Operating instructions
Contents
1. 128 mm W 96 5 mm H 67 mm Digital Input Output Module 9 for Zone 1 9470 32 Transport and storage Indication LED indication Module requires maintenance LED M S blue Operating state LED RUN green Group error LED ERR red Channel error LED red for each channel Channel status LED yellow for each channel Function indication Retrievable parameters Manufacturer Type hardware revision software revision serial number Error indication Module status and alarms e Internal bus error primer redundant e No response from IOM e Configuration does not correspond to the module Hardware error e Excess temperature e Slot error e Module requires maintenance Signal errors for each channel Signal status bit 0 signal disturbed 1 signal valid Wire breakage input output lt 50 pA Short circuit input output lt 100 QO Note Contacts require circuitry with 1 2 KQ in series and 15 KQ in parallel for wire breakage short circuit detection For outputs wire breakage short circuit detection is only possible in the ON state Mounting installation Mounting orientation horizontal or vertical Mounting type on 35 mm DIN rail NS 35 15 DIN EN 60715 8 Transport and storage Transport and storage are only permitted in the original packaging The devices must be stored in a dry place and vibration free 9 Installation 9 1 Dimensions fastening dimensions Dimensional drawings all dimensions in2. A Entity parameters for wiring configuration to the left are as follows 5 5 FB A CL I DIV 1 A B CL I DIV 1 C G Zone 0 GP IIC Zone 0 GP IIB IIIC La mH CaluF La mH Ca uF single channel 280 1000 lt ee m o 100 0 49 100 2 6 En Voc 9 8V 50 0 56 50 2 8 In Isc 10 4mA 20 0 64 20 3 3 Po 25 5 mW 10 0 72 10 3 7 P som nnnw sere ann Ci 2 5nF 5 0 81 5 4 2 Li OmH 2 0 96 2 5 1 eT 1 1 1 1 6 0 wre 0 5 1 3 0 5 7 2 A Rel Em 0 2 1 6 0 2 9 3 0 1 2 0 0 1 12 0 0 02 3 3 0 01 23 0 2 parallel connected ch 270 100 0 3 100 2 3 NAMUR Signal lt 1 2 gt 2 1 mA 9 8 V 50 0 44 50 26 ap a Voc z e Ld of Isc 20 8mA 20 0 57 20 3 1 15k Po 51 0 mW 10 0 67 10 3 6 Ci 5nF 5 0 77 5 4 1 2 Li OmH 2 0 93 2 5 1 FM approved NAMUR proximity switches 1 1 1 1 6 0 optocouplers low power valves 0 5 1 3 0 5 7 2 0 2 1 6 0 2 9 3 0 1 2 0 0 1 12 0 B 0 02 3 3 0 01 23 0 Wiring legend 4 parallel connected ch 100 1 5 Connection allocation Digital Input Output Module Type 9470 32 27 0 32 50 2 Voc 98V 20 0 41 20 2 8 X1 X2 Isc 41 6 mA 10 0 56 10 3 4 Po 102 0 mW 5 0 69 5 3 9 channelO 1 2 channel 8 17 18 Ci 10nF 2 0 88 2 4 9 channel 1 3 4 channel 9 19 20 Li OmH 1 1 0 1 9 9 channel2 5 6 channel 10 21 22 0 5 1 2 0 5 7 1 channel3 7 8 channel 11 23 24 0 2 1 6 0 2 9 3 channel4 9 10 channel 12 25 26 we a nn channel
3. J400 6 031 001 1
4. in hazardous areas hot swap und hot plug To avoid electrostatic charging the modules in hazardous areas must be cleaned only with a moist cloth Alterations and modifications A WARNING Alterations and modifications to the device are not permitted We shall not accept any liability or warranty obligations for damage resulting from alterations and modifications Special versions In case of additional different order options special versions may differ from the description given here Intended use The digital input output module is used for connecting of up to 16 intrinsically safe digital signals to the IS1 remote I O system All channels can be parameterised in pairs as input for connection of passive contacts or NAMUR proximity switches EN 60947 5 6 or as output for connection of low power solenoid valves Up to 8 inputs can be used as frequency inputs or counters up to 20 kHz in operating mode Rotation direction recognition and Forward backward counter up to 4 inputs The Ex i inputs and outputs are short circuit proof and galvanically separated from the system Compatible spare for IS1 I O modules Series 9470 12 9470 22 9475 12 08 41 218129 9470612310 2013 01 18 BAO00 III en 00 Digital Input Output Module for Zone 1 9470 32 6 Components 6 1 Overview NO OBW N KR 11919E00 6 7 Components Operating flap with insert label open and
5. 108 CE Directive CEM Sonstige Normen Other Standards Se 10 Autres normes i Waldenburg 07 02 2013 iV l u Ort und Datum M Kaiser J P R c gauer Place and date Leiter Zertifizierung Produkte Leiter Qualit tsmanagement Lieu et date Automatisierung Director Quality Management Head of Certification Products Automation Directeur Assurance de Qualit Directeur Certification Produits Automation F 4174 601 01 2011 STMZ 9470 6 002 001 0_00 218129 9470612310 Digital Input Output Module 2013 01 18 BAO00 IIl en 00 for Zone 1 9470 32 wit be held table for the payment of damages All rights reserved in the event of The copying distribution and ufdization of this document os well as fhe communication of lie contents to others without expressed authorization is prohibited Offenders fhe grant of a pofenf ulldy madel or ornamental design registralior F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalts nicht gestattet sowelt nicht ausdr cklich i The IS1 resp IS1 Remote I O is a DIN rail mounted system designed in DCs PAG Heat to record and output process control signals between hazardous ll E iil N location transducers sensors and a nonhazardous location automation 1 system It consists of elec
6. 5 11 12 channel 13 27 28 201 ae am ew channel6 13 14 channel 14 29 30 Spara el Connect eon i nr channel 7 15 16 channel 15 31 32 Voc 98V 6 7 0 4 10 59 Isc 83 2mA 5 0 5 5 3 6 Po 204 0 mW 2 0 76 2 4 7 Ci 20nF 1 0 96 1 5 7 Li 0mH 0 5 1 2 0 5 6 9 0 2 1 6 0 2 9 1 Notes 0 1 1 9 0 1 11 0 01 3 3 0 01 23 1 Intrinsically safe apparatus shall be switches or an FM 16 parallel connected ch 7 7 2 1 approved System or Entity device connected in accordance 5 2 8 with the manufacturer s installation instructions Voc 98V 1 8 0 53 2 4 2 2 For Entity concept use the appropriate parameters from Isc 164mA 1 0 77 1 5 3 above to ensure the following Po 402mW 0 5 1 0 0 5 6 6 Voc or Vi lt Vmax MS e EE o Ci 40nF 0 2 1 5 0 2 8 9 Isc or li lt Imax La 2 Li Lieads z 5 ls n 5 ee 2 3 Suitable separation must be maintained between wiring of each l S input channel 4 General Notes see Page 1 WARNING Substitution of components may impair Intrinsic Safety AVERTISSEMENT Substitution de composants peut compromettre la s curit intrinseque The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed pot S o o Nowe Certification drawing pt foram 08 02 Reiste Digital Input Output Module none Oo o S eee Kaiser Type 9470 32 16 1 Sheel l y 15 of 32 SS STAHL gency
7. 1 0 5 0 96 1 2 3 6 14 7 0 2 10 1 1 5 11 8 1 0 5 5 3 6 6 Digital Input Output Module for Zone 1 9470 32 Technical data 0 5 10 2 0 1 0 02 1 3 91 6 12 3 3 1 0 5 70 2 50 1 70 01 6 7 2 19 3 112 23 1 0 5 10 2 10 1 0 01 1 1 2 1 6 2 3 3 1 0 5 102 10 4 0 01 49 15 9 17 41 9 3 12 23 0 2 10 1 0 01 1 6 1 9 13 3 1 0 5 10 2 970 41 0 01 5 7 16 9 19 1 11 23 0 01 3 3 0 2 10 1 0 01 8 9 11 23 Technical data Electrical data Ex i inputs outputs Number of channels Inputs Max number of channels Min input signal ON Max input signal OFF Operating point Supply voltage Internal resistance Signal Frequency input Max number of channels Max switching frequency Min pulse width Counter Max number of channels Counting range Rotation direction recognition forward backward counter Max number of channels Function Resolution Outputs Max number of channels Application Open circuit voltage Max output current Internal resistance Rated operation Output characteristic Signal transmission Max delay from signal internal bus Max delay from frequency input internal bus 8 Digital Input Output Module for Zone 1 9470 32 16 in pairs with adjustable parameters as input or output 16 2 1 mA 1 2 mA 1 65 mA 8 2 V 1 KO EN 60947 5 6 NAMUR 8 20 kHz at frequencies gt 1 kHz the maximum conductor length is reduced e g at 5 KHz to approx 75 m 25 us Measu
8. 2 Co uF o 49 0 56 0 64 0 72 0 81 fo 96 11 1 11 3 11 6 2 13 3 IIB IIIC L mH 1000 100 50 120 ho 5 R Hh 05 o 2 lo 10 01 cur f I2s 2 8 33 3 7 42 51 le 72 los 12 123 6 Digital Input Output Module 218129 9470612310 for Zone 1 2013 01 18 BAO00 III en 00 9470 32 2 channels in parallel Max current Max power P Max internal capacity C Max connectable inductance L capacity C IIC IIB IIIC 4 channels Max current Max power P Max internal capacity Ci Max connectable inductance L capacity C IIC IIB IIC 8 channels Max current lo Max power Po Max internal capacity C Max connectable inductance L capacity Co IIC IIB IIIC 16 channels Max current Max power P Max internal capacity C Max connectable inductance L capacity Co IIC IIB IIIC 218129 9470612310 2013 01 18 BAO00 IIl en 00 20 8 mA 51 mW 5 nF Lo mH Co pF Lo mH Co pF 41 6 mA 102 mW 10 nF Lo mH Co pF Lo mH Co pF 83 2 mA 204 mW 20 nF Lo mH Co HF Lo mH Co uF 164 mA 402 mW 40 nF Lo mH Co HF Lo mH Co uF 100 150 20 0 3 10 44 0 57 270 100 750 _ 2 3 12 6 27 20 10 0 32 I 0 41 0 56 100 50 20 1 5 12 1 2 8 6 7 2 0 4 10 5 10 76 29 20 10 1 7 2 1 2 9 1 8 1 0 5 0 53 10 77 1 77 95 2 1 2 8 4 2 10 5 2 0 67 10 77 10 93 20 10 5 3 1 3 6 14 1 5 2 0 69 0 88 10 3 4 13 9
9. 28 14 29 30 15 31 32 NOTICE To increase the output power channels can be switched in parallel This results in new safety data see chapter 7 218129 9470612310 2013 01 18 BAO00 IIl en 00 Digital Input Output Module 5 for Zone 1 9470 32 Technical data NOTICE For the operating mode Frequency or Counter only channels 8 15 are used In the operating mode Counter with direction or Frequency with direction two adjacent channels are operated together Thereby the following channel assignment applies gt First channel 8 10 12 14 signal value 1 or 0 Second channel 9 11 13 15 direction 0 forward 1 backward Sensor 1 Sensor 2 Direction 4 a backwards aa 7 Technical data 15340E00 Explosion protection Global IECEx Gas and dust IECEx DEK 12 0044X Ex ia ia Ga IIC T4 Gb Ex ia Da IIIC Europe ATEX Gas and dust DEKRA 12ATEX0099X Il 2 1 G Ex ia ia Ga IIC T4 Gb amp II 1 D Ex ia Da IIIC USA FM in preparation Certificates and approvals Certificates IECEx ATEX Further parameters Installation in Zone 1 Zone 2 Zone 21 Zone 22 and in the safe area Safety data Max voltage U 9 8 V Max internal inductance Li negligible 1 channel Max current 10 4 mA Max power P 25 5 mW Max internal capacity C 2 5 nF Max connectable inductance L capacity Co IIC L mH 1280 100 50 120 ho 5 R 11 0 5 0 2 lo 10 0
10. Coe L amp I TE feats zz ral L 4 Operating instructions Digital Input Output Module for Zone 1 gt 9470 32 Contents 1 2 1 2 2 2 3 Contents 1 BONES een nn een a a ee ee 2 2 General HlOrmMallON een 2 2 1 MaC ven en 2 2 2 Information regarding the operating instructions u02200220002n0 ann nnnen nenne 2 2 3 Conformity with standards and regulations u2 200220022002000 nenn nenn ennnen nenne 2 3 gt J 810 USG eee eR ees ee Seen en er eee eee ee eee nee ee eee 3 4 General Sale NOLES nase ee ee ne 3 4 1 Operating instructions storage uussssenssensnenenennnnnnnnenenennnnnennnnnennnennnennnnnnnennnnnen 3 42 Sale OCS ee ee ee 3 4 3 Alterations and modifications u22200220022002nn0nnnonenn nenn nnnnennnennne nenn nenn nennen 4 4 4 SDeclal VEISIONS sssrinin erinan e E N 4 5 MEd elo USO ae Eee 4 6 COMDONG S een nee 5 Bil OVENIOW ven AE E EEE SE EAE 5 6 2 Pluggable terminals X1 and X2 uesssessuessunsnenenennnnnnonnnennnnnnenenennnnnnenenenenennn nennen 5 l TECC A en en ee ee 6 8 ransport and storage ee ee 10 9 AON res ee 10 9 1 Dimensions fastening dimensions 222s02400222002nonnnnnnnnennnennnenenennn nennen 10 92 INSANO COMGINOINS ee 10 9 3 Mounting and operating position 2 0 ccccccccsecceecceeeceeeseeseeeseeseeeaeeseeeseeeseeeaees 11 9 4 LED indications and troubleshooting ccc ccecccecceeeceeeaeeee
11. afe electric circuits at least 50 mm 218129 9470612310 Digital Input Output Module 11 2013 01 18 BA00 IIl en 00 for Zone 1 9470 32 Installation 9 4 LED indications and troubleshooting 12 Meaning of the LEDs LT 15405E00 LED RUN green operation indication LED ERR red module error indication LED M S blue requires maintenance or outside specification 16 x LED red error in the respective field circuit gt 16 x LED yellow signal state indication Indication overview Module state LED RUN green Error source Possible solution FLASHES In standby switched on but no data exchange with master yet OFF No function LED ERR red The module is in proper condition but is not ready for cyclic data exchange yet there is no parameter set available yet Outputs in a state without power e Activate the cyclic data transfer with the master e Check master bus connection and CPM No supply voltage at the e Check system supply I O module or I O module is e Check CPM or CPU amp PM defective e Check the BusRail e Engage the I O module correctly on the BusRail e Replace the I O module Error in the field circuit wire breakage short circuit e Check signal LEDs red Eliminate the cause in the indicated field circuit check electric lines and field device Incorrectly configured module Configuration is not correct or e Change configuration in the automa
12. connection diagram Module data serial number hardware revision number software revision number manufacturing date e g 123456DE9999 Rev A 01 01 0508 LEDs red for error indication wire breakage short circuit for each channel LEDs yellow for status indication ON OFF for each channel Notch lever for removing the module from the BusRail LED for operation indication RUN green error ERR red and maintenance M S blue for further information see LED indications and troubleshooting Pluggable terminal X2 Pluggable terminal X1 6 2 Pluggable terminals X1 and X2 For the module two pluggable terminals X1 and X2 screw type terminals 162702 162718 or spring clamp terminals 162695 162716 for connection of field devices are available as accessories not included in the scope of delivery of the module The pluggable terminals X1 and X2 have 16 terminals for connection of the field cables 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 D LT Td E ee 155098009009 9095009050 1 2 3 4 5 6 7 8 9 i TAN Terminal assignment X1 Channel Terminals 0 1 2 1 3 4 2 6 3 7 amp 4 9 10 5 11 12 6 13 14 7 15 16 10 11 12 13 14 15 16 D 15326E00 X2 Channel Terminals 8 17 18 9 19 20 10 21 22 11 23 24 12 25 26 13 27
13. dule and the CPU Module provide similar functions as ET shooting and MODBUS HART configuration the CPU amp Power Module type 9440 RS 232 or RS 485 3 Components of Remote I O System All O Modules are manufactured in a unique DIN rail mount Fieldbus kolating Repeater package which then mount onto the Remote I O system BusRail type 9185 4 Refer to pages 4 through 25 for information specific to each module Nonhazard cao GENERAL NOTES 1 Installation should in accordance with Article 504 505 of the intrinsically Safe National Electrical Code ANSI NFPA 70 and ANSI ISA RP12 06 01 resp with the Canadian Electrical Code Part I 2 Use a general purpose enclosure meeting the requirements of ANSI ISA S82 for use in nonhazardous or Class Division 1 hazardous Classified Locations 3 Use an FMRC Approved or NRTL listed Dust ignitionproof un 1 enclosure appropriate for environment protection in Class Il Division 1 Groups E F and G and Class Ill hazardous Classified Locations 4 Substitution of components may impair suitability for Zone 1 and or Intrinsic Safety Service Bus with Isolating Repeater interface The safety relevant statements of this document may be transferred into the operafing instructions Transferring the text editorial changes of equivalent meaning are allowed o 2013 Date Name Certification crowing Sale pra 08 02 Restle IS1 resp IS1 Remote I O System none pL feel Ka
14. e Warning symbol Danger due to live components This graphic marks important additional information tips and recommendations 4 General safety notes 4 1 Operating instructions storage Read these operating instructions carefully and store them near the installation place For correct operation please observe all other documents enclosed in this delivery and the operating instructions of the equipment to be connected 4 2 Safety notes WARNING Use the devices only for their intended purpose We cannot be held liable for damage caused by incorrect or unauthorized use or by non compliance with these operating instructions Use the device only if it is undamaged and clean WARNING Any unauthorized work on the device is prohibited Installation maintenance overhaul and repair may only be carried out by authorized and appropriately trained personnel Observe the following information during installation and operation Any damage can invalidate the explosion protection National and local safety regulations National and local accident prevention regulations National and local assembly and installation regulations Generally recognized technical regulations Safety notes in these operating instructions Characteristic values and rated operating conditions on the rating plates and data plates Additional information plates fixed directly to the device 218129 9470612310 Digital Input Ou
15. eeeeeeseeeseeseeeseeseeeaees 12 9 5 Dismounting replacement of the module cece cc eeec eect eeeaeeeee esse eeseeeeaes 13 10 Maintenance overhaul and repair cee cecceecseeceeeeeeseeceeeeeeseeseeeeeeseeseeeaeeaeees 14 19 7 IVICA CE ee een 14 10 2 Repair INS WUC TON S ee ER 14 Il DO ee 14 12 Accessories and spare parts u2sussuessunnnnnnennonnnnnnnnnennnnnnnnnennnnnnnnnennnnnnnnne nennen 15 13 EC Declaration of Conformity cece ceccececeeeceeeeeeeeseeeeeeeeeeseeeseeessueeseesaees 16 General information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Information regarding the operating instructions ID No 218129 9470612310 Publication code 2013 01 18 BA00 IIl en 00 Conformity with standards and regulations Conformity with standards and regulations is specified in the corresponding certificates and the EC Declaration of Conformity These documents can be downloaded from our homepage www stahl ex com 218129 9470612310 2013 01 18 BAO00 III en 00 Digital Input Output Module for Zone 1 9470 32 Symbols used 3 Symbols used Safety notes Non compliance can result in material damage serious injuries or death The safety notes contained in these operating instructions and affixed to the device must be observed Warning symbol Danger due to explosive atmospher
16. en 00 for Zone 1 9470 32 Maintenance overhaul and repair 10 Maintenance overhaul and repair 10 1 Maintenance The module does not require regular maintenance Observe the function according to intended use Follow the directives according to IEC EN 60079 17 Adhere to permissible temperatures according to IEC EN 60079 0 NOTICE If the blue LED M S lights up continuously it is recommended to replace the module in the foreseeable future Otherwise there is a high probability that the module will fail in 12 months see LED indications and troubleshooting 10 2 Repair instructions NOTICE amp Repair must be performed by the manufacturer only When repair is required send the module to your responsible sales organization for the address see chapter 2 1 11 Disposal Observe the national waste disposal regulations 218129 9470612310 2013 01 18 BAO00 III en 00 14 Digital Input Output Module for Zone 1 9470 32 Accessories and spare parts 12 Accessories and spare parts WARNING Explosion hazard due to wrong or insufficient spare parts or wrong accessories For components with relevant Ex protection use only suitable certified spare parts or corresponding accessories of R STAHL Schaltgerate GmbH or other manufacturers Otherwise explosion protection cannot be guaranteed any longer R STAHL Schaltgerate GmbH cannot be held liable for damage caused by ignoring this dang
17. er Designation Figure Description Art no Weight kg Plug in terminal _ lt lt 2 5 mm with lock 16 pole screw connector blue 162702 0 028 lt for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 1 16 02079E00 2 5 mm with lock 16 pole screw connector blue 162718 0 028 for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 17 32 2 5 mm with lock 16 pole spring clamp connection 162695 0 028 blue for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 1 16 02077E00 2 5 mm with lock 16 pole spring clamp connection 162716 0 028 blue for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 17 32 Labelling strips FB Addr Mod No for pluggable terminal 162788 0 001 sheet with 26 strips 05869E00 DIN A4 sheet For label plate on I O modules 6 labels on each sheet 162832 0 001 print out using IS Wizard packaging unit 20 sheets 09900E00 Partition For mounting between intrinsically safe and 220101 0 000 non intrinsically safe connections of the I O modules in order to adhere to the required 50 mm distance 15196E00 Warning sign A Clean modules only with a damp cloth 162796 0 001 et e 05872E00 218129 9470612310 Digital Input Out
18. frequency Counter control Counting event Ambient conditions Ambient temperature Storage temperature Maximum relative humidity Semi sinusoidal shock IEC EN 60068 2 27 Sinusoidal vibration IEC EN 60068 2 6 Mechanical data Degree of protection IEC 60529 Module enclosure Fire resistance UL 94 Pollutant class Dimensions 218129 9470612310 2013 01 18 BAO00 IIl en 00 Technical data EN 60079 11 gt 1500 VAC gt 500 VAC gt 500 VAC gt 500 VAC Tested to the following standards and regulations EN 61326 1 2006 IEC 61000 4 1 6 NAMUR NE 21 BusRail Types 9494 Pluggable blue terminals 16 pole 2 5 mm screw or spring type versions with lock Intrinsically safe Ex ia via BusRail 120 mA 2 5 W 2 5 W ON OFF Input output 0 s off 0 6 s small 1 2 s medium 2 4 s large normal inverted ON OFF Replacement value 0 replacement value 1 hold initial value 0 hold initial value 1 Counter 16 bit 0 1 600 Hz 1 Hz 3 KHz 1 Hz 20 kHz 1 Hz 20 KHz with direction up down counter 16 bit up down counter 32 bit Run Stop Reset positive slope negative slope setting is made for channel pairs 40 75 C 40 80 C 95 without condensation 15 g 3 shocks per axis and direction 1 g in the frequency range 10 500 Hz 2 g in the frequency range 45 100 Hz IP20 polyamide 6GF V2 corresponds to G3 L
19. iser Overview Sheel o HE HE 1 of 32 _ 02 26 02 2014 Bagusch eee haces dell of ite contents to others without expressed authorization is prohibited Offenders wit be held table for the payment of damages All rights reserved in the event of The copying distribution and ufsization of this document os weli as fhe communication fhe grant of a pofenf utility madel or ornamental design regisiralion F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Patenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich Nonhazardous The Type 9470 Digital Input Output Module is designed to receive up Class Il Ill Division 1 Group A G to 16 discrete input signals from dry contacts and NAMUR proximity ae an sensors etc and transfer them to the IS1 CPU amp Power Module It is also possible to drive low power valves The module is intrinsically ZZ safe for installation in a Class Il Ill Division 1 Group A G or Class A iet 9470 37 16 11 DOM 1 Zone 1 Group IIC IIB hazardous location according to NEC Article mee amp Ecer H 504 505 and provides intrinsically safe connections for Class j DEEN rera Cee Division 1 Groups A G or Class Zone 0 Group IIC IIB hazardous J Wil Via Gil 1 Gi fac Wl Pol Pepe locations listed below
20. ith a ER redundant CPU and Power Module the power supply to the I O eaten e modules is decoupled with diodes The power supply unit has an ce opis ft in ae undervoltage monitoring circuit Nonhazardous spical there The CPU fulfils the function of a gateway between the internal bus of an IS1 field station and the fieldbus which connects the field station with the automation system The gateway is constructed as a dual processor system The I O processor ur controls the data exchange with the I O modules and when Zone 2 plugged in with the redundant CPU amp Power Module The communication processor controls the data exchange on the fieldbus the redundant fieldbus and on the Service Bus Dal eS FS es The communication with the I O modules is implemented via the u u address and data lines on the BusRail The interface of the CPU a amp Power Module with the internal data bus on the BusRail is designed with redundancy Example for Ethernet System Topology with Isolators Interfacing Automation control systems with DIV 1 Zone 1 2 CPU Module Type 9441 and Power Module Type 9444 installation of IS1 resp IS1 Remote I O System The ISi System for Ethernet uses a separate Power Module and CPU Module pluggen onto an associated Socket instead of the CPU amp Power Supply Type 9440 Except for the external M gt 1 Wizard communication which is achieved via optical fibre interface the nn See de Power Mo
21. mm inches subject to modifications 70 mm 2 76 64 mm 2 52 68 mm 2 68 98 mm 3 86 96 5 mm 3 8 oo i 128 5 mm 5 06 l a ji 15254E00 9 2 Installation conditions A WARNING The national installation instructions e g IEC EN 60079 14 must be observed Ensure that there is a distance of at least 50 mm safety distance between connecting units of intrinsically safe and non intrinsically safe circuits 10 Digital Input Output Module for Zone 1 9470 32 218129 9470612310 2013 01 18 BA00 Ill en 00 Installation A WARNING If the installation has strong electromagnetic sources of interference use of shielded field cables is recommended In this case the shield must be connected to the equipotential bonding of the hazardous area For this purpose the shields of the field wiring must be connected to the shield busses installed in the enclosure as close to the entry point as possible The shield busses must be also connected to the mounting plate close to the entry point of the field wiring using the shortest possible way 9 3 Mounting and operating position Mounting the module on BusRail NOTICE amp The module and the pluggable terminals X1 and X2 can be safely connected or disconnected during operation in a hazardous area hot swap NOTICE Module operation i
22. put Module 15 2013 01 18 BA00 Ill en 00 for Zone 1 9470 32 EC Declaration of Conformity 13 EC Declaration of Conformity 16 EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Digital Input Output Modul that the product Digital Input Output Module que le produit Module d entr e et de sortie num rique Typ en type s type s 9470 3b 16 1f b 2 3 f 0 1 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 11 2012 94 9 CE Directive ATEX EN 60079 15 2010 Kennzeichnung fiir marking for marquage pour II 2 1 G Ex ia ia Ga IIC T4 Gb renee amp I 1 D Ex ia Da IC CE 0158 Kennzeichnung fiir marking for marquage pour amp 113 1 G Ex nA ia ia Ga IIC T4 Gc Ges EG Baumusterpr fbescheinigung DEKRA 12 ATEX 0099 X EC Type Examination Certificate DEKRA Certification B V Attestation d examen CE de type Utrechtseweg 310 6812 AR Arnhem The Netherlands 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive EN 61326 1 2006 2004
23. ring range 0 1 Hz 600 Hz 1 Hz 3 kHz 1 Hz 20 kHz 0 01 Hz 0 05 Hz 0 5 Hz Accuracy 0 1 0 1 0 1 8 0 65535 als UINT16 4 each two inputs switched in parallel Up down counter Frequency with direction 16 bit 32 bit 16 Ex i low power solenoid valves 8 2 V 8 2 mA 1 KQ 6V 2mA 9470 3 Output gt 8 7 D 6 5 4 3 2 1 0 15284E00 lt 1ms Filter without small medium large 0 1 Hz lt f lt 1 Hz 1 f 1 ms 2 f 3 f 6 f 1 Hz lt f lt 10 Hz 1 f 1 ms Alf 9 f 18 f 10 Hz lt f lt 100 Hz 1 f 1 ms 8 f 27 f 54 f 100 Hz lt f lt 1 kHz 1 f 1ms 16 f 81 f 162 f 1 kHz lt f lt 1960 Hz 1 5 ms 32 f 243 f 486 f 1960 Hz lt f lt 10 kHz 1 5 ms 16 5 ms 124 ms 248 ms 10 kHz lt f lt 20 kHz 1 5 ms 33 ms 372 ms 744 ms f gt 20 kHz 1 5 ms 66 ms 372 ms 744 ms 218129 9470612310 2013 01 18 BA00 Ill en 00 Galvanic separation Test voltage acc to standard Between auxiliary power system components Between two I O modules Between I O channels system components Between I O channels ground PA Electromagnetic compatibility Electrical connection Power supply Ex i field signals Auxiliary power Version Max current consumption Max power consumption Max power dissipation Device specific data Settings Module Diagnostics message Signal Signal type Pulse extension frequency filter Inverting input output Line error monitoring Behaviour in case of error Operating mode counter
24. s permitted only in the following mounting positions Vertical mounting with pluggable terminals below on the left or right 7 BusRail U BusRail i Sr HEE HEHE R SA lim i Position the module vertically on the provided slot of the BusRail Snap module into place by slightly pressing it 05683E00 Connecting field devices to the module NOTICE The mounting can be carried out with connected or disconnected terminals In the operating flap there is a insert label which can be used to enter the assignment of the field devices to the channels Labelling of the insert label can be performed for example by means of the IS Wizard Connect field devices to terminals X1 and X2 according to terminal assignment see on the front or on insert label under the operating flap tightening torque for screw type terminals 0 5 0 6 Nm Place the field wiring shields if present as close to the entry point on the grounding rail as possible Plug the pluggable terminals X1 and X2 into the module and secure them against loosening using safety screws tightening torque 0 5 0 6 Nm Mount partition if necessary distance between intrinsically safe and non intrinsically s
25. tion a wrong module is connected system or connect the right module OFF FLASHES External error Outputs in safety position ON Module error LED M S blue OFF FLASHES External maintenance required ON Maintenance required Digital Input Output Module for Zone 1 9470 32 Cyclic data transfer with the automation system has been interrupted e Check the cyclic data transfer of CPM or CPU LCD or LED RUN e Check bus connection e Activate the cyclic data transfer with the automation system Module is defective e Replace the module Ambient temperature is outside the specification e Reduce ambient temperature by means of e g shading or cooling Note If the problem is not eliminated the module will be permanently damaged Slot error or module is damaged by excess temperature or end of the service life reached e Replace the module as soon as possible within the next 12 months otherwise there is a risk of module failure 218129 9470612310 2013 01 18 BAO00 III en 00 Installation Module state Error source Possible solution Signal error Line breakage or short circuit Eliminate the cause in the indicated field circuit check electric lines and field device Note Signal error can be detected in the ON state only 16 x LED red FLASHES 16 x LED yellow ON Input output signal present J 9 5 Dismounting replacement of the module A WARNING If a partition is mounted first p
26. tput Module 3 2013 01 18 BA00 IIl en 00 for Zone 1 9470 32 Intended use 4 3 4 4 Additional safety notes The digital input output module Type 9470 32 is approved for use in gas hazardous areas of Zone 1 Zone 2 and in the safe area The digital input output module Type 9470 32 is approved for use in dust hazardous areas of Zone 21 and Zone 22 For operation in gas or dust hazardous areas the module must be installed in an enclosure which fulfills the requirements of IEC EN 60079 0 The module must be mounted on the BusRail 9494 only A distance of 50 mm must be maintained between intrinsically safe and non intrinsically safe electric circuits Modules with intrinsically safe and non intrinsically safe field circuits may be operated simultaneously on one BusRail In this case a distance of 50 mm must be maintained between the terminals of intrinsically safe and non intrinsically safe electric circuits e g partition 220101 or empty space The safety related maximum values of the connected field devices must match the values of the modules according to data sheet operating instructions or EC type examination certificate Interconnections of several active intrinsically safe circuits can result in different safety related maximum values This can endanger the intrinsic safety so that an appropriate proof must be provided Modules and plug connectors may be connected and disconnected during operation
27. trical apparatus in a Class I Division 1 or o l 1 7 Class I Zone 1 hazardous locations linked by an intrinsically safe field PP if ieee og ae a installed per the National Electrical Code ANSI NFPA 70 Article 7 9185 E EEEEEB Nonhazardous Leeation The intrinsically safe field bus circuit is achieved with the use of the Fieldbus Isolating Repeater type 9185 copper to copper interface or Soppar EHE 9186 fiber optic to copper interface These devices reside in the u Ku a nonhazardous location and provide a intrinsically safe field bus circuit Zone 2 for connection to the IS1 resp IS1 Remote I O System See example to the left RS 485 intrinsically safe ea Fee fo The apparatus located in the Division 1 or Zone 1 hazardous location Deion 1 os N ti are referred to as Remote I O and consist of the following major subsystems Zone 0 Example for Fieldbus System Topology with Bus Isolators Notes interfacing Automation control systems with DIV 1 Zone 1 installation of IS1 resp IS1 Remote I O System 1 CPU amp Power Module Type 9440 The CPU and Power Module contains a power supply unit for its own power supply as well as for the supply to the I O modules eS een nes ET and the field circuits The power supply to the I O modules is I alll f N implemented via the BusRail For the configuration w
28. ull out terminals X1 and X2 from the module to A be replaced NOTICE When replacing the module by a module identical in construction the set parameters are maintained No further user adjustments are necessary When replacing the module by a module with a different function the module reports a configuration error red LED ERR flashes The module must be either re parameterised or it is necessary to connect a module of the right type NOTICE lf an IS1 module is replaced by an IS1 module with the same functions the 151 module functions in the compatibility mode identical functionality If new IS1 functions must be used it may be necessary to update the software of CPM 9440 or CPU 9441 In case of PROFIBUS DP operation anew GSD may be required If required contact your responsible distributor for further information Loosen safety screws of the pluggable terminals X1 and X2 Pull out the terminals from the module If required remove the partition Pull the blue notch lever of the module upwards to unlock the module Remove the module vertically from the BusRail Position the new module vertically onto the BusRail and snap into place by slightly pressing it If required snap partition into place between modules Plug the pluggable terminals X1 and X2 into the module and secure them against loosening tightening torque 0 5 0 6 Nm 218129 9470612310 Digital Input Output Module 13 2013 01 18 BA00 IIl
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