MAN050 - BlueWave 200 Rev 3 user Guide
Contents
1. It does not necessarily indicate that the shutter on the unit can be opened Use the two signals Unit Ready and Lightguide Status to determine when the shutter is ready to be opened When asserted this signal means the unit is attempting to ignite the bulb or the bulb is warming up or the bulb is ready for use When asserted this signal means a fault has been detected with the shutter mechanism and the BlueWave 200 cannot operate normally When asserted this signal means the unit is too hot or too cold or cannot read its temperature sensor The BlueWave 200 cannot operate normally When asserted the bulb has been operating for 1 950 hours or more and a replacement will be needed soon The BlueWave 200 can operate normally in this condition but will shut itself off when the bulb has 2 000 hours of operation NOTE Use this signal to display a maintenance warning so the bulb can be replaced at a convenient time without interrupting production When asserted the bulb has been operating for more than 2 000 hours and the bulb has been turned off by the BlueWave 200 The BlueWave 200 cannot continue to operate normally NOTE Unit ready will become un asserted when 2 000 hour shut off is asserted When asserted this signal means 1 The switch on the back panel is in the on position and 2 The unit is plugged into an AC power source When asserted the lightguide is seated within the lightguide housing When asserted the sh2. PLC MODE on the screen then you did not hold the button down for a long enough time Use the and el Arrows to select CANCEL and press the Button No changes are made and you can try again 3 Use the A and v Arrows to select PLC MODE When selected PLC MODE will flash 4 Pressandrelease the Button The screen should look like Figure 16 NOTE If the PLC Switch was not set correctly the screen in Figure 17 will appear Turn off the BlueWave and refer to Using the PLC Switch Page 20 for instructions on how to set the PLC Dip Switch Figure 15 Entering PLC Figure 16 PLC Mode Figure 17 Message to Mode Set PLC Switch MANUAL MODE PLC MODE ARUSI DIMER PLC ENABLE IN NO CANCEL PLC BULB IN OFF PLC PLC SHUTTER IN OPEN LLI SWITCH PRESS E TO SELECT BULB RUN HOURS 0000 0 BULB WARMING PRESS TO ENTER LIGHT GUIDE READY l GO GO O 00 Messages may vary depending on PLC input signals To Change from Timer Mode to Manual Mode 1 From the Timer Mode Menu Figure 18 press and release the Button 2 Use the A and el buttons to select MANUAL MODE MANUAL MODE will flash when selected Figure 19 3 Press and release the Button 4 The system is now in Manual Mode and has the screen shown in the Figure 20 Dymax BlueWave 200 Version 3 0 User Guide Figure 18 Timer Mode Figure 19 Switching To Figure 20 Manual Mode Menu Manual Mode Screen TIMER M
3. d Press to turn on power 3 Turnon the internal UV Bulb by pressing the On Button located on the front panel CAUTION This is an arc not a filament Bulb Once ignited it must be left on for a minimum of 10 minutes to vaporize elements in the Bulb If not the Bulb may be difficult to re ignite Each re ignition increases the rate of Bulb degradation NOTE You can turn off the Bulb at any time by pressing the Off Button on the front panel The Bulb must be allowed to cool at least five minutes before it can be re ignited lf the Bulb fails to ignite an error message will appear on the LCD Display Refer to Troubleshooting Page 31 Bulb life is reduced each time the system s bulb is turned on Avoid repeated cycles that shorten bulb life by leaving the unit on through breaks If the amount that the Bulb has been on exceeds 2 000 hours the BlueWave 200 will shut down and display a special screen prompting you to replace the Bulb Refer to Bulb Replacement Warning Page 28 Dymax BlueWave 200 Version 3 0 User Guide 4 tcan take up to 300 seconds 5 minutes for the Figure 10 Bulb Warm Up Screen Bulb s temperature to stabilize Figure 10 5 The BlueWave 200 continually checks the performance of the Bulb in addition to keeping track BULB of its usage If any problems are detected the LCD WARM UP will show special screens Refer to System Cleaning The unit s outer surfaces and front panel can be cleaned using isopro
4. distance from the bottom of Reflector Housing in W cm or mW cm For the UV portion of light this measure is often called in literature irradiance i e radiant energy arriving at a point on a surface per unit area Brightness also known as Luminance Description of energy in the visible region of the spectrum approximately from 400 to 700 nm and recorded in photometric units Intensity see below of visible light energy is called Luminance Luminance Luminous flux energy of visible light incident per unit area and measured in Lx lux or Lumen cm Ultraviolet UV The invisible region of the spectrum just beyond the violet end of the visible region Wavelength ranges in general from 1 0 to 400 nm Dymax bulbs burners do not radiate energy in deep ultraviolet there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm This is due to the use of ozone blocking quartz Bulb Envelope See Ozone 1 Ultraviolet A UV A UV of long wavelength from within approximately 400 to 320 nm of the spectral band 4000 to 32009 predominately produced by Dymax Flood Lamps 2 Ultraviolet B UV B UV of medium wavelength from within approximately 320 to 280 nm Dymax Flood Lamps produce some amount of their energy within this bandwidth 3 Ultraviolet C UV C UV of short wavelength below 280 nm we say from 280 to 200 nm a large amount of this energy is present in the sunlight
5. of clearance behind the BlueWave 200 for proper ventilation Confirm that the Intake Fan is not feeding from the exhaust of other equipment Equipment may already be full of dust and debris Diagnostic Display The LCD Screen will display any faults detected by the BlueWave 200 Figure 47 Contact Dymax for assistance since most faults can be resolved over the phone se Check Fan H UTT ER Q Temperature Too Hot or Cold CONTACT LOCAL DYMA SUPPORT OR GO TO WWW DYMAX COM GO Figure 47 Diagnostic LCD Screen Check Shutter Bulb Ignition Failure Dymax BlueWave 200 Version 3 0 User Guide Spare Parts and Accessories Spare Replacement Parts Item Part Number Bulb Reflector Bulb Reflector Assembly 38465 Clip Reflector Upper Teflon 38548 Clip Spring Lower 39609 Fan Fan 24 VDC 41028 Fan Filter Holder and Media 38587 Misc System Components Foot Pedal 40402 Fuses 4A 41099 Feet Rubber Bumper 38572 Filter Bandpass 35986 Options Accessories Item Part Number Lightguides Lightguide Simulator 38408 Liquid D Lightguide 5 mm x 1 Meter 5720 Liquid D Lightguide 5 mm x 1 5 Meter 5721 Liquid D Lightguide 8 mm x 1 Meter 5722 Liquid D 2 Pole Lightguide 3 mm x 1 Meter 38476 Liquid D 3 Pole Lightguide 3 mm x 1 Meter 38477 Liquid D 4 Pole Lightguide 3 mm x 1 Meter 38478 Fiber Optic 2 Pole Lightguide 3 mm x 1 Meter 39783 Fiber Optic 3 Pole Lightguide 3 mm x 1 Meter 39787 Fiber Opti
6. Figure 41 Re install the BlueWave 200 s cover Make sure that the center Electrode connecting the Bulb to the wire from the Reflector is parallel to the bottom of the system Figure 40 Bulb Figure 41 Installed Bulb Electrode Mounting Bracket Thumbscrews 7 Plugin and turn on the BlueWave 200 Press and release the Figure 42 Reset Button red Reset Button on the back of the BlueWave 200 Figure 42 This completes Bulb installation When the BlueWave 200 is turned on the Bulb will now ignite and is now reset to operate for 2 000 hours Rear Panel NOTE If the Bulb does not light repeat instruction 5 7 to verify all steps were done correctly i Reset Button Lightguide Clean the ends of the lightguide monthly or as required The ends of the lightguide should be kept clean to transmit as much light as possible Cured adhesive can be removed from a liquid lightguide with a razor blade Avoid sharp bends with the lightguide since this reduces light output and damages the guide Dymax BlueWave 200 Version 3 0 User Guide Fan Filter The external Fan Filter should be inspected and cleaned periodically to prevent dust buildup from affecting airflow through the BlueWave 200 Spare Fan Filters are provided with each BlueWave 200 and with replacement Bulbs The Fan Filters are washable and may be reused Remove the Fan Filter by removing the snap on cover from the rear of each grill Figure 43 Intake Fan
7. Setting CECCRLEORREEREE RT EREEEET Wiring the PLC Interface Dymax BlueWave 200 Version 3 0 User Guide The following information will allow you to connect any PLC to the BlueWave 200 Input Signal Definition NOTE Asserting an input signal means connecting the input pin to 24VDC return Approximately 12 mA will flow out of the pin The current is provided from the 24 VDC supply A sample wiring diagram is given in Figure 34 Page 25 Un asserting an input signal means removing the connection to 24VDC such that less than 1 uA of current is drawn from the pin All input signals are ignored until the BlueWave 200 is placed in PLC Mode Table 1 Input Signals to the BlueWave 200 Signal Name 24 VDC Input 24 VDC Return Remote Shutter Activate Remote Shutter Inhibit Remote UV Lamp Control Remote PLC Enable Pin Number 1 Definition and Notes This is a power input to the BlueWave 200 and acts as a supply for input signals The supply should be regulated to 24 VDC 10 and free of noise This is the return to the power supply and also the return for all output signals When asserted this signal will cause the shutter to open if 1 The lightguide is fully inserted 2 The bulb is Ready 3 The BlueWave 200 is operating without faults 4 The remote shutter inhibit signal is not asserted 5 The PLC remote enable signal is asserted 6 The BlueWave 200 is in PLC Mode 7 The BlueWave 200
8. UV Spectrum Portion of the spectrum that DYMAX primarily emits Germicidal Sunburns mee UVC UVB f UVA el 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 Wavelength nm J 001 nm 1 nm 1000 pp 1mm im 1 km Wavelength nm The human eye cannot detect pure UV light only visible light A radiometer should be used to measure stray UV light to confirm the safety of a UV light curing process A workstation that exposes an operator to more than 1 mW cm of UVA continuously should be redesigned UV light curing of adhesives can be a regulatory compliant worker friendly manufacturing process when the proper safety equipment and operator training is utilized There are two ways to protect operators from UV exposure shield the operator and or shield the source Dymax BlueWave 200 Version 3 0 User Guide Shield the Operator UV Blocking Eye Protection UV blocking eye protection is recommended when operating UV light curing systems Both clear and tinted UV blocking eye protection is available from Dymax UV Blocking Skin Protection Where the potential exists for UV exposure upon skin opaque UV blocking clothing gloves and full face shields are recommended Shield the Source of UV Any substrate that blocks UV light can be used as a shield to protect workers from stray UV light The following materials can be used to create simple shielding structures or b
9. addition to our light curing equipment Dymax also offers high performance adhesives designed to rapidly bond glass metal and plastic substrates upon exposure to UV Visible light DYMAXEDGE and a variety of dispensing equipment Our products are perfectly matched to work seamlessly with each other providing design engineers with tools to dramatically improve manufacturing efficiency and reduce costs Dymax is committed to providing the best chemistry curing equipment and dispensing systems that offer customers complete manufacturing solutions for their challenging applications LISTEN ENVISION DELIVER 2013 Dymax Corporation All rights reserved All trademarks in this guide except where noted are the property of or used under license by Dymax Corporation U S A The data contained in this bulletin is of a general nature and is based on laboratory test conditions Dymax Europe GmbH does not warrant the data contained in this bulletin Any warranty applicable to products its application and use is strictly limited to that contained in Dymax Europe GmbH s General Terms and Conditions of Sale published on our homepage www dymax com de pdf dymax europe general terms and conditions of sale pdf Dymax Europe GmbH does not assume any responsibility for test or performance results obtained by users It is the user s responsibility to determine the suitability for the product application and purposes and the suitability for use in the user s intended ma
10. and special messages Bulb On Button Pressing this button turns the bulb on except in PLC Mode Bulb Off Button Pressing this button turns the bulb off In PLC Mode a press stops the BlueWave 200 and puts it in safe state Run Button Pressing this button will start a timed or manual curing cycle In PLC Mode it will open the shutter if the PLC has not inhibited the shutter Dymax BlueWave 200 Version 3 0 User Guide a Set Button Pressing this button will change the unit s mode enter menu selections and or enter a timer value depending on which menu is showing A long press is necessary to change to PLC Mode Up and Down Arrow Buttons These buttons are used to adjust timer and select menu items Turning the BlueWave 200 On 1 Turnon the power by moving the On Off Switch on the back panel to the on position Figure 8 2 TheLCD Display will turn on and show the product configuration screen Figure 9 NOTE If you have already set the BlueWave 200 up for PLC operation according to the instructions in Operating in PLC Mode Page 20 the bulb will be controlled by the PLC and the starting screens will be slightly different See Start Up Screen for PLC Mode Page 20 Figure 8 Back Panel On Off Switch Figure 9 Product Configuration Screen OD Y MAX BLUEWAVE 200 VERSION 3 0 REVISION 00 00 00 COM PORT PRESS peleda TO START BULB RUN HOURS 0000 0 UNIT RUN HOURS 00000 B 0000
11. been returned to Dymax the Bulb will be replaced under warranty IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Bulb Replacemen Procedure 28 Bulb Replacement Warning 28 Contact Information 5 Controls 11 Curing System Safety 6 Definition of Terms 37 Help 5 Intensity Adjustment 27 Intensity Control 28 Maintenance 28 Bulbs 28 Cleaning 31 Fan Filters 30 Fuse Replacement 30 Lightguides 29 Manual Mode 17 Operation Manual Mode 17 PLC Mode 20 Setting an Operating Mode 13 Timer Mode 18 Turning on the Unit 12 Operation Modes 13 Optional Equipment 34 Parts Included 9 PLC Mode 20 Dymax BlueWave 200 Version 3 0 User Guide Front Panel Emergency Stop 26 Wiring the PLC Interface 23 Product Overview 8 Safety 5 Safety of UV Light Bright Visible Light 7 High Temperature Surfaces 7 Ozone 7 UV Exposure 6 Set Up 10 Spare Parts and Accessories 34 Specifications 35 Bulb Spectral Output 36 Support 5 System Settings 11 Technical Support 5 Timer Mode 18 Troubleshooting 31 Diagnostic Display 33 Frequently Asked Questions 32 PLC 26 Unpacking 9 UV Exposure 6 UV Light Shielding 7 Warranty 38 Bulb Replacement Warranty 38 In
12. button press in Manual Mode or through a built in timer triggered by a foot pedal or button press in Timer Mode The power supply operates on line voltages between 100 and 240 VAC and frequency between 50 and 60 Hz It is auto ranging and is specially designed to provide proper rated voltage and current to the 200 Watt lamp A cooling fan with a control loop is provided to keep the lamp housing and internal components of the power supply at the optimum operating temperature The cooling fan must not be covered or otherwise blocked Ideal operation of this equipment suggests at least 12 305 mm of clearance behind the system for proper ventilation Confirm that the intake fan is not feeding from the exhaust of other equipment The UV source is a 200 Watt medium pressure arc metal halide bulb mounted in a reflector and focused to provide optimum light output The BlueWave 200 is rated for continuous operation The bulbs used to power all high intensity UV light curing spot lamps degrade with use Intensity therefore decreases as the bulb ages Using the system s intensity control feature users can eliminate this variation by manually increasing intensity to offset this degradation During operation a user can adjust the output intensity using a tool or removable knob If the bulb extinguishes due to a momentary power failure the BlueWave 200 must be turned off allowed to cool and then restarted to re ignite the bulb The LCD display will ind
13. has power and the switch on the back is turned on When asserted this signal will prevent the shutter from opening if 1 The PLC remote enable signal is asserted 2 The BlueWave 200 is in PLC mode When asserted and the following conditions are met the bulb will turn on and begin its warm up cycle if 1 The BlueWave 200 is operating without faults 2 The PLC remote enable signal is asserted 3 The BlueWave 200 is in PLC mode When un asserted all other input signals are ignored and treated as un asserted NOTE The LCD display will always show the actual state of all input signals whether remote PLC enable is asserted or un asserted Output Signal Definition Dymax BlueWave 200 Version 3 0 User Guide NOTE Output signals which are asserted can sink up to 2 5 mA with 5 VDC maximum between signal output pin and 24 VDC return The current flows out of the 24 VDC return pin A sample wiring diagram is given in Figure 34 Page 25 Each Output signal which is not asserted may draw up to 5 uA of current Table 2 Output Signals from the BlueWave 200 Signal Name Unit Ready UV Bulb Lit Shutter Fault Detected Temperature Fault Detected 1 950 Hour Warning 2 000 Hour Shut Off Unit Power Lightguide Status Shutter Open Pin Number 7 10 11 12 13 14 15 Definition and Notes When asserted this signal means 1 The BlueWave 200 is operating without faults 2 The bulb is ready NOTE
14. new Bulb Reflector Assembly Reset the Bulb Hour Meter and re test Remove the Fuse from the Power Receptacle and check it with an Ohmmeter Use a Radiometer ACCU CAL 50 or equivalent to measure output intensity Compare the lightguide output against a new lightguide or use the Dymax lightguide simulator to determine transmission loss Visually examine ends of Lightguide for contaminants Visually check to make sure the Bulb Reflector Assembly is seated flush in the Bulb Mount Assembly any error in installation could cause low output Corrective Action Secure all connections Replace the Bulb Reflector Assembly if required typical life 2 000 hours Replace the Fuse if defective Replace the Bulb Reflector assembly if beyond useful life typical 2 000 hours Replace the Lightguide Clean with Lightguide Ends with isopropyl alcohol or equivalent Heavy deposits on liquid Lightguides may be removed with a razor blade Replace the Lightguide if it cannot be cleaned Properly install the Bulb Reflector Assembly Dymax BlueWave 200 Version 3 0 User Guide Frequently Asked Questions Q My BlueWave 200 will not turn on Check the Power Cord connection Check the Fuses located where the Power Cord plugs into the BlueWave 200 Q The Bulb will not ignite it only flickers Replace the Bulb Excessive power cycling will shorten the life expectancy of the Bulb This is a
15. of all of the input signals when the unit is in PLC Mode Figure 16 pg 15 You use this information to troubleshoot PLC operation programming and wiring Table 2 Table 2 LCD Indications and Input Signal States Signal Text On LCD Screen Signal State PLC Enable In Yes Asserted Remote PLC Enable PLC Enable In No Un Asserted PLC Bulb In Yes Asserted Remote UV Lamp Control PLC Bulb In No Un Asserted Remote Shutter Activate PLC Shutter In Closed Remote Shutter Inhibit is Un Asserted and Remote Shutter Inhibit Remote Shutter Activate is Un Asserted PLC Shutter In Open Remote Shutter Inhibit is Un Asserted Remote Shutter Activate is Asserted PLC Shutter In Inhibit Remote Shutter Inhibit is Asserted Testing the Shutter When the unit is in PLC mode as long as Remote Shutter Inhibit is not asserted pressing the o Button or closing the Foot Pedal will open the Shutter so that optical fixturing can be set up or verified Dymax BlueWave 200 Version 3 0 User Guide Setting the Intensity The bulbs used to power all high intensity UV light curing spot lamps degrade with use Intensity therefore decreases as the bulb ages Using the BlueWave 200 s patented intensity adjustment feature users can eliminate this variation by manually increasing output intensity to offset this degradation The intensity can be adjusted with a flat head screwdriver or the removable Intensity Adjustme
16. 200 reports the number of hours the Bulb has been operating on the LCD Display A Bulb Change Message and a Lamp Icon will appear on the LCD display to alert the operator to check Bulb operation or to change the Bulb if required Maintaining the BlueWave 200 The BlueWave 200 was designed to operate with minimum maintenance Typically the Bulb must be replaced after it has operated for 2 000 hours Bulb Replacement Warning As the Bulb nears the end of its 2 000 hour life the LCD Display will begin flashing the Bulb Hours The 1 950 Hour Warning output on the PLC connector also becomes asserted Bulb Replacement Procedure 1 Bulbreplacement is easily accomplished by following the steps below Refer to the labeled diagrams under the light source cover 2 Ensure that the Power Cord is unplugged from the rear of the BlueWave 200 3 Remove the top cover from the system by loosening the four Cover Fasteners Figure 38 Figure 38 Remove Cover Cover Fasteners 4 Unplug the Bulb and Lift the Bulb Mounting Bracket Figure 39 from it Remove the Bulb from the Bulb Mount Dymax BlueWave 200 Version 3 0 User Guide Figure 39 Lift Bulb Mounting Bracket and Remove Bulb Mounting Bracket d B Bulb Plug 5 Unpackthe new Bulb Take care not to bend the flat Electrode in the center of the Bulb 6 Install the new Bulb plug the Bulb in and tighten the two Mounting Bracket Thumbscrews
17. 4 SOC CINIGA IONS ETT IE E TO D OE ORE 35 SEET EE 35 BUID Specio de EE 36 Definition OF Tells sicccsvnnssecnccesncaravsexsasnnscosar exavnnasnasenacnansienanenesneene cuseacanensenancanseacnaeuseniaseumentanensentannnesenaes 37 UE d le EE 38 Replacement Bulb Warranty eessssssseessseeeeeeeeenenn nennen nenne nenne ssnn ar n essa anni ssa atre saga trees agas ness s annees nans 38 Dymax BlueWave 200 Version 3 0 User Guide Introduction Introduction to the User Guide This guide describes how to assemble use and maintain the BlueWave 200 Rev 3 0 light curing spot lamp system safely and efficiently Dymax prepared this user guide for experienced process engineers technicians and manufacturing personnel If you are new to UV light curing equipment and do not understand the instructions contact Dymax Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax Customer Support and Application Engineering teams are available by phone and email in Germany Monday through Friday from 8 00 a m to 5 00 p m Central European Time You can also email Dymax Europe GmbH at info de dymax com Please see the back cover for worldwide contact information Dymax adhesive Product Data Sheets PDS on our website m Material Safety Data Sheets
18. 4 Visible Light that can be seen 400 to 700 nm Dose Irradiance integrated over time or Irradiance W cm x Time s Dose Joules cm Note Watt is the power that gives rise to the production of energy at the rate of 1 joule J per second s Ozone Oxidizing agent O5 produced by the action of ultraviolet radiant energy below 185 nm or electrical corona discharge of oxygen on air OSHA 1910 145 Regulation of Accident prevention Signs and Tags defines the following headers as WARNING Used when there is a hazardous situation that has some probability of severe injury CAUTION Used to indicate a hazardous situation that may result in minor or moderate injury NOTICE Used to convey a message related directly or indirectly to the safety of personnel or protection of property Dymax BlueWave 200 Version 3 0 User Guide Warranty From date of purchase Dymax Corporation offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment Replacement Bulb Warranty If the Bulb fails to ignite during the warranty period of 2 000 hours and all Bulb history cards for a specific BlueWave 200 have
19. BlueWave 200 Version 3 0 User Guide UV Light Curing Spot Lamp System Instructions for Safe Use m Setup and Operation Maintenance m Ordering Spare Parts and Accessories Dymax BlueWave 200 Version 3 0 User Guide About Dymax UV Visible light curable adhesives Systems for light curing fluid dispensing and fluid packaging Dymax manufactures industrial adhesives light curable adhesives epoxy resins cyanoacrylates and activator cured adhesives We also manufacture a complete line of manual fluid dispensing systems automatic fluid dispensing systems and light curing systems Light curing systems include LED light sources spot flood and conveyor systems designed for compatibility and high performance with Dymax adhesives Dymax adhesives and light curing systems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied Dymax is willing to assist users i
20. MSDS provided with shipments of Dymax adhesives Safety WARNING if you use this UV light curing system without first reading and understanding the information in this user guide injury can result from exposure to high intensity UV light To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating the Dymax BlueWave spot lamp General Safety Considerations All users of Dymax light curing systems should read and understand this user guide before assembling and using the system To learn about the safe handling and use of light curable formulations obtain and read the MSDS for each product Dymax includes an MSDS with each adhesive sold In addition fluid product MSDS can be requested on our website Specific Safety Considerations The BlueWave 200 is designed to maximize operator safety and minimize exposure to UV light To use the BlueWave 200 safely it must be set up and operated in accordance with the instructions in this user guide Please also read and understand the safety considerations unique to UV light curing systems SSS Dymax BlueWave 200 Version 3 0 User Guide CAUTIONS amp WARNINGS To prevent eye injury from ultra violet energy always wear UV blocking protective goggles or a face shield when working with or near the BlueWave 200 Long sleeved shirts or a lab coat are also recommended to protect the arms and use of UV opaque gloves will protect
21. ODE MANUAL MODE MANUAL MODE KX Wil 0000 O CANCE Flashing BULB RUN HOURS 0000 0 PRESS S TO SELECT BULB RUN HOURS 0000 0 BULB READY BULB READY LIGHT GUIDE READY PRESS TO ENTER LIGHT GUIDE READY 0000 OOOO OGOYU To Change from Timer Mode to PLC Mode CAUTION Always wear UV blocking protective goggles or a face shield when working near UV light Never look directly at the light exiting the lightguide The PLC is capable of opening the shutter at any time including when the bulb becomes ready in PLC mode or when a user selects PLC Mode from the front panel controls 1 Ensure that the PLC Dip Switch is set to ENABLED Refer to Using the PLC Switch Page 20 2 Press and hold the Button until the screen changes to Figure 21 NOTE If you do not see PLC MODE on the screen then you did not hold the button down for a long time Use the e and 4 Arrows to select CANCEL and press the Button No changes are made and you can try again 3 Use the A and YD Arrows to select PLC MODE It will flash when selected 4 Press and release the Button The screen should look like Figure 22 NOTE If the PLC Switch was not set correctly you will see the screen in Figure 23 Turn off the system and refer to Using the PLC Switch Page 20 for instructions on how to set the PLC Dip Switch Figure 21 Entering PLC Figure 22 PLC Mode Figure 23 Message to Mode Set PLC Switch MANUAL MODE PLC MODE K
22. TION Always wear protective goggles or a face shield when working near UV light Never look directly at the light exiting the lightguide The PLC is capable of opening the shutter at any time including when the bulb becomes ready in PLC mode or when a user selects PLC Mode from the front panel controls PLC Mode means that an external PLC Programmable Logic Controller controls the system The PLC provides Input Signals to the BlueWave 200 to control the bulb and shutter The PLC monitors the status of the unit by reading Output Signals provided by the BlueWave 200 The PLC is typically programmed to start other machinery when the BlueWave 200 becomes ready or perhaps start the BlueWave 200 when other machinery is ready The Input Signals and Output Signals are present on a special connector on the back of the BlueWave 200 NOTE Output Signals are always provided in Manual Mode and Timer Mode to allow simple interfacing to alarms counters other interlocks etc even if a PLC will not be controlling the BlueWave 200 However the input signals will be ignored in Manual Mode and Timer Mode Start Up Screen for PLC Mode In PLC Mode the BlueWave 200 displays a special start up screen while it conducts internal diagnostics for a few seconds As soon as unit finishes its tests it can be immediately controlled by the PLC The BlueWave 200 will always return to PLC Mode after power is turned off and on or after power outages until a specific pro
23. URIAES EAE MEI AUTE VERA SV Ev TE VAT Vx EF EL YE AUPFAEVEAAQUAXMESSVILU CET e E adv 13 Introduction to Operating Modes cccccccsssscccccesecccsesseceesaeseceesaeeceeeaeseceesseaeeeeseauecesseaseeeesansecessaaseeeesagaeeessaees 13 Choosing an Operating ele TE 13 Operating in Manual ue e TEE 17 Manual Mode Descriptio D 17 PROG CCN E 17 Operating m Timer MONE essasi EARNE 18 Timer Mode DESC DEO EE 18 Procedure to AdUSt hen E 18 Operating In PLC TE 20 PLC Mode Description E 20 StartUp Screen fOr PLE MOOG E 20 Ume EE 21 Wiring the PLC InterfaCE IER EDS 23 PLC Front Panel Emergency SLOD ME 26 Troubleshooting the PLC Lane e aCe uu seseriadevcrdn Sever ea Dave vERY RUPEREE S vUHTME FEY T QER SUPE TEE EEEE E EAE EANA 26 Setting tne Intensity ussveidves vex EYE Eva Een VOS Vei eudy eadvex duas eege 27 Setting Up tne H ELE REENEN 27 Mie TS straps sated mm 27 Maintaining Process Control 28 Maintaining the ioun 28 Bulb Replacement Ee lu 28 Bulb Replacement PrOcedule ioi ertet n LEX Er VPE ERE EXI S ur repe eI2EEXreeruE RUE iN EVA S In Re EAS FOAS EN PN EE EI VETE COr UaE Fen PUE DOE 28 reel NIE M 29 ER E PRI TT m 30 Fuse izle e E Tm TER 30 SEET Um ur 31 Dymax BlueWave 200 Version 3 0 User Guide Solving tee En CN EN eet Biet eet EN SUING Asked SS e EE 32 Diagnostic KIC EE 33 Spare Parts and ET 34 Spar Replacement P e 34 Blehen Ee 3
24. an customers the appropriate power cord will be added m Foot Pedal 3 m Protective Goggles 4 m Hex Key 5 m Screwdriver 6 a Intensity Adjustment Knob and Screw 7 a BlueWave 200 User Guide 8 Dymax BlueWave 200 Version 3 0 User Guide Setting Up the BlueWave 200 1 Connect the Power Cord to the Power Receptacle on the rear of the BlueWave 200 Plug the Power Cord into a grounded wall outlet 2 If you will be using a Foot Pedal connect the Foot Pedal to the Foot Pedal Connection Figure 3 on the rear of the BlueWave 200 A ground stud is also provided on the back of the BlueWave 200 if additional grounding is desired 3 Remove the protective cover from the BlueWave 200 s Lightguide Mount Figure 4 NOTE Always have a Lightguide or the protective cap engaged in the Lightguide Mount UV light can escape when the Shutter is activated Figure 3 Cable Connections Figure 4 Lightguide Mount BlueWave 200 Rev 3 0 Rear Panel Protective Cover Removed 4 Remove the Protective End Caps from the Lightguide Visually inspect the two ends of the Lightguide to verify that no foreign material is present The ends of a Dymax liquid filled Lightguide can be cleaned with isopropyl alcohol as required to remove foreign material and deposition from outgassing 5 Insert the large end of the Lightguide into the Lightguide Mount until it snaps into place Figure 5 A Lightguide Seated Indicator Icon will illuminate when th
25. c 4 Pole Lightguide 3 mm x 1 Meter 39791 5 mm Lightguide End Protector 1296 Energy Loss 40539 Miscellaneous Dymax ACCU CAL 50 Radiometer Spot Model 39560 BlueWave Case with Foam 38679 Dymax BlueWave 200 Version 3 0 User Guide Specifications System Specifications Property Part Numbers Intensities Power Requirements Power Supply Bulb Reflector Shutter Timer Shutter Activation I O Port Signals PLC Integration Cooling Operating Conditions Display Housing Dimensions WxDxH Weight BlueWave 200 Warranty Bulb Warranty Replacement Bulb Specification 41015 North American Version with 115V standard plug 41014 Asian Version with type G plug 41013 BlueWave 200 with no power cord Total 280 450 40 W cm Visible 400 450 nm 17 W cm UVA 320 395 nm 17 W cm UVB 280 320 nm 7 W cm 100 to 240 VAC 50 to 60 Hz 2 5 Amps Solid State 200 Watt 200 Watt mercury Bulb included replacement in less than a minute Elliptical glass with diachronic coating to reflect UV and minimize IR 0 9999 seconds 0 1 seconds resolution Foot Pedal Front Panel Key Press or PLC 15 Pin D sub miniature connector Inputs Shutter activate shutter deactivate lamp control PLC enable Unit status temperature fault shutter fault lamp status power status shutter status lightguide status bulb life warning bulb life expired Outputs Filtered single fan arrangement thermally cont
26. cedure CAUTION Always wear protective goggles or a face shield when working near UV light Never look directly at the light exiting the lightguide 1 Ensure the BlueWave 200 is in Manual Mode Figure 24 NOTE If the BlueWave 200 is not in Manual Mode follow the instructions in Choosing an Operating Mode Page 13 2 Position the Lightguide end no closer than 0 25 0 64 cm from the material being cured Positioning the Lightguide End too close can cause the Lightguide End to become cloudy from vapors coming off the curing material This cloudiness can reduce UV output by as much as 5096 3 Press and hold the Foot Pedal or the Oo Button on the front panel to open the Shutter NOTE If the Lightguide is not inserted the Shutter will not open The LCD Screen will display a temporary message to insert the Lightguide Figure 25 4 To stop exposure release the Foot Pedal or the o Button on the front panel Dymax BlueWave 200 Version 3 0 User Guide Figure 24 Manual Mode Screen Figure 25 Lightguide Error Screen MANUAL MODE INSERT LIGHTGUIDE BULB RUN HOURS 0000 0 BULB READY LIGHT GUIDE READY Sedo I GO Operating in Timer Mode Timer Mode Description Timer Mode means that the shutter opens for a specific time period each time the foot pedal or run button is pressed You must set the specific time by adjusting the timer s value on the screen Pressing the foot pedal or run button starts the ti
27. cedure is followed to exit PLC Mode Figure 30 Start Up Screen for PLC Mode S amp DYMAX BLUEWAVE 200 VERSION 3 0 REVISION 00 00 00 BULB RUN HOURS 0000 0 UNIT RUN HOURS 00000 0000 Dymax BlueWave 200 Version 3 0 User Guide Using the PLC Switch The PLC Switch must be used to enter and exit PLC Mode so that accidental key presses on the front panel will not interfere with automated operations controlled by a PLC To access the PLC Switch the Outer Cover must be removed Then the Inner Cover must be removed After the Switch is located and set to the intended position both the Inner and Outer Covers must be replaced uN CAUTION Always unplug the unit before opening the Cover Locating the PLC Switch 1 Loosen the four Screws on the Outer Cover and remove it Figure 31 2 Remove the four Screws on the Inner Cover and remove it Figure 31 3 Locate the PLC Switch Figure 32 Figure 31 Removal of the Covers Far Side Loosen Screws Do Not Remove Remove Screws Dymax BlueWave 200 Version 3 0 User Guide Figure 32 PLC Dip Switch Location PLC Dip Switch 4 Adjust the PLC Switch see below and replace the Inner and Outer Covers Adjusting the PLC Switch When Switch 2 is moved towards the back panel PLC Mode is enabled PLC Mode can be activated from front panel key presses When Switch 2 is moved towards the front panel PLC Mode is disabled Figure 33 Figure 33 Dip Switch
28. ctions supplied with all new 200 Watt Bulbs for the proper installation procedure Q My Foot Pedal is not operating Check the connection of the Foot Pedal into the BlueWave 200 Q What causes my Shutter to hesitate to open when activate my Foot Pedal Maintaining clean equipment and a clean working environment will help prevent the buildup of dust and other debris from collecting on the mechanical parts of the BlueWave 200 Debris that settles in the piston well adjustment screw can hinder the movement of the Shutter Solenoid Piston Shutter alignment to Reflector Mount incorrect The Shutter is a mechanical part which may wear after extended use Incorrect alignment of the Shutter to the Bulb Mount Assembly Dymax BlueWave 200 Version 3 0 User Guide Q Why does my shutter sometimes hesitate to close This problem may also relate to the cleanliness of the working environment Dust and debris can collect and cause the Shutter to work improperly Shutter alignment to Reflector Mount incorrect TheShutter is a mechanical part which may wear after extended use Incorrect alignment of the Shutter to the Bulb Mount Assembly Q Why does my BlueWave 200 seem to run very hot A Replace the Fan Filter Media on the Intake vent located in the back of the equipment This is your first line of defense against airborne dust and debris ideal operation of this equipment suggests at least 12
29. e Lightguide is properly installed and the BlueWave 200 is turned on WARNING Engage the Lightguide in the Bezel before the light is turned on and remove the Lightguide from the Bezel only after the light is turned off to avoid the possibility of exposure to the light Lightly tighten the setscrew for safety 6 Fasten the Lightguide into place by lightly tightening the Setscrew located on the Lightguide Mount Figure 6 A Hex Wrench is provided with the system for this purpose The Setscrew should be tightened gently to prevent damage to the Lightguide IMPORTANT To ensure proper operation of the Shutter be sure to completely insert the Lightguide into the Lightguide Mount prior to tightening the Setscrew Be sure to lightly tighten the Setscrew to ensure the Lightguide remains in place during use NOTE Multi Leg Lightguides should be balanced by rotating the Lightguide to obtain the desired UV intensity of each leg before lightly tightening the Setscrew Dymax BlueWave 200 Version 3 0 User Guide Figure 5 Insert Lightguide into Figure 6 Gently Tighten Setscrew on Lightguide Mount Lightguide Mount with Hex Wrench Becoming Familiar with the Controls There are 4 simple controls which can adjust all features of the BlueWave 200 Figure 7 Figure 7 Front Panel Controls LCD Display Set Button Up amp Down Arrows Run Button Bulb On Off Button LCD Display Displays operating mode menus settings instructions
30. icate when the bulb must be replaced A thermal shutdown sensor is provided for internal temperature control of the BlueWave 200 A cover switch and lightguide status switch increase the safety of the unit If any of these sensors prevent the system from operating as intended specific warnings appear on the LCD display When the BlueWave 200 is operating in PLC Mode the LCD display shows the state of the signals which control the BlueWave 200 to help set up and verify correct operation of the system Dymax BlueWave 200 Version 3 0 User Guide p Unpacking the BlueWave 200 Unpacking and Inspecting Your Shipment When your BlueWave 200 arrives inspect the boxes for damage and notify the shipper of box damage immediately Open each box and check for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem NOTE Lamps are shipped with the bulb reflector installed Figure 2 BlueWave 200 Rev 3 0 Components Parts Included with the BlueWave 200 Spot Lamp a BlueWave 200 Rev 3 0 Spot Lamp 1 m Power Cord 2 41015 North American Version with 115V Power Cord 41014 Asian Version with Type G Plug 41013 No Power Cord NOTE For Europe
31. igure 27 Adjust Timer Figure 28 Adjusting the Screen Menu Selection Time TIMER MODE MANUAL MODE ADJUST TIMER N E 0000 0 LC MOD 0000 0 BULB RUN HOURS 0000 0 PRESS S TO SELECT PRESS TO ADJUST BULB READY LIGHT GUIDE READY PRESS TO ENTER PRESS TO ENTER 0000 GO After the correct value is showing on the screen press the o Button OG Position the Lightguide End no closer than 0 25 0 64 cm from the material being cured Positioning the Lightguide End too close can cause the Lightguide End to become cloudy from vapors coming off the curing material This cloudiness can reduce UV output by as much as 50 Press the Foot Pedal or the o Button on the front panel to start the Timer NOTE An exposure cycle can be cancelled at anytime by momentarily pressing the o Button or Foot Pedal If the Lightguide is not inserted the Shutter will Figure 29 Lightguide Error not open The LCD Screen will display a Screen temporary message to insert the Lightguide as shown below The Shutter opens and the Timer starts counting down to zero N INSERT LIGHTGUIDE NOTE When the Timer reaches O the Shutter closes automatically and the Timer is reloaded with the value that was last used The L m l BlueWave 200 is immediately ready to accept another press of the Foot Pedal or the o RUN A v Button Dymax BlueWave 200 Version 3 0 User Guide Operating in PLC Mode PLC Mode Description CAU
32. ith the last used timer value Figure 11 If the value on the timer is correct then simply press the Button If the value needs to be changed press the or v Arrows to correct the Timer s value Press and release the Button after the correct value is on the display NOTE Holding either key down changes the value quickly Single presses of either key adjust the timer in 0 1 second steps The system is now in Timer Mode Figure 14 Figure 12 Switching To Figure 13 Adjust Timer Figure 14 Timer Mode Timer Mode Mode Screen P ADJUST TIMER TIMER MODE TIMER MODE gt AN 0000 0 0000 0 Flashing PRESS e TO SELECT PRESS TO ADJUST BULB RUN HOURS 0000 0 OQ BULB READY PRESS TO ENTER PRESS TO ENTER _ LIGHT GUIDE READY 0600 0000 GO Dymax BlueWave 200 Version 3 0 User Guide To Change from Manual Mode to PLC Mode CAUTION Always wear protective goggles or a face shield when working near UV light A Never look directly at the light exiting the lightguide The PLC is capable of opening the shutter at any time including when the bulb becomes ready in PLC mode or when a user selects PLC Mode from the front panel controls Ensure the PLC is not commanding the Shutter to open when selecting PLC Mode 1 Ensure that the PLC Dip Switch is set to ENABLED Refer to Using the PLC Switch Page 20 2 Press and hold the Button until the screen displays the PLC option Figure 15 NOTE If you do not see
33. lind corners Sheet Metal Aluminum steel stainless steel etc Sheet metal should be coated black or black anodized to minimize reflection of UV and visible light toward operators Rigid Plastic Film Transparent or translucent UV blocking plastics typically polycarbonate or acrylic are commonly used to create shielding where some level of transparency is also desired These rigid plastic films are water clear or tinted Flexible Film UV blocking flexible urethane films can be used to quickly create workstation shielding This UV blocking flexible urethane film is available from Dymax call for assistance High Temperature Surfaces Surfaces exposed to high intensity curing lights will rise in temperature The intensity distance exposure time cooling fans and the type color of the surface can all affect the actual surface temperature In some cases exposed surfaces can reach temperatures capable of producing a burn or causing damage to a substrate In these cases care must be taken to ensure a more moderate surface temperature or appropriate protection and training for operators Ozone Standard Dymax bulbs UVA type generate an insignificant amount of UVC and therefore essentially no ozone Some UV light curing systems like those used to cure UV inks emit primarily shortwave UVB and UVC energy Upon exposure to UVC light specifically 240 nm oxygen molecules O split into oxygen atoms O and recombine with O t
34. mer and opens the shutter When the shutter is open UV light passes through the lightguide When the timer counts down to zero the shutter closes Once the exposure cycle is completed the timer is automatically reset to the value that you set The BlueWave 200 is immediately ready to accept another foot pedal or run button press to open the shutter NOTE A timed exposure can be interrupted with the Foot Pedal or the o Button on the front panel We recommend you follow the instructions in Setting the Intensity Page 27 periodically Procedure to Adjust Timer CAUTION Always wear protective goggles or a face shield when working near UV light Never look directly at the light exiting the lightguide 1 Ensurethe BlueWave 200 is in Timer Mode Figure 26 NOTE If the BlueWave 200 is not in Timer Mode follow the instructions in Choosing an Operating Mode Page 13 2 Ifthe time on the screen is correct skip to Step 8 Otherwise you need to adjust the Timer to the correct value by following the next step 3 Press and release the Button 4 Use e Or 4 Arrows so that ADJUST TIMER is flashing Figure 27 5 Press and release the Button 6 Press the v Or e Arrows to adjust the Timer value to the correct value Figure 28 NOTE Holding either key down changes the value quickly Single presses of either key adjust the timer in 0 1 second steps Dymax BlueWave 200 Version 3 0 User Guide Figure 26 Timer Mode F
35. n arc not a filament Bulb Once ignited it must be left on for a minimum of 10 minutes to fully vaporize elements in the Bulb If not the Bulb may be difficult to re ignite Each re ignition increases the rate of Bulb degradation Q installed a new Bulb and it still will not ignite Check to make sure the Bulb Connector is fully seated into the Igniter Q Why do I have low intensity even with a new Bulb The standard BlueWave 200 has a Filter Lens installed which filters the light before it reaches the Light Guide The light intensity will be decreased as the light that passes through the filter is restricted by dust and debris The intensity is being checked too early The 200 Watt Bulb will not reach full intensity until five minutes after initial power up TheLightguide may not be fully seated into the Lightguide Mount Theend of the Lightguide may have a build up of adhesive Carefully remove with isopropyl alcohol or use a razor blade for heavier deposits The condition of the Lightguide will also affect the intensity All Lightguides degrade with time but intensity will also drop if the Lightguide is bent or compressed The intensity reading from the Lightguide should be compared to the intensity reading from a Lightguide Simulator to determine the efficiency Incorrect installation of the Bulb Bulb orientation is vital during the installation of the Bulb Refer to the Bulb installation instru
36. n their performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request Dymax BlueWave 200 Version 3 0 User Guide Contents Je Te d e Vu E 5 introduction to the User GUN EE 5 MATOS TO TC EID T T E TTE 5 MEZ E UT T LIS RR 5 General Safety Considerations eessessssseeessseeressrersssrrressrrrrssreressrrresssrrrssrrressseressserressreresseeressreresserresserresseeeesseeee 5 Specific Safety Considerations iia orien rear h YR prn open Lr REY kpYAME akku Faser rra estar Pis Var ed pas Vaso yin sed protunc Ys URP eva VR ea Vek ag VA 5 Dymax UV Light Curing System Safety Considerations cccccccssssecccceeececceesececseueeccesauseceeeaeseceesaeueceesaaeeseesaagnees 6 Product Over ooi a 8 Description of the BlueWave SU E 8 Unpacking the BlueWave 200 EEN 9 Unpacking and Inspecting Your Shupment nennen nennen nennen nnn n ness n nenas naar ns 9 Parts Included with the BlueWave 200 Spot Lamp 9 Setting Up tne BlueWave 200 soia x eege eg EEN d Rey rx UR CR FEQ Keg Vc ev EV Vid 10 Becoming Familiar with the Controls ovvio FEVER RYE YR V EY ERRVEX ag EU Y EY EM YU RR DARE CAN AERE CER YR EVEN AV EV DEO MEN OE 11 Turning the BlueWave 200 On sisevesvesis Feu s viu YERTT EERSTEN 12 Setting an Operating Mod isimidskirid i sU UP QU VET o Na e UVEA
37. nt Knob Figure 37 The Intensity Adjustment Feature is useful for both validation and control 1 Setthe BlueWave 200 to operate in Manual Mode Refer to Choosing an Operating Mode Page 13 2 Usethe Foot Pedal to open the Shutter 3 With the Shutter open adjust the Intensity Adjustment Screw as required to achieve the desired output intensity Figure 37 Adjust Intensity with a Tool or the Removable Knob Setting Up the Curing Process Methods Prior to production Dymax advises customers to conduct testing to determine the time and intensity required to fully cure their resin in their specific application Typically users validate by one of the following methods e Set Exposure Time Determine Intensity Users can specify a cure time and through empirical testing determine the intensity required to achieve full cure As with any manufacturing process it is advisable to incorporate a safety factor e Set Intensity Determine Exposure Time Users can specify intensity and through empirical testing determine the exposure time required to achieve full cure As with any manufacturing process it is advisable to incorporate a safety factor Dymax BlueWave 200 Version 3 0 User Guide Maintaining Process Control BlueWave 200 Bulbs will typically vary less than 1 over eight hours of normal use and daily or weekly adjustments are adequate to maintain a tightly controlled process For your convenience the BlueWave
38. nufacturing apparatus and methods The user should adopt such precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent Dymax Europe GmbH recommends that each user adequately test its proposed use and application of the products before actual repetitive use using the data contained in this bulletin as a general guide PN 41017 MANOSOEU 7 25 2013 Dymax Corporation Dymax Oligomers amp Coatings Dymax Europe GmbH Dymax UV Adhesives amp Dymax UV Adhesives amp Dymax Asia H K Dymax Korea LLC 860 482 1010 860 626 7006 49 0 611 962 7900 Equipment Shenzhen Co Ltd Equipment Shanghai Co Ltd Limited 82 2 784 3434 info dymax com oligomers amp coatings dymax com info_de dymax com 86 755 83485759 86 21 37285759 852 2460 7038 info dymax kr www dymax com www dymax oc com www dymax de dymaxasia dymax com dymaxasia dymax com dymaxasia dymax com www dymax co kr www dymax com cn www dymax com cn www dymax com cn
39. o create ozone O3 The current long term ozone concentration limit recommended by ACGIH NIOSH and OSHA is 0 1 ppm 0 2 mg m Bright Visible Light The bright visible light emitted by some UV light curing systems can be objectionable to some workers and can cause eyestrain Tinted eye protection and or opaque tinted shielding can be utilized to address this concern Summary UV light sources can be more worker friendly than many commonly accepted industrial processes provided the potential concerns are addressed Contact your Dymax representative for information regarding the proper use of Dymax UV light curing systems SSS Dymax BlueWave 200 Version 3 0 User Guide Product Overview Description of the BlueWave 200 The BlueWave 200 is a high intensity UV light curing spot lamp system used for small area curing of adhesives coatings and potting materials It emits up to an 8 mm diameter spot of UV light from a liquid lightguide sold separately The lightguide can be hand held for complete mobility or clamped into position on assembly equipment or workstations for repetitive operations The system consists of an anodized aluminum housing containing an electronic power supply circuit protection bulb reflector assembly internal light filter for extended lightguide life thermostatically controlled cooling fan and LCD display The shutter can be controlled through externally supplied signals in PLC Mode with a foot pedal or
40. pyl alcohol or a mild detergent cleaning agent Do not use an abrasive cleaner as it will damage the unit surfaces 6 Solving Problems Page 31 O 96 Si Gi OG Setting an Operating Mode Introduction to Operating Modes Your BlueWave 200 has three basic operating modes Manual Mode Timer Mode and PLC Mode Manual Mode The shutter opens whenever the foot pedal or the run button on the front panel is pressed When the shutter is open UV light passes through the lightguide The shutter remains open only as long as the foot pedal or run button is pressed When the foot pedal and run button are released the shutter closes and no UV light passes through the lightguide Timer Mode The shutter opens for a specific time period each time the foot pedal or run button is pressed You must set the specific time by adjusting the timer s value on the screen Momentarily pressing the foot pedal or run button starts the timer and opens the shutter When the shutter is open UV light passes through the lightguide When the timer counts down to zero the shutter closes and the timer resets to the value that you set and is ready for another exposure cycle PLC Mode An external PLC Programmable Logic Controller controls the unit The PLC provides Input Signals to the BlueWave 200 to control the bulb and shutter The PLC monitors the status of the unit by reading Output Signals provided by the BlueWave 200 The PLC is typically programmed to s
41. r ER PLC ENABLE IN NO C PLC BULB IN OFF PLC ANCEL PLC SHUTTER IN OPEN AN LLLI SWITCH PRESS Sr SELECT PRESS TO ENTER o000 BOLB RUN HOURS 0000 0 BULB WARMING HT GUIDE READY 0000 GO Messages may vary depending on PLC input signals Dymax BlueWave 200 Version 3 0 User Guide To Change from PLC Mode to Manual Mode or Timer Mode NOTE You cannot exit PLC Mode by pressing any keys on the front panel You must follow the procedure below 1 Refer to Using the PLC Switch Page 20 2 Set the switch to PLC MODE DISABLED 3 Re attach the covers and screws 4 Plug the AC Cord into a source of power 5 Turn the BlueWave 200 on using the On Off Switch on the back panel 6 Press the On Button on the unit s front panel 7 After the Bulb warm up sequence is complete the BlueWave 200 will return to Timer Mode or Manual Mode depending on how it was used before entering PLC Mode Operating in Manual Mode Manual Mode Description Manual Mode means that the shutter opens whenever the foot pedal or the run button on the front panel is pressed When the shutter is open UV light passes through the lightguide The shutter remains open only as long as the foot pedal or run button is pressed When the foot pedal and run button are released the shutter closes and no UV light passes through the lightguide We recommend you follow the instructions in Setting the Intensity Page 27 Pro
42. rolled to maintain proper lamp temperature Temperature range 0 40 C humidity limit non condensing LCD monochromatic 320 by 240 pixels 12 5 x 12 0 x 6 5 31 8 cm x 30 5 cm x 16 5 cm 12 75 Ibs 5 78 kg 1 year from purchase 2 000 hours no intensity warranty during 2 000 hours only lighting 38465 For European customers the appropriate power cord will be added Systems shipped without a power cord shall not use power cord rated less than 10A 120 VAC or 6A 230VAC in accordance with IEC 60320 Measured with an EIT Spotcure Radiometer or an ACCU CAL 50 Radiometer using a lightguide simulator and standard internal Cool Blue Filter Dymax BlueWave 200 Version 3 0 User Guide Bulb Spectral Output Figure 48 200W Bulb Spectral Chart UV Spectral Output Dual Filter No Filter Black Light Intensity Wavelength Dymax BlueWave 200 Version 3 0 User Guide Definition of Terms Bulb Light source generating ultraviolet visible and infrared radiant energy from burning matter stimulated by electrical power conditioned by a proper power supply which is an integral part of aLamp A light source is usually placed into a Reflector of various geometry to increase light source efficiency by collecting and directing radiant energy of selected spectra for a given curing process Intensity A measure of light energy over the unit of surface area usually surface at the specified working
43. tart other machinery when the BlueWave 200 becomes ready or perhaps start the BlueWave 200 when other machinery is ready The Input Signals and Output Signals are present through the 15 pin connector marked Com Port located on the back panel NOTE A timed exposure can be interrupted with the Foot Pedal or the o Button on the front panel Choosing an Operating Mode NOTE Upon power up your BlueWave 200 will default to its last configuration settings Follow the instructions in Turning the BlueWave 200 On Page 12 The BlueWave 200 will power up in Manual Timer or PLC Mode Figure 11 Dymax BlueWave 200 Version 3 0 User Guide Figure 11 Mode Start up Screens Left to Right Manual Mode Timer Mode PLC Mode MANUAL MODE TIMERMODE PLC MODE BULB RUN HOURS 0000 0 BULB RUN HOURS 0000 0 BULB RUN HOURS 0000 0 BULB READY BULB READY BULB WARMING LIGHT GUIDE READY d 06000 OG Si GO 0000 0 TEE PLC SHUTTER IN OPEN LIGHT GUIDE READY LIGHT GUIDE READY NOTE If the BlueWave 200 powers up in PLC Mode you cannot change modes from the front panel controls Refer to the instructions on Page 17 To Change from Manual Mode to Timer Mode 1 From the Manual Mode Menu Figure 11 press and release the o Button Use the e Or C2 Arrows to select TIMER MODE TIMER MODE will flash when it has been selected Figure 12 Press and release the Button The BlueWave 200 will show the Adjust Timer Menu w
44. the hands With the internal filter installed the BlueWave 200 emits UVA and visible light Never look directly at the light source while the unit is on Always observe safety requirements There is risk of electrical shock if cover is removed Cover is warm to the touch when the system is in operation Dymax UV Light Curing System Safety Considerations Operators must understand these four concepts to use the UV light curing system safely UV exposure high temperature surfaces ozone and bright visible light Each is described below UV Exposure Standard Dymax UV light curing systems and bulbs have been designed to primarily emit UVA light Figure 1 UVA light is generally considered the safest of the three UV ranges UVA UVB and UVC Although OSHA does not currently regulate ultraviolet light exposure in the workplace the American Conference of Governmental Industrial Hygienists ACGIH does recommend Threshold Limit Values TLVs for ultraviolet light The strictest interpretation of the TLV over the UVA range for workers eyes and skin is 1 mW cm intensity continuous exposure Unless workers are placing bare hands into the curing area it is unusual to exceed these limits To put the 1 mW cm limit into perspective cloudless summer days in Connecticut regularly exceed 3 mW cm of UVA light and also include the more dangerous UVB light primarily responsible for sun tans sun burns and skin cancer as well Figure 1
45. utter is open Dymax BlueWave 200 Version 3 0 User Guide Sample Wiring Diagram Figure 34 Sample Wiring Diagram 24VDC 1 USE ONLY THE 2000 Q SIGNALS REQUIRED BY THE PLC PROGRAM 3 w Vv 4 NF 7 ye EN 5 NW gt FROM PLC LI Yna i O Oo 6 Y gt q 24VDC POWER E SUPPLY de Ys LP 10000 Q S eo 7 T EN a CH EE 8 a EN IMP A gh A E 9 a a E pat oy 10 LL EN 5 D r TO PLC SE pt cn E 11 L ek A 12 L ce 13 L a Leif 14 a adi 15 D a 24VDC RETURN 2 Connector Pin Out The PLC Connector pin numbers are shown in Figure 35 below Figure 35 Connector Pin Out COM PORT Dymax BlueWave 200 Version 3 0 User Guide PLC Front Panel Emergency Stop Figure 36 PLC Emergency Stop Function Press the Off Button on the Front Panel to close the Shutter and turn off the Bulb to immediately override any commands issued by the PLC The switch on the back panel must be turned off and PLC OPERATION STOPPED BY USER on before the BlueWave 200 can re enter PLC Mode TURN OFF UNIT POWER TO RESUME o000 Troubleshooting the PLC Interface Monitoring Input Signals The LCD Screen gives the status
46. with Fan Filter Removed Fuse Replacement The BlueWave 200 has two Fuses that are installed in the Power Receptacle To remove the Fuses unplug the BlueWave 200 and remove the Fuse Holder with a small screwdriver Remove the Fuses from the Fuse Holder and install new Fuses Replace the Fuse Holder into the Power Receptacle The correct Fuses are Dymax PN 41099 4 0 Amp fast acting type Figure 44 Power Receptacle Figure 45 Fuse Holder Figure 46 Fuses F r d SE Removed from Holder COM PORT System Cleaning Dymax BlueWave 200 Version 3 0 User Guide The unit s outer surfaces and front panel can be cleaned using isopropyl alcohol or a mild detergent cleaning agent Do not use an abrasive cleaner as it will damage the unit surfaces Solving Problems Troubleshooting WARNING only qualified maintenance personnel should attempt the following procedures Table 3 Troubleshooting Chart for BlueWave 200 Problem Possible Cause Improper connections Bulb Will Bulb beyond useful Not Ignite life of 2 000 hours Main line Fuse blown nothing in BlueWave 200 operates Bulb beyond useful life Low Output Transmission loss in Intensity Lightguide too great Or Fails To Contaminants on Cure Lightguide Adhesive In Allotted Time The Bulb Reflector Assembly is not installed properly Testing Visually inspect all input output connections and Fuses i e Power Cord Bulb Replace the old Bulb with a
Download Pdf Manuals
Related Search