Operating Instructions
Contents
1. re oe Press button F1 For help OFFLINE TREND OFFLINE m Rev 1 00 03 Technical changes reserved 9 10 Chapter 4 Component MPI02 Create controller Create controller PCU048 by lt Create new component gt flexotempMANAGER Unnamed File Edit Communication wiew Extras Dee t Se S S wR ADA CECH oe oe a OC Communication server Commentary PT_DC PT_DC_USB PT_DC_VARAN PCUO24 PCU043S PCU128 PCUDZ4PNIO PCUO48PNIO PCULZ8PNIO MCU128 HPCBC Press F1 for help SINGLE MODE OFFLINE TREND OFFLINE gamp Address setting The setting of the device ID on the coding switch here and on the rotary switch on the controller must fit At communication by Ethernet the PC must have the same subnet like the controller subnet mask 255 255 255 0 flexotempMANAGER Unnamed File Edit Communication View Extras ed ee ee a lt crcaternews component forPCuss Communication server r Component names E Commentary gf lt Create new component gt Number of slots 15 r Coding switch Device ID For device ID default fixed default addresses are used for the PCUO48 Ethernet interface lt 2 TCP IP Base IP IP r CAN interface lt 4 CAN Cc Base NodelD NodelD r Serial interface lt 5 COM C Software base address Software address Cancel _2. Rev 1 00 03 Subject to technical changes 4 Chapter 1 Introduction 1 2 Additional and continuative documents mM Rev 1 00 03 Subject to technical changes Parameters Operation Protocol PSG Il Protocol PSG II Ethernet ASCII Protocol Profibus DP Protocol Modbus Protocol Modbus TCP Protocol Profibus DPEA Protocol PROFINET IO Protocol CANopen Data sheet Information on this topic are in the operating instructions Temperature Control System flexotemp Parameter zu entnehmen Information on this topic are in the operating instructions Project Planning and Configuration Tool flexotempMANAGER Operation zu entnehmen Information on this topic are in the protocol description PSG II and the corre sponding object lists Information on this topic are in the protocol description PSG Il Ethernet ASCII and the corresponding object lists Information on this topic are in the protocol description Profibus DP and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description Modbus TCP and the corresponding object lists Information on this topic are in the protocol description Profibus DPEA and the corresponding object lists Information on this topic are in the protocol description PROFINET IO and the corresponding object list
3. I Traraneter unt input at tan me _poconecnroneconmonceenmeneensanaooanonaaoas M2210 PressRing Pressure range bar 500 0 Measurement input active ae Me 11 Sensi Sensitivity me M2212 Shunt Shunt existing 1 On Pressure range M2213 Cal Calibration value 80 0 M2214 Cha Channel 0 Passive M2215 Filter Filter 0 OFF Offset Me 16 Offset Offset bar 0 0 Sensitivity Filter Shunt existing Calibration value 4 4 4 2 Specify limit value and alarm output on relay A total of 8 limit values can be defined and for each limit value monitoring of absolute pressure monitoring of differential pressure or m no monitoring can be specified Beside system alarms e g error CAN limit value reached etc channel input specific alarms Sensor break on measurement input 1 etc can be output on 4 relays See operating instructions Temperature Control System flexotemp Parameter Limit value 1 is adjusted to 450 bar for measurement input 1 input Al 1 By Parameter By Configurator SS ae ystem parameters Unit Configuration Alarm output 1 M2220 LY 1 Limit value 1 M2221 4lorcl Signal source 1 O Please select the alarms status messages to be output on alarm output 1 Mezz Wz Limit value 2 4 Input Al 2 input Al 1 ih calculated based on the following measurement M2223 4L5rc2 Signal source 2 0 passive Limit value input Mezze4 LVS Limit value 3 Limit value 1 lt System M2225 4L5rc3 Signal source 3
4. Profibus DP Modbus Modbus TCP IP Profibus DPEA CANopen Send Receive PROFINET IO are not a component part of the operating manual You are pro vided with these on request or directly as a download from the home page of PSG Plastic Service GmbH www psg online de Rev 1 00 03 Subject to technical changes PSG Plastic Service GmbH Operating instructions flexotemp Project Setup Component MPI 1 1 Typographical Conventions Symbols and conventions are used in this manual for faster orientation for you Symbols t Caution Hi Note S Example Reference ma FAQ N i With this symbol references and information are displayed which are decisive for the operation of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons The symbol refers to additional information and declarations which serve for improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Here FAQ Frequently Asked Questions are answered Cross references are marked with the character f In the pdf version of the doc ument the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way Menu points e g view are represented in this way Windows e g project are represented in this way Not applicable not existing
5. 2 Bo M2226 Lv4 Limit value 4 Vv 450 0 bar Umt M2227 ALSrc 4_ Signal source 4 x M2228 LYS Limit value 5 p Limit value 2 lo T storing M2229 AL5Src5 Signal source 5 i 3 Input Al 1 input Al 2 M2230 LVG Limit value 6 4 Input Al 2 input Al 1 M2231 4L5rc6 Signal source 6 3 M2232 LV Limit value 7 ae M2233 AL5rc7 Signal source 7 i r M2234 LYS Limit value amp i Mzz235 4L5rc8 Signal source 8 M2236 Hyst Hysteresis Limit value 4 Rev 1 00 03 Technical changes reserved 20 Chapter 4 Component MPI02 N Alarm output on relay 1 for sensor break and limit value 1 reaches measurement input 1 input Al 1 By Parameter Alarm outputs Output Rel 1 2 5u Output Rel 2 82 7 Output Rel 3 2 9 Outpu Mz240 AlDet Alarmdefinition Ox00000000 Ox00000000 AlDef Alarmdefinition Output Rel 1 X2 5 6 Bit f Ox00000001 Biti Ox00000002 Bit2 M Ox00000004 Bit3 Ox00000008 Bit4 Ox00000010 BitS M Ox00000020 Bit6 M Ox00000040 Bit M OxO0000080 Bit8 Ox00000700 BitS M Ox00000200 Bit10 7 Ox00000400 Bit11 Ox00000800 Bit12 Ox00001000 Bit13 M Ox00002000 Bitit Ox00004000 Bit15 7 Ox00008000 Error in sustem data Error CAN Limit value 1 Limit value 2 Limit value 3 Limit value 4 Limit value 5 Limit value 6 Limit value 7 Limit value 8 not used not used not used not used storing Inverted Input Al 1 01
6. 8 Relay symbol 1 4 D E red alarm active A check sum error in the system data has occurred in the EEPROM white no alarm red alarm active Component is not in pre operational mode white no alarm red alarm active Is the specified limit value reached see chapter ASpecify limit value and alarm output on relay limit value it is signal ized white no alarm black relay contact open green relay contact closed PSG Plastic Service GmbH Operating instructions flexotemp Project Setup Component MPI Alarm status Key Output relay 1 4 a red persistent alarm Signalizes that at least one alarm is persistent Alarmstatus Output Rel i 2 5 6 Active alarms Bit 2 OsOO0000002 Limit value 1 Press red key Alarmstatus Output Rel 2 X2 7 amp Active alarms Stored alarms Bit 3 Ox00000003 Limit value 2 Cancel reset acknowledge sawed alarms Plain text message which stored alarm is concerned A stored alarm can be reset acknowledged what removes the alarm from the display Key white no persistent alarm Alarmstatus Output Rel 2 x2 T B Mo alarms active Press white key LED s directly on i LED yellow alarm active LED off no alarm component OK 111121 Si A AGL 2212 2 2 el a k F S For settings see chapter 7Specify limit value and alarm output on relay alarm output Rev 1 00 03 Technical c
7. Press F1 for help SINGLE MODE OFFLINE TREND OFFLINE og Controller PCU048 is created Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 11 Operating instructions flexotemp Project Setup Component MPI Create further components Beneath the controller the further component MPIO2 is selected out of a list and created flexotempMANAGER Unnamed GE GG GE BE BE BE f E Commentary ls Pcuo4s lif Datasheet 8 Communication amp Time server System parameters Zone parameters Name of zone Input blocks E Profibus DPE Direct IOs he Inputs Virtual digital inputs virtual digital outputs Measured values Group administration gf lt Create new compo f LE Commentary life PCuOds lif Datasheet R Communication io CES Time server he System parameters i E Zone parameters Name of zone Input blocks E Profibus DPEA Direct 10s i Virtual digital inputs i Virtual digital outputs H Measured values Group administration Fare lt Create new component gt iat lt Create new component gt The project is stored with the name Example _MPI02 and transferred to the controller Rev 1 00 03 Technical changes reserved 12 Chapter 4 Component MPI02 4 4 2 Configure component The component is described by menu item Parameter Wizard Configurator Inputs X1 and Calibration Input
8. output and parameters are stored All entries are finally listed and can be transferred into the project setup and to the component by lt Data trans fer gt when a component is connect ed In this example the data can only be transferred into project setup flexo tempMANAGER_ has determined that no component is connected where the data can be transferred to The operator can remove the check to change the pre selection by the program The dialog is finished after this step because no component is connected Rev 1 00 03 Technical changes reserved MPIO2 Wizard Step 5 x Channel 1 Channel 2 Measurement range Measurement range Sensitivity Sensitivity Calibration value Calibration value Shunt existing Shunt existing Low alarm A1 Low alarm R3 400 bar low active low active ia High alarm AZ High alarm Aa 450 bar low active low achve V storing storing IV Sensor break Sensor break E Calibration error Calibration error Ba Back Cancel MPIOZ Wizard Step 5 Channel 1 Channel 2 Measurement range S00 Bar Measurement range s00 bar SG ersitwitir A TAUNAN S errsitiwiti JS O AA MPIO2 Wizard Data transfer EG Data transfer in project setup m P Mo MPIO2 connected Cancel Sensan break E Ealibration error r Cancel Data transter Sensor break Ealibration ermar Back PSG Plastic Service GmbH 15 Operating instructions flexotemp Project Setup Component MPI
9. x Channel 1 Channel 2 Is a component connected and the Should the calibration be executed Should the calibration be executed data transfer to component finished Start Start successfully the calibration of MPI02 Execute calibration Execute calibration can be started afterwards Actions and messages of status see Measuring points B0 Measuring points 67 00 ACalibration of connected pressure transducer 4 4 4 Configure component by parameter and or configurator By Parameter By Configurator AConfigure measurement input 1 2 M2210 M2216 for Al 1 2 M2220 M2221 or ASpecify limit value and alarm output M2222 M2223 or on relay M2234 M2235 M2240 for Rel1 4 AConfigure analog output 1 2 M2203 M2206 for AO 1 2 For a detailed description of the single parameters see operating instructions Alnformationen zu diesem Thema sind der Bedienungsanleitung Temperaturregelsystem flexotemp Parameter Rev 1 00 03 Technical changes reserved 16 Chapter 4 Component MPI02 By Parameter A list with all parameters is displayed lt View gt lt Project gt Component MPI02 Parameter d MPIO2 gt Parameter Parameter unit Input t z x1 1 6 Input AL 3 X1 7 12 M2210 PressRing Pressure range bar 500 0 500 0 M2211 Sensi Sensitivity riviv S 3 3 3 M2212 Shunk Shunt existing 1 On 1 On M2213 Cal Calibration value 80 0 80 0 M2214 Cha Channel 0 Passive 0 Passive M2215 Filter Filter 0 OFF M2
10. 216 Offset Offset i 0 0 arn outputs Output Rel 1 2 5 Output Rel 2 x2 7 Output Rel 3 x2 9 m2240 AlDef Alarmdefinition oxoooooo00 MAn OxO0000000 ox00000 4 F L Analog retransmis Unit Output A 1 x2 1 2 Output AO 2 x2 3 4 M203 RANGE M2204 Loc M2205 Foc M2206 Src M2220 LY 1 Mzz z21 4Lorci M2222 vz M2225 4Lorce M2224 LVS M2225 ALorcs M2226 LY4 M2227 ALorc4 M2226 LYS M2229 ALorcs M2230 LY6 M2231 4Lorce M2232 LVF M2235 4Lorc M2234 LYS P2235 4Lorc M2256 Hyst By Configurator Range rv JO 0 20 0 20 Low Scale 0 0 bar 500 0 O passive Systemparameters unit 0 0 Full Scale Signal source 500 0 passive Limit value 1 Signal source 1 Limit value 2 Signal source 2 Limit value 3 Signal source 3 Limit value 4 Signal source 4 Limit value S Signal source 5 Limit value 6 Signal source 6 Limit value 7 Signal source 7 Limit value amp Signal source amp Hysteresis lt View gt lt Project gt Component MPI02 Configurator Rev 1 00 03 Technical changes reserved Please select the element you want to configure P Analog out Measurementinput1 Also valid for measurement input 2 PSG Plastic Service GmbH 17 Operating instructions flexotemp Project Setup Component MPI Configuration Measurement input 1 PERE x Measurement input active Pressure range Sensitivity Offset Filter Shunt existing
11. 5 0 Bit16 f 000010000 Biti Ox00020000 Bt18 M Ox00040000 Bt193 7 Ox00030000 Bit 20 7 000100000 Bit21 7 Ox00200000 Bit 22 Ox0D400000 Bit 23 7 Ox00800000 Input Al 2 Rs 1 E Bit 24 OC 000000 Bit 25 002000000 Bit 26 Oxf4000000 Bit 27 Ow0B000000 Bit 28 Ox1 0000000 Bit 29 Ox20000000 Bit 30 Ox40000000 Bit 31 7 080000000 Sensor break Current Loop Calibration errar Channel active Calibration active not used not used not used Sensor break Curent Loop Calibration error Channel active Calibration active not used not used not used Cancel By Configurator Configuration Alarm output 1 OG Please select the alarms status messages to be output on alarm output 1 ae calculated based on the following measurement Limit value input r Limit value 1 System I Eror in system data v 450 0 bar I Eror CAN rLimit value 2 storing r I inverted Limit value 3 r Measurement input 1 Sensor break Current Loop Limit value 4 Calibration error E Channel active Limit value 5 r P Calibration active Limit value 6 r m Measurement input 2 Sensor break Current Loop I Calibration error Limit value 7 Channel active E P Calibration active Limit value 8 Hysterese L fio bar Cancel Sensor break SB Sensor 1 2 and Curre
12. Calibration value Cancel Configuration Analog output 1 i l X eT Analog output active Selection of signal source Selection of output range Pressure for output of 0 m Pressure for output of 20 m Rev 1 00 03 Technical changes reserved 18 Chapter 4 Component MPI02 Configuration Alarm output 1 F Please select the alarms status messages to be output on alarm output 1 calculated based on the following measurement Rev 1 00 03 Lirit value 1 E Limit value 2 E Lirit value 3 E Limit value 4 C Limit value 5 Lirit value amp E Limit value 7 E Limit value 8 gt Technical changes reserved Limit value input 7 nsemi ba Cancel System Eror in system data Error CAN storing inverted Measurement input 1 Sensor break Current Loop Calibration error Channel active Calibration active Measurement input 2 Sensor break Curent Loop Calibration error Channel active Calibration active PSG Plastic Service GmbH 19 Operating instructions flexotemp Project Setup Component MPI 4 4 4 1 Configure measurement input 1 2 The pressure transducer is connected to a measurement input The standard specifications here must be adjusted to the technical data of the pressure transducer See operating instructions Temperature Control System flexotemp Parameter By Parameter By Configurator Measurement input 1 input Al 1 eEE
13. FSG Plastic Service Group Operating Instructions Project Setup of Component MPI02 Temperature Control System flexotemo CE Rev 1 00 03 04 2014 Translation of original operating instructions PSG Plastic Service GmbH Operating Instructions flexotemp Project Setup Component MPI Chapter 1 Introduction Typographical Conventions Additional and continuative documents Chapter 2 Prerequisites Chapter 3 Examples Chapter 4 Component MPI02 Necessary components Installation Interface connection Serial Ethernet Project setup and configuration Create controller and components Configure component Configure component by Wizard Configure component by parameter and or configurator Configure measurement input 1 2 Specify limit value and alarm output on relay Configure analog output 1 2 Inputs X1 Calibration inputs Calibration of connected pressure transducer Status Status Parameter Configurator Status I O Chapter 5 Appendix Ordering designations Version History 30 30 Rev 1 00 03 Subject to technical changes 1 2 Chapter 1 Introduction 1 Introduction This operating instructions introduces the multi loop control system flexotemp with its components The system structure and the project planning configuration is described by practical examples completely The necessary steps to work with the system safely and quickly can easily be derived by these specific applications Multi loop
14. Rev 1 00 03 Technical changes reserved 22 Chapter 4 Component MPI02 4 4 4 4 Inputs X1 By the inputs X1 the measurement inputs can be assigned to CoDeSys variables which can be made available for a PLC programming by an export file as variable list See operating instructions Project Setup and Configuration Tool flexotempMANAGER Operation Inputs X1 Measurement input 1 2 input Al 1 2 e MP 102 gt Inputs 51 Hame CobeSys variable Input Al ka le E 002m PIO2 411 CobeSus Var AB E Input Al 2 s1 7 12 002m PIO Al 4 4 4 5 Calibration inputs By calibration inputs the functions Zero calibration Full scale calibration Calibration release Reset acknowledge stored alarms can be combined with digital inputs and can control the components The available digital inputs in the configuration here only VDI otherwise project setup of DIO16CI necessary are offered in a list for selection IE inputs gt MPIO2 Calibration zero calibration channel 1 Full scale calibration channel 1 Zero calibration channel 2 MOL PCLIO4S vOTse Full scale calibration channel 2 OO1PCUO4S vOTS1 calibration release OO1PCU046 YOISO reset acknowledge sawed alarms OO1PCUO48 YOI29 O01PCU046 VOTZ6 OO1PCU046 YOI O01PCU046 YOZA O01PCU046 OI2S 001PCU046 VOTs4 O01PCU046 OTSS O01PCU046 YOZA O01PCU045 OI21 O01PCU046 YOO O01PCU0F46 DI19 O01PCU046 DOI18 O01PCU04 6 YOI O01PCU046 OI16 OO01PC
15. SGCommSer ver are running on the same computer hardware H Prerequisite flexotemp component PCU48 has the option COM interface RS232 RS422 PC side Interface converter Due the fact that a PC has no standard RS485 interface an interface converter is required see data sheet SK232485 Take care of the pin assignment and the correct connection Controller side The RS232 cable must be connected to the connection X5 COM of the flexotemp component PCU48 PSGCommServer Create a serial interface operating instructions Project setup and Con figuration Tool flexotempMANAGER Operation chapter 3 1 2 see AErganzende und weiterf hrende Dokumente flexotempMANAGER Check on the side of the communication server that the setting lt The PSGCommServer runs on the same computer as flexotempMANA GER gt is selected By the key lt Read setting of interface manually by PSGCommServers gt the settings of the serial interface are taken from the previous step and can be selected 4 3 2 Ethernet A connection to PC where flexotempMANAGER is installed is created from the flexotemp component PCU48 per Ethernet Ai Prerequisite flexotempMANAGER and the communication server PSGCommSer ver are running on the same computer hardware PC side LAN connection For direct coupling from PC and controller use a cross over cable Us ing a Fast Ethernet Switch use a standard Ethernet network cable Controller side The Ethernet network cable must b
16. U046 D115 O01PCU046 OT14 OO1PCU046 OI1S O01PCU046 YOI O01PCU048 0I11 O01PCU046 OI10 O01PCU046 DOIO9 O01PCU046 OIOS i E i Is the calibration done by a digital input the signal must be available for at least 2 s on this input an edge is not sufficient Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Project Setup Component MPI 4 5 Calibration of connected pressure transducer After project setup and configuration and transfer of the defined settings to the controller the calibration of the connected pressure transducers must be executed Change from Project to Status of component MPI102 in flexotempMANAGER Dependent on the parameter M2212 Shunt existing are is m two calibration keys M2212 OFF one calibration key M2212 ON shown Is only one key available first the zero calibration is executed and then the full scale calibration after connection of the shunt by relay pressure transducer 1 X1 Cal13 Cal14 and or pressure transducer 1 X1 Cal23 Cal24 flexotempMaANAGER Unbenannt File Edit Communication View Extras Ce e GS S eee BREE Eee D MPIO2 gt Status Calibration J Pcuo4s me Datasheet Eingang All amp 1 1 6 Ye Akats Communicador M2210 FressAng Pressure range oh Status Time server M2211 Sensi Sensitivity Status System parameters M2212 Shunt Shunt existing E Status Zone parameters M2213 Ca
17. anual for Temperature Control Sys tem flexotemp System Configuration amp Project Setup see 7Prerequisites Further details how the project planning and configuration tool flexotempMANAGER should be used and operat ed as well as further explanations of the parameters please see the operating instructions see chapter 7Prereq uisites 3 Examples In the following example a component is described with the target to combine it with other flexotemp compo nents to a operational project and implement it in the project setup configuration in flexotempMANAGER Each example is divided by the following points Necessary components List of the required flexotemp components for the project Installation the configuration and wiring of the flexotemp components Interface connections establishing of connection between flexotemp components with flexotempMANAGER serial per Ethernet Project planning and configuration the settings for the project in flexotempMANAGER the parameters to configure inclusive addressing of components The necessary steps for own applications to work with the system safely and quickly can easily be derived by these exemplary configuration and project planning Rev 1 00 03 Subject to technical changes 5 6 Chapter 4 Component MPI02 4 Component MPIO02 The component Melt Pressure Input flexotemp MPI102 deter mines 2 measured value of standard strain gauge pressure transducers Th
18. d 30 Chapter 5 Appendix 5 Appendix 5 1 Ordering designations Order number Article description 025 057 Melt Pressure Input flexotemp MPI 02 5 2 Version History Version Date 1 00 03 4 30 2014 1 00 02 11 3 2011 1 00 01 10 28 2011 1 00 00 04 09 2010 Rev 1 00 03 Subject to technical changes Changes In detail the following amendments were made Wizard step 5 Data transfer in project setup device when existing In detail the following amendments were made Figures updated In detail the following amendments were made m Calibration by digital input Status calibration updated First edition Valid for flexotempMANAGER software version 1 02 00 PSG Plastic Service GmbH Pirnaer StraBe 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
19. e MPI02 is an autarkic CANopen node module that deter mines analyzes and outputs all in outputs 2 Measurement inputs 4 Alarm outputs m 2 Analog outputs selbstst ndig erfasst auswertet und ausgibt The alarm monitoring determines 8 Limit values absolute pressure differential pressure 1 Hysteresis m Peak Detection System error m Errors in measuring circuit m Calibration error The 4 alarm outputs and the 2 analog outputs 0 20mA 4 20MA can freely be assigned to the measurement inputs absolute differential pressure On the alarm outputs combinations of alarms can be config ured Each channel is monitored permanently by sensor break and error on current loop LED s display this and the status of the 4 alarm outputs The signal analysis is directly on the module no measured val ues and status information is led to the superior flexotemp con troller unit By the Direct lO s the status m of inputs of the module and of the inputs itself can be communicated with a superior PLC 4 1 Necessary components The following flexotemp components are required m 1 Peripheral Control Unit flexotemp PCU controller in the example PCU 48 is used Melt Pressure Input flexotemp MPI 02 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 7 Operating instructions flexotemp Project Setup Component MPI 4 2 Installation At all installation work note the current data shee
20. e connected to the connection X2 TCP IP of the flexotemp component PCU48 flexotempMANAGER Check on the side of the communication server that the setting lt The PSGCommsServer runs on the same computer as flexotempMANA GER gt is selected 4 4 Project setup and configuration Further details how the project planning and configuration tool flexotempMANAGER should be used and operat ed as well as further explanations of the parameters please see the operating instructions see chapter 7Ergan zende und weiterf hrende Dokumente Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Project Setup Component MPI 4 4 1 Create controller and components Prerequisite Prerequisite PC side flexotempMANAGER is installed on PC flexotempMANAGER and the communication server PSGCommSer ver are running on the same computer hardware The flexotemp components are configured in the order shown in Aln Stallation from the left starting from the controller to the right flexotempMANAGER Symbol bar lt View gt Symbol bar Status bar Project are active start Menu bar lt File gt lt New gt No project lt Unnameds is displayed flexotempMANAGER Unnamed File Edit Communication wiew Extras D we ed X Ea v Toolbar v Status bar Data recording Communication ser Project Commentary Components af lt Create new com Template
21. hanges reserved 27 28 Chapter 4 Component MPI02 Pressure Min Peak Max Peak Sensor break Calibration active Calibration error Peak Reset Current Sensor break Rev 1 00 03 Numerical value Numerical value Numerical value LED display OK 1 1 11 21 SBA ACL 2 n122 2 Q 7 g g gt LED display LED display Key Numerical value LED display Technical changes reserved Current pressure value unit bar Smallest pressure value occurred unit bar Biggest pressure value occurred unit bar red alarm active Is the specified limit value reached see chapter 7Specify limit value and alarm output on relay limit value it is signal ized No display no alarm LED s directly on component LED yellow alarm active LED off no alarm green calibration active No display no calibration red alarm active Reason Calibration not executed e g due to wrong set tings see 7Calibration of connected pressure transducer No display no alarm Min Peak and Max Peak are reset to current pressure value Pressure value proportional current value unit mA Settings see chapter 7Configure analog output 1 2 red alarm active No display no alarm PSG Plastic Service GmbH 29 Operating instructions flexotemp Project Setup Component MPI LED s directly on component LED yellow alarm active LED off no alarm Q S k S Rev 1 00 03 Technical changes reserve
22. ly Calibration value oom Status Pressure i Status control parameters Measuring points m Status control Zero calibration Full scale calibration Bl Status channel Flag timer HE al E secute zero calibration Execute full scale calibration Status project setup m Status Profibus l m Status Direct 10s Eingang Al2 241 7 12 Status of virtual digital inputs M2210 PressRng Pressure range Status of virtual digital outputs M2211 Sensi Sensitivity ia Status 1 0 buffer CAN components M2212 Shunt Shunt existing 5a Time Date M2213 Cal Calibration value Create new status view gt Pressure Measuring points E Datasheet Calibration 0780 A opera na hit itiong Execute calibration Status Parameter Status 1 0 i ee Calibration ai Project y Status Press button Fl for help ONLINE 1 REND OFFLINE om cH After pressing of one of the keys the function starts After confirmation of the security query that the function should be executed the calibration is started Rev 1 00 03 Technical changes reserved 23 24 Chapter 4 Component MPI02 In the display below the keys s the possible actions and or messages to the status are shown Execute zero calibration A Execute full scale calibration Execute calibration So far no calibration executed lt Calibration type gt calibration not possible For the selected calibration type the value range see range Check setting a
23. nd calibration Sensor break lt Calibration type gt started lt Calibration type gt running lt Calibration type gt finished lt No display gt Rev 1 00 03 Technical changes reserved due to measuring points outside value lt Number of measuring points gt is not correct The display remains for about ca 5 seconds At the check of the values set an error was detected Check the values set e g if M2210 0 Please check Calibration has been successfully carried out A restart is possible but not necessary PSG Plastic Service GmbH 25 Operating instructions flexotemp Project Setup Component MPI 4 6 Status Component relevant parameters in outouts and measured readings on the components as well as alarm status are displayed with their status The display is updated consecutively as long as the communication is lt Online gt Contrary to the project where the change of parameters must be explicitly written to the controller and or read from the controller in status accesses directly online the parameters in the controller see operating instructions Project Setup and Configuration Tool flexotempMANAGER Operation chapter Status 4 6 1 Status Parameter Configurator On the status page under lt Status Parameter gt and lt Status Configurator gt the parameters specified for the con troller can be seen and set The display is like described in chapter 7 Configure component 4 6 2 Status I O On the s
24. nt Loop CL Analog output 1 2 are directly shown by the LED i on the component The status that show the LED s of the relays R1 A1 1 R2 A1 2 R8 A2 1 R4 A2 2 can be seen in the settings of the particular alarm output Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 21 Operating instructions flexotemp Project Setup Component MPI 4 4 4 3 Configure analog output 1 2 In total 2 analog outputs can be configured which output the absolute pressure the differential pressure as standard signal l See operating instructions Temperature Control System flexotemp Parameter On analog output 1 a measurement input 1 input Al 1 proportional analog signal of 0 20mA is output By Parameter __ aneloaretransms unt Outout AO 1 x2 1 2 lo M2203 RANGE Range m4 0 0 20 M2204 Loc Low Scale M2205 Foc Full Scale bar 500 0 M2206 Src Signal source M2206 Src Output a0 1 2 ee Input Al 2 input Al 1 System parameters Unit passive M2220 LY 1 Limit value 1 bar ME M2271 4L5rci Signal source 1 Input Al 2 Meer LYZ Limit value 2 Input Al 7 input Al 2 Analog output active S lection of signal source i inputalt Selection of output range p o m Pressure for output of 0 mA Bo bar Pressure for output of 20 m 0000 bar Cancel Is no analog output used connect X2 1 with X2 2 and X2 3 with X2 4 and or ignore the display of lt Cur rent Loop gt see ZStatus I O
25. range must be de fined for the selected channels see messages The measurement range is adjusted to 500 bar for channel 1 2 in the ex ample Setting of pre alarm The pre alarm is adjusted to 400 bar for channel 1 2 MPIO2 Wizard Step 2 sensitivity UKAA Sensitivity Walibration value A Walibration value shunt existing shunt existing MPIO2 Wizard Step 2 i Ty 4 5 Sensitivity Walibration value shunt existing a MPIO2 Wizard Step 3 REAA ean Measurement range Channel 1 Input range 1 3000 bar Measurement range Channel 2 Input range 1 3000 bar KAASA 4 fe Sensitivity Lalibration value shunt existing Please note the specifications in the menus where alarms are output and parameters are stored Rev 1 00 03 Technical changes reserved 14 Chapter 4 Component MPI02 Setting of main alarm The main alarm is adjusted to 450 bar for channel 1 2 MPIOZ Wizard Step 4 i x Channel 1 Channel 2 High alarm A2 450 bar High alarm A4 450 bar low active Ca low active m storing ra storing ra Sensor break E Sensor break E Calibration error E Calibration error E The high alarm i output on relay 4 and stored in system parameter pyy 0 bar high alarm deactryated The high alarm i output on relay 2 and stored in system parameter pyy 0 bar high alarm deactivated Back Cancel Next fa Please note the specifications in the menus where alarms are
26. s Information on this topic are in the protocol description CANopen and the cor responding object lists The data sheets can be accessed in Internet by www psg online de and or are available under menu bar gt lt Extras gt gt lt Options gt gt lt Update gt in flexotemp MANAGER in the project view below each flexotemp component see oper ating instructions Project Planning and Configuration Tool flexotempMANAGER Operation PSG Plastic Service GmbH Operating instructions flexotemp Project Setup Component MPI 2 Prerequisites For installation and project planning of flexotemp components the following prerequisites must be fulfilled the project planning and configuration tool flexotempMANAGER is installed on a PC as standard installation the flexotempMANAGER and the communication server PSGCommServer are running on the same com puter hardware Are other communication concepts employed one has to answer the following questions where is the flexotempMANAGER running where is the communication server PSGCommServer running how are the controllers connected In chapter Communication Concepts of flexotempMANAGER in the operating instructions Project Setup and Con figuration Tool flexotempMANAGER Operation see 7Prerequisites is described which settings must be made in the flexotempMANAGER for PSGCommServer and master components MCU PCU Information on addressing an CAN bus termination please see the operating m
27. s Parameters for the component MPI02 can be entered by a Wizard guided data entry with a predefined model for parameterization of pressure transducer and following calibration parameters directly a configurator i By the context menu of component MP102 select the component in the project and secondary mouse button the original setting of the parameters can be reset by lt Write delivery status gt operating instruc tions Temperature Control System flexotemp Parameter see Additional and continuative docu ments 4 4 3 Configure component by Wizard By configuration by Wizard a predefined model for parameterization of pressure transducers is used Only the measurement range of the pressure transducer a correction of the pre and or main alarms when not full scale range low active storing display of sensor break calibration error can be set by the operator the remaining parameters are defined by default values A calibration follows i To set other parameters see 7Configure component by parameter and or configurator By Wizard MPIO Wizard Step 1 f Channel 1 f Channel 2 Selection of channel 1 or channel 2 or f Channel 1 and 2 both channels Is only one channel selected the oth er channel is removed from the dis play Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 13 Operating instructions flexotemp Project Setup Component MPI The measurement
28. tatus page under lt Status I O gt the in outputs measurements and alarm status of the controller can be seen flexotempMANAGER Unbenannt 18 x File Edit Communication View Extras 7 D H elal e Peele o x MPIO2 2 Status 1 0 Alarm Cols UTAN Limit value Alarm Alammetatus Output Rel 2 Paz 7 8 Alarmstatus Output Rel 3 ps2 9 10 Alarnmetatus Output Rel 4 2 11 12 P0468 E H Datasheet ban WR Status Communication few Status Time server a Status System parameters a Status control parameters ba Status control oe E Status channel Flag timer vo Status project setup ja Status Profibus f Status Direct IOs se zal Status of virtual digital inputs ve Status of virtual digital outputs z Status IjO buffer CAN components ja Time Date s lt Create new status wiew gt J E mP W Datasheet 447 5 bar 0 0 bar 447 5 bar Calibration active Calibration error 2 Reset peak Reset peak aE Output AO 2 X2 3 4 Current 0 00 m 0 00 m Current Loop dese me Operating instructions i Status Parameter cow A Status Configurator Mi Project 4 Status dress button F1 for help MANNE TREND OFFLINE H gegry Rev 1 00 03 Technical changes reserved 26 Chapter 4 Component MPI02 Alarm Limit value Relay Rev 1 00 03 Technical changes reserved LED display SYS LED display CAN LED display for limit value 1
29. temperature control system flexotemp based on the controller and open loop control units flexotemp MCU 128 flexotemp PCU 128 flexotemp PCU 48 flexotemp PCU 24 flexotemp PCU 128 PNIO flexotemp PCU 48 PNIO flexotemp PCU 24 PNIO allows an optimal adaptation for each requirement Consequent modular design of intelligent IOs the possibility of peripheral configuration in I O nodes universal function range are guarantors for this The available digital interfaces serial data interface COM CANopen slave CAN1 for controller internal network and network to superior control CANopen master CAN2 field bus for external I O modules Profibus DP interface L2 DP Ethernet interface TCP IP provide easy internal and external connection possibility PROFINET IO is available for the controller and open loop unit labeled with the mnemonic PNIO The interfaces are CANopen master CAN2 field bus for external I O modules Ethernet interface TCP IP Ethernet interface PROFINET IO The ways of communication and the system structure are defined by the project planning and configuration tool flexotempMANAGER These directions assist both in case of the initial installation and operational startup and in case of changes and adaptations to existing control systems Status and fault signals are described and remedial actions proposed for their removal The protocol descriptions for PSGII PSGII Ethernet ASCII
30. ts for each flexotemp component The data sheets can be accessed in Internet by www psg online de and or are available under menu bar gt lt Ex tras gt gt lt Options gt gt lt Update gt in flexotempMANAGER in the project view below each flexotemp component see operating instructions Project Setup and Configuration Tool flexotempMANAGER Operation see 7Ergan zende und weiterfuhrende Dokumente The flexotemp components are added from the right side starting from the controller as shown The cross con nections click into place for automatic parallel bus contact in the housing that builds a block of flexotemp com ponents Power unit sig ele S ae Output volt a Ge MPI02 click into place Rated voltage 18 30 VDC 18 30 VDC Power 6 W lt 5 W consumption O See current data sheets Starting with the power unit the flexotemp components must be connected with the 24 VDC power supply Component PCU 48 MPI02 Terminal x1 lt n a gt i See current data sheets The in outputs of the flexotemp components must be wired accordingly Component PCU 48 MPI02 Terminal lt Nn a gt X1 X2 i See current data sheets Rev 1 00 03 Technical changes reserved 8 Chapter 4 Component MPI02 4 3 Interface connection 4 3 1 Serial A serial connection to PC where flexotempMANAGER is installed is created from the flexotemp component PCU48 i Prerequisite flexotempMANAGER and the communication server P
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