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Operating Instructions

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1. Z A SP63 GWY3 Gateway 3 Z SP64 GWY4 Gateway 4 Rev 1 00 01 Technical changes reserved 10 Code numbers PSG Plastic Service GmbH Operating instructions ETR132PNIO Behind code numbers are complex system specific or process specific functions which simplify the handling of certain functions with the controller or which repair exception states in which the controller finds itself e g after faults or alarms Code numbers can be activated over all interfaces see corresponding protocol descriptions and the operating and visual display units DEC 010 101 012 013 020 021 022 023 030 031 034 040 041 050 111 112 177 200 201 202 400 440 441 442 443 501 502 600 601 602 HEX 00A 00B 00C 00D 014 015 016 017 01E 01F 022 028 029 032 O6F 070 0B1 0C8 0C9 OCA 190 1B8 1B9 1BA 1BB 1F5 1F6 258 259 25A Function Load setpoint value set 1 from EEPROM Load setpoint value set 2 from EEPROM Load setpoint value set 3 from EEPROM Load setpoint value set 4 from EEPROM Save setpoint value set 1 to EEPROM Save setpoint value set 2 to EEPROM Save setpoint value set 3 to EEPROM Save setpoint value set 4 to EEPROM Switch to C Switch to F Initialization of CANopen default parameters Resetting the temperature ramp Manual activation of a current measurement Activate control outputs at controller start only if ad justment PROT HRS Start automa
2. Service and repair This device is maintenance free If the device should indicate a fault please contact the manufacturer Customer repairs are not permissible Cleaning Employ no water or cleaning agents based on water for the cleaning of the device stick on labels You can clean the surface of the devices with a mild soap solution Storage If you should not put the device into operation immediately after unpacking protect it against moisture and coarse dirt Personnel The installation of the device may by carried out by qualified personnel only Wiring The wiring system must be implemented correctly according to the specifications in this operating manual All feeds and connecting terminals must be dimensioned for the corresponding amperage Furthermore all connec tions are to be carried out according to the valid VDE Specification and or the respective national specifications fia Ensure in particular that the AC power supply is not connected with the logic output or the low voltage input Rev 1 00 01 Technical changes reserved 5 6 Chapter 2 General Information Overload protection Secure the power supply of the device and the relay output with a fuse protection or a power circuit breaker This protects the printed circuit boards against overcurrent Environment Conducting contamination must not reach the proximity of the device connecting terminals in the control cabinet In order to achieve suitable ambient air
3. Setpoint value increase relative by 4 setpoint value 109 Percentage reduction increase by 2 setpoint value 110 Percentage reduction increase by 3 setpoint value 111 Percentage reduction increase by 4 setpoint value 112 Absolute reduction to 2 setpoint value if 2 setpoint value lt setpoint value 113 Absolute reduction to 3 setpoint value if 3 setpoint value lt setpoint value 114 Absolute reduction to 4 setpoint value if 4 setpoint value lt setpoint value 115 Disconnected heating actuator signal active high 116 Disconnected heating actuator signal low active 117 Heating actuator disconnected Zones 1 16 signal high active 118 Heating actuator disconnected Zones 1 16 signal low active 119 Heating actuator disconnected Zones 17 32 signal high active 120 Heating actuator disconnected Zones 17 32 signal low active Rev 1 00 01 Technical changes reserved 40 Chapter 9 Configuration and Settings 121 122 123 124 125 199 200 201 202 203 255 Passivate all zones Activate BA input block Reset acknowledge stored alarms Degree of operation boost degree of operation 100 for 10 seconds n a Start diagnostic function for sensor heating pushbutton Release all groups group function pushbutton Start program function n a SP24 INP2 Function Digital Input 2 Byte 0 255 1 In case of setting values of less than A SP23 INP1 Function Digital
4. signal high active 120 Heating actuator disconnected Zones 17 32 signal low active 121 Passivate all zones 122 Activate BA input block 123 Reset acknowledge stored alarms 124 Degree of operation boost degree of operation 100 for 10 seconds Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 41 Operating instructions ETR132PNIO 125 n a 199 200 Start diagnostic function for sensor heating pushbutton 201 Release all groups group function pushbutton 202 Start program function 203 n a 255 9 3 Configuration Functions Outputs P002 OPWR Degree of Operation Char 100 0 100 1 Actuating variable Calculated in the standard operation through controllers In the manual mode the specification is implemented manually by the operator A P003 MANU Manual Mode P039 RELH Heating Relay Output Bit 0 1 off on Specifies the manner in which the actuating signal is output at the Heating control output Through this an adap tation of the actuating signal to the actuator SSR relay is possible 0 off Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms 1 on Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of ope
5. 1 7 AL Supply voltage for alarm outputs X7 2 E Auxiliary voltage U from X7 8 or Uext x E O Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital outputs Rated voltage 30VDC Rated output current 60mA Inductive load only with external free wheeling diode switchable Configuration Stipulate function of the alarm output 1 A SP08 A1D1 Definition Byte 1 Alarm Output 1 A SP09 A1D2 Definition Byte 2 Alarm Output 1 ZA SP10 A1D3 Definition Byte 3 Alarm Output 1 Stipulate function of the alarm output 2 ZA SP11 A2D1 Definition Byte 1 Alarm Output 2 A SP12 A2D2 Definition Byte 2 Alarm Output 2 AZA SP13 A2D3 Definition Byte 3 Alarm Output 2 Stipulate function of the alarm output 3 ZA SP14 A3D1 Definition Byte 1 Alarm Output 3 ZA SP15 A3D2 Definition Byte 2 Alarm Output 3 ZA SP15 A3D2 Definition Byte 2 Alarm Output 3 Stipulate which alarms are calculated if zone is 7 P051 ALP1 Alarm Calculation 1 with Passive Zones passivated A P052 ALP2 Alarm Calculation 2 with Passive Zones Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 21 Operating instructions ETR132PNIO 6 2 7 Heating Current Inputs connection X3 X4 The standard device is designed for registration of 3 phase heating currents per zone individual current measure ment or summation current measurement In the system setting the measurement method is stipulated Use th
6. Address Char 0 32 127 1 CAN Bus address of the controller CADR Device ID A Addressing and Further Functions by DIP Switch SP06 A OP Auto Operational Modus CANopen Bit 0 1 off on O off The components on the CAN Bus are provided with the Auto operational command from a CANo pen Master 1 on The controller as well as that relevant CAN peripheral components are functional in CAN open op eration also without CAN open masters For this the controller sends the Auto operational Mode On command Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 67 Operating instructions ETR132PNIO SP45 CANT Timeout CAN Zone off Byte 0 255 seconds 1 0 120 seconds Specifies the time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function 9 11 Ethernet The description of the communication protocols as well as the specification of the configuration pa Hi rameters is to be taken from the protocol descriptions and the parameter object lists SP46 IP1 IP Address of 1 Octet Byte 0 192 255 1 First octet of the Device IP XXX SP47 IP2 IP Address of 2 Octet Byte 0 168 255 1 Second octet of the Device IP XXX SP48 IP3 IP Address of 3 Octet Byte 0 0 255 1 Third octet o
7. Control Outputs Connection X1 X2 The device is designed with 8 control outputs Heating X1 and 8 control outputs Cooling X2 The number of 3 and 2 point zones is defined by the system setting 10 pole terminal PIN X1 X2 1 UH1 UC1 2 UH2 UC2 3 OH1 OC1 4 OH2 OC2 5 OH3 OC3 6 OH4 OC4 7 OH5 OC5 8 OH6 OC6 9 OH7 OC7 10 OH8 OC8 X1 3 N q UH1 power supply 0 7 V from X7 8 or Uext or auxiliary terminal UH2 UC2 of other module X2 UCn N rn UH1 power supply 0 7 V from X7 8 or Uext or auxiliary terminal UH2 UC2 of other module Auxiliary voltage U from connection X7 9 or OV ey Control output K UH2 UC2 auxiliary terminal has the same electric potential like UH1 UC1 and can be used for the power supply of further outputs on other modules The specifications apply for all control outputs Heating Cooling Rated voltage 30VDC Rated output current 60mA Inductive load only with external free wheeling diode switchable Rev 1 00 01 Technical changes reserved 17 18 Chapter 6 Electrical connection and operational startup Configuration Define the operating mode of the control zone Stipulates the manner in which the actuat ing signal is output at the control output Is the cooling output used as alarm output stipulate which alarm is output on the cool ing output Rev 1 00 01 Technical changes reserved A P038 COOL 3 Point Operation AZ P039 RELH Heating Relay Output A P040 RELC Cooli
8. Input 1100 INP2 is without function In case of setting values less than 100 no function is implemented n case of setting values greater than 100 the parameter applies only for Digital Input 2 The func tion is stipulated which the controller implements with activated Digital Input 2 100 Regulation on 2 setpoint value 101 Regulation on 3 setpoint value 102 Regulation on 4 setpoint value 103 Relative reduction by 2 setpoint value 104 Relative reduction by 3 setpoint value 105 _ Relative reduction by 4 setpoint value 106 Setpoint value increase relative by 2 setpoint value 107 Setpoint value increase relative by 3 setpoint value 108 Setpoint value increase relative by 4 setpoint value 109 Percentage reduction increase by 2 setpoint value 110 Percentage reduction increase by 3 setpoint value 111 Percentage reduction increase by 4 setpoint value 112 Absolute reduction to 2 setpoint value if 2 setpoint value lt setpoint value 113 Absolute reduction to 3 setpoint value if 3 setpoint value lt setpoint value 114 Absolute reduction to 4 setpoint value if 4 setpoint value lt setpoint value 115 Disconnected heating actuator signal active high 116 Disconnected heating actuator signal low active 117 Heating actuator disconnected Zones 1 16 signal high active 118 Heating actuator disconnected Zones 1 16 signal low active 119 Heating actuator disconnected Zones 17 32
9. PSG Plastic Service GmbH Operating instructions ETR132PNIO 2 General Information 2 1 Warranty Conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of Warranty If a malfunction relatively occurs through the manufacture PSG Plastic Service GmbH repairs or replaces the non conforming product according to their own discretion The following repairs do not fall under the warranty and are liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through operating error of the user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which do not originate from the manufacturer If you wish to use services within the framework of this guarantee please refer to PSG Plastic Service GmbH 2 2 Installation and safety references Before installation handling or operation of the device please read through this operating instructions A completely and carefully This device corresponds to the European Directives for Safety and EMC It is within the sphere of re sponsibility of the commissioning engineer to keep to these directives during the installation of the de vice Standards EN 61000 6 4 EN 61000 6 2 EN 61326 1 CE marking The device complies with the European Directives for electromagnetic compatibility complies with EN 61326 1
10. Zone 9 16 A SP20 SENS Sensor type Zone 17 24 A SP21 SEN4 Sensor type Zone 25 32 A SP22 CELS Temperature Unit C F AZA SP23 INP1 Function Digital Input 1 A SP24 INP2 Function Digital Input 2 A SP25 AMPD Heating Current Measurement Method A A SP26 GAP Tolerance Band for Automatic Ramp ZA SP27 DIS Display in Manual Mode BA A A SP28 OFF 1 Offset Zone 1 8 Z A SP29 OFF2 Offset Zone 9 16 A SP30 OFF3 Offset Zone 17 24 Z A SP31 OFF4 Offset Zone 25 32 SP32 SP33 n a A SP34 AMPM Maximum Current Value with Measurement Heater Off A SP35 VOLT Allocation of Voltage Module Z A SP36 LANG Language SP37 n a ZA SP38 MAXK Maximum Number of Channels A SP39 LVA1 Release Limit Value 1 A SP40 LVA2 Release Limit Value 2 A SP41 LVA3 Release Limit Value 3 Z A SP42 LVA4 Release Limit Value 4 SP43 SP44 n a Z A SP45 CANT Timeout CAN Zone off Z A SP46 IP1 IP Address of 1 Octet A SP47 IP2 IP Address of 2 Octet A SP48 IP3 IP Address of 3 Octet Rev 1 00 01 Technical changes reserved 73 74 Chapter 9 Configuration and Settings A SP49 IP4 IP Address of 4 Octet A SP50 SUB1 Subnet mask of 1 Octet A SP51 SUB2 Subnet mask of 2 Octet A SP52 SUB3 Subnet mask of 3 Octet A SP53 SUB4 Subnet mask of 4 Octet SP54 SP60 n a A SP61 GWY1 Gateway 1 A SP62 GWY2 Gateway 2
11. and conventions are used in this manual for faster orientation for you Symbols Q Caution i Note Example i Reference T L aA Equations n a With this symbol references and information are displayed which are decisive for the op eration of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons The symbol refers to additional information and declarations which serve for improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Cross references are marked with this character In the pdf version of the document the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way Not applicable not existing 1 2 Additional and continuative documents tocol BA Protoco tocol RA Protoco aa Protocol S CANopen Information on this topic are in the protocol description PSG II Ethernet and PSG II Ethernet the corresponding object lists i i i i i j i INET IO LH PROFINET IO Information on this topic are in the corresponding object lists PROF O Information on this topic are in the protocol description CANopen and the cor responding object lists ege Data sheets and p Available by Internet see www psg online de erating manuals Rev 1 00 01 Technical changes reserved
12. conditions install an air filter in the air inlet of the control cabinet If the device should be in a condensing environment low temperatures install a thermostat controlled heating unit in the control cabinet Rev 1 00 01 Technical changes reserved 3 Equipment Implementation 3 1 Type designation PSG Plastic Service GmbH Operating instructions ETR132PNIO The equipment of the device over and beyond the standard type is stipulated with the order The exact specifi cation can be read off on the 7Type plate type designation plate which is on the carton the casing and the printed circuit board The type designation identifies the equipment version and is composed of the options ETR132PNIO Module variant Electrical connections Control output Control output Measurement inputs Heating current recording Data interface only base module Voltage G K FZ HO KO TCPt U STI CAN 24 V Base module Screw terminal Spring terminal Heating Not existing Cooling Not existing Thermocouple TC resistance thermometer Pt100 Standard signal U 0 2 10V Standard signal 0 4 20mA Not existing Heating current recording CAN Bus with CANopen conform connector pin assign ment 20 30 VDC Rev 1 00 01 Technical changes reserved 7 8 Chapter 3 Equipment Implementation 3 1 1 Type plate The following information can be taken from the type plate PSG D 68309 Mannheim 1 7Type
13. designation ETR 132 PNIO KHO KO TPT dover een ste ses ed CAN OPEN Profinet 24VDC Pee enh HW0000002 SW805143 5 Serial number ANr amend SNr aS To identify a device in a computer network clearly a MAC address Media Access Control address will be given The MAC addresses can be read on the label 3 2 Scope of supply 1 Temperature control system ETR132PNIO m 1 CD ROM with full documentation and software 3 3 Accessories For information on the extensive accessories please refer to the homepage www psg online de Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO 4 Device construction 4 1 Dimensions 125 mm The modules ETR132PNIO G and ETR132 E have has a securing mechanism for the installation on DIN rail DIN 50022 see Alnstallation Dismantling The height and width specifications apply for both mod ules ETR132 E is 30 mm deep 155 mm 4 2 Connection overview The connection overview here indicates all possible connection variants The actual connection overview depends on the AEquipment Implementation which is stipulated with the order ETR132PNI0O G and ETR132 E X1 Control outputs heating 1 8 X2 Control outputs Cooling 1 8 X3 X4 Heating current monitoring 1 8 X5 Measurement inputs 1 4 X6 Measurement inputs 5 8 X7 Alarm outputs 1 3 Digital inputs 1 2 X10 CAN interface X11 Power supply X14 TCP PNIO int
14. error ERR 16 Alarm status alarm output storing 32 Alarm output low active otherwise Alarm output high active 64 Alarm output resettable in case of alarm status alarm output storing Alarm is not output before until danger signal is newly present 128 Without function A SP08 A1D1 Definition Byte 1 Alarm Output 1 SP11 A2D1 Definition Byte 1 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 A SP08 A1D1 Definition Byte 1 Alarm Output 1 SP12 A2D2 Definition Byte 2 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 A SP09 A1D2 Definition Byte 2 Alarm Output 1 SP13 A2D3 Definition Byte 3 Alarm Output 2 Byte 0 255 1 Rev 1 00 01 Technical changes reserved 62 Chapter 9 Configuration and Settings Stipulates the functioning method of the alarm output 2 A SP10 A1D3 Definition Byte 3 Alarm Output 1 SP14 A3D1 Definition Byte 1 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 A SP08 A1D1 Definition Byte 1 Alarm Output 1 SP15 A3D2 Definition Byte 2 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 A SP09 A1D2 Definition Byte 2 Alarm Output 1 SP16 A3D3 Definition Byte 3 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 Z SP10 A1D3 Definition By
15. of operation 7 P023 OUTH Heating Degree of Operation Damping within a pre determined time then a FAL alarm is triggered The response time of the sensor short circuit monitoring can be stipulated either manually 7 P042 FALT Sensor Short Circuit Monitoring Time lt gt 0 or or is derived automatically from the sampling time of the zone P042 FALT Sensor Short Circuit Monitoring Time 0 Due to the response time mistakenly triggered FAL alarms are reduced The response time is started at the time when all prerequisites for a FAL alarm are satisfied The response time is reset when one of the prerequisites for a FAL is not satisfied during the response time According to the operating point different FAL response times are worked with in the setpoint value band FAL response time 30 x heating sampling time outside of the setpoint value band FAL response time 20 x heating sampling time minimal response time for CT H lt 15 seconds FAL response time 20 x 15 seconds The setpoint value band is derived directly from the P015 XP H Heating Proportional Band SWB XPH x 4 A P042 FALT Sensor Short Circuit Monitoring Time P042 FALT Sensor Short Circuit Monitoring Time Word 0 6553 6 seconds 10 0 999 seconds 0 Not active Rev 1 00 01 Technical changes reserved 46 Chapter 9 Configuration and Settings gt 0 Period after which a FAL alarm is output when the tempe
16. on 3 setpoint value Relative reduction by 3 setpoint value Digital Input 1 and 2 Heating actuator disconnected Heating actuator disconnected Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 4 setpoint value Relative reduction by 4 setpoint value Reset acknowledge stored alarms Reset acknowledge stored alarms Start program function Start program function Regulation on 2 setpoint value Relative reduction by 2 setpoint value Regulation on 2 setpoint value Zones 17 32 Reduction relative by 2 setpoint value Zone 17 32 Regulation on 3 setpoint value Start diagnostic function for sen sor heating Setpoint value increase relative by 3 setpoint value Start diagnostic function for sen sor heating Time controlled setpoint value in crease relative by 3 setpoint val ue Percentage reduction increase by 4 setpoint value Disconnected heating actuator signal low active Disconnected heating actuator signal low active Passivate all zones Passivate all zones PSG Plastic Service GmbH 39 Operating instructions ETR132PNIO Digital Input 1 Digital Input 2 Digital Input 1 and 2 24 Heating actuator disconnected Heating actuator disconnected Heating actuator disconnected Zones 1 16 signal high active Zones 17 32 signal high active Zones 17 32 signal high active 25 Heating actuator disconnected Heating actuator disconnected Heating actua
17. the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair Fault in System data Attributes The system data is stored grid failure secure in the EEPROM of the controller The bit Fault in system data attri butes is set if data change without external intervention On all zones of the controller a degree of operation of 0 is output f a Fault in system data attributes is identified then six flashing signals are output on the OK LED With the operating and display units ERR 005 is displayed For the removal of the fault all system data and attributes are to be checked a value changed and the changes taken over into the EEPROM After this wait 20 seconds and carry out a controller reset e g over code number 999 After the controller restart the fault should have disappeared If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair CAN Bus fault A fault CAN Bus occurs for example when data which should be received by the controller over CAN Bus con troller e g measured values of FIN 08 or CANAIN 08 does not reach the controller or CAN components corre sponding to the controller cannot be identified by the controller In case of a fault on the CAN Bus eight flashing signals are output on the OK LED In case of the operating and display units CAN is displayed in the zone displays For elimination of t
18. value Zones 1 16 14 Regulation on 2 setpoint value 15 Relative reduction by 2 setpoint value 16 Relative reduction by 2 setpoint value 17 Relative reduction by 2 setpoint value 18 Relative reduction by 2 setpoint value 19 Percentage reduction increase by 2 setpoint value 20 Regulation on 2 setpoint value 21 Relative reduction by 2 setpoint value 22 Regulation on 2 setpoint value 23 Relative reduction by 2 setpoint value Rev 1 00 01 Technical changes reserved Digital Input 2 Heating actuator disconnected Heating actuator disconnected Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 3 setpoint value Relative reduction by 3 setpoint value Reset acknowledge stored alarms Reset acknowledge stored alarms Start program function Start program function Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 2 setpoint value Zones 17 32 Reduction relative by 2 setpoint value Zone 17 32 Regulation on 3 setpoint value Relative reduction by 3 setpoint value Setpoint value increase relative by 3 setpoint value Setpoint value increase relative by 3 setpoint value Time controlled setpoint value in crease relative by 3 setpoint val ue Percentage reduction increase by 3 setpoint value Disconnected heating actuator signal low active Disconnected heating actuator signal low active Regulation
19. 030 STT2 Start up Time of 2 Set Point 2 Lowering Value A P031 STT3 Start up Time of 3 Set Point 3 Lowering Value A P032 STT4 Start up Time of 4 Set Point 4 Lowering Value A P033 OFFS Temperature Offset A P034 ONLC Online Control Z P035 IDEN Heating Identification Z P036 APPL Application A P037 TC A Manual Mode after Sensor Break A P038 COOL 3 Point Operation AZ P039 RELH Heating Relay Output Z P040 RELC Cooling Relay Output A P041 TCAL Monitoring of Sensor SAL A P042 FALT Sensor Short Circuit Monitoring Time PSG Plastic Service GmbH Operating instructions ETR132PNIO Rev 1 00 01 Technical changes reserved 71 72 Chapter 9 Configuration and Settings A P043 ALC1 Cooling Alarm Output 1 A P044 ALC2 Cooling Alarm Output 2 AZ P045 CFIX Cooling Parameter fixed Heating Identification Zone 046 AMPE Current Range End Value A P047 RG L Lower Temperature Value at Standard Signal Inputs A P048 RG H Upper Temperature Value with Standard Signal Inputs Z P049 TRMP Temperature Ramp A P050 ARMP Automatic Ramp A P051 ALP1 Alarm Calculation 1 with Passive Zones A P052 ALP2 Alarm Calculation 2 with Passive Zones A P053 K CO Amplification Factor for Zone in Leading Mode A P054 NoCO Leading Zone A P055 ZONE Zone A P056 NoTR Allocation Current Transformer A P057 NoZN Zone Allocation to Measurement Input on Sensor Interface
20. 2 6 ERR 005 ERR 009 7 ERR 8 CAN 9 Description PROFINET IO Interface not correctly started PROFINET IO Interface waits for synchronization with CPU firm ware start completed PROFINET IO Interface correctly started Maintenance Required No Link Status available Link Status OK no communication link to PROFINET IO controller PROFINET IO controller has an active communication link to PROFINET IO device PROFINET IO Diagnostics available No PROFINET IO Diagnostics Rev 1 00 01 Technical changes reserved 32 Chapter 8 Status displays Diagnostics 8 4 Diagnostic function code number 600 Allocation of Sensor and Heating The controller has a complex automated function to check the allocation of sensors and Heating The function checks whether sensors and Heating are allocated and wired correctly The function uses the configuration parameter Z P032 STT4 Start up Time of 4 Set Point 4 Lowering Value By this a zone specific testing period is specified The testing period defines the time the zone should react on a trigger by the degree of operation For an optimal diagnostic process the diagnostic function should be executed when the zones are in i cold condition m Specify a setpoint value for the zone that is smaller than the actual value Check the configuration parameter 7 P032 STT4 Start up Time of 4 Set Point 4 Lowering Value Passive zones are not included in the diagnostics The diagnostic func
21. 29 OFF2 Offset Zone 9 16 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 9 to 16 the following applies Corrected measured value measured value Offset Zone 9 16 SP30 OFF3 Offset Zone 17 24 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 17 to 24 the following applies Corrected measured value measured value Offset Zone 17 24 SP31 OFF4 Offset Zone 25 32 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 25 to 32 the following applies Corrected measured value measured value Offset Zone 25 32 Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO P047 RG L Lower Temperature Value at Standard Signal Inputs Word 99 0 6553 6 unit of the measured value 10 99 0 999 unit of the measured value 10 For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 0 2 VDC and 0 4 mA Related with the parameter 7 P048 RG H Upper Temperature Value with Standard Signal Inputs a characteristic curve is defined with its help the display values e g for an input of 0 10V are calculated as follows Display value 0 1 x RG H RG L x Measured value RG L at APPL lt 128 the a
22. 4 10 500 x10 ms Defines the duration of an impulse at the control output Cooling in case of active 7 P070 PGH Pulse Cooling o Be sure to consider that the pulse duration is 10x the setting value The setting value should be long enough so that the actuator e g solenoid valve can act properly be large enough to determine a change of the actual value However the setting value should be selected so that the actual value changes with an individual pulse only in significantly In case of changes of the parameters of the pulse cooling it is absolutely necessary that the control i parameters be adapted to cooling A P070 PGH Pulse Cooling P072 PMIN Minimum Pause Duration Word 0 0 5 0 6553 5 seconds 10 0 0 5 0 99 9 seconds Minimum duration between two pulses in case of active 7 P070 PGH Pulse Cooling Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 57 Operating instructions ETR132PNIO P073 PMAX Maximum Pause Duration Word 0 0 20 0 6553 5 10 0 0 20 0 99 9 seconds Maximum duration between two pulses in case of active 7 P070 PGH Pulse Cooling 9 7 Alarm management Every zone of the controller is monitored on the following alarm values 4 Temperature limit value alarms Current alarm in case of Heating On i e monitoring of the measured current within a A P010 AMPT Current Tolerance by the A P011 AMPN Current Setpoint Value
23. 6 32 64 128 P009 AL Functionin i Identifier 1 2 4 8 16 32 64 128 Combinations are possible as a setting value The setting value results from the sum of the identifica tions With a setting value 7 corresponds to the sum of the identifications 1 2 and 4 the zone is checked for absolute 7 P004 AL 1 Limit Value 1 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value 0 defines the limit values 1 and 2 as relative limit value alarms Limit value Functioning method Limit Value 1 Absolute temperature limit value Otherwise Relative temperature limit value Limit Value 1 Calculation only if limit value is reached Limit Value 1 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value Limit Value 1 Without function Limit Value 2 Absolute temperature limit value Otherwise Relative temperature limit value Limit Value 2 Calculation only if limit value is reached Limit Value 2 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value Limit Value 2 Without function D2 Limit Value Definition 2 Byte 0 255 1 g method of the temperature limit values 7 P006 AL 3 Limit Value 3 and P007 AL 4 Limit Value 4 Combination
24. 6 6 4 2 ao 6 p2 5 3 3 7 7 6 3 jii 7 sh 7 4 4 8 8 8 4 A 8 a 9 OV OV 10 J 3 X5 Thermocouple Resistance ther Resistance ther to TC mometer Pt100 mometer Pt100 X6 2 wire 3 wire a 5 gt lt 9 oO 5 N oO oO Rev 1 00 01 Technical changes reserved 16 Chapter 6 Electrical connection and operational startup Configuration Arrange sensor type for the measurement inputs Stipulate offset valid for all zones Stipulate offset valid for the corresponding zones Stipulation of the measuring range when measurement input is of the standard signal type Stipulate units of all measured values Specification of the measuring channel if measured value comes from a FIN 08 or CANAINO8 over CAN Bus Rev 1 00 01 Technical changes reserved A SP18 SEN1 Sensor type Zone 1 8 A SP19 SEN2 Sensor type Zone 9 16 A SP20 SEN3 Sensor type Zone 17 24 A SP21 SEN4 Sensor type Zone 25 32 A P033 OFFS Temperature Offset A SP28 OFF 1 Offset Zone 1 8 A SP29 OFF2 Offset Zone 9 16 A SP30 OFF3 Offset Zone 17 24 A SP31 OFF4 Offset Zone 25 32 A P047 RG L Lower Temperature Value at Standard Signal In puts A P048 RG H Upper Temperature Value with Standard Signal In puts A SP22 CELS Temperature Unit C F A P057 NoZN Zone Allocation to Measurement Input on Sensor Interface FIN PSG Plastic Service GmbH Operating instructions ETR132PNIO 6 2 4
25. Current alarm in case of Heating Off i e control as to whether a heating current is measured in the switched off status of the heating control output Sensor break Sensor incorrect polarity Sensor short circuit The status of the zones can be output as collective alarm on the collective alarm outputs AL1 AL2 and AL3 or in case of two point zones as zone specific alarm on the cooling output P004 AL 1 Limit Value 1 Integer 0 255 1 Stipulation of the first temperature limit value Functioning method is stipulated in 7 PO008 ALD1 Limit Value Definition 1 P005 AL 2 Limit Value 2 Integer 0 255 1 Stipulation of the second temperature limit value Functioning method is stipulated in 7 P008 ALD1 Limit Value Definition 1 P006 AL 3 Limit Value 3 Integer 0 255 1 Stipulation of the third temperature limit value Functioning method is stipulated in 7 PO009 ALD2 Limit Value Definition 2 P007 AL 4 Limit Value 4 Integer 0 255 1 Stipulation of the fourth temperature limit value Functioning method is stipulated in 7 PO009 ALD2 Limit Value Definition 2 P008 ALD1 Limit Value Definition 1 Byte 0 255 1 Rev 1 00 01 Technical changes reserved 58 Configur Chapter 9 ation and Settings Stipulates the functioning method of the temperature limit values P004 AL 1 Limit Value 1 and ZA P005 AL 2 Limit Value 2 i Identifier 1 2 4 8 1
26. FIN A P058 GPNo Group Number A P059 GPF Group Release by PO60 GPM Group Mode Z P061 ALGO Algorithm A P062 XPH2 Heating Proportional Band 2 A P063 TDH2 Heating Derivative Time 2 Z P064 TIH2 Heating Integral Time 2 Z P065 CTH2 Heating Sampling Time 2 A PO066 XPC2 Cooling Proportional Band 2 A P067 TDC2 Cooling Derivative Time 2 AZ P068 TIC2 Cooling Integral Time 2 Z P069 CTC2 Cooling Sampling Time 2 A PO070 PGH Pulse Cooling A P071 PULS Pulse Duration A PO072 PMIN Minimum Pause Duration A P073 PMAX Maximum Pause Duration Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO 9 15 2 System and communication parameters SP01 SP04 n a A SP05 CADR CANopen Base Address A SP06 A OP Auto Operational Modus CANopen SP07 n a A SP08 A1D1 Definition Byte 1 Alarm Output 1 A SP09 A1D2 Definition Byte 2 Alarm Output 1 A SP10 A1D3 Definition Byte 3 Alarm Output 1 ZA SP11 A2D1 Definition Byte 1 Alarm Output 2 A SP12 A2D2 Definition Byte 2 Alarm Output 2 ZA SP13 A2D3 Definition Byte 3 Alarm Output 2 ZA SP14 A3D1 Definition Byte 1 Alarm Output 3 ZA SP15 A3D2 Definition Byte 2 Alarm Output 3 ZA SP16 A3D3 Definition Byte 3 Alarm Output 3 Z SP17 DISP Display in Case of Passivated Zone BA A SP18 SEN1 Sensor type Zone 1 8 Z A SP19 SEN2 Sensor type
27. O8 FINO8 x 8 Measuring channel on CANAINO8 FINO8 Zone 1 employs fifth measuring channel on a CANAINO8 FINO8 with address 2 Setin adjustment 2 x 8 5 21 in case of Zone 1 lt 0 The zone uses the sensor input of another zone on the controller Zone 1 uses measurement input of Zone 10 QJ aatusiment 10 in case of Zone 1 Rev 1 00 01 Technical changes reserved 37 38 Chapter 9 Configuration and Settings SP23 INP1 Function Digital Input 1 Byte 0 255 1 For setting lt 100 the parameter is compatible to parameter INPD of controllers sysTemp control lers and is valid for both digital inputs 7 SP24 INP2 Function Digital Input 2 is without function In case of setting values greater than 100 the parameter applies only for Digital Input 1 The func tion is stipulated which the controller implements with activated Digital Input 1 Digital Input 1 0 Regulation on 2 setpoint value 1 Relative reduction by 2 setpoint value 2 Regulation on 2 setpoint value 3 Relative reduction by 2 setpoint value Regulation on 2 setpoint value 5 Relative reduction by 2 setpoint value Regulation on 2 setpoint value Relative reduction by 2 setpoint value 8 Regulation on 2 setpoint value 9 Relative reduction by 2 setpoint value 10 Regulation on 2 setpoint value 11 Relative reduction by 2 setpoint value 12 Regulation on 2 setpoint value Zones 1 16 13 Reduction relative by 2 setpoint
28. PSG Plastic Service Group Operating Instructions ETR 132 PNIO TCP PNIO SYSIEMP Temperature L reysiige 1g TCP PNIO OK diaaa CAN 123456 D P CAN PNIO Tem i gt x lt mA gt al gt k C O ACE Seteaeeeeasn eo A teoesesecsse amp t CE Rev 1 00 01 08 2015 Translation of original operating instructions PSG Plastic Service GmbH Bedienungsanleitung ETR132PNIO Introduction Typographical Conventions Additional and continuative documents General Information Warranty Conditions Installation and safety references Equipment Implementation Type designation Type plate Scope of supply Accessories Device construction Dimensions Connection overview Status LED s DIP switch Installation Dismantling Electrical connection and operational startup Connection type Connector assignment and basic configuration Power supply Connection X11 Auxiliary voltage Connection X7 Measurement inputs Connection X5 to X6 Measurement inputs of type designation TPDK Control Outputs Connection X1 X2 Digital inputs Connection X7 Digital outputs Connection X7 Heating Current Inputs connection X3 X4 CAN Bus Connection X10 TCP amp PNIO interface connection X14 X15 Addressing and Further Functions by DIP Switch Status displays Diagnostics Information zone text Overview of zone texts System error Summary of system er
29. ale of the measurement input Stipulate the value of the heating current that rises an alarm in case of switched off heating Rev 1 00 01 Technical changes reserved A SP25 AMPD Heating Current Measurement Method Z P011 AMPN Current Setpoint Value A P010 AMPT Current Tolerance Z P056 NoTR Allocation Current Transformer Zone 046 AMPE Current Range End Value Z A SP34 AMPM Maximum Current Value with Measure ment Heater Off PSG Plastic Service GmbH 23 Operating instructions ETR132PNIO 6 2 8 CAN Bus Connection X10 D SUB plug PIN X10 CANopen n a CAN L n a n a n a n a CAN H n a oo NI o A A WwW DY gt n a The communication over the CAN Bus uses the protocol CANopen You are provided with an object L list zone and system parameters which are stored for the controller type in the protocol of the device as a download on request or directly from the homepage PSG Plastic Service GmbH www psg on line de Configuration The configuration of the communication over the CAN Bus interface is implemented with the aid of the parameters listed under ACAN BUS Rev 1 00 01 Technical changes reserved 24 Chapter 6 Electrical connection and operational startup 6 2 9 TCP amp PNIO interface connection X14 X15 RJ45 Socket PNIO PROFINET IO TCP IP PIN X14 X15 X14 X15 1 TD TD 2 TD TD 3 RD RD 4 Termination Termination Standard definition 5 Termination Terminat
30. ase of setpoint value changes above a pre determined height The calculation of the control parameters cooling is cou pled with the calculation of the heating control parameters P015 XP H Heating Proportional Band Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 The P content changes the output of the PID controller proportional to the deviation between setpoint and actual value The proportional band is the range of the process variable in which this linear reinforcement occurs before the output achieves its maximum or minimum This range is indicated in percent of the measuring range In order that the adjusted proportional band is independent of the sensor type and or measuring range the controller measur ing range in case of PSG controllers is assumed at 500 C 1 corresponds to 5 K The amplification of the controller decreases with increasing proportional band and increases with decreasing proportional band In case of a proportional band selected too small the controller reacts to small deviations so severely that the control system oscillates On the other hand a proportional band which is selected too large makes the regulation very slow The controller no longer reacts adequately to faults In case of utilization of pure proportional band controllers in the control system the deviation cannot be eliminated fully There results the so called permanent deviation P016 TD H Heating Derivative Time Byte 0 2 255 se
31. be read out under the byte ZoneFMode for every zone over all interfaces The information is also designated as a zone text Since only the zone text with the highest priority can always be displayed the zone text is to be considered exclu sively as an extension to the status information of a zone The byte ZoneFMode includes the following information Bit on off 0 5 Zone text 7Overview of zone texts 6 Zone has correct model of the zone At least a Zone does not have any correct model of the zone Z P035 IDEN Heating Identification has been No A P035 IDEN Heating Identification has yet successfully carried out been successfully carried out 7 Zone active Zone passive Rev 1 00 01 Technical changes reserved 28 Chapter 8 Status displays Diagnostics 8 1 1 Overview of zone texts Signal Display Meaning Alarm Status flag dec 1 Ma Manual mode x 2 CoU Leading zone manual mode x 3 AbS Reduction x 4 rAP Temperature ramp xX 5 StA Start up operation x 6 Without function 7 Id Identification x 8 IdC Cooling adaptation x 9 tCb Sensor break x 10 FAL Sensor short circuit x 11 tcP Sensor incorrect polarity x 12 CAn Fault in CAN communication x 13 Err System error fault in channel data x 14 AL Exceeded maximum temperature upper limit of measuring range x 15 Pld Plausibility violation dur
32. conds 1 The differential content D content of the PID controller reacts in a leading way to the rate of change of the devi ation or the actual value The differential content then supplies only a actuating variable if the deviation or the actual value is changed Therefore it cannot be used in order to stabilize a constant control deviation That also explains the utilization of the D regulator only in association with P or PI characteristic The importance of the differential content in practice lies in the fact that the controller supplies actuating variables when the deviation first arises The D characteristic makes the controller more rapid than a pure P or PI controller However the D characteristic cannot distinguish between real deviations and so called hum disturbances i e higher frequency superpositions on the measurement variable A differential content which is set adjusted too large reacts to the disturbances with fast changes of the actuating variable through which the control system be comes very unsteady P017 TI H Heating Integral Time Word 0 9 65536 seconds 1 0 9 999 seconds With the integral content I content of the controller a continuous change of the controller output value is achieved until the permanent deviation is stabilized to zero With this a permanent deviation is prevented The speed with which the stabilizing of the deviation happens and or the influence of the content on the act
33. ct setup and configuration tool Fault in the module matching The module matching data items are stored on every module If these cannot be read correctly any longer then the bit Fault in the module matching is set On all zones of the module a degree of operation of 0 is output f a fault in the module matching is identified for the zones then two flashing signals are output at the OK LED of the controller With the operating and display units ERR 002 is displayed No possibility exists to eliminate the error report The controller must be sent in for repair Fault in channel data For the assurance of the data consistency and the data security a checksum is stored for every zone in case of storage of the configuration data into the EEPROM The bit Fault in channel data is activated when the controller detects a check sum error during reading of channel data f a Fault in channel data is identified seven flashing signals are output on the OK LED With the operating and display units ERR is displayed in the zone display Rev 1 00 01 Technical changes reserved 30 Chapter 8 Status displays Diagnostics For the removal of the fault all zone specific configuration parameters are to be checked a value changed and the change stored in the EEPROM After this wait 20 seconds and carry out a controller reset After the controller restart the fault should have disappeared If the fault reappears after
34. ctions have controller overall effect if the controllers are connected with each other over CAN Bus The group function is storing Hi t is carried out after reset of the control system after deactivation of the Digital Input 2 if the system parameter A SP23 INP1 Function Digital Input 1 0 or 1 is set adjusted P058 GPNo Group Number Byte 0 24 1 Assigns the control zone to a group with the group number Setting value 0 means that the zone is not assigned to any group P059 GPF Group Release by Byte 0 24 1 Stipulates the group from which a release is given Setting value 0 means that the zone does not require any release from another group i e the zone starts im mediately P060 GPM Group Mode Byte 0 255 1 Stipulates the condition whereby the release group issues a release or defines the function that is implemented for all zones of a group 0 Release if in case of all zones of the release group Actual value gt Setpoint value GW Release if in case of all zones of the release group Actual value gt LVA1 2 Release if in case of all zones of the release group Actual value gt LVA2 3 Release if in case of all zones of the release group Actual value gt LVA3 4 Release if in case of all zones of the release group Actual value gt LVA4 5 A setpoint value of a group received over an interface is sent to all other zones 10 As 0 After zone reset zone is heated up
35. ctual value is not scaled at APPL gt 128 the display range of the actual value is defined by RG L and or RG H AZ P036 APPL Application Is a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function O For measurement recording by CANAIN08 FIN08 P048 RG H Upper Temperature Value with Standard Signal Inputs Word 99 1000 6553 6 unit of the measured value 10 99 999 unit of the measured value For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 10 VDC and 20 mA A P047 RG L Lower Temperature Value at Standard Signal Inputs at APPL lt 128 the actual value is not scaled at APPL gt 128 the display range of the actual value is defined by RG L and or RG H AZ P036 APPL Application Is a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function O For measurement recording by CANAIN08 FIN08 P057 NoZN Zone Allocation to Measurement Input on Sensor Interface FIN Integer 32 255 1 0 The zone uses the measurement input assigned directly on the controller Zone X Measurement Input X gt 0 The zone uses the measurement input on a CANAINO8 or FINO8 Setting value dependent on address of the CANAINO8 FINO8 Measurement input Address of the CANAIN
36. d to the measurement inputs of the corresponding zones n case of controllers in the implementation TCPt all eight measurement inputs can be switched over between thermo element types Fe CuNi L Fe CuNi J Ni CrNi K NiCriSi NiSi N and resistance thermometers Pt100 Ni100 The measurement inputs of controllers in standard signal implementation U and are not interchangeable The sensor type is stipulated with ordering of the device and must be set adjusted according to the implementation SP19 SEN2 Sensor type Zone 9 16 Byte 0 255 1 FeL FeJ niC Pt Str ni nSi Rev 1 00 01 Technical changes reserved 36 Chapter 9 Configuration and Settings ZA SP18 SEN1 Sensor type Zone 1 8 SP20 SENS Sensor type Zone 17 24 Byte 0 255 1 FeL FeJ niC Pt Str ni nSi ZA SP18 SEN1 Sensor type Zone 1 8 SP21 SEN4 Sensor type Zone 25 32 Byte 0 255 1 FeL FeJ niC Pt Str ni nSi ZA SP18 SEN1 Sensor type Zone 1 8 P033 OFFS Temperature Offset Char 9 9 0 0 9 9 unit of the measured value 10 The measured value of the measurement input is corrected as follows Corrected measured value measured value temperature offset SP28 OFF1 Offset Zone 1 8 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 1 to 8 the following applies Corrected measured value measured value Offset Zone 1 8 SP
37. e a machine stop P010 AMPT Current Tolerance Word 0 20 6553 5 10 0 20 100 Stipulates a tolerance band around the A P011 AMPN Current Setpoint Value A current alarm in case of heat ing on i e is a current tolerance alarm is output when a heating current is measured outside of the tolerance range Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 63 Operating instructions ETR132PNIO Current actual value lt AMPT x 1 ATOL 100 and L 100 O Current actual value gt AMPT x 1 AT is measured In case of a current setpoint value of AMPN of 10 A and a current tolerance AMPT 20 a current alarm in case of heating on current tolerance alarm is output with the following current values Current actual value lt 10 A x 1 20 100 8 A Current actual value gt 10 A x 1 20 100 12 A P011 AMPN Current Setpoint Value Integer 0 0 6553 5 A 10 0 0 200 0 A Comparative value for the heating current of the zone to be measured The current setpoint value can be stipulated manually or be measured automatically by means of the current transfer function Zone 046 AMPE Current Range End Value Word 10 0 100 6553 5 10 0 100 999 Adaptation of the indicated current value to the measurement signal of the current transformer PSG standard current transformers provide a heating current proportional voltage o
38. e current transformers available as accessories by PSG Plastic Service GmbH 14 pole terminal PIN X3 X4 1 C11 C51 2 C12 C52 3 C13 C53 4 C21 C61 5 C22 C62 6 C23 C63 7 C31 C71 8 C32 C72 9 C33 C73 10 C41 C81 11 C42 C82 12 C43 C83 13 cov cov 14 h h Individual current measurement the heating current inputs are tightly allocated to zones C1 to zone 1 C2 to zone 2 etc for 1 phase current measurement do not connect the terminals for the second and third phase of one zone Summation current measurement the heating current inputs are allocated to zones by A P056 NoTR Allocation Current Transformer X3 and X4 Note Do not connect COV system overall Do not ground COV terminal Using the supply voltage measurement module SUW the system parameter SUW defines on which current measurement input the SUW module is con nected Heating current input The specifications apply for all heating current inputs Input Input voltage configurable standard 42 mV A Input resistance 20kOhm Rev 1 00 01 Technical changes reserved 22 Chapter 6 Electrical connection and operational startup Configuration Specify method of measurement of heating cur rent Comparative value for the heating current of the measured zone Stipulate tolerance value for control of heating cur rent value Stipulate the measurement input where the current transformer of the controlled zone is connected to Stipulate the sc
39. e of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Individual current measurement Display of the currently measured heating current value in case of switched on heating Individual current measurement Display of the last measured current value in case of switched off heat ing Summation current measurement Degree of operation gt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Summation current measurement Display of the currently measured heating current value in case of switched on heating Summation current measurement Display of the last measured current value in case of switched off heat ing Without function Summation current measurement Degree of operation gt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Measurement also at degree of operation 0 Summation current measurement Display of the currently measured heating current value in case of switched on heating Summation current measurement Display of the last measured current value in case of switched off heat ing Without function Summation current measurement Degree of operation gt 0 Displa
40. egulation of the zone Settings of parameter see 7Table Overview Adaptation Methods of Control Parameters ALGO 0 MAControl Suitable for all modes of actuating signal output PWM pulse cooling ALGO 1 DYNControl Control characteristic more dynamic than that of the MAControl The calculation of the control parameters is implemented during the identification phase up to reaching the setpoint value ALGO 2 DYNControl The calculation of the control parameters is implemented during the identification phase to 10 K prior to reaching the adjusted setpoint value ALGO 3 MAControl for evaporate cooling with intelligent disturbance control ISK see P070 PGH Pulse Cooling ISK includes Special degree of operation characteristics for static operation in the range of 0 around degree of operation Algorithm for watching of operating point m Stricter control characteristics in tolerance band around setpoint value ALGO 4 MAControl for evaporate cooling with intelligent disturbance control ISK in alleviated form see ZA P070 PGH Pulse Cooling ISK includes Special degree of operation characteristics for static operation in the range of 0 around degree of operation Algorithm for watching of operating point ALGO 5 MAControl for die bolts No mixed operation possible between die bolts and standard control algorithm on one controller In case of selection of die bolt control algorithm for at least one zone t
41. er and prevents their re occurrence The device is packed fully mounted in a robust carton cushioned with foamed material Check the packaging and then the device for identifiable damage in curred during transit If damage is identified then please get in touch with the transportation company l In the case of damage the device may not be brought into op eration Before beginning and during all installation dismantling work attention is to be paid that the system as well as the devices are de energized A device of the protection type IP20 is to be installed in a closed control cabinet The device has a securing mechanism for installation on a DIN rail DIN 50022 The device is initially suspended in the DIN rail with the two straps rear middle side and then latched in For dismantling the unlocking mechanism on the front below at the device Illustration is to be screwed down with a screwdriver and the device taken out towards the front above case of replacement it is absolutely necessary to adopt the 1 Only controllers of the same type should be exchanged In setting adjustments of the replaced controller Rev 1 00 01 Technical changes reserved 11 12 Chapter 6 Electrical connection and operational startup 6 Electrical connection and operational startup The ETR132PNIO may be installed and put into operation by specialist personnel only A Before switch on of the control zones it is to be ensured
42. erface PROFINET IO X15 TCP PNIO interface PROFINET IO A Status LED s B DIP switch C Status LED s TCP PNIO 4 2 1 Status LED s The SIO LED yellow signalizes the interface operation and flashes quicker or slower due to the amount of data In the normal case the OK LED green on the front panel of the controller lights up permanently Rev 1 00 01 Technical changes reserved 10 Chapter 4 Device construction The OK LED flashes if there is a fault The cause of error can be read off on the basis of the number of flashing signals Detailed information about the error cause can be referred to in the chapter 7System errorand 7 Summary of system errors flashing codes OK LED See also 7Status indication TCP PNIO LED s 4 2 2 DIP switch Detailed information on the function of the DIP switches are in the chapter 7Addressing and Further Functions by DIP Switch Rev 1 00 01 Technical changes reserved 5 __Installation Dismantling ESD Avoidance Unpacking Ensuring voltage free state Installation location Securing Installation Dismantling Device exchange PSG Plastic Service GmbH Operating instructions ETR132PNIO To avoid ESD damages the device must be handled packed A unpacked and stored in an especially protected environment Electrostatic Protected Area EPA An ESD protected work environment conducts existing electrostatic charges to ground in a controlled mann
43. f 4 Octet Write the data to the controller Set DIP switch in register Info gt Communication and on the controller as desired Now the IP set under SP46 to SP49 is used for communication dependent on the DIP switch setting 9 12 Gateway Instead of converting protocols the default gateway in an IP configuration does route not subnet relevant network requests to another subnet and fulfills therewith the function of a router SP61 GWY1 Gateway 1 Unsigned Char 0 192 255 n a First octet of the gateway address XXX SP62 GWY2 Gateway 2 Unsigned Char 0 168 255 n a Second octet of the gateway address XXX SP63 GWY3 Gateway 3 Unsigned Char 0 255 n a Third octet of the gateway address XXX Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 69 Operating instructions ETR132PNIO SP64 GWY4 Gateway 4 Unsigned Char O 1 255 n a Fourth octet of the gateway address XXX 9 13 Representation of operating visual display units BA SP17 DISP Display in Case of Passivated Zone BA Bit 0 1 off on 0 off The zone displays of passivated zones are faded out 1 jon The zone displays are represented also in case of passivated zones SP27 DIS Display in Manual Mode BA Bit 0 1 off on If manual mode activates 0 Actu Display of the actual values in the zone displays al 1 StL Di
44. f 42mVeff A This value match es the current range end value of 100 In case of current transformers with other measured voltage the indicated current value can be adapted Current transformer supplies 21 mVeff A For adaptation of the display AMPE must be set to 200 For A SP25 AMPD Heating Current Measurement Method individual current measurement the current range end value can be set individually for each zone For A SP25 AMPD Heating Current Measurement Method summation current measurement the current range end value must be equal for all zones assigned to one and the same current transformer P056 NoTR Allocation Current Transformer Byte With individual current measurement without function 7 SP25 AMPD Heating Current Measurement Method 1 2 or 3 With summation current measurement the setting value stipulates the current measurement input to which the current transformer s for the corresponding zone is are connected The setting value 0 means that no current transformer is planned for the zone SP25 AMPD Heating Current Measurement Method Byte 0 255 1 0 15 Rev 1 00 01 Technical changes reserved 64 Chapter 9 Configuration and Settings Stipulates the measurement method of the heating current measurement 10 11 12 13 14 15 Deactivated current monitoring Individual current measurement Degree of operation gt 0 Display of the last measured current value in cas
45. f the Device IP XXX SP49 IP4 IP Address of 4 Octet Byte 0 200 255 1 Base IP of the fourth octet of the Device IP IP of the controller IP1 IP2 IP3 1IP4 Device ID AAddressing and Further Functions by DIP Switch SP50 SUB1 Subnet mask of 1 Octet Byte 0 255 1 First octet of the Device Subnet mask XXX SP51 SUB2 Subnet mask of 2 Octet Byte 0 255 1 Second octet of the Device Subnet mask XXX Rev 1 00 01 Technical changes reserved 68 Chapter 9 Configuration and Settings SP52 SUB3 Subnet mask of 3 Octet Byte 0 255 1 Third octet of the Device Subnet mask _XXX SP53 SUB4 Subnet mask of 4 Octet Byte 0 255 1 Fourth octet of the Device Subnet mask _ XXX 9 11 1 Change IP setting Start project setup and configuration tool and create a project with a PNIO controller Set DIP switch 1 5 to ON in register Info gt Communication Do the same setting for the controller Independent from the existing IP in the controller the standard IP 192 168 0 200 is used now For the communication with the controller the network settings the IP of the PC where project setup and configuration tool is running has to be adjusted to the address range fix IP address 192 168 0 subnet mask 255 255 255 0 Set the desired IP in the system parameters 7 SP46 IP1 IP Address of 1 Octet to SP49 IP4 IP Address o
46. from the sloping setpoint value assuming 11 As 1 After controller reset zone is heated up starting from the sloping setpoint value 12 As 2 After controller reset zone is heated up starting from the sloping setpoint value 13 As 3 After controller reset zone is heated up starting from the sloping setpoint value 14 As 4 After controller reset zone is heated up starting from the sloping setpoint value Rev 1 00 01 Technical changes reserved 66 Chapter 9 Configuration and Settings SP39 LVA1 Release Limit Value 1 Integer 0 6553 5 Unit of the measurement input 10 0 999 Unit of the measurement input Release limit value for the release group SP40 LVA2 Release Limit Value 2 Integer 0 6553 5 Unit of the measurement input 10 0 999 Unit of the measurement input Release limit value for the release group SP41 LVA3 Release Limit Value 3 Integer 0 6553 5 Unit of the measurement input 10 0 999 Unit of the measurement input Release limit value for the release group SP42 LVA4 Release Limit Value 4 Integer 0 6553 5 Unit of the measurement input 10 0 999 Unit of the measurement input Release limit value for the release group 9 10 CAN BUS The description of the communication protocols as well as the specification of the configuration pa Hi rameters is to be taken from the protocol descriptions and the parameter object lists SP05 CADR CANopen Base
47. he fault all cable connections settings of CAN baud rate address settings have to be checked Error PROFINET Chip TPS1 not correctly started If the PROFINETIO Chip does not start a communication with the controller is not possible f a Fault PROFINET IO Chip is identified nine flashing signals are output on the OK LED For elimination of the fault execute a controller reset After the controller restart the fault should have disappeared If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 31 Operating instructions ETR132PNIO 8 2 1 Summary of system errors flashing codes OK LED Cause of error Fault in the CPU basic matching Fault in the module matching Fault in System data Attributes Fault sensor type A sensor type is adjusted for the device that is not supported by the device calibration The error report can be acknowledged see Addressing and Further Functions by DIP Switch Check the setting of the sensor type after ac knowledgement Error in channel data CAN Bus fault Error PROFINET Chip not correctly started Number of flashing Display of operating and display units 8 3 Status indication TCP PNIO LED s LED Status Device Ready OFF flashing ON Bus Failure ON flashing OFF System Failure ON OFF signals 1 ERR 003 2 ERR 00
48. he same code number the check routine can be stopped 8 5 Diagnostic function Code Number 601 Start Current Measurement After entry of the code number 601 a complex routine for an automated check of the allocation of Heating Current transformer is started The routine checks whether the feed lines for the Heating is led through the corresponding current transformer After start of the function dIA is displayed in the zone displays when the operating and display unit BA is used The corresponding information can be requested by message flag ZoneFMode by interface The following messages could result out of the diagnostic function Message Meaning dF1 No current was detected dF2 A current was detected on another zone dF3 A current was detected on the right and on another zone dF4 A current was measured although no current should be detected dE Zone OK 8 6 Manual Activation of a Current Measurement Code Number 41 After entry of code number 41 in the process of cyclic current measurement 7 SP25 AMPD Heating Current Measurement Method lt gt 0 a current measurement is once triggered The current measurement is initiated by sending the code number 41 The code number is taken ca 1 second Wait for the end of the current measurement at least 8 seconds the alarm analysis follows The cyclic current measurement runs afterwards normal Rev 1 00 01 Technical changes reserved 34 Chapter 9 Configuration and Setting
49. hen the die bolt control algorithm is employed with all the other zones Heating current monitoring not possible Degree of operation resolution 1 ALGO 6 DYNControl for die bolts Remaining operations as under adjustment for ALGO 5 Rev 1 00 01 Technical changes reserved P062 XPH2 Heating Proportional Band 2 Without function P063 TDH2 Heating Derivative Time 2 Without function P064 TIH2 Heating Integral Time 2 Without function P065 CTH2 Heating Sampling Time 2 Without function P066 XPC2 Cooling Proportional Band 2 Without function P067 TDC2 Cooling Derivative Time 2 Without function P068 TIC2 Cooling Integral Time 2 Without function P069 CTC2 Cooling Sampling Time 2 Without function PSG Plastic Service GmbH 55 Operating instructions ETR132PNIO Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 Byte 0 2 255 seconds 1 Word 0 9 65535 seconds 1 0 9 1275 seconds Byte 0 255 seconds 1 0 60 seconds Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 Byte 0 2 255 seconds 1 Word 0 9 65535 seconds 1 0 9 1275 seconds Byte 0 255 seconds 1 0 60 seconds Rev 1 00 01 Technical changes reserved 56 Chapter 9 Configuration and Settings P070 PGH Pulse Cooling Bit 0 1 off on Output method of the actuating signal at the cooling control output Prerequisi
50. ignal is output 1 on The control algorithm works in three position operation heating cooling The output range of the degree of operation in control and manual mode is 100 100 On the heating control output actuating signals are output at positive setting levels and on the cooling output the actuating signals are output at negative setting levels SP22 CELS Temperature Unit C F Char 0 1 F C Unit of measurement signal The measured value is calculated directly in case of controllers with thermo element and resistance thermometer inputs In case of controllers with standard signal inputs the calculation is implemented on the basis of the scaling parameters 7 P047 RG L Lower Temperature Value at Standard Signal Inputs and Z P048 RG H Upper Tem perature Value with Standard Signal Inputs SP38 MAXK Maximum Number of Channels Byte 1 32 1 1 32 The parameter stipulates the zone number for which the regulation as well as the alarm handling is processed starting from the first zone The reduction of the zone number does not have any effect on the cycle duration in case of recording of the measured values 9 2 Configuration inputs SP18 SEN1 Sensor type Zone 1 8 Byte 0 255 1 FeL FeJ niC Pt Str ni nSi The parameter stipulates the type of the sensors 0 L Fe L 1 J Fe J 2 K NiCr 3 PT100 4 Standard 5 NI100 6 N NiCrSi which are connecte
51. ing Time Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 51 Operating instructions ETR132PNIO P034 ONLC Online Control Bit 0 1 off on 0 off Without function 1 on After the calculation of the control parameters through the 7 P035 IDEN Heating Identification the characteristic behavior of the control zone is compared with the characteristic behavior of one con troller internal filed model of the controlled system In case of deviations of the characteristic behavior from real controlled system and the section mod el the control parameters are corrected appropriately The control parameters heating are not modifiable They are overwritten immediately again i o the control parameters calculated from the section model See Table Overview Adaptation Methods of Control Parameters P035 IDEN Heating Identification Bit 1 O 1 off on In the identification phase the controller determines the mathematic model of a controlled system which is saved in the controller The control parameters are calculated Settings of parameter see 7Table Overview Adaptation Methods of Control Parameters P045 CFIX Cooling Parameter fixed Heating Identification Bit 0 1 off on Specifies whether the Cooling control parameters are derived from the Heating control parameters after identifi cation only for 3 point zones Settings of parameter see 7Table Overview Adaptation Methods of C
52. ing function can also be employed in combination with the 7 P035 IDEN Heating Identifi cation With that the uniform warming is implemented also in the case where the controller does not yet have any knowledge about the control zone and where this will be first calculated on the basis of the identification which progresses parallel to the automatic ramp f the temperature difference of a zone to the reference zone is at least 30 Kelvin or if no heating current is mea sured by a zone any longer the zone is taken from the link of the automatic ramp after a time of 20 seconds The automatic ramp requires one at least once executed identification Heating SP26 GAP Tolerance Band for Automatic Ramp Byte 0 5 25 5 Unit of measurement input 10 0 5 20 Unit of the measurement input Stipulation of the tolerance band indicating how much the measured values of the zones may differ in automatic ramp operation Zones which exceed the tolerance range are trimmed in the degree of operation P037 TC A Manual Mode after Sensor Break Bit 0 1 off on Stipulates the characteristic behavior of the zone in the case of a sensor break 0 off Function is deactivated 1 on Atsensor break it is automatically switch to manual mode The output value is calculated dependent on the mean output value from the last cycles before sensor break Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 45 O
53. ing the identification x 16 drl Drift error report during identification phase 17 IF Error report No heating current measured during identification phase x 18 SP2 2 setpoint value X 19 SP3 3 setpoint value 20 SP4 4 setpoint value xX 21 dF1 Fault No current determined in case of Heating current diagnostics x 22 dF2 Fault Current on incorrect zone determined in case of Heating current x diagnostics 23 dF3 Fault Current both on correct as well as on another zone determined with x Heating current diagnostics 24 dE No fault determined with Heating current diagnostics Allocation sensor x heating diagnostics ends 25 dlA Diagnostics function active x 26 dF4 Fault Alarm current with switched off heating determined in case of diag nostics 27 Ar Automatic ramp x 28 Ar Automatic ramp active zone with least temperature rise x 29 Alarm Current alarm with heating off 30 ALS Storing alarm function 31 IdS Automatic cooling adaptation started however still not active 32 GP Zone waits for group release x 33 n a 34 000 35 001 Error signal 36 002 Module matching system error 37 003 CPU calibration error 38 004 Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 29 Operating instructions ETR132PNIO Signal Display Meaning Alarm Status flag dec 39 005 Error in system data x 40 006 41 007 42 008 Switch on configuration x 43 009 Switch on configuration sensor x 44 49
54. input minute Characteristic behavior of the setpoint value at setpoint value changes 0 0 In case of setpoint value jump with setpoint value increases and setpoint value decreases gt 0 0 Incase of setpoint value increases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value Setpoint value jump with setpoint value decreases lt 0 0 In case of setpoint value increases and setpoint value decreases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value P050 ARMP Automatic Ramp Bit 0 1 off on 0 off In the case of the zone the automatic ramp operation is deactivated 1 on In the case of the zone the automatic ramp operation is activated All active zones assigned to a group P058 GPNo Group Number with a setpoint value greater than 0 C 32 F with which the automatic ramping function is activated are heated up at a setpoint value change gt 30 C automat ically with respect to the actual value of the zone with the least rate of rise The zone with the least rate of rise is called the reference zone With the aid of the function mechanical stresses through large temperature gradient between zones of different rate of rise can be avoided In case of networking of several controllers over CAN the function works with controller overall effect The automatic ramp
55. ion automatic Cross over 6 RD RD 7 Termination Termination 8 Termination Termination The communication over the PROFINET IO interface uses the protocol PROFINET IO You are provid ed with an object list Zone and system parameters which are stored for the controller type in the pro tocol of the device as a download on request or directly from the homepage PSG Plastic Service GmbH www psg onli ne de Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 25 Operating instructions ETR132PNIO 7 Addressing and Further Functions by DIP Switch Using the DIP switch the following configuration of the system and functions like acknowledgement can be carried out DIP 1 4 TY DIP 1 4 amp DIP7 sisi DIP 5 6 TONY DIP7 AUR Ie Device ID NodelD IP Device ID is enciphered in binary form and is set adjusted over the DIP switches 1 4 The device address is composed as follows for the individual interfaces Resulting NodelD A SP05 CADR CANopen Base Address Device ID Device ID 2 Resulting NodelD 34 Resulting IP SP46 IP1 IP Address of 1 Octet A SP47 IP2 IP Address of 2 Octet A SP48 IP3 IP Address of 3 Octet 7 SP49 IP4 IP Address of 4 Octet Device ID 3 A SP05 CADR CANopen Base Address 32 A SP46 IP1 IP Address of 1 Octet 192 S A SP47 IP2 IP Address of 2 Octet 168 A SP48 IP3 IP Address of 3 Octet 0 Z SP49 IP4 IP Addre
56. larm is calculated for a passive zone Nevertheless if an alarm should be monitored in case of a passive zone this can be stipulated with the aid of the parameters 7 P051 ALP1 Alarm Calculation 1 with Passive Zones and P052 ALP2 Alarm Calculation 2 with Passive Zones Identifier 1 2 4 Alarm cause Current fault in case of Heating Off Current fault in case of Heating On Limit Value 1 Rev 1 00 01 Technical changes reserved 60 Chapter 9 Configuration and Settings Identifier Alarm cause 8 Limit Value 2 16 Limit Value 3 32 Limit Value 4 64 Sensor short circuit 128 Sensor break sensor incorrect polarity A P052 ALP2 Alarm Calculation 2 with Passive Zones P052 ALP2 Alarm Calculation 2 with Passive Zones Data type Byte Adjustment range interfaces amp BA multiplier 0 255 1 Identifier Alarm cause 1 Without function 2 Actual value greater than maximum setpoint value measuring range end value 4 Without function 8 Without function 16 Without function 32 Without function 64 Without function 128 Without function A P051 ALP1 Alarm Calculation 1 with Passive Zones SP08 A1D1 Definition Byte 1 Alarm Output 1 Data type Byte Adjustment range interfaces amp BA multiplier 0 255 1 Together with A SP09 A1D2 Definition Byte 2 Alarm Output 1 and A SP10 A1D3 Definition Byte 3 Alarm Output 1 the functioning meth
57. ller and or external by CAN is managed P047 RG L Lower Temperature Value at Standard Signal Inputs A P048 RG H Upper Temperature Value with Standard Signal Inputs Rev 1 00 01 Technical changes reserved 9 15 Tabular overview 9 15 1 Parameters A P001 SP Set Point A P002 OPWR Degree of Operation A P003 MANU Manual Mode A P004 AL 1 Limit Value 1 A PO005 AL 2 Limit Value 2 A PO06 AL 3 Limit Value 3 P007 AL 4 Limit Value 4 A P008 ALD1 Limit Value Definition 1 A P009 ALD2 Limit Value Definition 2 A P010 AMPT Current Tolerance A P011 AMPN Current Setpoint Value A P012 SP2 2 Setpoint 2 Lowering Reduction Value A P013 SP3 3 Setpoint 3 Lowering Reduction Value A P014 SP4 4 Setpoint 4 Lowering Reduction Value A P015 XP H Heating Proportional Band Z P016 TD H Heating Derivative Time Z P017 TI H Heating Integral Time Z P018 CT H Heating Sampling Time A P019 XP C Cooling Proportional Band A P020 TD C Cooling Derivative Time A P021 TI C Cooling Integral Time P022 CT C Cooling Sampling Time Z P023 OUTH Heating Degree of Operation Damping A P024 OUTC Cooling Degree of Operation Damping A P025 OUT Maximum Degree of Operation in Manual Mode A P026 SPLO Lower Setpoint Value Limit A P027 SPHI Upper Setpoint Value Limit A P028 STMO Startup Operation A P029 STT Startup Operation Initiation Time A P
58. m is suppressed when SPHI lt 150 C P030 STT2 Start up Time of 2 Set Point 2 Lowering Value Byte 0 255 minutes 10 0 99 minutes The setting value 0 deactivates the start up time of the second setpoint value and or the second lowering value Rev 1 00 01 Technical changes reserved 48 Chapter 9 Configuration and Settings A P012 SP2 2 Setpoint 2 Lowering Reduction Value P031 STT3 Start up Time of 3 Set Point 3 Lowering Value Byte 0 255 minutes 1 0 99 minutes The setting value 0 deactivates the start up time of the third setpoint value and or the third lowering value A P030 STT2 Start up Time of 2 Set Point 2 Lowering Value A P012 SP2 2 Setpoint 2 Lowering Reduction Value P032 STT4 Start up Time of 4 Set Point 4 Lowering Value Byte 0 255 minutes 1 0 99 minutes The setting value 0 deactivates the start up time of the fourth setpoint value and or the fourth lowering value A P030 STT2 Start up Time of 2 Set Point 2 Lowering Value A P012 SP2 2 Setpoint 2 Lowering Reduction Value Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO 9 6 Control characteristic The controller has two control parameter sets for heating and cooling The second control parameter set is with out function The automatic calculation of the control parameters comes about through the so called identification in c
59. meter fixed Heating Identification P045 CFIX on Control parameter set cooling are not modi fied by identification heating P045 CFIX off Calculation of control parameter set cooling based on control parameters heating after end of identification phase heating P045 CFIX on Control parameter set cooling are not modi fied by identification heating P045 CFIX off Calculation of control parameter set cooling based on control parameters heating after end of identification phase heating Online control A P034 ONLC Online Control monitors on base of the control parameter set heating essential changes on the structure of the control system and corrects if necessary the control parameter set heat ing Specia Rev 1 00 01 see ZA P061 ALGO Algorithm Technical changes reserved P061 0 3 4 MAControl 1 2 DYNConrtrol ALGO Calculation of control parameter set Cooling after setpoint value change of 30K independent of parameters On setpoint value change gt 30K a cooling adap tation is started On setpoint value change gt 30K a cooling adap tation is started and the control parameter set cool ing is calculated Start of cooling adaptation in case of rise of actual value within 10 seconds lt 3 5K drift control Special see 7 P061 ALGO Algorithm PSG Plastic Service GmbH Operating instructions ETR132PNIO Calculation of control parameter se
60. n a 50 Out Power controller disconnected Digital Input 2 active and system parameter x INPD equal to 0 or 1 51 Cul CAN error in data link controller CANSTI x 52 ArE Automatic ramp fault x 53 ArE Automatic ramp fault zone with least rate of rise x 54 GPO Bypass group release x 55 GPA Reduce group release x 8 2 System error Unlike zone specific faults temperature limit values heating current alarms etc system errors identify faults on the controller itself The system errors can be read out from the controller on the zone flags over all interfaces Detailed information on this can be found in the object lists for the corresponding protocols The cause of error the output of the OK LED on the controller the message text in the operating and display units as well as notes on the elimination of the fault are indicated below for all possible system errors Fault in the CPU basic matching If the basic matching of the controller cannot be read correctly any longer then the bit Fault in the basic matching is set On all zones of the controller a degree of operation of 0 is output On the OK LED of the controller a flashing signal is output With the operating and display units ERR 003 is displayed For the removal of the fault the controller is to be set to the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system dates or read out and store with proje
61. ng Relay Output A P043 ALC1 Cooling Alarm Output 1 A P044 ALC2 Cooling Alarm Output 2 PSG Plastic Service GmbH 19 Operating instructions ETR132PNIO 6 2 5 Digital inputs Connection X7 The digital inputs are realized with optocouplers The standard device is designed with 2 digital function inputs at Connection X7 The digital function inputs as well as the digital inputs work with functions fixed stored in the controller which are defined by the system setting PIN X7 Description 12 Dig function input 2 2 11 Dig function input 1 3 l Reference potential X7 2 E O Auxiliary voltage U from connection X7 8 or Uext S O 2 A Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital inputs Rated voltage 30VDC Power requirement approx 12mA Configuration Stipulate function which is implemented on A SP23 INP1 Function Digital Input 1 activation deactivation of the two digital in A SP24 INP2 Function Digital Input 2 puts on plug X7 Rev 1 00 01 Technical changes reserved 20 Chapter 6 Electrical connection and operational startup 6 2 6 Digital outputs Connection X7 The digital outputs are realized with optocouplers The standard device is designed with 3 alarm outputs at con nection X7 In the system setting it is defined which alarms are output on the outputs PIN X7 Description 4 AL3 Alarm output 3 5 AL2 Alarm output 2 6 AL1 Alarm output
62. od of the alarm output AL1 is defined Combinations are possible as a setting value The setting value results from the sum of the identifica tions A1D3 80 corresponds to the sum of the identifications 64 and 16 an alarm is output on the alarm output AL1 if the temperature exceeds the limit value 1 and the limit value 2 The alarm signal is stored and can be reset acknowledged With a setting value A1D1 12 corresponds to the sum of the identifications 4 and 8 A1D2 0 and Identifier Alarm cause 1 Current fault in case of Heating Off 2 Current fault in case of Heating On 4 Limit Value 1 8 Limit Value 2 16 Limit Value 3 32 Limit Value 4 64 Sensor short circuit 128 Sensor break sensor incorrect polarity Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 61 Operating instructions ETR132PNIO SP09 A1D2 Definition Byte 2 Alarm Output 1 Byte 0 255 1 Identifier Alarm cause 1 Zone in identification phase 2 Actual value greater than maximum setpoint value measuring range end value 4 Without function 8 Without function 16 Without function 32 Without function 64 Without function 128 Without function A SP08 A1D1 Definition Byte 1 Alarm Output 1 SP10 A1D3 Definition Byte 3 Alarm Output 1 Byte 0 255 1 Identifier Alarm cause 1 Error CAN 2 Error PROFINET IO 4 CAN Controller in the pre operational mode 8 System error channel data
63. of 4 Set Point 4 Lowering Value is detected Using the operating and display unit BA in the zone display the message dIA is output After termination of the single check for all zones the diagnostic result is immediately displayed in the zone display for the relevant zones Alternately dE DiagnosticResult and a number are displayed where the diagnostic result could easily be deduced Message BA at Diagnostic End Meaning dE 0 Zone OK dE 1_32 The sensor to this zone is wrongly connected to channel x dE 1_ 32 The sensor to this zone is wrongly connected to channel x and with re versed polarity dE 999 Sensor break dE 888 Temperature rise in spite of degree of operation 0 dE 777 No temperature rise during diagnostic period detected Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 33 Operating instructions ETR132PNIO The status of diagnostics of the zone can be requested by message flag ZoneFMode for PSGII protocol offset 0x60 Value of message flag ZoneFMode active 25 dec 1 5 Value of message flag ZoneFMode Diagnostics ended 24 dec 1 5 Alnformation zone text When the diagnostics is terminated the diagnostic result could additionally be requested by offset Ox6B PSGII protocol which has the same value like the message in the zone display of the operating an display unit BA After termination of the diagnostics the check routine must be acknowledged by code number 602 With t
64. ontrol Parameters Rev 1 00 01 Technical changes reserved 52 Chapter 9 Configuration and Settings Table Overview Adaptation Methods of Control Parameters P061 ALGO 0 3 4 5 MAControl 1 2 6 DYNControl Calculation of control parameter set Heating AZ P035 IDEN Heating Identification P035 IDEN on Calculation of control parameters heating after a zone reset i e Controller is switched on Status change of zone passive to zone active Setpoint value lt 0 C 0 F after first setpoint value increase with control de viation gt 50K Start of identification phase in case of rise of ac tual value within 10 seconds lt 0 4K drift con trol See P035 IDEN off No calculation of control parameters heating in case of heating up See P035 IDEN on Calculation of control parameters heating after a zone reset i e Controller is switched on Status change of zone passive to zone active Setpoint value lt 0 C 0 F after first setpoint value increase with control de viation gt 50K Start of identification phase in case of rise of ac tual value within 10 seconds lt 0 4K drift con trol See P035 IDEN off No calculation of control parameters heating in case of heating up See P061 ALGO 0 3 4 MAControl 1 2 DYNControl Calculation of control parameter set Cooling on identification Heating A P045 CFIX Cooling Para
65. ontrol output cooling can be used as an alarm output The functioning method of the alarm output is defined together with A P044 ALC2 Cooling Alarm Output 2 i Identifier 1 2 4 8 16 32 64 128 Combinations are possible as a setting value The setting value results from the sum of the identifica tions With a setting value 112 corresponds to the sum of the identifications 16 32 and 64 the zone is checked for absolute 7 P007 AL 4 Limit Value 4 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value 0 defines the limit values 3 and 4 as relative limit value alarms Alarm cause Current fault in case of Heating Off Current fault in case of Heating On Limit Value 1 Limit Value 2 Limit Value 3 Limit Value 4 Sensor short circuit Sensor break sensor incorrect polarity P044 ALC2 Cooling Alarm Output 2 Identifier 1 2 4 8 16 32 64 128 Byte 0 255 1 Alarm cause Zone in identification phase Actual value greater than maximum setpoint value measuring range end value Without function Without function Without function Group interrupt alarm for entire control system Group interrupt alarm for the zone block in which the zones are located Alarm low active Otherwise Alarm high active A P043 ALC1 Cooling Alarm Output 1 P051 ALP1 Alarm Calculation 1 with Passive Zones Byte 0 255 1 Basically no a
66. perating instructions ETR132PNIO ation because in this phase the maximal degree of operation is output A limitation for the degree of operation in manual mode can be set by parameter 7 P025 OUT Maximum Degree of Operation in Manual Mode l Sensor break during heating up can lead to overheating when automatic transfer of degree of oper P041 TCAL Monitoring of Sensor SAL Bit 0 1 off on Complex dynamic monitoring function of the measuring element sensor per zone The function helps to identify as well as the static monitoring on sensor break and sensor incorrect polarity to avoid additional error states in the area of the sensor and damage to the control zone e g through overheating An FAL alarm is output when no identification is running at active heating current monitoring AMPD lt gt 0 AMPN gt 0 AMPT gt 0 no current alarm is pending Two causes can result in a SAL alarm f the difference between current actual value and the last sampled actual value is A P018 CT H Heating Sampling Time lt 4 sec gt 30K in 0 5 sec A P018 CT H Heating Sampling Time gt 4 sec gt 20K in 0 5 sec then a FAL alarm is immediately triggered after a pre determined number of control cycles since with this actual value characteristic it must involve a defect on the sensor line or on the sensor f the temperature actual value does not increase by 4 K in standard operation in case of maximum degree
67. peration x 0 01 x setting value Setting value OUTC 75 Sorcorrectec degree of operation 40 Corrected degree of operation 40 x 0 01 x 75 30 P025 OUT Maximum Degree of Operation in Manual Mode Char 0 100 1 Limitation of the maximum heating degree of operation in manual mode Can be set e g as a safety function for the function P037 TC A Manual Mode after Sensor Break 9 4 Basic Functions P003 MANU Manual Mode Bit 0 1 off on 0 off Regulation active Degree of operation is calculated from the control algorithm 1 on Regulation deactivated Manual specification of the P002 OPWR Degree of Operation In manual mode a zone e g in case of a defect of the measuring means e g sensor break with thermocouple can be further operated in emergency operation In manual mode the alarms are further monitored and the heating current monitoring also continues to function A P037 TC A Manual Mode after Sensor Break P028 STMO Startup Operation Bit 0 1 off on Function for temperature control field of application of hot conduit systems for the dehydrating of heating elements after start of temperature control If after a reset of the controller in case of an active zone whose setpoint value is greater than 100 C a temperature actual value is identified less than 90 C the time set adjusted under P029 STT Startup Oper ation Initiation Time is cont
68. plemented on the P001 SP Set Point reduced by the lowering value The reduction over digital input has a higher priority than the zone specific software reduction b As a setpoint value in the program function The controller has a program function With this an arbitrary setpoint value profile can be realized with the four setpoint values If the program function should be used then the A P028 STMO Startup Operation must be deactivated the system parameter Z SP23 INP1 Function Digital Input 1 is set adjusted to 8 or 9 The program function is started by the negative signal edge at the digital input 2 The following setpoint value profile will run a P012 SP2 2 Setpoint 2 Lowering Reduction Value withA P030 STT2 Start up Time of 2 Set Point 2 Lowering Value a P013 SP3 3 Setpoint 3 Lowering Reduction Value withA P031 STT3 Start up Time of 3 Set Point 3 Lowering Value P014 SP4 4 Setpoint 4 Lowering Reduction Value withA P032 STT4 Start up Time of 4 Set Point 4 Lowering Value Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 47 Operating instructions ETR132PNIO The start up time for the 2 setpoint value is not started until the actual values of all active zones whose setpoint value is not equal to 0 C have reached the tolerance band around the second setpoint value That is the start up time for the second set point value is not sta
69. ployment in hot runner appli cations machines for the plastics processing packaging machines furnaces foodstuffs processing dryers etc With its adaptive parameter matching it can be used in a wide field of application from extremely fast to extremely slow zones The ETR132PNIO is modular built and consists of a basic module and up to three expansion modules for up to 32 three position zones 32 Measurement inputs gt gt 64 Control outputs 32 Heating Current In gt Cjeee gt 3Alarm outputs puts CAN BUS gt ETHERNET gt PROFINET IO gt The device is available in different implementations This must be considered at installation and operational start up You find more detailed references to that in the chapter Equipment Implementation and 7Electrical connec tion and operational startup These directions assist both in case of the initial installation and operational startup of the device and in case of changes and adaptations to existing control systems Status and error messages are described and remedies are recommended for elimination of faults The protocol descriptions for CAN Bus PROFINET IO and Ethernet are not a component part of the operating manual You are provided with these on request or directly as a download from the home page of PSG Plastic Service GmbH www psg online de Rev 1 00 01 Technical changes reserved 3 4 Chapter 1 Introduction 1 1 Typographical Conventions Symbols
70. ration with reference to the sampling time In order to take care of the actuator the 7 P018 CT H Heating Sampling Time is set to a minimum of 10 seconds P040 RELC Cooling Relay Output Bit 0 1 off on Stipulates the type of the output of the actuating signal at the cooling control output Used for the adaptation of the actuating signal to the actuator SSR relay 0 off Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms 1 on Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time The A P022 CT C Cooling Sampling Time is limited to a minimum of 10 seconds P023 OUTH Heating Degree of Operation Damping Char 0 100 1 Rev 1 00 01 Technical changes reserved 42 Chapter 9 Configuration and Settings Correction of the heating degree of operation Corrected degree of operation degree of operation x 0 01 x setting value Setting value OUTH 75 Sp rcorrectec degree of operation 85 Corrected degree of operation 85 x 0 01 x 75 63 rounded P024 OUTC Cooling Degree of Operation Damping Char 0 100 1 Correction of the degree of operation cooling Corrected degree of operation degree of o
71. rature actual value in standard operation at max imum degree of operation P023 OUTH Heating Degree of Operation Damping has not increased by 4K A P041 TCAL Monitoring of Sensor SAL and the stipulated FAL response times are without function 9 5 Setpoint Value Functions P001 SP Set Point Integer 0 0 6553 6 Unit of the measurement input 10 0 999 Unit of the measurement input Main setpoint value on which control is implemented when 2 3 or 4 setpoint value not active With setpoint value 0 C 32 F the zone is passivated Only the current alarm at switched off heating continues to be monitored m With setpoint value 0 C 32 F the control algorithm is reinitialized With active manual mode the setpoint value is without function P012 SP2 2 Setpoint 2 Lowering Reduction Value Integer 0 0 1999 9 Unit of the measurement input 10 0 999 Unit of the measurement input The second setpoint value is employed either a directly as a setpoint value or b as a setpoint value in the pro gram function a Directly as a setpoint value The second setpoint value is activated over a digital input for all zones simultaneously over the data interfaces for every zone separately Over the parameters A SP23 INP1 Function Digital Input 1 and A SP24 INP2 Function Digital Input 2 it is stipulated whether control is implemented on a second setpoint value or whether control is im
72. rolled to 100 C The time starts when the actual values of all zones of the controller Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 43 Operating instructions ETR132PNIO with which the startup operation is activated have been one time in the tolerance band of the startup setpoint val ue of 100 C In case of networking of several controllers over CAN the function works with controller overall effect P029 STT Startup Operation Initiation Time Byte 0 255 minutes 1 0 99 minutes A P028 STMO Startup Operation P054 NoCO Leading Zone Byte 0 255 1 Function used to control the zone with the output value of another zone It is used e g in case of defect of the error sensing device corresponding to the zone e g sensor break In order to maintain the operation of the control zone in spite of that the zone in the leading zone operation is operated with the degree of operation of a similar zone 0 Leading zone operation deactivated Zone employs its own degree of operation calculated through the reg ulation or specified manually gt 0 The zone employs the degree of operation of the zone specified in the setting value Since the function works with controller overall effect Prerequisite Controller connected over CAN the controller address is a component part of the setting value Leading zone NoCO DIP switch setting x 32 zone number should be employed as leading zone wi
73. rors flashing codes OK LED Status indication TCP PNIO LED s Diagnostic function code number 600 Allocation of Sensor and Heating Diagnostic function Code Number 601 Start Current Measurement Manual Activation of a Current Measurement Code Number 41 o 0 ON O O00 11 Rev 1 00 01 Technische nderungen vorbehalten 1 Configuration and Settings Basic configuration Configuration inputs Configuration Functions Outputs Basic Functions Setpoint Value Functions Control characteristic Alarm management Heating Current Monitoring Group functions CAN BUS Ethernet Change IP setting Gateway Representation of operating visual display units BA Other parameters Tabular overview Parameters System and communication parameters Code numbers Firmware update Appendix Version History Rev 1 00 01 Technische Anderungen vorbehalten 77 78 78 PSG Plastic Service GmbH Operating instructions ETR132PNIO 1 Introduction Building on a common platform the temperature control system sysTemp PNIO offers different concepts for cus tomized multi zone temperature control The common platform of sysTemp PNIO guarantees continuity with the configuration and parameterization as well as with the connection over the available digital interfaces On each controller the interfaces CAN bus PROFI NET IO and Ethernet are available The powerful and universal temperature controller ETR132PNIO is designed for em
74. rted until the slowest zone reaches the tolerance band around the second setpoint value It is to be ensured that the actual value can reach the tolerance band because otherwise the pro L gram function will never be started P013 SP3 3 Setpoint 3 Lowering Reduction Value Integer 0 0 1999 9 Unit of the measurement input 10 0 999 Unit of the measurement input A P012 SP2 2 Setpoint 2 Lowering Reduction Value P014 SP4 4 Setpoint 4 Lowering Reduction Value Integer 0 0 1999 9 Unit of the measurement input 10 0 999 Unit of the measurement input A P012 SP2 2 Setpoint 2 Lowering Reduction Value P026 SPLO Lower Setpoint Value Limit Integer 0 0 1999 9 Unit of the measurement input 10 0 999 Unit of the measurement input Lower input limitation for all temperature setpoints P027 SPHI Upper Setpoint Value Limit Integer 0 0 500 0 1999 9 Unit of measurement input 10 0 500 999 Unit of the measurement input Upper input limitation for all temperature setpoints Exceeding the upper setpoint value limit an alarm is activated when more than 5 seconds Temperature actual value gt SPHI 5k Output in manual mode degree of operation 100 Output in control mode degree of operation 100 0 depending on control status The alarm resets as long as not otherwise configured when the actual temperature value falls below the limit val ue An alar
75. s 9 Configuration and Settings With the configuration parameters zone and or channel parameters and system parameters are distinguished between Zone parameters are separately adjustable for every zone of the controller while system parameters apply zone independently for the entire controller Parameters are functionally collated in the description The identification of a parameter is implemented over the following the designation of the configuration parameter as zone P and or system parameter SP a characteristic analog for the identification of the parameter in the parameter lists of the project planning and configuration tool flexotempMANAGER the parameter mnemonics English which are employed for the identification in the operating and display units BA and in the project setup and configuration tool flexotempMANAGER fM the parameter label the data type Bit Byte Char Word Integer and bytes occupied by the data type the setting range over the interfaces and over the operating and display units BA if these are identical the set ting range is indicated only once and a multiplication factor that is to be considered a unit when existent The ex works basic setting of a parameter is identified through a bracket e g on i The handling of as well as the access to the parameters over the data interfaces CAN Bus PROFI NET IO Ethernet are to be taken from the protocol descriptions as
76. s according to zone 1 802 322 Trimming of zone 1 to 100 C 985 3D9 Standard CPU matching 999 3E7 Reset control system Available code number not in list of value of flexotempMANAGER Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO 11 Firmware update We continuously further develop and improve our products and make available online updates for Project Setup and Configuration Tool flexotempMANAGER m corresponding operating manuals controller software in HEX Files Data sheets for components in the Internet flexotempMANAGER can be configured to download updates automatically or to wait for manual user input The controller is update capable with the aid of the project setup and configuration tool flexotempMANAGER over the Ethernet interface and can be maintained at the latest software status after purchase The controller firmware is available in file form HEX file The project setup and configuration tool flexotempMANAGER as well as the controller firmware are available on the homepage www psg online de Procedure at firmware update Project Setup and Configuration Tool flexotempMANAGER must be installed on PC See operation instructions flexotempMANAGER operation chapter context menu for master components inter faces test Ensure that the connection between PC and controller works See operation instructions flexotempMANAGER operation chapter context men
77. s are possible as a setting value The setting value results from the sum of the identifica tions With a setting value 112 corresponds to the sum of the identifications 16 32 and 64 the zone is checked for absolute 7 P007 AL 4 Limit Value 4 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value 0 defines the limit values 3 and 4 as relative limit value alarms Limit value Functioning method Limit Value 3 Absolute temperature limit value Otherwise Relative temperature limit value Limit Value 3 Calculation only if limit value is reached Limit Value 3 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value Limit Value 3 Without function Limit Value 4 Absolute temperature limit value Otherwise Relative temperature limit value Limit Value 4 Calculation only if limit value is reached Limit Value 4 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value Limit Value 4 Without function P043 ALC1 Cooling Alarm Output 1 Rev 1 00 01 Byte 0 255 1 Technical changes reserved PSG Plastic Service GmbH 59 Operating instructions ETR132PNIO If the zone is configured as a two point control zone 7 P038 COOL 3 Point Operation off the c
78. splay of the setting levels in the zone displays SP36 LANG Language Byte 0 1 1 off on Display of the short codes in the information display as well as that status error report in the zone displays in 0 German 1 English 9 14 Other parameters P036 APPL Application Byte 0 255 1 By means of the applications parameter extended customer specific functions or adaptations to pre determined applications can be connected to the standard functions 0 Interruption of the identification phase 30 minutes For zones without heating current monitoring Interrupt criterion for identification algorithm if e g power set ting unit is disconnected through which no tempera ture rise is implemented and faulty control system parameters were calculated Rev 1 00 01 Technical changes reserved 70 Chapter 9 Configuration and Settings CON OD oO A O N gt 9 Interruption of the identification phase 4 minutes Interruption of the identification phase 30 minutes Customer specific function Hot air Minimum current measured value 0 1 A Without function Customer specific function Without function Customer specific function 10 Customer specific function 11 Customer specific function See setting value 0 See setting value 0 Regulation optimizes configured for hot air application By the Bit 7 of parameter APPL APPL the scaling of the actual values standard signal input U I direct on contro
79. ss of 4 Octet 200 Device ID 2 Resulting IP 198 168 0 202 Device ID DEFAULT Resulting NodelD 32 Resulting IP 192 168 0 200 Only if DIP7 ON Baud rate CAN DIP5 DIP6 Baud rate CAN OFF OFF PSG 78 8 kBit ON OFF 250 kBit OFF ON 500 kBit ON ON 125 kBit IP dynamic fix 0 dynamic The superior control system assigns an IP address to the device 1 fix The device uses the IP address set see DIP 1 4 Rev 1 00 01 Technical changes reserved 26 Chapter 7 Addressing and Further Functions by DIP Switch DIP 1 7 Take Over of Switch On Configuration On the base module DIP switch 1 7 must be set to ON for at least 5 seconds 5 sec i alalataat This signalizes the system to take the new configuration when the number of expansion units has changed DIP8 CANBus termination ON DIP8 ON activates the internal CANBus termination impedance of 120 Ohm DIP 1 8 Acknowledge error report ON By setting all 8 DIP switches to ON and thereafter to the pervious setting the ac Aas ty knowledgement of pending error messages is initiated 2 4S B78 Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 27 Operating instructions ETR132PNIO 8 Status displays Diagnostics 8 1 Information zone text In case of certain operational states of the controller a text is overlaid alternately with the actual value in the zone display of the operating and display units This text can
80. t Cooling after code number input Independent of setting of CFIX the code numbers 111 and 112 control the cooling adaptation Code number 111 Calculation of control parame ter sets of all 3 point operation zones COOL on with setpoint value gt 0 C 0 F Code number 112 Calculation of control parame ters of selected zones Zone selection by setting of bit 0x80 in control byte of zones Bit 0x08 in control byte is reset automatically Start of cooling adaptation in case of rise of actual value within 10 seconds lt 2K drift control and all actual values within tolerance band of 2K around setpoint value Independent of setting of CFIX the code numbers 111 and 112 control the cooling adaptation Code number 111 Calculation of control parame ter sets of all 3 point operation zones COOL on with setpoint value gt 0 C 0 F Code number 112 Calculation of control parame ters of selected zones Zone selection by setting of bit 0x80 in control byte of zones Bit 0x08 in control byte is reset automatically initiated by code number 112 Start of cooling adaptation in case of rise of actual value within 10 seconds lt 2K drift control and all actual values within tolerance band of 2K around setpoint value Rev 1 00 01 Technical changes reserved 53 54 Chapter 9 Configuration and Settings P061 ALGO Algorithm Byte 0 255 1 0 6 Stipulates which algorithm is employed for the r
81. te 3 Alarm Output 1 9 8 Heating Current Monitoring A monitoring of the heating current enables the secure and early identification of the following faults Insulation damage and or partial failures of heaters Total loss of a heater of a group connected in parallel e g at the hot runner manifold or at the extrusion tool m Failures of individual control zones For example through defective heater triggered protection interrupt or defective power circuit breaker Shorts on the power circuit breakers solid state relay TRIAC s relay contactor The measurement of the heating currents is implemented in a fixed time raster The error messages are calculated after every measurement For the avoidance of nuisance alarms through faulty measurements the appropriate measurement is repeated with identification of a fault immediately and repeatedly before an alarm signal of the controller is output In this case the two following error types are distinguished between a Tolerance alarm SAE Alarm An alarm is output only if the measured current is located outside of the defined tolerance This alarm is usually only evaluated as a prior warning b Current alarm with switched off heating SAA Alarm Short circuits sticking contactors and or alloyed sound state relays are causes for this alarm Since in this case the heaters heat with full power this alarm must be considered as a critical alarm which e g has as con sequenc
82. te for the pulse cooling is that 7 P038 COOL 3 Point Operation is activated 0 off A PWM signal proportional to the degree of operation is output at the Cooling control output 1 on In case of the pulse cooling also impulse cooling the pulse duration is constant at the Cooling con trol output and the pause duration between 2 impulses is variable A pause of variable length fol lows on a constant pulse The pause length is limited by the parameter A P072 PMIN Minimum Pause Duration and 7 P073 PMAX Maximum Pause Duration The mandatory pause adjustable through the parameter A P072 PMIN Minimum Pause Duration and should prevent the transition from evaporating to continuous water flow PMIN should correspond to a cooling pulse in about the reaction time of the route sections Changes of the degree of operation are incorporated only on completion of the current pulse sepa ration The relationship between pulse width and maximum pause duration determines the real degree of operation resolution For a one percent degree of operation resolution 7 PO073 PMAX Maximum Pause Duration at least the hundred fold time value of A P071 PULS Pulse Duration is to be to set adjusted please be sure to consider the different units of the parameters In case of activated pulse cooling the suitable control algorithm has to be stipulated for each zone see 7 P061 ALGO Algorithm P071 PULS Pulse Duration Word
83. ternally Auxiliary voltage Technical changes reserved For controller with 20 30 VDC power supply Rev 1 00 01 13 14 Chapter 6 Electrical connection and operational startup 6 2 3 Measurement inputs Connection X5 to X6 The measurement inputs are stipulated in groups of eight 1 8 on basic module 9 16 17 24 25 32 on expan sion modules The measurement inputs occupy 2 connections per input OV has to be used for all eight measure ment inputs together 10 pole terminal PIN X5 X6 1 1 5 2 1 5 3 2 6 4 2 6 5 3 7 6 3 7 7 4 8 8 4 8 9 ov ov 10 h h Note Do not connect OV GND system overall over several controllers Do not ground OV GND terminal externally X5 Thermocouple Resistance ther Resistance ther Current Voltage U to TC mometer Pt100 mometer Pt100 X6 2 wire 3 wire 5 E 5 9 9 E 0 4 20MA 0 2 10VDC z O Oo The specifications apply for all measurement inputs The the measurement inputs are to be indicated with the order The possible combinations are to be taken from the 7Type designation Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 15 Operating instructions ETR132PNIO 6 2 3 1 Measurement inputs of type designation TPDK For devices with type designation TPDK TC Pt100 double level terminal each measurement input has a sepa rate HF ground and or OV terminal PIN X5 X5 X6 X6 1 1 1 5 5 2 1 AG 5 pe 3 2 2
84. th which the addressing DIP Switches 1 and 2 are set to on corresponds to Address 3 NoCO 3 x 32 5 101 The output value output is completely synchronous if 9S In the case of a zone with defective sensor the degree of operation of the fifth zone of the controller the zone is located on the same controller the P053 K CO Amplification Factor for Zone in Leading Mode is set equal to 0 If both conditions are not fulfilled an asynchronous output value signal is then implemented A cascading of the leading zone is not permissible In case of invalid inputs when e g a zone is a entered as a leading zone which itself has a reference to a leading zone the setting value is set automatically to 0 P053 K CO Amplification Factor for Zone in Leading Mode Char 128 0 128 1 99 0 100 Enables the adaptation of the output value of the leading zone for the zone led Adapted degree of operation Degree of operation 1 0 01 x K CO The degree of operation of the leading zone should basically be increased by 10 K CO 10 8 In the case of an output value of the leading zone of 50 the following corrected output value is calculated Adapted output value 50 1 00 1 x 10 55 A P054 NoCO Leading Zone Rev 1 00 01 Technical changes reserved 44 Chapter 9 Configuration and Settings P049 TRMP Temperature Ramp Word 0 6553 5 10 99 9 0 99 9 Unit of the measurement
85. that the ETR132PNIO is configured for the application An incorrect configuration can lead to damage to the control section or to injuries to per sons 6 1 Connection type In the standard type the device is equipped with screwed terminals The terminals existing on the device are to be taken from the 7Type designation The following plugs of the Co Phoenix are employed for the individual connections Connection Type designation Type designation ETR132PNIO Plug for screwed terminal OPTION Plug for spring terminal X1 X2 MCVR 1 5 10 STF 3 81 FK MCP 1 5 10 STF 3 81 X3 X4 MCVR 1 5 14 STF 3 81 FK MCP 1 5 14 STF 3 81 X5 X6 MCVR 1 5 10 STF 3 81 FK MCP 1 5 10 STF 3 81 X7 MCVR 1 5 10 STF 3 81 FK MCP 1 5 10 STF 3 81 X11 MVSTBW 2 5 HC 3 STF 5 08 FKC 2 5 HC 3 STF 5 08 The wiring system is implemented on the screwed terminals and spring terminals with the appropriate cable lugs Cables with a cross section of 0 5 to 1 5mm can be employed Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR132PNIO 6 2 Connector assignment and basic configuration 6 2 1 Power supply Connection X11 3 pole terminal X11 DC voltage gt D Q Q n 5 20 30 VDC fo a Power consumption Max 25 VA on full load Fuse External device fuse protection 4 A time delay without load on X7 8 6 2 2 Auxiliary voltage Connection X7 X7 0 7 V Maximum output current 1 5 A Do not ground ex
86. tic cooling adaptation Start zone wise cooling adaptation Activate current transfer Lock operations by BA panel Unlock operations by BA panel Set CAN Bus default values Take over of power on configuration Reset acknowledge alarm status alarm outputs Reset acknowledge alarm status alarm output 1 Reset acknowledge alarm status alarm output 2 Reset acknowledge alarm status alarm output 3 Reset acknowledge software reduction Block group release Start diagnostic function for allocation sensor heating Start heating current diagnostic function Reset acknowledge diagnostic function and delete alarms Information on the function AManual Activation of a Current Mea surement Code Number 41 For all zones that should be adapted set bit 0x08 in control byte for zone by inter face Code number 112 activates the cooling adaptation for the selected zones and resets bit Current setpoint value Measured heat ing current Operating and display unit function Operating and display unit function AGroup functions ADiagnostic function code number 600 Allocation of Sensor and Heating ADiagnostic function Code Number 601 Start Current Measurement Rev 1 00 01 Technical changes reserved 76 Chapter 10 Code numbers DEC HEX Function Information on the function 759 2F7 Load ex works delivery status 800 320 Reset trimming and all offset values 801 321 Trimming of all zone
87. tion is basically executed until the end even when errors are recognized It is only interrupted when a temperature rise for a degree of operation 0 is detected i e the actuator is defective what can lead to an overheating of the zone The check routine is started by entry of code number 600 and runs in two phases Phase 1 Complete Check of all Zones together In phase 1 the degree of operation of all active zones whose setpoint value is greater than 0 C is set to 0 and all actual value are monitored Using the operating and display unit BA in the zone display of the zones relevant for diagnostic process the message dIA is output The zone display for the other zones is dimmed The corresponding information can be requested by message flag ZoneFMode by interface Rises the actual value of any zone at least 5 C in between the testing period in the zone display for this zone dE and 888 is displayed alternately and the check routine is completely stopped The stopped check routine must be acknowledged by code number 602 Phase 2 Single Check After termination of phase 1 takes as long as the maximal specified value for 7 P032 STT4 Start up Time of 4 Set Point 4 Lowering Value a single check of each zone consecutive for each zone is started For this the degree of operation of one zone is set to 100 and monitored whether a temperature rise of 5 C in between the specified testing period A P032 STT4 Start up Time
88. tor disconnected Zones 1 16 signal low active Zones 17 32 signal low active Zones 17 32 signal low active 26 Regulation on 2 setpoint value Start program function Passivate all zones 27 Relative reduction by 2 setpoint Start program function Passivate all zones value 28 Degree of operation boost degree Activate BA input block Activate BA input block of operation 100 for 10 sec onds 29 Reset acknowledge stored alarms Activate BA input block Activate BA input block 30 Regulation on 2 setpoint value Disconnected heating actuator Disconnected heating actuator signal low active signal low active 31 Relative reduction by 2 setpoint Disconnected heating actuator Disconnected heating actuator value signal low active signal low active 32 n a n a n a 39 40 Regulation on 2 setpoint value Instant group release when 2 set Instant group release when 2 set point value lt setpoint value point value lt setpoint value 41 Relative reduction by 2 setpoint Instant group release Instant group release value 42 n a n a n a 99 100 Regulation on 2 setpoint value 101 Regulation on 3 setpoint value 102 Regulation on 4 setpoint value 103 Relative reduction by 2 setpoint value 104 Relative reduction by 3 setpoint value 105 Relative reduction by 4 setpoint value 106 Setpoint value increase relative by 2 setpoint value 107 Setpoint value increase relative by 3 setpoint value 108
89. u for master components firm ware update Rev 1 00 01 Technical changes reserved 77 78 Chapter 12 Appendix 12 Appendix 12 1 Version History Version Date 1 00 01 8 28 2015 1 00 00 2 28 2014 Rev 1 00 01 Technical changes reserved Changes In detail the following amendments corrections were made DIP 1 7 DIP1 8 at ETR132PNIO First publication Valid from controller software version ETR132800514A PSG Plastic Service GmbH Pirnaer Stra e 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
90. uating signal is a function of the integral time also Integral time A short integral time means a great influence of the content on the setting value i e it is integrated fast A large integral time performs in reverse If the proportional band is changed this also means a changed time related characteristic with unchanged integral time The maximum of the Z P035 IDEN Heating Identificationcalculated parameter value is 1275 Rev 1 00 01 Technical changes reserved 49 50 Chapter 9 Configuration and Settings P018 CT H Heating Sampling Time Byte 0 255 seconds 1 0 60 seconds The sampling time defines a time period after which a P002 OPWR Degree of Operation which is recalculat ed from the control algorithm is output at the control output The sampling time is directly dependent on the dynamics of the controlled system and it is directly stipulated at the beginning of the 7 P035 IDEN Heating Identification P019 XP C Cooling Proportional Band Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 A P015 XP H Heating Proportional Band P020 TD C Cooling Derivative Time Byte 0 2 255 seconds 1 A P016 TD H Heating Derivative Time P021 TI C Cooling Integral Time Word 0 9 65535 seconds 1 0 9 999 seconds A P017 TI H Heating Integral Time P022 CT C Cooling Sampling Time Byte 0 255 seconds 1 0 60 seconds AZ P018 CT H Heating Sampl
91. well as from the relevant param eter object lists The maximum setting range of a parameter is stipulated through its data format In general the max imum possible setting range is functionally limited This is indicated as a setting range for the inter faces The detailed information on the data formats and ranges of values of the parameters are also to be found in the object lists to the interfaces 9 1 Basic configuration P055 ZONE Zone Bit 1 0 off on For reasons of compatibility to PSG controllers of older generations the adjustment value is over Ee interface in reverse logic 1 off At control output in accordance with operating mode control manual mode actuating signals are output All alarms are calculated 0 on At control outputs no actuating signals are output Only those alarms are calculated which are released in the parameters P051 ALP1 Alarm Calculation 1 with Passive Zones and 7 P052 ALP2 Alarm Calculation 2 with Passive Zones Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 35 Operating instructions ETR132PNIO P038 COOL 3 Point Operation Bit 0 1 off on 0 off The control algorithm works in two point operation heating The output range of the degree of op eration in control and manual mode is 0 100 At the heating control output actuating signals are output at positive setting levels at the cooling output no actuating s
92. y of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating In case of adjustment RELH on Summation current measurement Display of the currently measured heating current value in case of switched on heating Summation current measurement Display of the last measured current value in case of switched off heat ing Without function SP34 AMPM Maximum Current Value with Measurement Heater Off Byte 0 0 0 5 25 5 A 10 0 1 0 5 2 0A Stipulates the limit value above which with a current measurement a current alarm is output in case of Heating Off The measurement is implemented with measurement of the heating currents SP35 VOLT Allocation of Voltage Module Byte 0 255 1 Rev 1 00 01 Technical changes reserved PSG Plastic Service GmbH 65 Operating instructions ETR132PNIO With the SUW module is measured accompanying the measurement of the heating currents the mains voltage With this value the heating currents are adapted to a standardized voltage of 400 V independently of line voltage fluctuations Stipulates the current measurement input to which the SUW module is connected 9 9 Group functions Every zone can be assigned to a group For this 24 groups are available With the assistance of the groups for example event controlled functional chains can be formed The group fun

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