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User Guide for SpeedControl E 1045

1. WEEE Electrical and electronic equipment contains material which may be hazardous to human health and environment if it is not handled correctly at disposal Electrical and electronic equipment is marked with a crossed out wheelie bin logo This logo symbolizes that electrical and electronic equipment must not be disposed of together with normal household waste but must be collected separately under the Contact your local authorities for further information on disposal of equipment WEEE directive umm RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 26
2. J Pam RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 18 User Guide for SpeedControl E 1045 Input Register Using modbus it is possible to obtain a wide range of information on the status of the entire system The values below are exported from the modbus registers Input Register Overview Reg Adr Data beskrivelse R W Lengh Min Max Remark 03x0000 Speed target R 16 bi 0 10000 RPM 03x0001 Speed measured R 16 bi 0 10000 RPM 03x0002 External speed signal R 6 bi 0 100 Volt 10 correspond to 1 0V 03x0003 External LSC signal R 16 bi 0 1__ 0 open 1 closed 03x0004 External DIR signal R 6bi 0 1 0 open 1 closed 03x0005 External RUN signal R 16 bi 0 1 0 open 1 closed 03x0006 External ALARM Relay R 6bi 0 1 0 open 1 closed 03x0007 Temperature powermodule R 6bi 0 120 C Cannot show less than 28 03x0008 Temperature cabinet R 16 bi 0 120 03x0009 Error Code R 6 bi 0 65535 03x0010 Error Code2 R 16 bi 0 65535 03x0011 Fatal FOF error R 6 bi 0 1 03x0012 Status Code R 6 bi 0 65535 03x0013 Hour counter R 16 bi 0 65535 Hour 03x0014 DC voltage R 6 bi 0 1000 Volt 03x0015 Motor current R 16 bi 0 2000 Ampere 200 2 00A 03x0016 Model number
3. 10 V signal Note that 90 correspond to 9 0V Note The register is only active if register 04x0008 is set to 1 External stop voltage This register is used to set the voltage level at which the motor should stop by means of the 0 10 V signal If the control voltage decreases to this level or a lower level the motor will stop Note that 5 corresponds to 0 5V Note The register is only active if register 04x0007 is set to 0 and 04x0008 is set to 1 External direction input enabled This register is used to set the frequency converter to be controlled via the external DIR signal If set to 0 the control is according to modbus settings If set to 1 the control is according to the external DIR signal Relay output function This register is used to choose how the alarm relay is to function If set to 0 Relay is OFF all the time If set to 1 Relay is ON in ready state If set to 2 Relay is ON when motor is running If set to 3 Relay is ON in case of error If set to 4 Relay is ON no error RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 16 04x00014 04x00015 04x00016 04x00017 04x00018 04x00019 04x00020 User Guide for SpeedControl E 1045 Auto restart at error times This register is used to set how many times within 24 hours the frequency converter is allowed to try to restart after an e
4. Compressor Speed Control with Potentiometer Verdichter Drehzahlregelung externen Regler mit 0 10 V Ausgang z B ADR010 Compressor Speed Control with external Cottroler Controller and 0 10V signal i e ADRO10 ni L N Pe Inverter 4 1 E1045R ure Hochdruck schalter Verdichter Drehzahlregelung externe SPS Regelung 0 10V X nger Compressor Speed Control with 1 external Control SPS 0 10V e RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 9 User Guide for SpeedControl E 1045 Indicator Lights The PCB is equipped with a number of LED lights LED1 to LED6 Modbus LED lights LED5 red and LED6 green are modbus LED lights See page 8 for LED locations LED6 flashes fast when communicating LED5 has no function Motor LED lights LED1 red and LED2 green are controlled by the circuit regulating the motor See page 8 for LED locations Start When the frequency converter is connected to mains the following pattern is shown 1 LED1 is turned off and LED2 is lit constantly gt processor initialization 2 After 5 10 seconds LED1 flashes a number of times to indicate the motor selected by the DIP switches This also indicates that the motor in questions has been initialized in the processor 3 Atlast LED1 turns off and LED2 starts flashing Operation When there are no errors LED2 will be flashing LED2 fl
5. Remark 03x0120 Hour count current 0 1A R 16 bit 0 65535 Hours 03x0121 Hour count current 1 2A R 16 bit 0 65535 Hours 03x0122 Hour count current 2 3A R 16 bit 0 65535 Hours 03x0123 Hour count current 3 4A R 16 bit 0 65535 Hours 03x0124 Hour count current 4 5A R 16 bit 0 65535 Hours 03x0125 Hour count current 5 6A R 16 bit 0 65535 Hours 03x0126 Hour count current 6 7A R 16 bit 0 65535 Hours 03x0127 Hour count current 7 8A R 16 bit 0 65535 Hours 03x0128 Hour count current 8 9A R 16 bit 0 65535 Hours 03x0129 Hour count current 9 10A R 16 bit 0 65535 Hours Reg Adr Data description R W Lengh Min Max Remark 03x0200 Pic Controller Version R 16 bi 0 1000 10 2 1 0 03x0201 Pic Controller Subversion R 16 bi 97 122 97 a 98 b etc 03x0202 Modbus Version R 16 bi 0 1000 10 2 1 0 03x0203 Modbus Subversion R 16 bi 97 122 97 a 98 b etc IR MCE Software Version R 16 bi 1xx ACIM V xx 2xx PMSM 03x0204 0 1000 V xx 03x0205 IR LSC Software Version R 16 bi 0 1000 10 1 0 Reg Adr Data beskrivelse R W Lengh Min Max Remark 03x0300 Debug Value 1 R 16 bi 0 65535 Not in use 03x0301 Debug Value 2 R 16 bi 0 65535 Not in use 03x0302 Debug Value 3 R 6bi 0 __ 65535 Not in use 03x0303 Debug Value 4 R 16 bi 0 __ 65535 Not in use 03x0304 Debug Value 5 R 6bi 0 65535 Not in use 03x0305 Debug Value 6 R 16 bi 0 __ 65535 Not in use 03x0306 Debug Value 7 R 6bi 0 _
6. R 6 bi 0 1000 03x0017 Rated Motor Current R 16 bi 0 2000 Ampere 200 2 00A 03x0018 VoltageMotorAC R 6 bi 0 1000 Volt 03x0019 Number of restarts R 6 bi 0 65535 R 16 bi Only shows a number from 0 to 03x0020 Dip switch position 0 65535 15 Reg Adr Data description R W_ Lengh Min Max Remark 03x0100 Hours at temperature 0 to 10 R 6 bi 0 65535 Hours 03x0101 Hours at temperature 10 to 20 R 6 bi 0 65535 Hours 03x0102 Hours at temperature 20 to 30 R 16 bi 0 65535 Hours 03x0103 Hours at temperature 30 to 40 R 6 bi 0 65535 Hours 03x0104 Hours at temperature 40 to 50 R 16 bi 0 65535 Hours 03x0105 Hours at temperature 50 to 60 R 6 bi 0 65535 Hours 03x0106 Hours at temperature 60 to 70 R 16 bi 0 65535 Hours 03x0107 Hours at temperature 70 to 80 R 16 bi 0 65535 Hours 03x0108 Hours at temperature 80 to 90 R 6 bi 0 65535 Hours 03x0109 Hours at temperature 90 to 100 R 16 bi 0 65535 Hours 03x0110 Hours at temperature 100 to 110 R 6 bi 0 65535 Hours a y r Y v Su H J d RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 19 User Guide for SpeedControl E 1045 Reg Adr Data description R W Lengh Min Max
7. This register shows the status of the controller Show 0 Corresponds to Idle The motor is not running Everything is OK Awaiting start Show 1 Corresponds to Run The motor is running Everything is OK Show 2 Corresponds to Fault The motor is not running An error has been detected Hour counter This register is used for accumulation of the number of hours the controller has been in operation hours where the motor has been running DC Voltage This register is used for monitoring of the intermediate circuit voltage 300 300VDC Motor current This register is used for monitoring of the running current of the motor This value is directly read for PMSM BLDC motors 200 2 00A For ACIM motors it can also be directly read but only at higher currents Model number This register holds information on selected motors See page 12 for information on selection of motor Rated Motor Current This register shows the rated current of the selected motor 200 2 00A VoltageMotorAC This register used for monitoring of the voltage supplied to the motor approximately Number of restarts This register shows the accumulted number of restarts Dip switch position This register shows the positions of the Dip switches Value from 0 to 15 RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 22 User Guide for Spee
8. eem Rm LS Control Frequency Converter opeedControl E 1045 For use with Rotary Compressors E1045DP Revision 1 User Guide for SpeedControl E 1045 Table of Content Product Descriptio TEE 3 Technical Specifications AEN 3 gr a 3 Waning Sesasi 4 Description Of FUNCIONS EE 5 SUPPIY EE 5 Control Voltage e 5 RUN INPUT ETE 5 DIR Alle 5 Alarm Relay cccccccccceceeeeeeeeeeeeeeeceeeeeesaeeeeaee sense saeeeeaaeseeeeeseaeeesaeeseaaeseeneeeed 5 Current Limits iet nat cente eg inei genere der d ne vae 5 Iur 5 Electrical Mechanical Installation 6 Important ME EE 6 Roscio Em 6 lr H ord 7 eier H MOURNING EE 8 lee Weg le Tu 9 Modbus LED Te au 10 M tor LEB lIQhIS E 10 Gpptrollert bf 11 egenis 12 IOC eM E 12 Holding Register AAA 13 Holding Registrer Overview sssssssseeee eene 13 Holding Register Description sese 14 lysis E 19 Input Register Cvervlew nennen 19 Input Registrer Description ssssssseeeeenenneennnn 20 pon 26 WEEE EE 26 Certificate of Conformance 224044440nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnannnn 27 RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 615
9. of the surface of the frequency converter 20cm 10cm 10cm 10cm D I I e amp 20cm ES DGD IF FIA LAL SETZE AOL f The frequency converter must be installed in a well ventilated enviroment The surrounding temperature must not exceed 40 C and the frequency converter must never be mounted in a location where it is exposed to direct sun light RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 6 User Guide for SpeedControl E 1045 Supply The frequency converter is supplied by mains 230VAC 10 with minimum 3 x 1 5 mm2 cable The distance between supply cable and motor cable must be as long as possible gt 30 cm If it is neccessary to cross the power cable and the motor cable this must be done at an angle of 90 The PE conducter from the motor which is screwed into the terminal block must be longer than L and N The fuse installed in the electrical switchboard must be 13A or less Due to relatively high leakage currents in the frequency converter and the motor the frequency converter and the motor must always be properly grounded in accordance with national and local regulations The ground conducter should be as short as possible to avoid high frequency radiation Supply Connection PE Protective grounding supply N Neutral supply L Live 230VAC supply
10. set if the frequency converter is unable to restart and resume operation The following errors will be indicated by LED3 and the modbus registers 03x0009 and 03x0010 Flash 03x0009 03x0010 Error type LED3 Error code Error Description code2 1 0 1 Maximum Temperature error Have not been able to adjust motor to prevent over temperature 2 0 2 Motor Start Error Have not been able to start motor 3 0 4 Motor current error 1 Current limit exceeded for more than 4 minutes 4 0 8 Motor current error 2 Current limit x 1 25 exceeded for more than 2 minutes 5 0 16 Motor current error 3 Current limit x 1 50 exceeded for more than 1 minutes 6 0 32 Motor current error 4 Current limit x 2 00 exceeded for more than 10 seconds 7 256 0 Motor gate kill error High current peak detected 8 1024 0 Motor phase loss error 9 2048 0 Motor zero speed error 10 4096 0 MCE error This includes over voltage undervoltage regulating error etc 11 32768 0 Error Temperature Thermo protection has cut off or Terminal connection is open 12 13 RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 11 User Guide for SpeedControl E 1045 Motor Choice By selecting the DIP switches position 1 to 4 on and off it is possible to choose motor Compressor The following positions are available Motor 1 BSA804S Mo
11. the internal ramp up time eg max 100rpm second Ramp down time This register is used to choose how fast the speed is turned down from max to min in seconds However it is not possible to regulate faster than the internal ramp time eg max 100rpm second RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 15 User Guide for SpeedControl E 1045 04x0007 04x0008 04x0009 04x00010 04x00011 04x00012 04x00013 Run or stop at min speed This register is used to choose whether the motor should stop or run at minimum speed if asked to run below minimum speed This is only valid if the control signal is a 0 10V signal If set to 0 stop is choosen If set to 1 minimum speed is choosen External Speed and RUN signal This register is used to choose that the motor is controlled by the external 0 10V signal and the RUN signal If set to 0 the control is according to modbus settings If set to 1 the control is according to the external 0 10V signal and RUN signal External min speed voltage This register is used to set the voltage of the minimum speed by means of the 0 10 V signal Note that 10 correspond to 1 0V Note The register is only active if register 04x0008 is set to 1 External max speed voltage This register is used to set the voltage of the maximum speed by means of the 0
12. 021 VHZ Boost VHZ Boost 0 0 0 0 0 0 0 04x0022 VHZ modlim VHZ modlim 0 0 0 0 0 0 0 04x0023 Temperatur Reduzier Limit TempReduceLimit 87 87 87 87 87 87 87 04x0024 Start Stop Vorgangs Limit pro Stunde Start stop times per hour 6 6 10 6 6 10 10 04x0025 Minimum Laufzeit Minimum Running Time 180 180 180 180 180 180 180 04x0026 Minimum Stop Zeit Minimum Stopping Time 180 180 180 180 180 180 180 04x0027 Maximale Start Geschwindigkeit Maximum Start Speed 3600 3600 3600 3600 3600 3600 3600 04x0028 Minimale Start Geschwindigkeit Minimum Start Speed 2200 2200 2200 2200 2200 2200 2200 Diese Werte sind auf die Erfordernisse der entsprechenden Verdichter abgestimmt Ver nderung erfolgen auf eigenes Risiko und oder sollten mit uns abgestimmt werden These Default data are implemented based on the requirments of the compressor in question Changing these data is on your own risk and or should be discussed with us RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 14 User Guide for SpeedControl E 1045 Holding Register Description 04x0000 04x0001 04x0002 04x0003 04x0004 04x0005 04x0006 Speed setpoint The register is used to set the motor speed The motor is always stopped if Speed setpoint is lower than minimum speed see 04x0003 Note This register is only active if register 04x0008 is set to 0 If 04x0001 is set
13. 2 9741 21 Email info ries gmbh de www ries gmbh de Page 2 User Guide for SpeedControl E 1045 Product Description SpeedControl E 1045 is a frequency converter for control of EC PMSM BLDC and standard asynchronous motors up to 1200W for 3 phase motors with single phase supply SpeedControl E 1045 is enclosed in an IP 54 metal housing for demanding environments The compact construction offers many mounting options The construction is not equipped with active cooling the sound level is very low and the frequency converter is maintenance free Descrete light grey color for reduction of heat absorption Silent and reliable with an advanced self protection feature Provided with a user friendly interface for quick and easy installation Designed for use in many different applications including pump ventilator and compressor applications Depending on motor profile For special applications please contact us for further information Technical Specifications EMC Supply Voltage Uin 230VAC 10 50Hz Supply Current Max lin 10A Motor Voltage 3x AC 0 Uin Motor Current Max 5 0A Motor Frequency 0 300 Hz 16Vdc output 100mA 10Vdc output 30mA 0 10V input 0 10V Ri 7 kOhm Alarm Relay Max 30Vdc 3A amp 230VAC 3A Operating Temperature 0 40 C Modbus A Net plus Modbus B Net minus Modbus C Net GND The frequency converter complies with the standard
14. Motor The motor is connected to the frequency converter by minimum 4 x 1 5 mm2 shielded cable The total cable length must not exceed 20 m keep it as short as possible Long cables may cause function failure The motor cable must be shielded and be mounted correctly in the metal gland to minimize electrical noise from the motor PE conductors must be longer than U V and W Motor Connection PE Protective Earthing conductor for motor U Motor conductor U V Motor conductor V W Motor conductor W Shield Grounding from gland Signal Cables The distance between the signal cable and the motor cable must be as long as possible gt 30 cm If the sig nal cable crosses the motor cable it must be done at an angle of 90 The cable must be shielded to GND Signals Alarm Modbus 1 GND 9 NO 12 GND 2 LSC 10 Common 13 Modbus B 3 DIR 11 NC 14 Modbus A 4 RUN 15 16 5Vdc out 5 GND 6 0 10Vin 7 10Vdc out 8 16 5Vdc out RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 7 User Guide for SpeedControl E 1045 Mounting el e e Ko fo DIP Switch E e e LEDS LED6 ue FUSE 152 4 6 7 8 a ae e CCQ T10AH lees 8 Bog eee c o unaz2ooB8 L NO BEBE Wo vou CONTROL SIGNALS E e ae e e 1 10 11 12 13 14 boo ep aat 989 828282 ALARM RELAY MODBUS SUPPLY VOLTAGE MOTOR OUTPU
15. T 6 3 RUN GND 10v dc o 16V dc External potentiomete Extemal 0 10V dc control signal RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries qmbh de www ries gmbh de Page 8 User Guide for SpeedControl E 1045 Technische Spezifikation Technical Specifification Modell Model E1045R E1045DP Ausf hrung Version Platine PCB Geh use Box Der Inverter E1045 f r nachstehende Abmessungen Dimensions 225x115x60 275x175x115 mm mm Hitachi Highly Rotary Kompressor Anschlussspann Supply getestet und ber DIP Schalter ung Voltage lee einstellbar Stromaufnahme ZE Max Lin 10A The Speed Controller E1045 is for Ausgangsspann Output 3x AC 0 Um En ung Voltage following Hitachi Highly Rotary Ausgangsstrom Output current Max 5A Compressors tested and via DP Ausgangsfreque Output 53 240Hz p nz frequency Switches to be setted 16 Vdc Ausgang 16 Vdc Output Max 50 mA 10 Vdc Ausgang 10 Vdc Output Max 20 mA Modell Refrigerant 0 10V Eingang 0 10V Input 0 10 V Ri 7 kOhm ASD084CK R410A Alarm Relais Alarm relay Max 30 Vdc 6A 230V 6A AC1 Modbus A Net Plus ASC092CD R410A Modbus B Net Minus ASD102SF R410A Modbus c Gng ASC104SD R410A SG133CDN R410A E a schalter ASG133SDM R410A BSA804SD R134a D Pe Inverter R E1045R Verdichter Drehzahlregelung ber Potentiometer
16. _ 65535 Not in use 03x0307 Debug Value 8 R 6 bi 0 _ 65535 Not in use 03x0308 Debug Value 9 R 16 bi 0 65535 Not in use 03x0309 Debug Value 10 R 6bi 0 __ 65535 Not in use 03x0310 Debug Value 11 R 16 bi 0 __ 65535 Not in use 03x0311 Debug Value 12 R 6bi 0 65535 Not in use 03x0312 Debug Value 13 R 16 bi 0 __ 65535 Not in use 03x0313 Debug Value 14 R 16 bi 0 65535 Not in use 03x0314 Debug Value 15 R 6bi 0 65535 Not in use 03x0315 Debug Value 16 R 16 bi 0 __ 65535 Not in use Input Register Description 03x0000 Speed target This register shows the target speed according to which the speed is regulated 03x0001 Speed measured The register is used to monitor the current motor speed 03x0002 External speed signal This register is used to monitor the voltage on the 0 10V input Note that 70 corresponds to 7 0V RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 20 03x0003 03x0004 03x0005 03x0006 03x0007 03x0008 03x0009 03x0010 03x0011 User Guide for SpeedControl E 1045 External LSC signal This register is used to monitor the LSC input Note that LSC is active in low Show0 The LSC input is not active not connected at all Show 1 The LSC input is active connected to GND External DIR signal This register is used to monitor the DIR i
17. ashes when the motor is running and when itis stopped This indicates that everything is running normally Errors If an error is detected the frequency converter will stop the motor turn on LED1 and turn off LED2 RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 10 User Guide for SpeedControl E 1045 Controller LED s LED3 red and LED4 green are controlled by the interface circuit controlling the l O s See page 8 for LED locations Start When the frequency converter is connected to mains the following pattern is shown 1 LEDS turns on and LED4 flashes fast 2 After 5 30 seconds when the power electronics has been initialized and indicated the motor choice LED3 will turn off and LED4 will flash slowly Operation When there are no errors LED4 flashes slowly and LEDS is turned off This pattern is shown both when the motor is stopped or running It indicates that everything is running normaly Restart When an error is detected and the frequency converter is waiting to restart LED3 and LED4 will be flashing at the same frequency When restart is activated a new start is initialized Errors If an error is detected the circuit will indicate the error by flashing LED3 and turn off LED4 At the same time the modbus registers 03x0009 and 03x0010 will be set to a value corresponding to the error Modbus register 03x0011 will be
18. chapter on Modbus DIR Input DIR controls which way the motor will run and it can only be updated changed when the motor is not running If the DIR input is activated added to GND from internal supply the frequency converter will change direction but only when the motor is at a stand still Alarm Relay The frequency converter is supplied with an alarm relay which is activated when there are no faults If the frequency converter has to stop due to severe error the relay will be deactivated it changes position The alarm relay is deactivated when supply is disconnected The function of the alarm relay can be changed through the Modbus interface See chapter on Modbus Current Limits Current limits can only be adjusted via the Modbus interface See chapter on Modbus The current limits are as standard set to the current printed on the motor plate When the frequency converter registers that the current limit is exceeded it will automatically reduce the speed of the motor However the speed will never be reduced further than minimum speed In ACIM the down regulation function can be deactivated and the motor will stop if the current exceeds the current limit The time delay before the motor stops depends on the current and the overrun time which are integrated into the intelligent protection algorithm in the control Temperature The temperature function is set to ensure that if the frequency converter power unit registers an excess tem
19. dControl E 1045 03x0100 Hours at temperature 0 to 10 This register shows the number of hours the power module has been exposed to temperatures between 0 C to 10 C 03x0101 Hours at temperature 10 to 20 The register shows the hours where the power module has been from 10 C to 20 C 03x0102 Hours at temperature 20 to 30 The register shows the hours where the power module has been from 20 C to 30 C 03x0103 Hours at temperature 30 to 40 This register shows the number of hours the power module has been exposed to temperatures from 30 C to 40 C 03x0104 Hours at temperature 40 to 50 This register shows the number of hours the power module has been exposed to temperatures from 40 C to 50 C 03x0105 Hours at temperature 50 to 60 This register shows the number of hours the power module has been exposed to temperatures from 50 C to 60 C 03x0106 Hours at temperature 60 to 70 This register show the number of hours the power module has been exposed to temperatures from 60 C to 70 C 03x0107 Hours at temperature 70 to 80 This register shows the hours where the power module has been from 70 C to 80 C 03x0108 Hours at temperature 80 to 90 This register shows the number of hours the power module has been exposed to temperatures from 80 C to 90 C 03x0109 Hours at temperature 90 to 100 This register shows the number of hours the power module has been exposed to temperatures
20. e 200 2 00A only 04x0017 Current limit Starting current 0 2000 PMSM R W 6 bi Ampere 200 2 00A only 04x0018 Current limit Breaking current 0 2000 PMSM 04x0019 Auto speed reduce before current limit R W 16 bi 0 1 0 2 OFF 1 ON 04x0020 VHZ Gain R W 6 bi 0 __ 65535 Not in use 04x0021 VHZ Boost R W 16 bi 0 65535 Not in use 04x0022 VHZ modlim R W 6 bi 0 65535 Not in use 04x0023 TempReduceLimit R W 16bi 30 87 04x0024 Start stop times pr hour R W 6 bi 0 20 0 OFF gt no effect 04x0025 Minimum Running Time R W 6 bi 0 1000 Seconds 0 OFF gt no effect 04x0026 Minimum Stopping Time RAW 16bi 0 1000 Seconds 0 OFF gt no effect 04x0027 Maximum Start Speed R W 6 bi O 10000 RPM 0 OFF gt no effect 04x0028 Minimum Start Speed RAW 16bi O0 __ 10000 RPM 0 OFF gt no effect eee Eo RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 13 User Guide for SpeedControl E 1045 Modbus Default Werte values E1045R E1045DP Reg Beschreibung Data descrition Default Default Default Default Default Default Default Adr Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 BSA804 ASD084 ASC092 ASD 102 ASD104 ASG133C ASG133S 04x0000 IGeschwindi
21. er with power After disconnecting the frequency converter from mains wait a minimum of 5 minutes before handling the frequency converter The frequency converter may automatically start the motor after a fault situation or after reconnection of mains Note that there might be a minimum downtime during which the motor cannot be stopped The frequency converter is sensitive to ESD ElectroStatic Discharge Handle with care ESD may cause damage to the frequency converter gt P PPE d dd RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 4 User Guide for SpeedControl E 1045 Description of Functions Supply The frequency converter is supplied by 230VAC 10 However it is possible to lower the voltage but it must be noted that the power of the asynchronous motor will be lowered as the main supply voltage decreases It is not recommended to use a supply less than 200VAC Conirol Voltage 1 10 Vdc min rpm max rpm 6 phase motor gt 200rpm 1000rpm gt 10 50 Hz If control voltage gets lower than 1 Vdc the frequency converter will run min rpm The control voltage levels can be adjusted via the Modbus interface See chapter on Modbus RUN input If the RUN input is activated added to GND from internal supply the frequency converter will start the motor The RUN input can be disabled through the Modbus interface See
22. from 90 C to 100 C 03x0110 Hours at temperature 100 to 110 This register shows the number of hours the power module has been exposed to temperatures from 100 C to 110 C RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 23 User Guide for SpeedControl E 1045 03x01 20 Hour count current 0 1A This register shows the number of hours the motor has pulled 0 1A 03x0121 Hour count current 1 2A This register shows the number of hours the motor has pulled 1 2A 03x0122 Hour count current 2 3A This register shows the number of hours the motor has pulled 2 3A 03x0123 Hour count current 3 4A This register shows the number of hours the motor has pulled 3 4A 03x0124 Hour count current 4 5A This register shows the number of hours the motor has pulled 4 5A 03x0125 Hour count current 5 6A This register shows the number of hours the motor has pulled 5 6A 03x0126 Hour count current 6 7A This register shows the number of hours the motor has pulled 6 7A 03x0127 Hour count current 7 8A This register shows the number of hours the motor has pulled 7 8A 03x0128 Hour count current 8 9A This register shows the number of hours the motor has pulled 8 9A 03x0129 Hour count current 9 10A This register shows the number of hours the m
23. gkeits S etpunkt Speed setpoint 0 0 0 0 0 0 0 04x0001 Geschwindigkeits Setpunkt Typ Speed setpoint Type 0 0 0 0 0 0 0 04x0002 Set Richtung Nicht einstellbar f r Setdirection Not 1 1 1 1 1 1 1 04x0003 Minimum Geschwindigkeit Minimum speed 2400 1600 1600 1600 1600 1600 1600 04x0004 Maximum G eschwindigkeit Maximum speed 6000 6000 6000 6000 6000 6000 6000 04x0005 Ramp up Zeit Ramp up time 30 30 30 30 30 30 30 04x0006 IRamp down Zeit Ramp down time 30 30 30 30 30 30 30 04x0007 Stop oder Run bei min Stop or run at min 0 0 0 0 0 0 0 04x0008 Externes Geschwindigkeit und External S peed and 1 1 1 1 1 1 1 04x0009 Externes minima External min speed 10 10 10 10 10 10 10 04x0010 Externes maximal External max speed 100 100 100 100 100 100 100 04x0011 Externe Stop Spannung External stop voltage 5 5 5 5 5 5 5 04x0012 Externer Richtungs Input External direction input 0 0 0 0 0 0 0 04x0013 Relais Ausgangsfunktion Relay output function 3 3 3 3 3 3 3 04x0014 Automatischer Neustart bei Auto restart at error 5 5 5 5 5 5 5 04x0015 Zeitverzogerung Automatischer Auto restart delay time 20 20 20 20 20 20 20 04x0016 Stromlimit Betriebsstrom Current limit Running 450 400 500 500 500 500 500 04x0017 Stromlimit Startstrom Current limit Starting 500 800 800 800 800 800 800 04x0018 Stromlimit Abschaltstrom Current limit Breaking 0 0 0 0 0 0 0 04x0019 Automatische Auto speed reduce 1 1 1 T 1 1 i 04x0020 VHZ zunahme VHZ Gain 0 0 0 0 0 0 0 04x0
24. green grounding conductor PE in supply If the frequency converter is connected to an installation with a residual current device as an extra protection the device must be marked with the following symbol HPFI PFI ANSA The components of the power unit of the frequency converter are live when it is connected to mains Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit connection 1 15 is isolated from the mains potential The motor terminals U V and W are live when the frequency converter is connected to mains even when the motor is not running The control O terminals are isolated from the mains potential clamps 1 15 However dangerous control voltage may be present at the relay output terminals 9 10 and 11 even when the frequency converter is disconnected from mains The earth leakage current may exceed 3 5 mA AC when the frequency converter is connected to a motor According to standard EN61800 5 1 a reinforced protective ground connection must be mounted If the frequency converter is part of a machine solution the machine manufacturer is responsible for providing the machine with a main switch EN60204 1 If the frequency converter is disconnected from mains while the motor is running high and dangerous voltage may still be present on the frequency converter power unit In this case the motor is operating as a generator supplying the frequency convert
25. he motor via modbus by deactivating the 0 10V control signal Holding Register In the holding registers it is possible to adjust registers inside the control With Modbus function 6 Holding Register Overview Reg Adr Data beskrivelse R W Lengh Min Max Remark 04x0000 Speed setpoint R W 6 bi O 10000 RPM 0 100 04x0001 Speed setpoint Type R W 16 bi 0 1 0 RPM 1 0 100 04x0002 Set direction R W 6 bi 0 1 O CCW 1 CW 04x0003 Minimum speed R W 6 bit 100 10000 RPM 04x0004 Maximum speed RAW 16 bit 100 10000 RPM 04x0005 Ramp up time R W 6 bi 10 1000 Seconds 04x0006 Ramp down time R W 16bi 10 1000 Seconds 04x0007 Stop or run at min speed DAN 6 bi 0 1 0 stop 1 run min 04x0008 External Speed and RUN signal R W 16 bi 0 1 0 not active 1 active 04x0009 External min speed voltage DAN 6 bi 0 100 Volt 10 1 0V 04x0010 External max speed voltage R W 6 bi 0 100 Volt 90 9 0V 04x0011 External stop voltage R W 16 bi 0 100 Volt 5 0 5V 04x0012 External direction input enabled R W 6 bi 0 1 0 Disabled 1 Enabled DIR 04x0013 Relay output function DAN 16 bi 0 4 See description of holdingregisters 04x0014 Auto restart at error times R W 6 bi 0 50 _ 0 OFF 04x0015 Auto restart delay time R W 16 bi 10 1000 Seconds 04x0016 Current limit Running current R W 16 bi 0 2000 Ampere 200 2 00A R W 6 bi Amper
26. nput Note DIR is active in low Show 0 The DIR input is not active not connected at all Show 1 The DIR input is active connected to GND External RUN signal This register is used to monitor the RUN input Note RUN is active in low Show 0 The RUN input is not active not connected at all Show 1 The RUN input is active connected to GND External ALARM Relay This register is used to monitor the status of the alarm relay Show 0 The alarm relay is off Show 1 The alarm relay is on Note The function of the alarm relay is set in register 04x001 13 Temperature power module This register shows the surface temperature on the power module Temperature cabinet This register shows the temperature on the PCB Error Code This register is used for regristration of errors See page 11 for description of error types Error Code2 This register is used for registration of errors See page 11 for description of error types Fatal FOF error This register is used for monitoring of fatal errors Show 0 No fatal error has occured Show 1 A fatal error has occured the control must be restarted manually RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 21 03x0012 03x0013 03x0014 03x0015 03x0016 03x0017 03x0018 03x0019 03x0020 User Guide for SpeedControl E 1045 Status code
27. of electrical Power Drive Systems The frequency converter is classified as a Power Drive System PDS of category C2 EN 61800 3 EN 61800 3 2005 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 3 A1 2012 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 1 2007 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 3 User Guide for SpeedControl E 1045 Warnings Before the frequency converter is taken into use verify that the frequency converter specifications are compatible with the mains to which it is going to be connected Furthermore verify that the motor is suitable for frequency converter connection and that it is in compliance with the frequency converter specifications Check the place of installation for any special requirements and precautions which must be observed during installation commissioning or operation The frequency converter must be supplied through a mains switch with at least 3mm breaker space between all conductors according to IEC364 The fuse installed in the electrical switchboard must be 13A or less The frequency converter must always be connected to yellow
28. otor has pulled 9 10A RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 24 User Guide for SpeedControl E 1045 03x0200 Pic Controller Version This register holds information on the software version of the controller circuit 10 Version 1 0 03x0201 Pic controller Subversion This register holds the softvare subversion of the controller circuit 03x0202 Modbus Version This register holds the software version of the Modbus circuit 10 Version 1 0 03x0203 Modbus Subversion This register holds information on the software subversion of the Modbus circuit 97 a 98 D etc 03x0204 IR MCE Software Version This register holds information on the software version of the MCE core 1xx ACIM Version xx 2xx PMSM BLDC Version xx 03x0205 IR LSC Software Verion This register holds information on the sofware version of the power circuit 10 Version 1 0 03x0300 03x0315 Debug Value 1 up to Debug Value 16 These registers are only used for debugging and are of no importance to the user RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 25 User Guide for SpeedControl E 1045 No LEDs are on and the motor doesn t 1 Check if the frequency converter is connected to mains start 2 Check if fuse is blown
29. perature it will reduce the motor speed However the speed will never be reduced further than the minimum speed The motor speed reduction will be slow Should the temperature continue to increase inspite of the speed reduction the frequency converter will stop and indicate error The temperature reduction function is part of the intelligent protection algorithm The temperature setting for where the frequency converter should start to reduce the speed can be lowered by means of the Modbus interface See chapter on Modbus RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 5 User Guide for SpeedControl E 1045 Electrical Mechanical Installation Important A time delay of approx 3 30 sec will occur at start up If the PCB is dismounted from the metal housing the warranty will be void Before handling the frequency converter it must have been disconnected from supply power for at least 5 min Location The frequency converter is cooled by passiv air circulation To avoid reduced operation or operating stops due to overheating of the frequency converter the frequency converter must be mounted vertically on a metal plated wall and the glands facing downwards The frequency converter must be mounted with space around it to ensure sufficient cooling by allowing free circulation of air Make sure that the mounting surface can withstand the temperature
30. possible to start and stop the motor the set number of times within an hour Minimum Running Time This register is used to set the minimum time period in seconds the motor must run before it can be stopped Used for e g compressor operation If set to 0 This register will be ignored If set to 1 1000 The motor will at minimum run the set number of seconds Minimum Stopping Time This register is used to set the minimum time period in seconds the motor must be at a still stand before it can be started again Used for e g compressor operation If set to 0 This register will be ignored If set to 1 60 The motor will be stopped for 60 seconds If set to 61 1000 The motor will be stopped for the given number of seconds Maximum Start RPM This register is used to set the maximum speed the motor can run at startup in the given time Minimum Stopping Time register 04x0025 Used especially for compressor operation If set to 0 This register will be ignored If set to 1 10000 The maximum speed at which the motor can start Minimum Start RPM This register is used to set the minimum speed the motor can run at startup in the given time Minimum Stopping Time register 04x0025 Used especially for compressor operation If set to 0 This register will be ignored If set to 1 10000 The maximum speed at which the motor can start a ir Hm
31. rror If set to 0 OFF The frequency converter will not attempt automatic restart If set to 1 50 Number of times automatic restart may be attempted within 24 hours before the alarm is activated Auto restart delay time This register is used to choose how long the frequency converter should wait before attempt ting to restart after having registered an error The time is set in seconds Note If the value in register 04x0026 is higher than 0 04x0015 must always be higher than the value in 04x0026 If the value in 04x0015 is set to a lower value than the one in 04x0026 the controller automatic sets the value equal to the value in 04x0026 Current limit Running current This register is used to set the maximum current which the motor should not exceed in operation At PMSM BLDC motors the speed wil be regulated to a lower speed when the limit is reached but never lower than the minimum speed At ACIM motors the down regulation function can be deactivated Register 04x0019 and the motor will stop if the current exceeds the limit The time until the motor stops depends on the current and the excess time Otherwise the speed is regulated to a lower speed in ACIM Note 200 correspond to 2 00A Current limit Starting current This register is used to set the current at which the motor will start This register is only used for PMSM BLDC motors For ACIM motors this feature has no function Note 200 correspond to 2 00A C
32. to 0 the speed is set in rpm If 04x0001 is set to 1 the speed is set in 0952 min rpm and 100 max rpm Speed setpoint Type This register is used to choose whether Speed setpoint 04x0000 is specified in rpm or 96 If set to 0 the rpm has been chosen If set to 1 the has been chosen Set direction This register is used to choose whether the motor is to run CCW or CW If set to 0 CCW has been chosen If set to 1 CW has been chosen Note The register is only active if register 04x0012 is set to O The register only alters the direction when the motor is at a still stand Minimum speed This register is used to choose the minimum speed for the motor in rpm If a speed lower than the absolute minimum speed of the motor is chosen the speed will never be regulated lower than the absolute minimum speed For further information on minimum speed of the motor please consult the specifications of the motor in question Maximum speed This register is used to choose the maximum speed for the motor in rpm If a speed higher than the absolote maximum speed of the motor is chosen the speed will never be regulated higher than the absolute maximum speed For further information on maximum speed of the motor please consult the specifications of the motor in question Ramp up time This register is used to choose how fast the speed accelerates from min to max in seconds However it is not possible to regulate faster than
33. tor 2 ASD084CKM A7JK Motor 3 ASC092 CD A7JK DIP Switch DIP Switch DIP Switch LED1 flashes once LED1 flashes twice LED1 flashes 3 times Motor 4 ASD102SF A7JT Motor 5 ASC104SD ASJT Motor 6 ASG133CDN B7AT DIP Switch DIP Switch DIP Switch LED1 flashes 4 times LED1 flashes 5 times LED1 flashes 6 times Motor 7 ASG133SDM B7AT Motor 8 Motor 9 DIP Switch DIP Switch LED1 flashes 7 times LED1 flashes 8 times LED1 flashes 9 times All inverter settings are selected so that the compressor can be operated from a predetermined minimum speed up to 6000 rpm Note that motors can be unstable and difficult to control under very high load and high speed When this happens the drive will stop and will report an error When selecting a compressor make sure that the drive is not connected to the power supply The compressor must be selected no LEDs on just before the start More compressors in preparation or on request Change the preset default settings by MODBUS For more details please refer to the manual for Multiprogrammer E1045 or the following information about the setting changes via MODBUS from page 13 RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 12 User Guide for SpeedControl E 1045 Modbus With modbus it is possible to adjust parameters and export data It is also possible to control t
34. urrent limit Breaking current This register is used to set the current which the motor is allowed to receive during braking This register is only active for PMSM BLDC motors and if the chosen motor profile supports the use of a special brake function For ACIM motors this feature has no function Note 200 correspond to 2 00A Auto speed reduces before current limit This register is used to set whether the ACIM motor should be reduced in speed or stopped if the limit for running current is exceeded Not used for PM motors If set to 0 The motor is stopped when the limit is exceeded If set to 1 The motor speed is lowered as long as the limit is exceeded VHZ Gain This register has no function RIES GmbH Saalestr 10 64569 Nauheim GERMANY Fon 49 6152 9741 0 Fax 49 6152 9741 21 Email info ries gmbh de www ries gmbh de Page 17 User Guide for SpeedControl E 1045 04x00021 04x00022 04x00023 04x00024 04x00025 04x00026 04x00027 04x00027 VHZ Boost This register has no function VHZ ModLim This register has no function TempReduceLimit This register is used to set at which temperature on the power module surface the speed should be down regulated to protect the frequency converter Start stop times per hour This register is used to set how often the motor is allowed to start and stop within an hour If set to 0 This register will be ignored If set to 1 20 It is only

User Guide for SpeedControl E 1045

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