Instructions on the following page Warning ESD Sensitive Device This symbol and title inform that electronic boards and their compo nents are sensitive to static electricity Therefore care must be taken during all handling operations and inspections of this product in order to ensure product integrity at all times Please read also the section Special Handling and Unpacking Instructions on the following page Warning This symbol and title emphasize points which if not fully understood and taken into consideration by the reader may endanger your health and or result in damage to your material Note This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage e uw m Page x ID 24139 Rev 06 CPCI Power Supply Preface Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements It was also designed for a long fault free life However the life expectancy of your product can be drastically reduced by im proper treatment during unpacking and installation Therefore in the interest of your own safety and of the correc
16. y this manual which provides generic information about Kontron s CPCI power supplies Item 2 is enclosed with this manual for referencing to applicable CPCI PSU Product Documentation Item 3 represents the individual product documentation for spe cific power supplies For each power supply addressed in item 2 there is a separate document available Each of the above items are maintained independently of one another whereby item 2 always reflects the current status of available product documentation 7T Applied Standards The Kontron s CompactPCI power supply units comply where applicable with the require ments of the following standards 7 1 CE Compliance Emission EN 55022 Immission EN61000 6 2 EN 55024 Electrical Safety EN60950 1 7 2 Other Safety Standards UL CSA DVE NEMKO 7 3 Mechanical Compliance Mechanical Dimensions IEEE 1101 10 7 4 Environmental Tests Vibration Broad Band IEC60068 2 6 Random Vibration IEC60068 2 64 3U boards Permanent Shock IEC60068 2 29 Single Shock IEC60068 2 27 8 Related Publications 8 1 CompactPCI Systems Boards CompactPCI Specification V 2 0 Rev 2 1 DIN 41612 CompactPCI Power Interface Specification 2 11 R1 0 Page 8 ID 24139 Rev 06
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