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GX-9100 Software Configuration Tool for Windows User's Guide

1. GX9100 Untitled EE File Edit View Action Controller Window Help oek e el At At Double click on both modules AlS AO9 Ald AOTO to maximize them AIS AO11 Al6 OUT A7 OUH Alb AOH Place the bent arrow cursor AOL AOE on the source point DIZ AO A012 AOFG cal D 5 GX9100 Untitled Mg ae S File Edit View Action Controller Window Help e my ReH es Alt m t Al2 AO2 A3 Lao Ala i AIS AON nen Click and hold the left mouse a OUH button and drag the
2. 11 05 30 Friday October 3 1997 Gxscre11 Figure 5 Main Screen for a DX Version 2 x 12 Programming and Commissioning GX 9100 Software Configuration Tool for Windows GX9100 Untitled EE File Edit View Action Controller Window DX LCD Display Help la a el oe Al1 p 2 Analog Al2 Outputs Al3 Al4 8 Analog AI5 Inputs 6 Digital AIG Outputs Al7 Al8 DI DI2 DI3 Dl4 8 Digital DI5 Inputs DI6 DI7 DI8 11 05 30 Friday October 3 1997 Gxscre2 Figure 6 Main Screen for a DX Version 1 x Not Available in North America Menu Bar The menu bar is across the top of the main screen Clicking on these menu items with the left mouse button displays a list of options you can choose from The menu bar shown below groups the activities associated with configuration into eight categories 9100 ed E File Edit View Action Controller Window DX LCD Display Help X aw PMI A Menubar Figure 7 Menu Bar Available options display in black text Options that cannot be chosen are grayed out To choose an option click on it once with the left mouse button To leave the menu without choosin
3. WEDNESDAY AUGUST 03 1994 11 05 30 Friday February 7 1997 gxprint Figure 88 Print Preview 4 The page on the screen looks exactly like the printed document You can zoom in to view half and quarter page views by clicking the Zoom In button Click the Zoom Out button until you return to the full page view To view two pages at a time click the Two Page button To return to the one page view click One Page To view pages not displayed on the screen click Next Page or Prev Page or use the scroll bar 5 Ifyou decide you do not want to print the configuration at this time click Close If you decide to print the document click Print This will bring you to Step 3 in the regular Print Sequence section Programming and Commissioning GX 9100 Software Configuration Tool for Windows 81 Print Sequence To print a configuration 1 Click the Print button on the toolbar or select Print from the File menu The following dialog box appears Print Items All Items Draft Data Graphical Selection Final L Input Tags LI Output Tags Cancel Selection Print Format Data Selection Items Listed below Items L Layout L Network Outputs 7 ACO L LABELS L PMs C xTs C Dco C iNFO _ Inputs L XT Labels C exp C Calibration L Outputs LI Ts C Pte C Global L Network Inputs OST PLcCode DX L
4. ES File Edit View Action Controller Window DX LCD Display Help ZEX ad Aa eE Logic Module Ladder Diagram PLC1 User Name Description PLC List Box TS1EXS TS10UT 11 05 30 Friday October 3 1997 Gxscre39 Figure 57 All Logic Variables Under TS 3 Select one of the logic variables and click OK If you had selected TSIOUT from the screen shown above the ladder diagram would look like Figure 58 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 55 Sy GX9100 Untitled PLC1 E File Edit View Action Controller Window DX LCD Display Help ed e S e e e Logic Module Ladder Diagram PLC1 User Name Description TS10UT L L 11 05 30 Friday October 3 1997 Figure 58 LOAD Symbol with Associated Variable TS1OUT 4 Continue to add associated variables to the remaining logic instructions When you are finished your diagram should look similar to Figure 59 3 GX9100 Untitled PLC1 0x E File Edit View Action Controller Window DX LCD Display Help Zex Held e a 2 ES el Logic Module Ladder Diagram PLC1 User Name Description TS1OUT SSA LRS1 e L e ff e e e e ry DCO1 SSA L e e
5. Config1 Modules do not match Upload will overwrite the current configuration OK to continue Cancel Figure 96 Creating New Configuration 6 Select OK to continue uploading the configuration The configuration will display on the screen when the upload is completed Note It is recommended that you save the current configuration before uploading as the current configuration on the screen will be replaced by the configuration uploaded from the controller Opening a If you have created and saved configurations before you can open the Configuration saved files and modify them To open a previously saved file File 1 Click on the Open button E in the toolbar or select Open from the File menu The following dialog box appears File Open x File name Folders c gx9100 Cancel config dxs El Aci Network config2 dxs gx9100 Network timesup dxs bldg3fl2 dxs wv List files of type Drives GX9100 Files dxs gt E c H Open Figure 97 File Open Dialog Box 88 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Modifying Inputs and Outputs Modifying Input Output Configurations Als and DOs Only Modifying Associated Data Select the configuration you want to modify from the File Name list If the configuration you want does not appear in this list you can search other directories by clicking on the folders in the Directories
6. P A T D A T On Off Sta Sto Pulse popmenu Figure 16 Unconfigured Digital Output Pop Up Menu Example An example of the pop up menu that appears when you click on a configured module is shown below Data Delete Connect F5 Show Connections Show Selected Show User Names Trace v Snap to Grid modmenu Figure 17 Configured Module Pop Up Menu Example Select an option by clicking it with the left mouse button or highlighting it with the arrow keys then pressing lt Enter gt Click the left mouse button outside of the menu or press lt Esc gt to exit the menu without choosing a selection Programming and Commissioning GX 9100 Software Configuration Tool for Windows 21 User Names Controller Menu Each input and output point connection source point destination point and programmable module has a predetermined tag name See the Appendices for details on these names However you may define an 8 character user name that identifies the function of each point and programmable module in the application being configured For programmable modules inputs and outputs define these names in the data window s User Name field Note that you can also add a 24 character description in the data window s Description field For connection points define the names by clicking the Input Tag button for destination points or the Output Tag button for source points in the appropriate data window then enter the
7. DX 9120 can receive and transmit analog and digital data over the network to other Version 3 x controllers Each controller accommodates 16 network analog inputs 16 network analog outputs 8 blocks of 16 digital inputs and 8 blocks of 16 digital outputs Network inputs and outputs allow DX 9120 controllers to share data on a LONWORKS N2 trunk without the need for a supervisory controller A configuration comprises a set of parameters for each module which are stored in a series of memory locations in the controller Through the GX 9100 software each module is assigned a type details are entered in its data window and outputs source points are connected to the inputs destination points of other modules The PLC requires the generation of a logic diagram using different types of logic instructions Finally all the information is downloaded to the controller Information uploaded from the controller may also be displayed via the GX 9100 program The DX LCD Display unit is configured to display up to 96 data points from the DX controller configuration It also displays alarm data time schedules trend logs and a user defined graphics screen The GX 9100 is used to select data points for display and to define user text for all its various screens Finally all the data is downloaded to the controller and the DX LCD Display unit Refer to Table 1 for additional information Table 1 Related Information Document Title Code Number
8. 1997 Tracesc2 Show User Names Follow these steps to trace the connections for the PID2 module 1 First select the module that you wish to trace by clicking on it 2 Select Trace from the View pull down menu All connections become invisible except for the connections of the selected module The connections for that module remain visible for easy tracing c GX9100 Untitled E File Edit View Action Controller Window DX LCD Display Help Hele 5 el 25 Al1 Al2 Al3 8 CALC1 COMPRTR5 Al4 AB Al6 Al7 BIN SEQ3 Al8 DI1 TOTAL4 PLC1 PLC2 PLC5 PLC6 LRS1 32 LRS33 64 11 05 30 Friday October 3 1997 Tracesc1 Figure 84 Module Selected for Easy Tracing 3 To trace the connections path for another module simply click on another module To trace multiple modules at the same time use Ctrl click on each subsequent module 4 To turn off the Trace function simply select Trace from the View pull down menu again If you have defined user names for the configuration you may want to view those names rather than the predefined point and module tags
9. Defining PLC The GX 9100 s software implemented Programmable Logic Controller Modules PLC supports most of the functions available in dedicated PLCs PLC functions are defined in ladder diagrams In the GX 9100 Graphic Configuration Software the PLC is subdivided into eight pages PLC1 to PLC8 each is represented by a separate ladder diagram and a separate module block on the screen 48 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Table 14 lists common instructions for building a ladder diagram Table 14 PLC Instructions Module ________ Instructions __ O O O ooo ooo moo fwon CS LOAD Loads the value of the addressed logic variable into the result status LOAD NOT Loads the inverted value of the addressed logic variable into the result status AND Logical AND between the value of the addressed logic variable and the result status AND NOT Logical AND between the inverted value of the addressed logic variable and the result status Logical OR between the value of the addressed logic variable and the result status OR NOT Logical OR between the inverted value of the addressed logic variable and the result status ANDB Logical AND operation between two blocks Logical OR operation between two blocks Transfers the result status to the addressed logic variable OUT NOT Transfers the inverted result status to the addressed logic variable cos Change of state of the result status set the resu
10. FAN DX LCD Display Technical Bulletin LIT 6364120 636 4 LIT 16284120 1628 4 GX 9100 for Windows Addendum LIT 6364065 636 4 Configuring the DX LCD Display User s Guide LIT 1628465 1628 4 DX 9100 Configuration Guide LIT 6364030 636 4 1628 4 DX Commissioning Using the Point Template LIT 6364080 636 4 Program User s Guide LIT 1628480 1628 4 LONWORKS N2 Bus Technical Bulletin LIT 6364100 636 4 XTM 105 Extension Module XPx xxx Expansion LIT 6364200 636 4 Modules Technical Bulletin XTM 905 is not available in North America as of May 1999 4 Programming and Commissioning GX 9100 Software Configuration Tool for Windows System Requirements Software Installation The following system components are needed to run the Microsoft Windows version of the GX 9100 Graphic Configuration Software e IBM AT PS 2 or 100 compatible computer e minimum of a 486 processor e minimum of 4 0 Mb of RAM with Windows running e minimum of 5 0 Mb of hard disk space e a1 44 Mb floppy disk drive or CD ROM for installation e MS DOS Version 5 0 or later e Microsoft Windows Version 3 1 or later e RS 232 port for downloading to or uploading from the controller e RS 232 cable with null modem adaptor e printer for graphics and text e Windows compatible mouse Refer to the Configuration Tools Software Installation Instructions Technical Bulletin in the Software Installation section of the HVAC PRO for Windows Use
11. Option Description _ S O Selection You may select only one of the following Prints items listed in the Items box including module data job information calibration information and global data Graphic Selection Prints all items selected in the configuration layout Items Listed below Prints all items with checked boxes in the Items box Print Format You may select only one of the following Draft Prints the configuration as it would be printed in draft mode without page headers and footers Prints the configuration as it would be printed in final mode with page headers and footers Data Selection You may select more than one of the following Includes data for every module with the configuration printout Input Tags Includes a list of defined input tags for every module with the configuration printout Output Tags Includes a list of defined output tags for every module with the configuration printout 80 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 3 Click OK A screen similar to the following appears GX9100 Untitled JOHNSON CONTROLS JOB NAME xxxx BRANCH wox ENGINEER xxx CONTROLLER x20 DATE yy mm dd FILENAME xox Alt Al2 AI3 Al4 AIS
12. Units of Measure 0 None 1 Temperature 2 Type of Input 0 0 10 VDC 1 4 20 mA 2 0 20 mA gxscre2c Figure 29 XT XTM Analog Input Data Window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 33 Configuring Digital or Expanded Digital Extension Modules XP ANALOG OUT XT2A01 Data x User Name o Description Type of Output 0 Source Point gt High Range 100 Input Tag Low Range 0 XPA 4x2 only ttn Output Tag Output Ramp Time 0 0 Disabled 1 0 10 VDC 2 0 20 mA 3 4 20 mA AO11 AO14 0 10V only Output Ramp Time Units of 500 ms for full scale change aodata1 Figure 30 XT XTM Analog Output Data Window 2 Enter the desired values in the empty data fields Use an asterisk to make or modify connections from the data window 3 Click the Input Tag button to assign user names to the destination points if applicable 4 Click the Output Tag button to assign user names to the source points if applicable 5 Click OK when you are finished entering data to save the values and exit the data window For XT modules digital or expanded digital XP modules may have eight digital inputs 8DI or EXP8DJ four digital inputs and four digital outputs 4DI 4DO or EXP 4DI 4DO or eight digital outputs 8DO or EXP 8DO as shown in Figure 31 6Al 2AO ADI 4D0 8DI 8DO EXP 4DI 4D0 EXP 8DI EXP
13. box and you can access other drives by selecting them from the Drives drop down list When you have selected the correct configuration file click OK to open it To change the configuration of analog inputs and digital outputs l Click on the AI or DO with the right mouse button to bring up its pop up menu Click on Delete The following message box appears Config1 Are you sure you wish to DELETE this module Fig98 Figure 98 Delete Confirmation Dialog Box Click Yes This deletes the current input output s configuration and removes its double border but does not remove the AI or DO from the screen Click on the AI or DO with the right mouse button again to bring up its pop up menu Click on the new input output type The input output will be reconfigured as the new type and the double border will appear To modify the data associated with inputs and outputs follow the same procedure that you used to enter the data Call up the data window enter the new values in the data fields and click OK to save the changes Programming and Commissioning GX 9100 Software Configuration Tool for Windows 89 Deleting Modules Modifying Modules Modifying Associated Data Modifying PLC Modules To delete a module l Click on the module with the right mouse button to bring up its pop up menu Click on Delete The message box in Figure 98 appears Click on Yes to delete the selected module or No to ca
14. e e e e e i i e e e e e e 11 05 30 Friday October 3 1997 Saas ee a Andblock Figure 54 Example of a PLC Ladder Diagram 52 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Creating Logic To create a logic block within a line select LOAD or LOAD NOT to Blocks begin the block and ENDB to end the block The letter B marks the end of the block GX9100 Untitled PLC1 Ei File Edit View Action Controller Window DX LCD Display Help ZEX nelu e a T e Logic Module Ladder Diagram PLC1 User Name Description B e L e a L e e o e L G L e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e o e e J e e e e e e e 11 05 30 Friday October 3 1997 J Figure 55 Example of a Logic Block within a Line To create OR loops within logic blocks select ORB and then LOAD or LOAD NOT The OR block will begin at the LOAD or LOAD NOT instruction of the currently open logic block and end at the point where the ORB was entered The block will automatically be completed with NOP instructions which may subsequently be changed to AND instruction Figure 55 shows an example of a logic block within a line The elements in the second row form OR
15. frequency and language To switch languages and program defaults without having to reinstall the GX 9100 program 1 Copy the file GXRES to GXRES DDL 2 Copy the file DXMISC to DXMISC LNG 3 Copy the file DXTEXT to DXTEXT LNG Note The indicates the file extension that is the first three letters of the language defaults you are switching to To enable the download upload password protection feature in the GX 9100 use a standard text editor such as Windows Notepad to add the following entry in the Settings section of the GX9100 INT file located in the Windows directory Settings PasswordEnable Yes If the entry is not present in the GX9100 INT file then the password protection feature is disabled by default and the DX Password fields are not shown in the Download and Upload dialog boxes Note Ifthe Settings section is not present add it also using square brackets as shown above To change the controller version that is chosen by default in the GX 9100 program use a standard text editor such as Windows Notepad to add or change the following entry in the Settings section of the GX9100 INI file located in the Windows directory Settings DefaultControllerVersion lt version number gt Valid entries for the lt version number gt parameter are 1 1 1 2 1 3 1 4 2 0 2 1 2 2 2 4 3 0 3 1 3 2 and 3 4 If the lt version number gt variable is set to any value other than those listed above
16. 8 NDI1 9 16 NDI2 1 8 NDI2 9 16 NDI3 1 8 NDI3 9 16 NDI4 1 8 NDI4 9 16 NDI5 1 8 NDI5 9 16 NDI6 1 8 NDI6 9 16 NDI7 1 8 NDI7 9 16 NDI8 1 8 NDI8 9 16 114 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 4 DX LCD Display Data Points Refer to the GX 9 00 for Windows Addendum Configuring the DX LCD Display User s Guide in FAN 636 4 or 1628 4 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 115 116 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 5 Item Abbreviations 4 SEGM 4 Channel Segment Module 4 break points each 8 CALC 8 Channel Calculator Module ACO Analog Constant Al Analog Input AO Analog Output AVERAGE Average Calculation Module BIN SEQ Binary Code Sequencer CALC Calculation Module COMPRTR Comparator D ONOFF Dual On Off D PID Proportional Integral and Derivative Controller 2 Loops DCO Digital Constant DI Digital Input DO Digital Output EXD Exception Days EXP Expansion Module XP2 for XT or XTM LRS Logic Result Status MAXIMUM Maximum Select Module MINIMUM Minimum Select Module NAI Network Analog Input NAO Network Analog Output NDI Network Digital Input NDO Network Digital Output ONOFF On Off OS Optimal Start Stop PID Proportional Integral and Derivative Controller PLC Programmable Logic Controller PM Programmable Module Programming an
17. 8DO Fig32 Figure 31 Digital and Expanded Digital Extension Module Configuration Menu for XT 34 Programming and Commissioning GX 9100 Software Configuration Tool for Windows For XTM modules digital or expanded digital XP modules of the type XPM 4x1 momentary output relays XPL 4x1 magnetically latched output relays or XPE 4x1 electrically latched output relays may also be configured as shown in Figure 32 below Refer to the XTM 905 Extension Module XPx xxx Expansion Modules Technical Bulletin XTM 905 is not available in North America as of May 1999 for details of these modules Analog gt 4DI 4DO 8DI 8DO XPM XPL XPE 4DI 4DO 8DI 8DO XPM XPL XPE Fig33 Figure 32 Digital and Expanded Digital Extension Module Configuration Menu for XTM Note Modules of type XPE 4x4 x 0 1 2 or 3 must be configured as ADI 4DO To configure digital or expanded digital extension modules 1 Select XT or XTM from the Add PM menu 2 Select the desired combination of digital inputs and or outputs from the XT XTM submenu using the left mouse button Additional inputs and or outputs appear around the sides of the screen Figure 33 Note Expanded digital module options options preceded with EXP only appear on the submenu if the preceding module is an XT or XTM and the XP type is not defined as EXP Programming and Commissioning GX 9100 Software Configuration Tool for Windows 35 GX9100 Untitled
18. Edit menu The following dialog box appears Edit Global Data Temperature Units Celsius O Fahrenheit Cancel pe Init On Power Up Counter Type 15bit maintained cancelled 4byte DL Saving Start Date MM DD o v 0 DL Saving End Date MM DD 0 0 Password 0000 User Config Code global Figure 19 Edit Global Data Dialog Box Notes The User Configuration Code used by the DX LCD Display unit identifies the configuration to display the correct screens It is downloaded to the controller and displayed on startup Version 1 1 or later The Password protects a configuration loaded into a controller Once the password is downloaded into the controller along with the configuration the controller only allows another download or upload when the same password is entered Changing the GX9100 INI file later or loading a new configuration does not affect the password If you forget the password return the controller to the factory to reset it Enter a password of 0000 in the Edit Global Data screen to disable the password The Password field is grayed and cannot be edited if the Password feature has not been enabled in the GX9100 INT file see Enabling Password Protection for the DX 9100 Download Upload Dialogs DX Version 1 4 2 4 or 3 4 under Software Installation at the beginning of this guide 2 Click OK to save the values and close the
19. Figure 23 Analog Output Data Window DIGITAL IN DI1 Data pO didata Figure 24 Digital Input Data Window 2 Enter the desired values in the empty data fields Use an asterisk to make or modify connections from the data window 3 Click the Input Tag button to assign user names to the destination points if applicable 4 Click the Output Tag button to assign user names to the source points if applicable 5 Click OK when you are finished entering data to save the values and exit the data window 28 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Defining Table 12 shows the maximum number of each type of module you can use Modules in a configuration Table 12 Module Type Limits Control Numeric Totalization 12 total Sequencer Binary Sequencer Time Schedule oo o SSS C Optimum seso OOO SSS FAnalog constans Oooo Digital Constants O SSS Exceptions SSS ws ooo SSS messa O ooo SSS NetworkModules OOOO O O O OOOO SS Note Once you reach a module s limit that module type is removed from the Add PM menu Also module types not supported by the selected controller version do not appear on the Add PM menu Programming and Commissioning GX 9100 Software Configuration Tool for Windows 29 Defining XT XTM and XP Modules To configure XT and XTM modules 1 Click on the Add PM button Ex from the Edit menu on the toolbar or select Add PM
20. a control module PMnNCM The calculation result of a numeric module PMnNCMm The calculation result of a channel of a numeric module PMnNMH A1 when the calculated output is equal to or greater than the numeric module high limit PMnNMHm A 1 when the psychrometric numeric module output is equal to or greater than the high limit of the channel PMnNML A1 when the calculated output is less than or equal to the numeric module low limit PMnNMLm A 1 when the psychrometric numeric module output is less than or equal to the low limit of the channel PMnOCM The value of the PID control module output in percent either a 1 or 0 for an On Off control module PMnOUT The analog value of the requested output load percent of a sequencer PMnOUTD The output difference between the required load minus the sum of the loads of stages that are On in an Sequencer mode This can be used for Vernier control PMnOUTS The analog value of the output sum of the loads of stages that are On in an sequencer module PMnSOF A 1 when this control module is in the Shutoff mode which occurs when enable shutoff 1 and the FMS has commanded it On PMnSTA A 1 when this control module is in the Startup mode which occurs when enable startup 1 and the FMS has commanded it On PMnSTOm_ A 1 when the staged output of a sequencer module is requested to be On PMnTDOm A 1 when the numeric timer channel output is On PMnTIMm The numeric timer mo
21. after power fail 0 remain OFF 1 restore previous status Digital Output Pulse Time Units of 5 msec fig39 Figure 38 XTM Data Window 2 Enter the desired values in the empty data fields 3 Click on the Output Tag button to assign user names to the source points 4 Click on OK when you are finished entering data to save the values and exit the data window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 39 Defining Programmable Modules Configuring Programmable Modules To configure a programmable module 1 Click on the Add PM button ay on the toolbar or select Add PM from the Edit menu The Add PM menu Figure 39 appears Control Numeric Totalization Sequencer Binary Sequencer Network Modules gt Time Schedule Optimum Start Stop Analog Constants Digital Constants Exception Days PLC LRS1 32 LRS33 64 XT Pmmenu Figure 39 Programmable Module Configuration Menu 40 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Programmable Module Data Definition 2 Select the type of module from the menu If opting for a control or numeric module a submenu appears Figure 40 PID Control gt Numeric gt On Off Average Totalization Dual PID Totalization Minimum Sequencer Dual On Off Sequencer Maximum Binary Sequencer Binary Sequencer Psychrometric Network Modules gt Netw
22. applicable 4 Click the Output Tag button to assign user names to the source points if applicable 5 Click OK when you are finished entering data to save the values and exit the data window XT and XTM Data To define the data associated with the operation of the complete XT or Definition XTM module set 1 Click on the XT or XTM box with the right mouse button and select Data from the pop up menu that appears or highlight the module then select Data from the Edit menu A data window similar to Figure 37 or Figure 38 appears XT 4DIDO XT1 User Name Description Hardware address Status on comm fail Comm Timeout sec Digtl Output Pulse Time Digital Outputs Dig Output Pulse Time Units of 5 msec 0 0 60 200 Cancel Output Tag Status on comm failure 0 Reset to OFF 1 Restore prev status fig38 Figure 37 XT Data Window 38 Programming and Commissioning GX 9100 Software Configuration Tool for Windows XTM 8DI XTM2 Data x User Name Description Hardware address 0 DO status on comm fail 0 Comm Time out sec 60 Digital Output Pulse Time 200 Output Tag DO status after power fail 0 Disable Man Ovr in Sup 0 N O Man Ovr status in DI1 4 O N O Any Ovr status in DI4 O N 0 DO status on comm fail 0 reset to OFF 1 maintain status DO status
23. blocks Programming and Commissioning GX 9100 Software Configuration Tool for Windows 53 Add Associated To assign an associated logic variable to each instruction Logic Variables to Instructions l Click on the center of the first PLC instruction The intermediate menu showing all configured modules appears It should similar to Figure 56 amp GX9100 Untitled PLC1 C1 X File Edit View Action Controller Window DX LCD Display Help x nelk Pe a 22 e el Logic Module Ladder Diagram PLC1 User Name Description L PLC List Box je i Lye DX XT I O id TS aT e e e e e DCO Cancel e e LRS1 32 b 7 CLOCK Delete i SUPERV e e e e e gt e e e e e e e e e e 11 05 30 Friday October 3 1997 J Gxscre33 Figure 56 Intermediate Menu for Associated Variables Note An option is provided to DELETE an element but this is only allowed for AND and AND NOT instructions because for all other instructions a change in the graphic representation would be necessary 54 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 2 Select a module from the intermediate menu and click OK For example if you selected TS from the menu shown in Figure 56 the following dialog box appears 3 GX9100 Untitled PLC1
24. button to assign user names to the destination points if applicable Click the Output Tag button to assign user names to the source points if applicable Click OK when you are finished entering data to save the values and exit the data window ANA IN ACT Data User Name Description o Measurement Units 0 CANCEL Type of Active Input 0 High Range 100 Low Range 0 High Limit 100 Low Limit 0 Filter Constant sec 0 Limit Differential 2 Alarm Unfiltered O N 0 0 Square Root 0 N Units of Measure 0 None 1 Temperature 2 Type of Input 0 0 10 VDC 1 4 20 mA 2 0 20 mA gxscre2b Figure 21 Active Analog Input Data Window 26 Programming and Commissioning GX 9100 Software Configuration Tool for Windows P A T DO3 Data l Q Q D o 0 oo o o E dodata Figure 22 P A T Digital Output Data Window Defining To define analog outputs and digital inputs only enter the data associated Analog Outputs With the AO or DI and Digital To enter the associated data Inputs 1 Click on the configured AO or DI with the right mouse button and select Data from the pop up menu that appears or highlight the point then select Data from the Edit menu A data window like that in Figure 23 or Figure 24 appears Programming and Commissioning GX 9100 Software Configuration Tool for Windows 27 NETWORK ANALOG OUTPUT NA01 Data analogot
25. connected modules reveals all the source and destination points of that module Lines will appear between all connected source and destination points Under the data option of the module menu a data window appears which contains the data for all the destination points and parameters of a module Selecting Show Connections in the View menu brings up a dialog box showing all source point connections for the selected module Connections PID1 has the following output connections WSP AO A014 HLD DEC A014 CMP AOF A014 gxscre9b Figure 71 Window Showing Connections Programming and Commissioning GX 9100 Software Configuration Tool for Windows 65 Defining the Trend Log Module for DX Versions 1 4 2 4 3 4 or Later Metasys Point History for DX Versions 1 4 2 4 3 4 or Later Configuration for DX LCD Display for DX Versions 2 4 and 3 4 or Later Adding the Trend Log Module Block The Trend Log module provides 12 trend log channels each recording data from either one analog item or from a set of 8 logic variables logic variable byte The trend can be used to provide data for Metasys Point History in DX controllers that are connected remotely i e via dial up to the Metasys system or for a local DX LCD Display When the DX controller is connected to a Metasys system by an NDM dialer and telephone lines the trend data may be read whenever a connection is made by the Metasys system
26. dialog box 24 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Defining Analog Inputs and Digital Outputs Al or DO Configuration Defining analog inputs and digital outputs is a two step process First you must configure the AI or DO using the pop up menus Then you must define the data associated with the AI or DO using the data windows To configure an analog input or digital output 1 Using the right mouse button click on the AI or DO you want to configure Examples of the pop up menus are shown below Active P A T Passive D A T Analog Input On Off Pop up Menu E Sta Sto Pulse Digital Output Pop up Menu iopopmnu Figure 20 Analog Input and Digital Output Configuration Menus 2 Select the type of AI or DO you want from the pop up menu using the left mouse button A double border appears around the point to indicate that it is configured Programming and Commissioning GX 9100 Software Configuration Tool for Windows 25 Al or DO Data To define the data associated with the AI or DO Definition l Click on the configured AI or DO with the right mouse button and select Data from the pop up menu that appears or highlight the point then select Data from the Edit menu A data window appears like that in Figure 21 or Figure 22 Enter the desired values in the empty data fields Use an asterisk to make or modify connections from the data window Click the Input Tag
27. grayed out and cannot be selected for a Version 3 x DX controller because it cannot be monitored remotely with an NDM dialer Programming and Commissioning GX 9100 Software Configuration Tool for Windows 67 3 Check the Metasys Point History box if required then enter the desired Tag Name of the item to be recorded Use an asterisk for the Tag Name to select the item from a list of valid tag names Click OK to continue to the next dialog box which depends on what you entered for the Tag Name as follows e If you entered a specific tag name e g AI1 the next dialog box is the appropriate Trend Data dialog box for the selected item Skip to Step 7 in this procedure which describes the Trend Data dialog boxes e Ifyou entered an asterisk then a series of dialog boxes appear that allow you to select from item categories and sub categories until you find the individual item that you want to add Continue with the next step Step 4 in this procedure 4 Ifyou entered an asterisk in the Tag Name field of the Data dialog box Figure 73 then a dialog box showing item categories appears as shown in Figure 74 Select Programmable Modules Internal Points Cancel DX Input Output ers Fig74 Figure 74 Select Item Category Dialog Box Note The categories and items shown in the series of dialog boxes depend on the controller version and whether you selected Metasys Point History 5 Select a category by d
28. names in the fields next to the points The View menu gives you the option to display the configuration with the predefined tag names or the user names When started the DX 9100 initial screen automatically defaults to Version 2 4 If you are using a different version controller change the screen to reflect that version To switch between the versions 1 Click Controller on the menu bar The current controller version is the checked menu item 2 Select another controller version from the menu The screen changes to that version See Figure 5 and Figure 6 22 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Defining Job To define job information for a configuration Information 1 Select Job Information from the Edit menu The following dialog box will appear Job Information Job Name Controller Name Cancel Engineer Branch Project Description Date YYYY MM DD 1997 11017 19 jobinfo Figure 18 Job Information Dialog Box 2 Fill in the empty data fields Note that the current date is automatically entered into the date field if it has not been entered previously 3 Click OK when you are finished Programming and Commissioning GX 9100 Software Configuration Tool for Windows 23 Defining the To define the configuration s global data Global Data 1 Select Global Data from the
29. new number Note When modifying the module number of an XT or XTM with an attached EXP both the XT XTM and EXP numbers change Also the names of the associated inputs and outputs change To add new connections to an existing configuration use the same procedure outlined in the Connecting and Disconnecting Modules Creating a Configuration section of this document To delete existing connections use the same procedure outlined in the Connecting and Disconnecting Modules Creating a Configuration section of this document To change existing connections first disconnect the connection you want to change then make the new connection Use the same procedure outlined in the Connecting and Disconnecting Modules Creating a Configuration section of this document To calibrate analog inputs or outputs 1 Upload the calibration values following the procedure in Uploading a Configuration from the Controller section of this document Make sure you click on the radio button next to Calibration when you do the upload 92 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 2 Select Calibration from the Edit menu The following dialog box appears Calibration Inputs Outputs VOLTAGE CURRENT AD Conversion HIGH LOW HIGH LOW 3990 48 3980 48 Preamplifier Al1 Pass Ref 3957 48 3983 48 Al2 Pass Ref 3980 48 3976 48 Al3 Pass Ref 3990 48 3
30. to decrement an analog type output or sequencer module While connection is a logic 1 the output will decrease at a rate dependent on the type of module A connection in a sequencer to disable the corresponding stage or set number The connection to control a digital output The connection for forcing a digital output to a specified value The connection to the external forcing point of control modules The connection to enable output limits of an analog type output PAT and DAT included The connection to the feedback of a PAT Usually a signal from a potentiometer on the controlled device The connection to set the sequencer module into fast step down mode Analog input connections to a programmable module The connection to increment an analog type output or sequencer module While connection is a logic 1 the output will increase at a rate dependent on the type of module The connection to the minimum working setpoint of a control module The WSP cannot be adjusted below this value The connection to the maximum working setpoint of a control module The WSP cannot be adjusted above this value The numeric source of a Network Analog Output that is shared over the LONWORKS N2 Network The digital source of a Network Digital Output that is shared over the LONWORKS N2 Network Programming and Commissioning GX 9100 Software Configuration Tool for Windows 109 OB OB1 OB2 OF OSnDA OSnDI OSnOB
31. 0 Input Tag 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 7 0 0 nanlogot Figure 48 Network Analog Output NAOn Data Window 2 Enter the user name and description as appropriate 3 Enter the Input Tag for the source point of the network analog output Note The network analog output is connected to one source point in the same DX controller Use an asterisk to make the connections in the data window NAOn Destination Definitions 1 Enter the destination controller s addresses and the corresponding network analog input points Click on Data 2 to define Destination Controllers 8 16 2 Click on OK when you are finished to save all entries and exit the data window 46 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Network Digital Output Module Data Definition To define network digital outputs 1 3 The NDOn contains up to 16 source binary points Make connections between DX source points and NDOn in the usual way Click on the configured NDOn with the right mouse button and select Data from the pop up menu that appears or highlight the module then select Data from the Edit menu A data window like the one shown in Figure 49 appears NETWORK ANALOG OUTPUT NAO1 Data x User Name Description Source Bit 1 Source Bit 2 Source Bit 3 Source Bit 4 Source Bit 5 Source Bit 6 Source Bit 7 Source Bit 8 Source Bit 9 S
32. 100 Version 2 or 3 controller with its connected XT 9100 and XTM 905 modules XTM 905 is not available in North America as of May 1999 may be downloaded directly via its RS 232 port With this connection configuration only this one DX 9100 and its XT XTMs can be downloaded Note If you have a LONWORKS DX Version 3 x you cannot download via the LONWORKS trunk from the GX Tool The only way is via the RS 232 port on the DX 9120 controller or through a Metasys Operator Workstation OWS Programming and Commissioning GX 9100 Software Configuration Tool for Windows 7 A IU 9100 to PC Connection Details eee A g IU 9100 RS 232 C Port Plug 9 pin Female 9 pin Male GND 1 1 2 2 TxD 3 3 4 4 RxD 5 5 6 6 7 7 8 8 9 9 DX 9100 Version 2 and 3 RS 232 C Plug 9 pin Male 9 pin Female 1 1 RxD 2 2 TxD 3 3 4 4 GND 5 5 6 6 7 7 8 8 9 9 PC IU 9100 PC _ Plug RS 232 C RS 232 C Port Plug Plug RS 232 C 9 pin Female 9 pin Male 9 pin Female 9 pin Male 25 pin Female 25 pin Male 1 1 DCD GND 1 a 2 2 RxD 2 2 2 2 TxD 3 TxD TxD 3 3 i A A RxD 4 4 DTR 4 es lee pls 5 5 GND RxD 5 5 6 6 DSR 6 6 6 6 DSR 7 7 RTS 7 7 7 7 GND 8 8 CTS 8 8 8 8 DCD 9 9 RI 9 9 20 20 DTR B DX Version
33. 12 multi purpose programmable function modules a software implemented Programmable Logic Controller PLC time schedule modules and optimal start stop modules It uses these components as needed to produce the required outputs depending on the module configuration operating parameters and programmed logic The DX 9100 can accept eight analog inputs and eight digital inputs It provides up to 14 output modules which are configured to give 8 analog outputs 2 analog outputs in the Version controller and 6 digital outputs triacs The triacs can be separately configured to provide six on off or pulse outputs six duration adjust outputs 3 position adjust incremental outputs three start stop outputs or any combination using up to six triacs The DX 9100 input output can be extended by up to 64 remote inputs outputs analog or digital depending on the type of the connected XT 9100 or XTM 905 extension module configurations XTM 905 is not available in North America as of May 1999 Each XTM 905 with an XP module can provide either eight analog points or eight digital points XTM 905 is not available in North America as of May 1999 An XT XTM can be expanded to provide eight additional digital points in one physical configuration by connecting two to four XP modules to the XT XTM module Programming and Commissioning GX 9100 Software Configuration Tool for Windows 3 Related Information The Version 3 x controller LONWORKS
34. 2 Select XT or XTM from the Add PM menu A submenu appears with options for the XP type XPs and XTMs can be analog digital or expanded digital Notes The XP expanded digital options preceded with EXP only appear if the preceding module is an XT or XTM and not defined as EXP The inputs outputs of an XP are connected to the first XT or XTM module An expanded digital XT or XTM EXP represents the inputs outputs of the second XP on the preceding XT or XTM The first XT XTM software module actually represents two hardware modules Control Numeric Totalization Sequencer Binary Sequencer Network Modules Time Schedule Optimum Start Stop Analog Constants Digital Constants Exception Days PLC LRS1 32 LRS33 64 gt XTM Trend gt 4DI4DO 8DI 8DO EXP 4DI 4DO EXP 8DI EXP 8DO xpmenu Figure 25 XT Extension Module Configuration Menus 30 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Configuring Analog XT Modules Control gt Numeric gt Totalization Sequencer Binary Sequencer Network Modules gt Time Schedule Optimum Start Stop Analog Constants Digital Constants Exception Days PLC LRS1 32 LRS33 64 XT gt a Ee H Trend 4D 4DO 4AO 4Al 4AO 8DO 8Al XPM 8AO XPL 6Al 2AO XPE EXP xpmmenu Figure 26 XTM Extension Module Configuration Menus For an XT module there is only one type of analog XP module six analog inputs and two analog output
35. 2 and 3 Direct Download PC DX 9100 PC c hae Version 2 and 3 ati ommunication Communications Plug RS 232 C Port RS 232 C _ Plug Plug RS 232 C Port 9 pin Female 9 pin Male 9 pin Male 9 pin Female 25 pinFemale 25 pin Male 1 1 DCD 1 1 2 2 RxD RxD 2 2 2 2 TxD 3 3 TxD TxD 3 3 3 3 RxD 4 4 DTR 4 4 4 4 RTS 5 5 GND GND 5 5 5 5 CTS 6 6 DSR 6 6 6 6 DSR 7 7 RTS 7 7 7 7 GND 8 8 CTS 8 8 8 8 DCD 9 9 RI 9 9 20 20 DTR C N2 Bus Download RT N2 DX RT N2 CVT PC COM REF N2 Download RT Dx RT Iu 9100 CableA pc COM above figt Figure 2 Connection Details for Download Programming and Commissioning GX 9100 Software Configuration Tool for Windows Connection to The serial cable provided with the DX LCD Display unit is used for the DX LCD downloading the display configuration Connect the 9 pin female plug Display normally connected to the DX controller to the COM1 or COM2 serial port of the PC Figure 3 Personal Computer Rear View DX LCD Display COM1 or COM2 Serial Port Serial Cable Supplied with DX LCD Display 9 12 VDC Power Supply AC Adapter Pcconnct Figure 3 Connecting the DX LCD Display to the PC s Serial Port Programming and Commissioning GX 9100 Software Configuration Tool for Windows 9 10 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Confi
36. 990 48 Al4 Pass Ref 3985 47 Al5 Pass Ref 3970 45 Al6 Pass Ref 3986 50 Al7 Pass Ref Als Pass Ref 3990 48 Clock Daily Adjust Cancel Calibrat Figure 100 Calibration Dialog Box Change the values in the edit fields to adjust the input or output 4 Download the calibration values to the controller following the procedure in Downloading to a DX Controller Make sure you select Calibration when you do the download Note Ifyou want to save calibration data you must create a file for each DX 9100 Controller as the calibration data for each controller will be different Programming and Commissioning GX 9100 Software Configuration Tool for Windows 93 94 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Configuring the DX LCD Display Refer to the GX 9100 for Windows Addendum Configuring the DX LCD Display User s Guide in FAN 636 4 or 1628 4 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 95 96 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Importing DOS GX 9100 Files If you have existing DX 9100 Controllers that have been programmed using a previous DOS version of the GX 9100 use the Import feature in the File menu to convert them to this version 1 Select Import from the File pull down menu T
37. Bus to a FMS via telephone lines The DIAL bit will be reset to 0 by the FMS when the telephone line connection is successful Toggles from 0 to 1 or 1 to 0 when the number of digital input transitions counts equals the prescaler The status of the digital output A 1 when the FMS has commanded the digital output to be On A 1 when the FMS has taken control of the digital output A 1 when the digital output PAT or DAT is being externally forced A 1 when the digital output PAT or DAT is at its defined high limit Programming and Commissioning GX 9100 Software Configuration Tool for Windows 103 DOLn HTRR LRSn NAIn NDIn m NAIUn NDIUn OSnHEAT OSnOUT OSnPRE OSnSTO OUHn OULn OUTn OVRn PMnCMH PMnCML A 1 when the digital output PAT or DAT is at its defined low limit Historical Trend Read Request A 1 when any trend log buffer has reached its Read Request limit The logic result status of an OUT OUTNOT SET or RST statement in a PLC Refer to the PLC code to determine which number to use The analog numeric value that is received over the LONWORKS N2 Network The digital value that is received over the LONWORKS N2 Network A 1 when the network analog shared value is no longer receiving data from the LONWORKS N2 Network A 1 when the network digital shared value is no longer receiving data from the LONWORKS N2 Network A 1 when Optimal Start module is in the H
38. C Trend or DX Display definition windows are open an error is displayed Close all PLC windows associated with the current configuration Close the Trend window or DX LCD Display definition window Try again Upload Item DX and XT XTM DX XT XTM O Calibration Cancel per DX Password Address upload Figure 95 Upload Dialog Box 2 Select the item you would like to upload and the port to which the DX controller is connected by clicking on the radio buttons 3 For DX Versions 1 4 2 4 3 4 or later only Enter the password number of the configuration you are uploading in the DX Password field The upload fails if the password number is incorrect Note The DX Password field only appears if the password protection feature is enabled in the GX9100 INT file see Enabling Password Protection for the DX 9100 Download Upload Dialogs DX Version 1 4 2 4 or 3 4 under Software Installation at the beginning of this document Programming and Commissioning GX 9100 Software Configuration Tool for Windows 87 4 Click on OK Upload first checks whether the configuration in the tool matches the configuration in the controller unless you are uploading a calibration Upload DX checks only for DX elements and upload XT XTM checks against XT1 XTM1 and its associated EXPs if applicable Upload DX and XT XTM checks both 5 Ifthe check fails the following dialog box appears
39. CD Display O Trend printopt Figure 89 Print Options Dialog Box 2 Select the print options you want Table 16 and click OK The following dialog box appears Printer Default Printer HP LaserJet 4 4M Post on LPT1 Cancel Print Range All O Selection O Pages From i To Print Quality 600 dpi M Copies i O Collate Copies Setup lth print Figure 90 Print Dialog Box 82 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 3 Choose the print range by clicking on one of the radio buttons Note If you choose Page you also need to enter the starting and ending page numbers in the From and To data fields 4 Select the print quality from the drop down list A higher DPI Dots Per Inch number equals a better but slower printed copy 5 Enter the number of copies you want in the Copies data field If you re printing more than one copy and you want each set of pages to print out in order check the Collate Copies box 6 If you need to change printer options click the Setup button Otherwise click OK to print your configuration Creating Tag The tag name file allows the user to create an ASCII text file for the Name ASCII current GX 9100 tool configuration file This file can be modified offline Files using any text editor and read back into any configuration file The Write User Names information contained in the tag file is
40. Commissioning GX 9100 Software Configuration Tool for Windows 119 120 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 7 Custom Home Page Syntax Refer to the GX 9100 for Windows Addendum Configuring the DX LCD Display User s Guide in FAN 636 4 or 1628 4 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 121 Notes 122 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Notes Programming and Commissioning GX 9100 Software Configuration Tool for Windows 123 Notes JRHNSON CONTROLS www johnsoncontrols com Controls Group FAN 636 4 507 E Michigan Street System 9100 Technical Manual P O Box 423 Release 5 04 Milwaukee WI 53201 Printed in U S A 124 Programming and Commissioning GX 9100 Software Configuration Tool for Windows
41. E File Edit View Action Controller Window DX LCD Display Help lal el a 2 al Al1 Al2 Al3 Al4 Al5 AIG Al7 Al8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 XT1D05 DI8 Outputs added XT1DO6 XT1DI1 for XT module XT1DO7 XT1DI2 Inputs added for XT1D08 XT1DI3 XT module XT1D14 11 05 30 Friday October 3 1997 J Gxscre10a Figure 33 XT Digital Inputs and Outputs Note Input and output tags for XTM modules are the same as for XT modules e g XTnDIm XTnDOm 3 Use the mouse to place the XT or XTM module block on the screen then press the left mouse button 4 For outputs only click on the desired output with the right mouse button The following menu appears On Off Pulse Fig35 Figure 34 XT XTM Digital Output Configuration Menu 5 Click on On Off or Pulse with the left mouse button to configure the digital output A double border appears in the DO s function block to indicate that it is configured 36 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Notes Configure all DOs as On Off or Pulse regardless of whether they are used The only exceptions are the 4 output relay modules XP 9107 When only one 4 output modu
42. FAN 636 4 1628 4 Programming and Commissioning Section JIRHNSON User s Guide CONTR amp LS Issue Date 0799 GX 9100 Software Configuration Tool for Windows General Setup Instructions Page 3 e Introduction 3 e System Requirements 5 e Software Installation 5 e Program Start 7 e Connection to the DX 9100 wf e Connection to the DX LCD Display 9 Creating a Configuration 11 e Configuration Process 11 e Starting the GX 9100 12 e Defining Job Information 23 e Defining the Global Data 24 e Defining Analog Inputs and Digital Outputs 25 e Defining Analog Outputs and Digital Inputs 27 e Defining Modules 29 e Defining Programmable Modules 40 e Defining Network Modules DX Version 3 x Only 43 e Defining PLC Modules 48 e Connecting and Disconnecting Modules Creating a Configuration 57 e Defining the Trend Log Module for DX Versions 1 4 2 4 3 4 or Later 66 e Saving the Configuration 73 e Downloading to a DX Controller 74 Indicates those sections where changes have occurred since the last printing 1999 Johnson Controls Inc 1 Code No LIT 6364060 www johnsoncontrols com e Viewing Configurations Page 75 e Printing Configurations 78 e Creating Tag Name ASCII Files 83 e Creating DDL Files 85 Modifying Configurations 87 e Uploading a Configuration from the Controller 87 e Opening a Configuration File 88 e Modifying Inputs and Outputs 89 e Deleting Modules 90 e Modifying Modules 90 e Modifying Connection
43. OF DI3 AO AE m AOF DIC Loo p O DI5 INC DI6 DEC DI7 A013 DI8 AO14 DO3 DO4 DOS DO6 DO7 Dos is 11 05 30 Friday October 3 1997 J Gxscre6 Figure 64 Example Connected Modules Note Once a destination point has been used it will not appear in the destination point dialog box and new source points will not be able to connect to it The only way to connect a new source point is to delete the old connection then define a new one 60 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Making Connections Within a Data Window To make a connection within a data window l 5 Use the left mouse button to click on the module that contains the destination point Click the right mouse button outside of the highlighted module The pop up module menu appears Select Data from the module menu or Select Data from the Edit menu The Module Data window appears PID PID1 Data User Name Description Ena Shutoff O N Shutoff Out Level Ena Startup 0 N Startup Out Level Ena Symm Mode 0 N ExtForce Out Level Ena PID to P 0 N Remote Mode 0 N Ena Off Trans O N Process Variable gt Figure 65 Example Module Data Window 2 2 olo o o o o o o Remote Setpoint gt Reference Variable gt Proportional Band gt OFF Mode Control gt Standby Control gt Rever
44. OSnOT OSnSP OSnTS OSnZT PB PV RA RHn RS RSn The connection of an output bias value of a PID module The connection for Loop 1 of a dual PID output bias The connection for the Loop 2 of a dual PID output bias The connection to the Off mode source point of a control module The connection to disable the adaptive action of an Optimal Start Stop module The connection to disable the Optimal Start Stop module The connection to the Off Setpoint Bias which replaces the entered value when connected in an Optimal Start Stop module The connection for the Outdoor Air Temperature sensor of an Optimal Start Stop module The connection for the Optimal Start Zone Temperature setpoint If connected it replaces the entered setpoint The connection in an Optimal Start Stop module for the time schedule that determines when the building is occupied The connection for the Zone Temperature sensor in an Optimal Start Stop module The connection to proportional band which replaces the value PB if there is a connection The connection to the process variable of a PID or an On Off The connection to the reverse action point of a control module The relative humidity sensor connections for psychrometric calculations The connection to a remote setpoint which is used in the calculation for the working setpoint The connection to the reset function of a totalization module channel to reset to 0 an
45. Setpoint Reference Variable Data 2 Proportional Band Input Tag OFF Mode Control Standby Control Output Tag Reverse Action External Forcing Output Bias Minimum WSP Maximum WSP gxscre4 Figure 41 PID Module Data Window 2 Enter the desired values in the empty data fields Use an asterisk to make or modify connections from the data window 3 Click the Input Tag button to assign user names to the destination points if applicable 4 Click the Output Tag button to assign user names to the source point if applicable 5 Ifthe module has two pages click the Data 2 button to access the second page An example of the second page is shown below PID PID3 Data 2 Local Set Pt LSP Proport Band PB Reset Action TI Rate Action TD Standby Bias BSB Off Mode Bias BOF Symmetry Band SBC Err Deadband EDB Output Bias OB Out High Lmt HIL 100 Out Low Lmt LOL 0 Dev H H Limit DHH 10 Dev High Limit DH Dev Low Limit DLL Dev L L Limit DLL Minimum WSP MNWS Maximum WSP MXWS CANCEL gxscre4a Figure 42 PID Module Second Page 6 Enter the desired values in the empty data fields of the second window Use an asterisk to make or modify connections 42 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 7 Click OK to save the new va
46. The data is stored in the point history file of AI AOS and BI objects when they are mapped to the items being recorded When the Metasys Point History option is selected for a trend log channel only those items which can be mapped to Metasys objects are allowed and the trend parameters are set by the GX 9100 tool to default values for the Point History feature in Metasys You must link the Historical Trend Read Request HTRR logic variable to the DIAL request logic variable in a PLC module to initiate a dial up connection when a trend record buffer is full Since a DX Version 3 x cannot be connected to a Metasys system by the NDM dialer and telephone lines trend logs cannot be configured for Metasys Point History in these versions Trend channels that are not used for Metasys Point History are freely configurable For analog items the sampling rate may be entered and the stored values may be either the average maximum or minimum values during the period or the instantaneous value at the time of reading Logic variables are recorded with a time and date stamp when there is a change of value All channels may be displayed on the DX LCD Display To add the Trend Log module to the configuration 1 Click on the Add PM button Esl on the toolbar or select Add PM from the Edit menu 2 Select Trend from the Add PM menu Place the Trend Log module block on the screen by dragging it to the appropriate position then click on
47. To do this select Show User Names from the View menu To return to viewing point and module tags select Show Tag Names from the View menu Programming and Commissioning GX 9100 Software Configuration Tool for Windows 77 Printing Configurations Setting Up To set up headers and footers for printing configurations Header and Footer Options 1 Select Header Footer from the File pull down menu The Header Footer dialog box appears Header Footer Dialog Company Name Johnson Controls Top Left Top Middle Top Right Job Name M Controller x Page Branch M Engineer x Created on H Page Options Every Page O Only First Page Footer Bottom Left Bottom Middle Bottom Right Printed on M Filename Branch Mi headfoot Figure 85 Header Footer Dialog Box 2 Fill in the Company Name edit box 3 Select the desired field positions for the header and footer using the drop down lists The information for Job Name Controller Name Engineer Branch and Created on is entered in the Job Information screen Refer to Defining Job Information in this document 78 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 4 An example of the header and footer styles is shown below Note that a new configuration has default settings The default Company Name is Johnson Controls The default position for each header footer field is shown in the example below The header includes descriptors li
48. able 10 Help Menu Options About Displays copyright and version information for the GX 9100 tool The toolbar is located just below the menu bar It contains buttons that perform specific functions when clicked with the left mouse button Table 11 shows the toolbar buttons and describes their functions Table 11 Toolbar Buttons Toolbar Menu Bar Description Button Equivalent e Opens a new configuration file File Open Opens an existing configuration file Saves the current configuration Edit Add PM Adds a programmable module or network input output module to the current configuration b Brings up the series of print dialog boxes which allow you to select items to print as well as set print parameters The following buttons only work with the DT 9100 DX LCD Display configuration Edit Cut Removes the currently selected data and places it on T the clipboard Edit Copy Places a copy of the currently selected data on the clipboard Edit Paste Pastes the data from the clipboard into the currently selected line 20 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Pop Up Menus Pop up menus display when you click the right mouse button on a point or module The pop up menu that displays depends on which type of point or module you click on An example of the menu that displays when you click on an unconfigured Digital Output with the right mouse button is shown in Figure 16
49. ated format and loaded into GX 9100 When conversion is complete the following dialog box appears GX9100 x Import is complete importco Figure 104 Import Is Complete Dialog Box 7 Select OK You can then modify the configuration if necessary and save it as anew DXS file 98 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Commissioning See the DX Commissioning Using the Point Template Program User s Guide located in the Programming and Commissioning section of the System 9100 Technical Manual FAN 636 4 or 1628 4 for detailed commissioning procedures Among the procedures described in the document are e overriding adjusting and releasing points e obtaining information for one or many controllers e monitoring and graphing controller data e customizing which points are displayed their names units and how they are grouped e using a Template File to build a DDL CS Model e anexample Template File with explanations Programming and Commissioning GX 9100 Software Configuration Tool for Windows 99 100 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Note on Ranges Common Error Messages Troubleshooting When entering real numbers the GX 9100 Software Configuration Tool for Windows accepts any value between 32750 and 32750 Numbers with a modulus greater than 2048 may be rounded up or down by up to 0 1 percent as shown in Tabl
50. bent arrow 09 19 37 Tuesday July 05 on AOH 3 PA AOL to the destination point D3 AO A012 Did AOF DIS ESA Release the left mouse button DIG INC or GX9100 Untitled vie File Edit View Action Controller Window Help pet 8 Alt AO1 t Al2 AO2 As Al4 AO10 09 19 37 Tuesday July 05 1994 AIS A011 AIG rr Oek Yen ar Nar DI1 AOH A AOL to choose whether you want DIS Is the connection inverted AOF pe s s om D wa an inverted connection D Yes Meee aa Pena digital inputs only Die INC DIZ DEC DI8 GX9100 Untitled YF File Edit View Action Controller Window Help dedka Alt 1 4 Al2 AQ2 AI3 AOS 09 19 37 Tuesday July 05 1994 Al4 AIS A011 AIG OUT Al7 OUH AB AOH Dit AOL Diz AOF Dis AO A012 The connection appears as Did AOF P Lo a mga a line between the two modules INC DIZ DEC bis A013 A014 D DOS DOS DO D 09 19 37 Tuesday July 05 1994 I gxscre5a Figure 60 Using the Click Drag Method to Make Connections 58 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Using the Connect Option To use the Connect option 1 Use the left mouse button to click on the module that contains the source point 2 Click the right mouse button outside of the highlighted module The pop up module menu appears 3 Select Connect from the module menu Or select Connect from the Edit menu Or press F5 The Module Connection dialog box appears
51. ble 9 DX LCD Display Menu Options Global Data Edits global data that affects the operation of the display as a whole such as the time out period of the LCD backlight Note The user configuration code must be filled in or the DX LCD Display will not take a download Configuration Edits the Configuration Name that is displayed when connected Name to a DX Define Default Defines a default configuration to be used by the DX LCD Display Configuration in the event that none of the configurations stored in the unit matches the DX controller configuration Point Database Opens a new window that allows you to define the points that are to be shown on the LCD display TSn OSn Opens a new window that allows you to edit the descriptions for Description Text Time Schedule modules and Optimal Start Stop modules Define Trend Data Opens a new window that allows you to define the points for which Trend Data is to be shown on the DX LCD display Download Display Downloads the current configuration to the display unit Read User Reads the configuration codes and names of all of the Configuration configurations currently stored in the DX LCD Display unit Codes Programming and Commissioning GX 9100 Software Configuration Tool for Windows 19 Toolbar Help Menu The Help menu Figure 15 allows you to view the copyright screen Help About helpmenu Figure 15 Help Menu The following table describes the Help menu option T
52. ce to anchor it You can move the module at any time by clicking and dragging it to a new position on the screen 66 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Defining the To define the Trend Log module channels e 1 Double click on the Trend Log module block The Trend Log Data window opens as shown in Figure 72 ES GX9100 Untitled Trend Data File Edit Window Help x naldl P la e a e Trend Log Data No Meta P H Item Sample Mode Sample Rate Synch Read Req 1 No Al1 Average 120 Min Day 48 2 Yes Al2 Actual 30 Min Hour 48 3 Yes DI1 8 Logic Variables 10 4 No XT1D11 8 Logic Variables 30 5 6 7 8 9 10 11 12 11 05 30 Friday October 3 1997 A eal al a Figure 72 Trend Log Data Window Note The Trend Log Data table has 12 rows each defining a channel 2 Click with the right mouse button on the channel you want to configure and select Data from the pop up menu that appears or highlight the channel then select Data from the Edit menu The Data dialog box for the Trend Log channel appears as shown in Figure 73 Tag Name Pre Cancel Metasys Point History H Enter the Tag Name or to select Fig73 Figure 73 Data Dialog Box for Trend Log Channel Note Metasys Point History is
53. containing source points for the selected module DIC4 CANCEL connect Figure 61 Module Connection Dialog Box a Choose a source point then click OK Nn Click on the destination module with the left mouse button 6 Click outside the module with the right mouse button The pop up module menu appears 7 Select Connect from the module menu Or select Connect from the Edit menu Or press F5 The module connection dialog box appears containing destination points for the selected module AOF ENL INC CANCEL DEC connect2 Figure 62 Destination Point Dialog Box Programming and Commissioning GX 9100 Software Configuration Tool for Windows 59 8 Choose a destination point then click OK If applicable a dialog box appears asking if the connection is inverted Is the connection inverted ves nq Figure 63 Inverted Connection Dialog Box 9 Click Yes or No A line appears showing the connection between the two modules GE GX9100 Untitled E E Fie Edit View Action Controller Window DX LCD Display Help 2 x fia ed e a e el Alt AOI J Al2 AO2 AI3 AO9 Al4 AO10 AI5 AO Al OUT AI7 OUH Alg AOH D AOL DI2 A
54. d Commissioning GX 9100 Software Configuration Tool for Windows 117 PSYCHRO SEGMENT SELECT SEQ STA STO TIMER TOTAL TS XT XTM Psychrometric Segment Module 17 break points 4 Input Select Module Sequencer Start Stop 8 Channel Time Module Totalization Time Schedule Module XT 9100 Extension Module includes XP 1 XTM 905 Extension Module includes XP1 XTM 905 is not available in North America as of May 1999 118 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 6 Comparison with the DOS Version Table 20 Comparison to the DOS Version DOS Version Windows Version Command Toolbar Button Command Menu Option and Keyboard or Mouse Action Shortcut where applicable Edit Job Information File Print DOWNLD Action Download UPLOAD Action Upload SAVE File Save File Open l CALIBR Edit Calibration REDRAW No equivalent command screen automatically refreshes VERSION Controller DX Version 1 1 1 2 1 3 Controller DX Version 1 4 Controller DX Version 2 0 2 1 2 2 Controller DX Version 2 4 Controller DX Version 3 0 3 1 3 2 Controller DX Version 3 4 GLOBAL Edit Global data QUIT File Exit SOURCE Edit Connect or F5 key Click and drag the bent arrow from the source point to the destination point DATA Edit data DELETE Edit Delete CONN View Show Connections Programming and
55. d re start or timer module channel to reset the output 110 Programming and Commissioning GX 9100 Software Configuration Tool for Windows RS1 RS2 RV RV1I RV2 SB SPn TMn TSnOF TSnON TSnEX The connection for Loop 1 of a dual PID or On Off remote setpoint The connection for Loop 2 of a dual PID or On Off remote setpoint The connection to reference variable which is a multiplier in the calculation for the working setpoint The connection for Loop 1 of a dual PID or On Off reference variable The connection for Loop 2 of a dual PID or On Off reference variable The connection to the stand by source point of a control module A setpoint connection for a comparator channel if a remote setpoint is desired otherwise the entered value for the setpoint will be used The temperature sensor connections for psychrometric calculations A connection to externally force the output of a time schedule to Off A connection to externally force the output of a time schedule to On A connection to the external extension override of a time schedule Programming and Commissioning GX 9100 Software Configuration Tool for Windows 111 112 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 3 Trend Log Items Table 18 below lists the analog items and logic variables that can be defined in a Trend Log module for Metasys Point History On the Metasys sy
56. day October 3 1997 J J gxscre10 Figure 27 XT Analog Inputs and Outputs Note Input and output tags for XTM modules are the same as for XT modules e g XTnAIm XTnAOm 3 Use the mouse to place the XT or XTM module block on the screen then click the left mouse button 4 Click on the desired XTnAIm with the right mouse button The menu shown in Figure 28 appears Active Passive Fig29 Figure 28 XT XTM Analog Input Configuration Menu 32 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 5 Click on Active or Passive with the left mouse button to configure the analog input A double border appears in the AI s function block to indicate that it is configured XT Al and AO Data Definition To define the data associated with XT or XTM analog inputs and outputs 1 Click on the configured XT AI or XT AO with the right mouse button and select Data from the pop up menu that appears or highlight the point then select Data from the Edit menu A data window similar to that in Figure 29 or Figure 30 shown below appears XP ANA IN ACT XT1AI1 Data x User Name Description Cancel Measurement Units Type of Active Input High Range Low Range High Limit Low Limit 2 Output Tag tb Filter Constant sec Limit Differential Alarm Unfiltered O N Square Root 0 N o o olo l gt o gt o o
57. dule timer value of each channel It will be 0 when the channel is not triggered or the timer has expired or it will be the number of seconds or minutes or hours left as the timer decrements PMnTOTm The fotalized value of a totalization module channel the number of events runtime or integration value PMnWSP The value of a control module working setpoint 106 Programming and Commissioning GX 9100 Software Configuration Tool for Windows PMnwWSPI1 PMnWSpP2 SLF SOFF SSA STUP TSnEXS TSnOUT UNRn XTnAIm XTnAIHm XTnAILm XTnAOm XTnCOM XTnDIm XTnDOn XTnERR XTnHARD Programming and Commissioning GX 9100 Software Configuration Tool for Windows The value of the working setpoint of Loop 1 of a dual control module The value of the working setpoint of Loop 2 of a dual control module A 0 when FMS is active and returns to a 1 60 seconds after receiving the last command from the FMS A 1 when the FMS has commanded the Shutoff mode A 1 when the FMS is active and returns to 0 two hours after the last command from the FMS A 1 when the FMS has commanded the Startup mode A 1 when a time schedule module has its extension enabled by a FMS or a DX front panel command A 1 when the real time is currently between the start and stop times of an event of the time schedule module and the current day is specified for that event A 1 when the value of the analog input is more than 5 below its norma
58. e 17 Table 17 Rounding Factors Rounding Pp omaons S 4097 8192 2 ea O CCS The rounding is due to the external communication bus protocol and does not compromise the precision of the internal control process The following are common error messages The source and destination points do not match e The source and destinations points are not of the same type digital or analog Choose a new source and or destination point for this connection The file could not be opened e The software could not find the file Check whether the diskette is properly inserted in the diskette drive e The software could not open the file the file could possibly be corrupted Use the backup file instead Values entered in a data window are gone when you return e You may have exited the window by clicking Cancel or pressing the lt Esc gt key before saving changes Make sure to click OK to save changes before exiting data windows Programming and Commissioning GX 9100 Software Configuration Tool for Windows 101 A message appears when you exit a data window asking you to enter a number within a specific range forexample Please enter a number between 1 and 360 e When real and integer values are entered into a data window and you click OK the GX 9100 tool checks the values before it saves the changes If one of the values is outside of the allowed range the program will display an error message defining the range of the poi
59. e As Window To save a GX 9100 configuration under a different file name select Save As from the File menu Type in the new file name and click OK The configuration will be saved under the new name Programming and Commissioning GX 9100 Software Configuration Tool for Windows 73 Downloading to To download the configuration to the DX controller a DX Controller Select Download from the Action menu The following dialog box appears Download Item Port Cancel DX XT XTM and Network Cancel DX and XT XTM O File O DX COM1 XT XTM com2 O Network O Calibration Time Address DX Password Download Figure 82 Download Dialog Box 1 Select the item you want to download it to and the Port you want to use for the download by clicking the radio buttons Note If downloading from the OWS the port selected must be File This creates a file with a DXF extension You can move the file from the GX 9100 directory or from whatever directory it is in to the Metasys directory under the System91 subdirectory This is the default directory Then it can be downloaded from a DX 9100 Device Object Focus window in the OWS You can also download from any directory by typing in the full path in the Device Object focus download screen 2 Enter the address of the controller in the Address data field to download the configuration The address must be a number between 1 and 255 The addre
60. e e e Ld e e e e e e e e e e e e e e e e e Ld e e e e e e e e Ld e e e e e e e e e e e e e e e e e e s e s e es e e e 11 05 30 Friday October 3 1997 Gxscre41 Figure 59 Ladder Diagram with PLC Instructions and Associated Variables 56 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Saving and To save and exit the PLC diagram Exiting the PLC 1 Click on the Save button 2 on the toolbar or select Save from the Diagram File menu to save the current session in the DX configuration 2 Double click on the control box amp in the upper left corner of the window or at the left of the menu bar if the window is maximized or click on the close box XI in the upper right corner of the window or at the right of the menu bar if the window is maximized to leave the PLC ladder diagram and return to the main configuration window Connecting This section describes how to make and remove logical connections and between the source and destination points of the various modules Disconnecting Modules Creating a Configuration Connecting Make connections in the following ways Modules e drag from one connection point to another e use the Connect option e enter the source point within a data window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 57 Using the Click Drag Option
61. e e e Al1 Al2 Al3 Al4 AI5 11 05 30 Friday October 3 1997 N amp d_i amp o Figure 44 Network Analog and Digital Modules Network Analog To define the data associated with the network analog input module Input Module Data Definition 1 Right click on the configured NAIn and select Data from the pop up menu that appears or highlight the module then select Data from the Edit menu A data window like Figure 45 appears NETWORK ANALOG INPUT NAI1 Data User Name _Cancel Description Cancel Output Tag analogin Figure 45 Network Analog Input Data Window 2 Enter the user name and description as appropriate 44 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 3 Click on the Output Tag button and assign user names to the source points as appropriate 4 Click on OK when you are finished to save all entries and exit the data window Network Digital To define the data associated with the network digital input module Input Module Data Definition 1 Right click on the configured NDIn and select Data from the pop up menu that appears or highlight the modu
62. eating mode A 1 when the Optimal Start module requires equipment to be On It is the controlling output of an Optimal Start module to START STOP heating or cooling equipment A 1 while the Optimal Start module is in the Pre conditioning mode will turn Off at occupancy A 1 when the Optimal Start module is in the Optimal Stop mode will turn Off at vacancy unoccupancy A 1 when an analog or digital output is in Hold mode from either the DX front panel or FMS A 1 when the INC and DEC connections are both On in an analog output module including PAT or DAT and the output is locked The value of the analog output including PAT or DAT A 1 when the value of the analog input is more than 5 above its normal range overrange condition A 1 when a control module s output is equal to its output high limit A 1 when a control module s output is equal to its output low limit 104 Programming and Commissioning GX 9100 Software Configuration Tool for Windows PMnCMP A 1 when the control module s WSP is being overridden by a FMS Computer mode PMnDISm A 1 when the output stage is disabled in a sequencer module PMnEF A 1 when this control module is being externally forced PMnFSSm A 1 when the totalized value of a totalization module is equal to the full scale limit of the channel PMnHDA A 1 when the difference PV WSP is larger than the high deviation alarm value PMnHEAT A 1 when in a symmetric control
63. elp a ged Fm Alt AO1 t Al2 AO2 Al3 AOQ Al4 AO10 AIS A011 Al6 At Sur Place the cursor at the Bit AOH point where it turns into the DI2 AOL 7 DG aOR oe scissors cursor SS yore S PT OF i re Click the left mouse button DI6 X INC DI7 7 DEC DI8 A013 GX9100 Untitled HE File Edit View Action Controller Window Help oed e S Alt AO1 t Al2 AO2 09 19 37 Tuesday July 05 1994 Al3 A09 Al4 A010 Ald A011 AI7 7 Li AB Are you sure you want to DELETE this connection Click Yes to confirm that you DIZ Yes No want to delete the connection e C A012 Ea oe DEG O15 GX9100 Untitled Mg a File Edit View Action Controller Window Help E D neile Alt AQ1 t Al2 AQ2 Al3 A09 Al4 A010 Al5 A011 Al6 09 19 37 Tuesday July 05 1994 AT Sur Di AOH DI2 AOL DI3 AOF x i2 D AO The connection is removed m D AOF DIS ENL DI6 INC DIZ DEC Dis A013 A014 DO3 DO4 DO5 DO6 DO7 DO8 09 19 37 Tuesday July 05 1994 gxscre8b Figure 68 Removing the Connection Using the Scissors Cursor Programming and Commissioning GX 9100 Software Configuration Tool for Windows 63 Using the Disconnect Option To disconnect the modules using the Disconnect option 1 Click on the destination module with the left mouse button 2 Click outside the module with the right mouse button The pop up module menu will appear 3 Select Disconnect from the module menu or select Disconnect from the Edit menu or press F4 The D
64. em you want to add to the table by double clicking on it or by clicking on it to highlight it and then clicking OK One of two Trend Data dialog boxes appears depending on whether you selected an analog item Figure 78 or logic variable set Figure 79 Note Additional memory points can be saved by using the following procedures When selecting a logic variable choose the byte that contains the required variable All variables in the set are then available for Metasys Point History or for the DX LCD Display Since a logic variable set is recorded when any one of its variables changes state it is recommended that you assign LRS logic variable bytes to the trend log and then connect the source variables the ones that you wish to trend to the LRS variables in a PLC module For example if you want to trend TS1OUT DO1 DO2 BI1 BI2 LRS18 LRS19 and LRS20 the following PLC logic would set LRSI LRS8 with the values you want to trend Tstoutt LRS1 DO1 LRS2 DO2 LRS3 Bl1 LRS4 BI2 LRS5 LRS18 LRS6 LRS19 LRS7 LRS20 LRS8 Example Figure 77 Trend Example Trend Data Tag Sampling Rate Read Request Samples Sampling Mode Actual Synchronization fig78 Figure 78 Trend Data Dialog Box for an Analog Item 70 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Trend Data Read Request Sa
65. g an option click the left mouse button once anywhere on the screen outside of the menu Following is a detailed description of the items in each menu Programming and Commissioning GX 9100 Software Configuration Tool for Windows 13 File The file menu shown in Figure 8 contains options that allow you to open save and print configuration files New Open Import Save Save As Print Print Preview Print Setup Header Footer Read User Names Write User Names DDL File Options Exit filemenu Figure 8 File Menu The following table describes the various file menu options Table 3 File Menu Options New Opens a new configuration fie Open Opens an existing confguratonfe Imports files generated by the DOS GX 9100 Version 2 configuration tool into the GX 9100 configuration tool for Windows Save Saves the current configuration Save As Saves a copy of the current configuration under a different name Prints the current configuration Print Preview Allows you to view the current configuration as it will be printed on the page Allows you to set print parameters including default printer portrait or landscape paper size and source and page range Header Footer Allows you to set up user defined headers and footers Read User Names Reads the contents of an existing Tag name ASCII file into a GX 9100 configuration and modifies the configuration Tag names Wri
66. gt e e e e e b F i i i j i 3 gt gt e e b 11 05 30 Friday October 3 1997 gxscre29 Figure 51 Initial Ladder Diagram The diagram has eight rows Each row has eight dots called hot points Double clicking on the control box in the corner allows you to leave the diagram Upon leaving the diagram you are prompted to save changes if you have not done so 50 Programming and Commissioning GX 9100 Software Configuration Tool for Windows 2 Click on the hot point at the top left The dialog box shown in Figure 52 appears 3 GX9100 Untitled PLC1 E File Edit View Action Controller Window DX LCD DisplayHelp a 2 2 el Logic Module Ladder Diagram PLC1 User Name Description PLC List Box NOP LOAD LOAD NOT Cancel Delete 11 05 30 Friday October Gxscre31 Figure 52 Selecting the First Hot Point You can select LOAD or LOAD NOT as the first instruction If you select LOAD and click on OK the following screen appears 3 GX9100 Untitled PLC1 EE File Edit View Action Controller Window DX LCD Display Help oleji e a Le k te Logic Module Ladder Diagram PLC1 User Name Description 11 05 30 Friday October 3 1997 Gxscre32 Figure 53 Adding the LOAD Sy
67. guration Process Programming and Commissioning GX 9100 Software Configuration Tool for Windows Creating a Configuration Start the GX 9100 program Choose which version DX to configure Define job information Define Global Data Define XT XTM and EXP modules Define analog inputs an Define analog outputs a d digital inputs nd digital outputs Define network inputs and outputs Version 3 only Define programmable modules Define PLC diagrams Make connections Define trend log module Save the configuration Download the configuration Figure 4 DX Configuration Process The process for configuring a DX controller is shown in the figure below 11 Starting the When you start the GX 9100 Graphic Configuration Software by GX 9100 double clicking on the icon in the Program Manager Figure 5 appears for DX Version 2 x or 3 x Figure 6 appears for Version 3 x Minimize Maximize System Menu Box Title Bar and Close putans GX9100 Untitled Menu Bar gt EE File Edit View Action Controller Window DX LCD Display Help Toolbar gt H Pm a a i e Al1 Al2 Al3 Al4 8 Analog 8 Analog d Al5 Inputs Outputs Al6 Al7 Al8 DI1 DI2 DI3 6 Digital DI4 8 Digital Outputs DI5 Inputs DI6 DI7 DI8
68. he Import dialog box appears x File name Folders gps c gx9100 Cancel fp011293 gps A S oa Network ver1tst3 gps S gx9100 Network List files of type Drives Old GX9100 Files gps M G H Importol Figure 101 Import Dialog Box 2 Use standard Windows methods to select the proper drive directory and file to import If you need to change the server select the Network button The Map Network Drive dialog box appears If you need additional assistance concerning this screen consult your network administrator Drive Path Map Network Drive x LI Reconnect at logon fig103 Figure 102 Map Network Drive Dialog Box 3 After highlighting the correct old file in the Import dialog box select OK to convert it Programming and Commissioning GX 9100 Software Configuration Tool for Windows 97 4 If there is an existing configuration already in the GX 9100 and it has been modified the following dialog box appears If it has already been saved the line The changes are not saved does not appear GX9100 Q The changes are not saved Import will overwrite the current configuration OK to continue Cancel notsaved Figure 103 Changes Are Not Saved Dialog Box 5 Ifyou select Cancel the import procedure is aborted so you can save the existing job If you select OK the import process continues 6 The file is converted into the upd
69. ile dialog box Figure 94 appears DDL File Options Selection System Name All Items System Cancel Items Listed Below JE O Show only items with user name Network LI pco O a LI aco O s L Lrs 1 32 L LRS 33 64 CJ em Generate DDL On File Save figo4 Figure 94 DDL File Options Dialog Box 2 Select All Items or Items Listed Below by clicking on the radio buttons If you select Items Listed Below the items in the ITEMS box are enabled and can be selected Select those items that you want to be included in the DDL files by clicking on their check boxes The items can be further limited by checking the box Show only items with user name Enter the desired 8 character Metasys System Name 4 By default the DDL files are generated when you save the controller configuration To disable the generation of DDL files click on Generate DDL On File Save to remove the check mark 5 Click on OK to save your selection 86 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Uploading a Modifying Configurations You can access an existing configuration in two ways e Upload an existing configuration from the controller e Open a previously saved configuration file To upload a configuration from the controller Configuration 1 Select Upload from the Action menu The Upload dialog box appears from the Figure 95 Controller Note Ifupload is selected while PL
70. isconnect dialog box appears showing all of the destination points from the selected module that are currently connected ENL CANCEL gxscreQ Figure 69 Destination Point Dialog Box 4 Choose the destination point you wish to disconnect then click OK A dialog box appears confirming that you want to delete the connection Are you sure you want to DELETE this connection gxscre9a Figure 70 Delete Confirmation Dialog Box 5 Click Yes to confirm the deletion The connection line is removed from the screen 64 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Showing Connections Using the Data Window To disconnect the modules using the data window l 2 Left click on the module that contains the connection Right click outside of the highlighted module The pop up module menu appears Select Data from the module menu or select Data from the Edit menu The Module Data window appears Select highlight the entire name in the data field box that you want to delete then press the Delete key or select the data field box with the connection that you wish to delete then press the asterisk key A menu appears listing the valid configuration modules for the selected field Select the Delete button You are returned to the data window Press Enter or select the OK button There are three ways to show the module connections in detail Double clicking
71. istance concerning using this screen consult with your network administrator 4 Select OK to save it 5 The new tag file can now be edited using any text editor and or imported into another configuration as defined in the Read User Names section A partial example of a typical tag file is shown here Following the equal signs you can insert user defined names The names you enter become the User Names for the appropriate tags in the new configuration Project Descriptions are limited to 50 characters per line Tag names are limited to 8 characters and tag descriptions are limited to 24 characters per line File ee File A AHU601 TAG Job Information Job Name 507 E MICHIGAN l TS1 Controller Name AHU 601 User Name Engineer WARREN JOHNSON Description Branch MILWAUKEE Input Tag Project Description1 i TSOV TSON TSOF Output Tag Project Description5 EXS OUT Al1 User Name DA T i TSn Description User Name Output Tag Al da t Al AIH LRSnn mm AIL User Name OVR Description UNR Output Tag LRSnn Aln i etc User Name RM T Description typ_tag Figure 92 Partial Example of a Typical TAG File 84 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Read User Names Creating DDL Files Follow the instructions below to import the Tags and User Names into a configuration from a tag file created from Write U
72. job information user name description and input and output tags for each defined input output and program module In situations where multiple similar controller applications exist it reduces the amount of repetitive typing by modifying and reusing a single file To do this use the Read User Names and Write User Names menu options in the File pull down menu as described in the following section Once you have defined a configuration all tags and user defined names create an ASCII text file containing all tags and user names for that configuration 1 While in the configuration from which you want to make the tag file select Write User Names from the File pull down menu A Tag Name dialog box appears similar to the one below LECA ETLE P E l eye File name Folders c gx9100 Aci XI gx9100 List files of type Drives Tag name files tag M ci Tagnamed Figure 91 Tag Name Dialog Box Write User Names Programming and Commissioning GX 9100 Software Configuration Tool for Windows 83 2 Replace the asterisk in the File Name box with the name you wish to give the tag file 3 Use standard Windows methods to select the drive and directory where you wish to place the file The Network button only appears if you are on a network If you need to change to a different server select the Network button The Network Drive Connections dialog box appears If you need additional ass
73. ke JOB NAME but the footer does not Header Example Johnson Controls JOB NAME Test Job Controller Name DX123987 Page 1 Branch JC Toronto Engineer H W Schillack Creation Date 95 05 09 Footer Example Tuesday May 9 1995 DX123987 DXS JC Toronto HD amp FT_EX Figure 86 Header and Footer Example 5 Select whether the header should appear on every page or only the first page by selecting the appropriate radio button Figure 85 6 Select OK if you are satisfied with the format or Cancel to revert to the default settings Programming and Commissioning GX 9100 Software Configuration Tool for Windows 79 Previewing the To view how the configuration will look when printed Printed Configuration 1 Select Print Preview from the File menu The following dialog box appears Print Items Selection Print Format Data Selection All Items Draft Data Graphical Selection Final L Input Tags Items Listed below C Output Tags Items Layout C Network Outputs _ ACO C LABELS L PMs LI xTs _ Dco C iNFO _ Inputs _ XT Labels C exp Calibration L Outputs LI Ts C Pte C Global L Network Inputs 7 OST PLcCode DX LCD Display O Trend printopt Figure 87 Print Options 2 Select the options you want to preview by clicking on the radio buttons and check boxes Table 16 describes some of the options in this dialog box Table 16 Print Options
74. l range underrange condition The current value of the analog input from the XT A 1 if the analog input is above its high limit and not below the high limit limit differential A 1 if the analog input is below the low limit and not above the low limit limit differential The value of the analog output to the XT A 1 when the extension module is not communicating wrong address bus line broken or bus line overload The current status of the digital input from the XT The status of the digital output to the XT A 1 when the expansion module type does not match what was configured i e configuring an XP 9102 and connecting an XP 9103 yields an error A 1 when the expansion module is not connected or not responding hardware fault 107 XTnOUHm A 1 when an analog or digital output is in Hold mode from either the DX front panel or FMS XTnPWR A 1 when the extension module detects a loss of power or loss of communication The DX will reset this after a few seconds 108 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 2 Destination Points ALD AO AOF DEC DISn DO DOF EF ENL FB FST In INC MNWS MXWS NAOn NDOn m The connection to disable alarm processing on analog inputs AI1 AI8 The numeric connection to control an analog output The connection to force an analog output to a specified value The connection
75. le then select Data from the Edit menu A data window like that in Figure 46 appears NETWORK DIGITAL INPUT NDI1 Data User Name Description Cancel Output Tag digitlin Figure 46 Network Digital Input Data Window 2 Enter the user name and description as appropriate 3 An Output Tag can be assigned to each of the 16 binary points that each NDIn accommodates Click on Output Tag to enter the appropriate user names as shown in Figure 47 NETWORK DIGITAL INPUT NDI1 Output Tag 2 11 3 12 CANCEL 13 5 14 6 15 y 16 8 NDIU digintag Figure 47 Network Digital Input NDIn Output Tag Window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 45 4 Click on OK when you are finished to save all entries and exit the data window Network Analog To define the data associated with the network analog output module Output Module Data Definition 1 Click on the configured NAOn with the right mouse button and select Data from the pop up menu that appears or highlight the module then select Data from the Edit menu A data window like Figure 48 appears NETWORK ANALOG OUTPUT NAO 1 Data Description Source Pt gt Sig Data 2 Destination Cntrl Addr NAI 1 0
76. le is installed select 8DO but only configure DO1 DO4 When two 4 output modules are installed configure both as one 8DO module and configure DO1 DO8 IMPORTANT Configure XPL 4x1 and XPE 4x1 modules as Pulse The action of the outputs is determined by the hardware not by the configuration XT DI and DO To define the data associated with XT and XTM digital inputs and Data Definition outputs 1 Click on the configured XT DI or XT DO with the right mouse button and select Data from the pop up menu that appears or highlight the point then select Data from the Edit menu A data window similar to Figure 35 or Figure 36 appears XP DIGITAL IN XT1DI1 Data x User Name Description Cancel Prescaler counts 4 Digital Input Type 0 XTM only See Normally Closed Contact O N 0 Output Tag Digital Input Type 0 ON OFF 1 PULSE didata2 Figure 35 XT XTM Digital Input Data Window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 37 XP ON OFF XT1D0O5 Data User Name Description Source Point Input Tag Output Tag didata1 Figure 36 XT XTM Digital Output Data Window 2 Enter the desired values in the empty data fields Use an asterisk to make or modify connections from the data window 3 Click the Input Tag button to assign user names to the destination points if
77. lt status to 1 for one program cycle Sets the addressed logic variable to the logical 1 if the result status is 1 RST RESET Resets the addressed logic variable to the logical 0 if the result status is 1 RSR RESTART Marks the place in the graphic ladder diagram for the restart of the program cycle when there has been no power failure or processor reset Location of RSR is given in END instruction in program code Add the PLC To add a PLC module block Module Block 1 Click on the Add PM button Pr from the Edit menu 2 Select PLC from the Add PM menu 3 Place the PLC module block on the screen by dragging it to the appropriate position then click once to anchor it on the toolbar or select Add PM Programming and Commissioning GX 9100 Software Configuration Tool for Windows 49 Add Instructions To add instructions to the ladder diagram to the Ladder Diagram 1 Double click on the PM module block The following screen appears Note The top of the diagram is numbered PLC1 PLC8 The User Name and Description fields can only be changed from the PLC block s data window GX9100 Untitled PLC1 0X EZ File Edit View Action Controller Window DX LCD Display Help EEES fed e7 a 2 23 e Logic Module Ladder Diagram PLC1 User Name Description gt
78. lues and return to the first window or Cancel to return to the first window without saving the values 8 Click OK when you are finished to save all values and exit the data window Defining To configure a network module Network 1 Click on the Add PM button Esl on the toolbar or select Add PM Modules from the Edit menu DX Version 3 x Only 2 Select Network Modules from the menu A submenu appears Figure 43 Control gt Numeric gt Totalization Sequencer Binary Sequencer Time Schedule Network Analog Output Optimum Start Stop Network Digital Input Analog Constants Network Digital Output Digital Constants Exception Days PLC LRS1 32 LRS33 64 XT XTM Trend Netmodsm Figure 43 Network Modules Submenu 3 Select Network Analog Input and a highlighted box with a dashed border and the name NAIn appears next to the pointer 4 Place the module on the page by moving it to the desired position using the mouse then click the left mouse button You can move the module at any time by clicking and dragging it to a new position on the screen Programming and Commissioning GX 9100 Software Configuration Tool for Windows 43 5 Repeat the same procedure using the submenu options Network Digital Input NDIn Network Analog Output NAOn and Network Digital Output NDOn to define the network modules Gs GX9100 Untitled E File Edit View Action Controller Window DX LCD Display Help e e 8
79. mbol Programming and Commissioning GX 9100 Software Configuration Tool for Windows 51 Note Ifyou select LOAD NOT the symbol will look like the LOAD symbol with a slash through the L The first element of subsequent rows or rows on subsequent pages may also be the RSR Restart instruction The RSR instruction marks the place in the PLC program where execution will begin as long as there has been no power failure to the DX 9100 Controller All rows and pages before the RSR instruction will only be executed when the DX 9100 Controller is powered up after a power failure This feature allows the creation of a power up routine starting in Row 1 of Page 1 and ending in the row before the RSR instruction Only one RSR instruction may be defined If no RSR instruction is defined the PLC program will always begin at Row 1 on Page 1 Note It is not possible to select a hot point if it is preceded by a blank column or if the row above the point is empty 3 Continue to click on unused hot points and add instructions to the ladder diagram until you have completed your PLC program The ladder diagram should look similar to the one in Figure 54 GX9100 Untitled PLC1 lolx E File Edit View Action Controller Window DX LCD Display Help mE Delil r a 6 C3 e Logic Module Ladder Diagram PLC1 User Name Description L e e e o e gt e
80. module the PV is below the center of the symmetry band and a 0 when above center or a 1 when in a dual control module Loop 1 is active PMnHHDA A 1 when the difference PV WSP is larger than the high high deviation alarm value PMnHLD A 1 when the program module is in the Hold mode being overridden by the SX Tool or a FMS PMnHLDm A 1 when the channel of the program module has been overridden in hold from an SX service module or a FMS PMnLDA A 1 when the difference WSP PV is larger than the low deviation alarm value PMnLLDA_ A 1 when the difference WSP PV is larger than the low low deviation alarm value PMnLSm A 1 when the comparator module channel is at its comparison true logic state PMnLSP The value of the local setpoint This value is changed when adjusting the WSP from the DX front panel PMnLSP1 The value of the local setpoint of Loop 1 of a dual control module This value is directly changed when adjusting the WSP1 from the DX front panel PMnLSP2 The value of the local setpoint of Loop 2 of a dual control module This value is changed when adjusting the WSP2 from the DX front panel PMnMCSm A 1 as long as the maximum cycles status timer for an output stage is active PMnMNWS The value of the minimum working setpoint allowed for a control module Programming and Commissioning GX 9100 Software Configuration Tool for Windows 105 PMnMXWS The value of the maximum working setpoint allowed for
81. mples Cancel Fig79 Figure 79 Trend Data Dialog Box for a Logic Variable Set 8 Enter the desired values in the data fields or select from the drop down list boxes Table 15 describes the fields their possible values and their default values Table 15 Trend Data Entries and Options History Setting Sampling Rate period of 5 10 15 20 60 Sec Analog Input 30 time between records 1 to 1440 Min Analog Output 30 Units for Sampling Rate Sec seconds Min minutes Read Request number Analog 0 to 61 Analog Input 48 of new samples to set Logic Variables 0 to 30 Analog Output 48 HTRR Logic Variables 10 Sampling Mode analog Actual Actual value to record atend of Average each period Maximum Minimum Synchronization exact None time of the start of trend Day midnight 00 00 00 recording Hour xx 00 00 Minute xx xx 00 Logic Variable bytes are read each second but only recorded when there has been a change of state in at least one bit When seconds are selected the GX Tool automatically increases the entered value to one of the specified values and gives an error if the value is over 60 A Read Request value of 0 disables the Read Request feature for the Item or Logic Variable Note If Metasys Point History was checked the GX 9100 tool sets the trend parameters to appropriate default values and these values cannot be changed 9 Click on OK to save the channel data a
82. ncel the operation To modify the data associated with modules follow the same procedure that you used to enter the data Call up the data window enter the new values in the data fields and click on OK to save the changes To change the module type delete the module and configure a new module Modifying Associated Logic Variables To modify the associated logic variables in a PLC module s ladder diagram 1 Double click on the PLC module block to open its ladder diagram 2 Double click in the middle of the instruction block to modify the associated logic variable The intermediate menu for associated variables appear 3 Choose a module from the intermediate menu and click OK The list of that module s variables appear 4 Choose a variable from the list and click OK The program prompts you to confirm the change 5 Click Yes to confirm the change The new associated variable appears above the instruction block 90 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Modifying Instruction Blocks To modify an instruction block 1 Double click on the PLC module block to open its ladder diagram 2 Double click the hot point of the instruction block you want to modify A list of instructions appears Note Only instructions that do not affect the graphic representation of the ladder diagram can be changed Other instructions may only be changed by erasing the PLC module Edit Clear and re e
83. nd return to the Trend Log definition table Programming and Commissioning GX 9100 Software Configuration Tool for Windows 71 Saving and To save the Trend Log definitions and exit the Trend Log Data window Exiting the Trend Log 1 Click on the Save button in the toolbar or select Save from the Definition File menu to save the current session in the DX configuration 2 Double click on the control box amp in the upper left corner of the window or at the left of the menu bar if the window is maximized or click on the close box XI in the upper right corner of the window or at the right of the menu bar if the window is maximized to close the Trend Log Data window and return to the main configuration window Configuring the In any free line of a PLC module add a LOAD element assigned to the DIAL Function logic variable HTRR listed under DIAGNOSTIC followed by a COS for Metasys instruction and a SET element assigned to the logic variable DIAL listed Point History under SUPERV If other logic variables have already been configured to set the DIAL variable add the HTRR variable and the COS instruction as an ORB element OR block to the ladder diagram An example is shown in Figure 80 GX9100 Untitled PLC1 E File Edit View Action Controller Window DX LCD Display Hel
84. nfiguration code Add Alarm Adds an alarm disable function block to the configuration Disable Connect Connects source and destination points Disconnect Disconnects previously made connections Calibration Allows you to calibrate analog input and outputs and trim the accuracy of the realtime clock Job Information Allows you to enter information pertaining to the configuration such as job name controller name engineer and branch Erases all logic blocks from the PLC ladder diagram Programming and Commissioning GX 9100 Software Configuration Tool for Windows 15 View Menu The View menu shown in Figure 10 contains various options that allow you to alter the way the configuration looks on the screen Show Selected Show All Show User Names Show Tag Names Show Connections Trace v Snap to Grid Figure 10 View Menu The following table describes the various View menu options Table 5 View Menu Options Menu Option Show Selected Change the view to only show the modules that are currently selected and the connections between these modules To select more than one module at a time press Ctrl while clicking on each Show All Returns the view to show every module in the configuration Show User Names Displays the user defined names for all modules that have them Show Tag Names Displays the predefined tag names for all modules Show Shows all connections for the currently selected module Connec
85. nt When you click OK to close the error message the value that needs to be changed will be highlighted Change the value to one within the defined range and then click OK to exit the data window and save your changes 102 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Appendix 1 Source Points ACOn AFB Aln AI n AIHn AILn AOFn AOHn AOLn BATLOW DCOn DIn DIAL DICn DOn DOnC DOnE DOFn DOHn The current value of an analog constant set by a FMS the GX Tool SX Tool or on the DX front panel A 1 when the DO PAT associated feedback value is not responding to changes in the DO PAT command value The current value of the analog input The current value of the analog input in percent of range A 1 if the analog input is above its high limit and not below the high limit limit differential A 1 if the analog input is below the low limit and not above the low limit limit differential A 1 when an analog output is being externally forced A 1 when the analog output is equal to or above its high range A 1 when the analog output is equal to or below its low range A 1 when the DX lithium battery needs to be replaced The current value of a digital constant set by a FMS the GX Tool SX Tool or on the DX front panel The current status of the digital input When set to 1 by a set statement in the PLC this causes the N2 Dialer to connect the N2
86. ntering the instructions 3 Select a new instruction and click OK The program prompts you to confirm the change 4 Click Yes to confirm the change The new instruction block appears in the diagram Note that you have to re assign an associated variable Clearing the Ladder Diagram To clear the ladder diagram 1 Double click on the PLC module block to open its ladder diagram 2 Select Clear from the Edit menu The diagram is cleared Note The program does not prompt to confirm the clear command Make sure you want to clear the diagram before executing this command or all data in that diagram is lost If clear is selected by mistake the original diagram can be recovered by closing the PLC window without saving the changes and then reopening the window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 91 Modifying Module Numbers Modifying Connections Adding New Connections Deleting Connections Changing Connections Calibrating Analog Inputs and Outputs Edit a module s number with the following procedure Click on the module with the right mouse button to bring up its pop up menu 2 Click on Change Module Number and the dialog box shown below appears Change Module Number Ese Cancel changemod Figure 99 Change Module Number Dialog Box 3 Select the new module number in the list of available choices and click OK The module appears with the
87. odules after exiting the data window 62 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Disconnecting To remove a block s current connection either use the scissors cursor Modules Figure 68 to cut the connection line at the destination block or choose the Disconnect option or delete the connection in the data window Using the Scissors Cursor GX9100 Untitled Mg File Edit View Action Controller Window H
88. or if the entry is not present in the GX9100 INT file then the GX Tool defaults to Version 2 2 Note Ifthe Settings section is not present add it also using brackets as shown above 6 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Program Start Connection to the DX 9100 To call up the GX 9100 program start Windows then double click on the GX 9100 icon Figure 1 in your Configuration Tools Program Group GX9100 oxicon Figure 1 GX 9100 Program Manager Icon There are two methods of connecting the computer to the DX 9100 For more information refer to the Controller Access Technical Bulletin in the Programming and Commissioning section of this manual FAN 636 4 or 1628 4 Local Access connection from the computer to the DX 9100 Version or 2 is made via an IU 9100 or MM CVT101 converter unit that in turn must be connected to drive the N2 Bus Bus 91 on which the DX 9100 controller resides Note The controller must be disconnected from the supervisory system With this configuration each DX 9100 with its connected XT 9100 and XTM 905 modules XTM 905 is not available in North America as of May 1999 and any XT 9100 modules on the bus can be downloaded one after the other entering the appropriate controller address at the GX 9100 PC Personal Computer Use a standard cable with a null modem adaptor or a null modem cable to connect to the modules The DX 9
89. ork Modules gt Segment Time Schedule Time Schedule Four Segment Optimum Start Stop Select Analog Constants Optimum Start Stop Analog Constants Calculator Digital Constants Digital Constants Eight Calculator Exception Days Exception Days Timer PLC PLC Comparator LRS1 32 LRS1 32 LRS33 64 LRS33 64 XT gt XT XTM gt XTM Trend Trend Control Numeric pm2menu Figure 40 Control and Numeric Configuration Menus Once you have selected the type a highlighted box with a dashed border and the type name and module number appears next to the pointer Place the module on the page by moving it to the desired position using the mouse then click the left mouse button You can move the module at any time by clicking and dragging it to a new position on the screen To define the data associated with a programmable module 1 Click on the programmable module with the right mouse button and select Data from the pop up menu that appears or highlight the module then select Data from the Edit menu A data window like the one shown in Figure 41 appears Programming and Commissioning GX 9100 Software Configuration Tool for Windows 41 PID PID1 Data User Name Description Ena Shutoff O N Shutoff Out Level Ena Startup 0 N Startup Out Level Ena Symm Mode 0 N ExtForce Out Level Ena PID to P 0 N Remote Mode 0 N Ena Off Trans 0 N Process Variable gt Cancel Remote
90. ouble clicking on it or by clicking on it to highlight it and then clicking OK Another dialog box appears listing sub categories of the category you chose in the previous dialog box For example if you chose DX Input Output in Figure 74 the dialog box shown in Figure 75 appears 68 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Digital Input 1 8 Analog Output 1 2 DO Analog Source 3 8 Digital Output 3 8 XTn Analog Input 1 8 XTn Analog Output 1 8 XTn Digital Input 1 8 XTn Digital Output 1 8 Analog Output 9 14 Cancel _Cancel_ Fig75 Figure 75 Select Subcategory Dialog Box 6 Select a subcategory by double clicking on it or by clicking on it to highlight it and then clicking OK Another dialog box appears listing either additional sub categories or individual items For example if you chose Analog Input 1 8 as shown in Figure 75 a dialog box listing individual points would appear as shown in Figure 76 Fig76 Figure 76 Select Item Dialog Box Note There may be several dialog boxes listing sub categories before you reach the dialog box listing individual items similar to the one shown in Figure 76 Repeat Step 6 until you find the item you want to add to the table Refer to Appendix 3 Trend Log Items for a list of the tag names available in a Trend Log module Programming and Commissioning GX 9100 Software Configuration Tool for Windows 69 7 Select the it
91. ource Bit 10 Source Bit 11 Source Bit 12 Source Bit 13 Source Bit 14 Source Bit 15 Source Bit 16 gt gt gt gt gt gt gt gt gt gt gt een Data 2 ae Input Tag digoutd1 Figure 49 Network Digital Output NDOn Data Window The connected source points are shown Enter the user name and description as appropriate Enter Input Tag for the source points as appropriate Note The NDO contains up to 16 source binary points in the same DX controller Use an asterisk to make connections between DX source points and NDOn in the data window Programming and Commissioning GX 9100 Software Configuration Tool for Windows 47 NDOn Destination Definitions 1 To define destinations click on Data 2 The following screen appears NETWORK DIGITAL OUTPUT NDO 1 Data 2 x Destination Cntrl Addr NDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Cancel if olcolofolololol olololoj clojoj o B O ODS O SOS AO S ODISODSO SOISO O O O O 0 0 digoutd2 Figure 50 Network Digital Output NDOn Data 2 Window 2 Enter the destination controller s addresses and the corresponding network digital input points 3 Click on OK when you are finished to save all entries and exit the data window
92. p EEE Oela e a e 3 e Logic Module Ladder Diagram PLC1 User Name DIAL Description Dial Control DI1 DIAL L COS kg kg e SET DI2 L COS e HTRR e L e e J Ld e e e e Ld e e e e amp e e e e e e e e e e e e e e e e e e e e e e e e e e Ld e e 11 05 30 Friday October 3 1997 J J Figure 80 Ladder Logic to Set DIAL from Trend Log For more information on this application refer to the DX 9100 Configuration Guide or the NDM Configurator Application Note in FAN 636 4 or FAN 1628 4 72 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Saving the Configuration To save a GX 9100 configuration click the Save button on the toolbar or select Save from the File menu The configuration will save under the current file name Note Ifyou save a configuration while in Show Selected mode the entire configuration does save However the next time you open the saved file you will only see the selected view To see entire configuration select Show All from the View menu If you are saving the configuration for the first time the following window displays File Save As x File name Folders untitled dxs c gx9100 Cancel config1 dxs El el ci Network config2 dxs EN gx9100 Network timesup dxs bldg3fl2 dxs gt i List files of type Drives GX9100 Files dxs M E c gt saveas Figure 81 File Sav
93. r s Manual FAN 637 5 or 1637 5 for instructions to install the GX 9100 software The installation procedure will automatically create or modify an initialization file named GX9100 INT It will also set up the program group called Configuration Tools and the icons needed for running the GX 9100 utilities which are listed in the following table An icon for the GX 9100 readme file is also created Table 2 GX 9100 Utilities Description Document All in FAN 636 4 and 1628 4 GX 9100 DX Commissioning NDM Configuration Configure the DX 9100 Controller and the GX 9100 Software Configuration Tool XT XTM 905 Extension Module and XT 9100 for Windows User s Guide DX LCD Display XTM 905 is not available in North America as of May 1999 Point Template program to commission the DX Commissioning Using the Point DX 9100 Controller including obtain controller Template Program User s Guide information monitor points and control loops override and adjust points Create configuration files for the N2 Dialer NDM Configurator Application Note Module NDM and related procedures Programming and Commissioning GX 9100 Software Configuration Tool for Windows 5 Switching Languages Defaults Enabling Password Protection for the DX 9100 Download Upload Dialogs DX Version 1 4 2 4 or 3 4 Changing the Default Controller Version The installed language file set determines the default temperature units
94. rl key This allows you to select more than one point or module at a time Select Show Selected from the View menu To see all points and modules on the screen select Show All from the View menu Programming and Commissioning GX 9100 Software Configuration Tool for Windows 75 Trace The Trace feature makes all lines connections invisible except those connected to a selected module This allows you to easily trace a path without other connections in the way The following figure shows how the screen will look before using the Trace feature 76 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Figure 83 Before Trace Example E GX9100 Untitled SFX E File Edit View Action Controller Window DXLCD Display Help alx velk e la 3 o e an k A01 a Al2 AO2 Al3 gt 8 CALC1 COMPRTR5 AO9 Al4 A010 Al5 PID2 A011 Al6 A012 Al7 gt BIN SEQ3 A013 Al8 AO14 Dit TOTAL4 DO3 DI2 DO4 DI3 L gt DO5 Di4 ACO DCO DO6 DIS DO7 DI6 Dos DI7 DIS PLC1 PLC2 PLC3 PLC4 PLC5 PLC6 PLC7 PLC8 LRS1 32 LRS33 64 EXD O sl 11 05 30 Friday October 3
95. s 6AI 2A0O For an XTM module there are several choices of analog XP modules Table 13 Table 13 XTM Analog Modules aa fouranaloginpats SCS fancy i fouranalog outputs sar four analog outputs 2 XP modules four analog outputs 2 XP modules 6AI 2AO six analog inputs and two analog outputs Not available in North America Programming and Commissioning GX 9100 Software Configuration Tool for Windows 31 To configure an analog input for an XT or XTM 1 Select XT or XTM from the Add PM menu 2 Select the desired analog configuration from the XT or XTM submenu using the left mouse button See Figure 25 and Figure 26 Additional analog inputs and outputs appear around the sides of the screen in Figure 27 c GX9100 Untitled 20x E File Edit View Action Controller Window DX LCD Display Help Zax N e la 2 e e Al AO1 E Al2 AO2 Al3 AO9 Al4 AO10 Al5 AO11 Al6 XT1 AO12 Al7 AO13 Als AO14 Di1 DO3 DI2 DO4 DI3 DO5 Di4 DO6 DI5 DO7 DI6 DO8 DI7 Outputs added A XT1A07 DI8 for XT module XT1A08 XT1Al1 XT1Al2 XT1AI3 Inputs added for XT1Al4 XT module XT1AI5 XT1AI6 S 11 05 30 Fri
96. s 92 e Calibrating Analog Inputs and Outputs 92 Configuring the DX LCD Display 95 Importing DOS GX 9100 Files 97 Commissioning 99 Troubleshooting 101 e Note on Ranges 101 e Common Error Messages 101 Appendix 1 Source Points 103 Appendix 2 Destination Points 109 Appendix 3 Trend Log Items 113 Appendix 4 DX LCD Display Data Points 115 Appendix 5 Item Abbreviations 117 Appendix 6 Comparison with the DOS Version 119 Appendix 7 Custom Home Page Syntax 121 Indicates those sections where changes have occurred since the last printing 2 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Introduction General Setup Instructions In this document Facility Management System FMS is a generic term that refers to the Metasys Network Companion and Facilitator supervisory systems The specific system names are used when referring to system specific applications GX 9100 Graphic Configuration Software is used to configure the DX 9100 Extended Digital Plant Controller the XT 9100 and XTM 905 Extension modules XTM 905 is not available in North America as of May 1999 and the DX LCD Display This manual assumes that the reader is familiar with the DX 9100 XT 9100 XTM 905 and DX LCD Display The GX 9100 software runs on an IBM or 100 compatible computer with a minimum of 4 Mb memory and a 486 processor The DX 9100 processes the analog and digital input signals it receives using
97. se Action gt External Forcing gt Output Bias Minimum WSP gt Maximum WSP gt DI1 DI1 cancel Data 2 Input Tag Output Tag Pidmodda Select the data field box in the Module Data window corresponding to the desired connection The blinking cursor appears in the box information Note Only descriptions followed by an arrow gt accept connection Type an asterisk in the box A menu appears listing the valid configuration modules for the selected field Programming and Commissioning GX 9100 Software Configuration Tool for Windows 61 PID PID1 DX XT 1 0 PM2TOTAL Ok PM3PSYCHRO Cancel Delete VALIDCON Figure 66 List of Valid Configuration Modules 6 Select one of the valid configuration modules listed by double clicking on it or by highlighting it and selecting OK A menu of all valid outputs belonging to that module appears PID PID1 PM2TOT1 OK PM2TOT3 PM2TOT4 PM2TOT5 PM2TOT6 PM2TOT7 PM2TOT8 Cancel Delete VALIDOUT Figure 67 Valid Outputs 7 Select one of the outputs listed by double clicking on it or by highlighting it and selecting OK 8 Ifa logic output is selected a dialog box appears and asks if you want an inverted connection Answer appropriately You are returned to the data window 9 The name appears in the edit box A line appears showing the connection between the two m
98. ser Names 1 From within the configuration into which you want to import the tag file select Read User Names from the File pull down menu A Tag Name dialog box appears similar to the one below LECA ECE Pl El Leye x File name Folders o c gx9100 Cancel tagname1 tag El I c Network tagname2 tag A gx9100 me tagname3 tag List files of type Drives Tag name files tag E c Tagname2 Figure 93 Tag Name Dialog Box Read User Names 2 Use standard Windows methods to select the drive and directory containing the file If you need to change servers select the Network button The Network Drive Connections dialog box appears 3 Select the desired tag file from the list in the left side box Select OK The tag and user defined names are imported into the open configuration Note The user names change for the matching modules only When the configuration is saved two DDL files are also created One has the extension DMO and is a DDL Model File for mapping CS objects This file is also used for Template Commissioning in HVACPRO The other file has an extension of DNC and is an NC DDL file with the hardware items AIn DIn AOn and DOn mapped to appropriate Metasys objects Programming and Commissioning GX 9100 Software Configuration Tool for Windows 85 To select the items to be included in the DDL files 1 Select DDL File Options from the File menu The DDL F
99. sion 2 3 2 4 Version 2 4 of the DX controller supports Trend DX Version 3 0 3 1 3 2 Versions 3 0 3 1 and 3 2 of the DX controller DX Version 3 3 3 4 Version 3 4 of the DX controller supports Trend DX Version 2 0 2 1 2 2 Versions 2 0 2 1 and 2 2 of the DX controller Programming and Commissioning GX 9100 Software Configuration Tool for Windows 17 Window Menu The Window menu shown in Figure 13 allows you to cascade tile or arrange multiple configuration windows on the screen Cascade Tile Arrange winmenu Figure 13 Window Menu The following table describes the various Window menu options Table 8 Window Menu Options Menu Option Cascade Arranges multiple configurations on the screen in overlapping stair stepped panes Tile Arranges multiple configurations into equal sized panes that fill the screen but do not overlap Arrange Arranges icons and windows on the screen 18 Programming and Commissioning GX 9100 Software Configuration Tool for Windows DX LCD Display Menu The DX LCD Display menu Figure 14 contains all the options required to define a configuration for the DX LCD Display Global Data Configuration Name Define Default Configuration Point Database TSn OSn Description Text Define Trend Data Download Display Read User Configuration Codes displmen Figure 14 DX LCD Display Menu Table 9 below describes the DX LCD Display menu options Ta
100. ss must be correct even if saved to a file since the OWS checks that the program address matches the DX address If you selected XT XTM as the item to be downloaded no address is required it is already stored in the configuration and the Address field is grayed and cannot be selected Note If connected to the DX the XT XTM cannot be downloaded individually from the OWS 74 Programming and Commissioning GX 9100 Software Configuration Tool for Windows For DX Versions 1 4 2 4 3 4 or later only If the DX controller already has a configuration with a password enter the number in the DX Password field The download fails if the password number is incorrect Note Ifthe global data password in the configuration being downloaded is different from the password in the controller the password is changed in the controller Also the DX Password field only appears if the password protection feature is enabled in the GX9100 INT file see Enabling Password Protection for the DX 9100 Download Upload Dialogs DX Version 1 4 2 4 or 3 4 under Software Installation at the beginning of this guide 4 Click on OK The hourglass appears on the screen until the configuration has downloaded Viewing Configurations Show Selected If your configuration is very complex for clarity you may want to view only certain points and modules To do this 1 Select the points and modules you want to view by clicking on them while holding down the Ct
101. stem the analog inputs are mapped to AI objects the analog outputs to AOS objects and the logic variables to BI objects Table 19 lists the analog items and logic variables that can be defined in a Trend Log module for the DX LCD Display Note Since a logic variable set is recorded when any one of its variables changes state it is recommended that you assign LRS logic variable bytes to the trend log and then connect the source variables the ones that you wish to trend to the LRS variables in a PLC module DO1 LRS1 DO2 LRS2 D03 LRS3 Fyun0d6 Figure 105 Example of Assigning LRS Logic Variable Bytes Table 18 Trend Log Items for Metasys Point History DX Version Analog Items Logic Variables 1 4 2 4 and Later Alt to Als DI1 8 OUT1 to OUT8 LRS1 8 ACO1 to ACO8 LRS9 16 LRS17 24 LRS25 32 2 4 and Later Only OUT9 to OUT14 f Programming and Commissioning GX 9100 Software Configuration Tool for Windows 113 Table 19 Trend Log Items for DX LCD Display 2 4 3 4 and Later Al1 to Als DI1 8 OUT1 to OUT14 LRS1 8 ACO1 to ACO8 LRS9 16 XTnAI1 to XTNAIS LRS17 24 XTnAO1 to XTNAOS8 LRS25 32 PMnK1 to PMnK34 LRS33 40 PMnOU1 to PMnOU8 LRS41 48 PMnAX1 PMnAX2 LRS49 56 LRS57 64 DOS 8 DCO1 8 DCO9 16 DCO17 24 DCO25 32 XTnDI1 8 XTnDO1 8 AIH1 4 AIH5 8 AIL1 4 AIL5 8 XTnAIH1 4 XTNAIH5 8 XTNAIL1 4 XTNAIL5 8 PMnDO1 8 3 4 and Later Only NAI to NAI16 NDI1 1
102. te User Names Creates a Tag name ASCII file from an existing GX 9100 configuration and saves it to disk DDL File Options Allows you to define the items to be written to the DDL files when the configuration is saved Exit Terminates the GX 9100 configuration tool 14 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Edit Menu The Edit menu shown in Figure 9 contains various options that allow you to create and change configurations Add PM Configure Delete Data Change Module Number Global Data Add Alarm Disable Connect F5 Disconnect F4 Calibration Job Information Clear editmenu Figure 9 Edit Menu The following table describes the various Edit menu options Table 4 Edit Menu Options Add PM Brings up a submenu to add one of several types of programmable modules to the configuration Configure Brings up a submenu that allows you to configure the highlighted module Delete si Deletes the current module ssts s sidY the current module Pees he cuenta up a data screen with information about the selected module that can be viewed and edited Change Module Allows you to change the number of the highlighted module Number Global Data Allows you to edit information that affects the whole configuration including temperature units frequency initialization on power up counter type daylight saving start and end date password and user co
103. tions Creates a graphical trace of all modules connected to a selected module for easy tracing of a path without showing lines to and from other modules Snap to Grid Allows snapping boxes to a grid permitting easier alignment 16 Programming and Commissioning GX 9100 Software Configuration Tool for Windows Action Menu The Action menu shown in Figure 11 allows you to upload and download configurations to and from the DX controller Upload Download Figure 11 Action Menu The following table describes the various Action menu options Table 6 Action Menu Options Menu Option Description Upload Uploads a configuration from a DX controller Downloads a configuration to a DX controller Controller Menu The Controller menu shown in Figure 12 allows you to choose the controller for which you are creating a configuration DX Version 1 1 1 2 1 3 DX Version 1 4 1 5 DX Version 2 0 2 1 2 2 V DX Version 2 3 2 4 DX Version 3 0 3 1 3 2 DX Version 3 3 3 4 contmen Figure 12 Controller Menu The following table describes the various Controller menu options Table 7 Controller Menu Options Menu Option Each option on the Controller menu sets up the initial screen to create a configuration for the indicated controller versions as follows DX Version 1 1 1 2 1 3 Versions 1 1 1 2 and 1 3 of the DX controller DX Version 1 4 1 5 Version 1 4 of the DX controller supports Trend DX Ver

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