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1. Update Positive Motor forward is the advancing direction Reverse Motor reverse is the advancing direction Wree damre O C OP SOSCSSCSCSC CSSCS 9 lt Test gt Interface Mainly used to check if the controller peripheral parts and harness work properly a great convenience for user s fault query Motor Control System z T s O o E Monitor Ort Test Rega Chane Help Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Stepl Check the FWD REV gt switch Step2 Check the lt brake gt switch Step2 Check the lt high brake gt HO Step3 Check the lt cruise gt switch Step4 Check motor position sensor StepS Check the Accelerator min max Set Rotating accelerator to the maximum three times aoe Initial m Final mY Threshold Step6 Check the contactant State USB 11 12 Step1 Check the lt FWD REV gt switch Check the lt FWD REV gt switch and wires ONE Press the switch corresponding to the display Step2 Check the lt brake gt switch Check the lt brake gt switch and wires Press the D coagmogtte days Step3 Check the lt high brake gt switch Check the lt high brake gt switch and wires Press Se ietichcmmpniag i eg Step4 Check motor position sensor Check motor position sensor and wires Turn CANN O O its ed Step5 Check the Accelerator Check the Accelerator and wires Rotating accelerator to maximu
2. Tab Bar includes all the features 1 lt Monitor gt Interface Monitoring Interface for System Operation 5 12 a Motor Control System x m g Monitor getup Test Record F Help Exit BADRA Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Hame Phase Current A The controller output single phase current that is motor current in amperes Total Duration Hr Controller cumulative working time unit is hour cumulative duration is 1 minute 2 lt Controller gt Interface Controller Setting Motor Control System xs 2 Siw S S g Monitor setup Test Record jpe Help Exit Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Ww Bus max current A ial 4 b Forward max speed rpm a 4 Phase current runtime S ial 4 p Revserse max speed rpm E 4 Phase max current A i 4 p Speed I X E 4 Voltage high shutdown V o q gt Speed P 8 4 50 speed limit voltage V ia 41 gt Current I 8 E 4 15 speed limit voltage V iia 45 gt Current P X 7 4 Voltage low shutdown V 7 4 gt Acceleration rpm s a 4 v Yv v v Yv Yv Restore Factory Settings Bus max current A The max bus battery current will run at 50 when continuous runtime is more than Phase current runtime S Phase curre
3. ass MISVC Software User Guide Golden Motor Technology Co Ltd HPC Series Controllers Software User Guide The MISVC software is the professional software package of K6 K9 series controllers used to debug controller parameters to meet different needs of users 1 Software Installation Debugging software is a name for the MISVC rar compression package which doesn t need to be installed First extract the compression package to any directory and directly run MISVC 11 12 26 exe file which is in MISVC folder 2 USB Cable Connection 1 Connection between USB Cable and PC Plug one end of the USB Cable into any USB port on the PC if it is the first connection between them the PC will automatically discover the new hardware and install the driver no need to install any drivers manually applies to Windows XP Windows Vista and Windows 7 operating systems until the PC prompts the newly installed hardware is ready to use 2 Connection between USB Cable and Controller The connection between USB cable and controller has two modes one is on line debugging mode another is off line debugging mode 1 On line Debugging Mode Online debugging mode applies to the situation that the controller has been installed in the vehicle and the peripheral wiring has been connected well Connection Method connect one end of the 3 pin plug of the USB cable to the 3 pin plug of the controller USB harness 2 Off line Debugging Mode Off l
4. d back A Setting of energy feedback current brake current set it according to the comfort degree of passengers in vehicle Voltage of feed back V Setting of energy feedback voltage brake voltage set it according to battery charging voltage 7 lt Start gt Interface Controller Start Controls Motor Control System Xs s O o m Ue Monitor Ort Test Rega Chane Help E Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Setup startup Control mode Auto hold Accelerator is zero C Torque control Auto hold C Power control Neither C Speed control Controller Ver USB Setup startup Controller startup mode Accelerator is zero Startup when accelerator is zero Startup when power on without consideration of accelerator position Torque control The accelerator controls motor torque directly The accelerator controls motor power directly Speed control The accelerator controls motor speed directly 10 12 Auto hold Start the program of Auto hold users do not need to adjust it 8 lt Vehicle gt Interface Parameters Setting about Vehicle Motor Control System X s 0 o m e an a el ee a Moni tor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Direction way Wheel di ameter e 60 0 4 p Positive C Reverse Gear ratio 12 50 4 gt
5. ine debugging mode applies to the situation that the controller is not connected to any peripheral wiring Connection Method Connect the 23 pin plug of the USB cable to controller directly 3 Methods of Modifying Controller Parameters 1 After connecting the controller and PC with USB cable run MISVC 11 12 26 exe debugging software the vehicle key switch should be opened at on line debugging mode 1 12 on Grats Control System E S Ojog E P montor Set B Test Regard Rgeora eip a Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help ee Gonsalas Tanpigy MoiosTanpigy ed a MoioaTanpigy Pasa Gusssniay ee Lac SS ea Pic 1 If the dot next to the word USB at the lower left corner of host interface is green and the columns display data as shown in pic 1 indicating a successful connection between the controller and the PC users can modify the parameters now Kotor Control System S Oog m eS Monitor Srbi Test Aa ane Help E Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Pic 2 If the dot next to the word USB at the lower left corner of the host interface is yellow and all columns display green bars as shown in pic 2 indicating no connection between the controller and the PC then please check the communication line 2 Parameters Modification Take modify
6. ing motor pole pairs as an example 2 12 Kotor Control System 0 o e B Monitor estup jest Record pacar Help Exit Monitor Controlle ccelerator Revise Battery Start Vehicle Test Table Chart Help Motor pole pairs 28 4 gt BLICM Motor temperature limited C 130 4 gt C PASM Line contactor coil_PIN3 V 48 4 p C ACIM Fan contactor coil_PIN4 V 48 4 gt FWD degree 0 4 gt Reverse contactor coil_PINS v 48 4 gt REY degree 0 4 gt USB Pic 3 Step 1 click Motor as shown in pic 3 Motor Control System A fx Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Motor pole pairs 28 4 p 4 gt C PMSM Line contactor coil_PIN3 48 4 p C ACIM Fan contactor coil_PIN4 V 46 4 p FWD degree 0 4 gt Reverse contactor coil_PINS V 48 4 p REY degree 0 4 gt Motor temperature limited C USE Pic 4 Step 2 change the value in Motor pole pairs column to the current motor pole pairs as pic 4 3 12 Motor Control System Pic 5 Step 3 Click Update after changing parameters as pic 5 at EIS C 11 12 26 Pic 6 4 12 Motor Control System Se Go we m eS monitor Este Test Resend Record Mein 6 Monitor Controller Motor Accelerator Rev
7. ise Battery Start Vehicle Test Table Chart Help Motor pole pairs 28 4 p Motor temperature limited C Line contactor coil_PIN3 V Fan contactor coil_PIN4 V 46 d FWD degree 0 4 b Reverse contactor coil PINS V 46 4 gt REY degree 0 4 p Restore Factory Settings Update Pic 7 Step 4 If pop up Setup Successed as pic 6 then indicate parameter modification succeed click the OK button in the dialog box and restart the controller If pop up Setup Failed as pic 7 then indicate parameter modification failed click the OK button in the dialog box and repeat step 2 Note 1 The parameters of the controller are set to the optimum values after a large number of experimental test generally users do not need to change them If users need to change them at special circumstances should be completed under our guidance 2 Click Restore Factory Settings can restore the original data at any time 3 After modifying must restart the controller first power off the controller then power on then new parameters can take effect 4 Software Interface and Controller System Parameters 1 Software Interface The software interface is divided into three columns Common Functions Functional Tab and Communication Indication The data display area and alarm display field will be different in accordance with different interfaces Common Functions Bar includes seven common functions and the Functional
8. l System 28 Me SR E A Monitor Sneb Test Hegga Record Help A Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Motor pole pairs 4 p BLOCH Motor temperature limited C pg 4 p 7 C PMSM Line contactor coil_PIN3 4 p ACIM Fan contactor coil_PIN4 V 4 p FWD degree 4 gt Reverse contactor coil PINS V 4 p REY degree 4 p Restore Factory Settings Motor pole pairs Motor pole pair numbers pole pairs number of poles 2 only affect display value of rotate speed not the control of the controller on the motor Motor temperature limited Motor temperature limit if exceeding the temp limit controller output current will reduce 50 to protect the motor Line contactor coil_PIN3 Control the voltage of bus DC contactor coil to be consistent with the nominal value Fan contactor coil _PIN4 Control the voltage of fan water cooling DC contactor coil to be consistent with the nominal value Reverse contactor coil_PIN5 Controller reverse switch acts to control DC contactor coil voltage to be consistent with the nominal value users do not need to set it PMSM Motor type is Permanent Magnet Synchronous Motor users do not need to set it ACIM Motor type is AC Induction Motor users do not need to set it 8 12 4 lt Accelerator gt Interface Accelerator Setting m Motor Control System x S Ojog m B montor SeWB Te
9. m three times Rotate accelerator to maximum three times corresponding to the displayed value click lt set gt button to adjust the range of accelerator Step6 Check the contactor Check the main contactor and wires Click lt Test gt button the contactor should act correspondently Note Users do not need to adjust or set other interfaces 12 12
10. nt runtime S The runtime of max current the max is 180 seconds 6 12 Phase current A The max phase motor current will run at 50 when pn nme om tees Voltage high shutdown V The controller will shut down when battery voltage is higher than the set value set it according to the highest charging voltage 1 V 50 speed limit voltage V Controller speed will be reduced to 50 if battery voltage is less than the set value for 1 min to prevent the battery high current discharge at low voltage set it according to 60 to 80 of the nominal value of the battery voltage according to the battery capacity discharge rate 15 speed limit voltage V Controller speed will be reduced to 15 when battery voltage is less than the set value for min to prevent the battery moderate current discharge at ultra low voltage set it according to 50 to 70 of the nominal value of the battery voltage according to the battery capacity discharge rate must less than the value of 50 speed limit voltage V Voltage low shutdown V The controller will shut down when battery voltage is lower than the set value set it according to 50 70 of the nominal value of the battery voltage according to the battery capacity discharge rate must less than the value of 50 speed limit voltage V Forward max speed rpm Motor forward speed limit Reverse max speed rpm Motor reverse speed limit Speed I Controller speed contr
11. ol loop I parameter controls range is 1 to 99 the greater the value the faster the reaction the smaller on the contrary should reduce this value if speed fluctuations large on the contrary increase it When used in cruise speed control first adjust the parameter of P then the I Speed P Controller speed control loop P parameter controls range is 1 to 99 the greater the value the faster the reaction the smaller on the contrary should reduce this value if speed fluctuations large on the contrary increase it When used in cruise speed control first adjust the parameter of P then the I Current I Controller current control loop I parameter controls range is 1 to 99 the greater the value the faster the reaction the smaller on the contrary should reduce this value if acceleration is too large on the contrary increase it When used in pedal speed control first adjust the parameter of P then the I Current P Controller current control loop P parameter control range is 1 to 99 the greater the value the faster the reaction the 7 12 smaller on the contrary should reduce this value if acceleration is too large on the contrary increase it When used in pedal speed control first adjust the parameter of P then the I Acceleration rpm s Acceleration limit users do not need to set it 3 lt Motor gt Interface Motor and DC Contactor Setting Motor Contro
12. st Regard Record fey Ea Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Accelerator Mili Initial mv 0 4 p C 3 Wire Resistance 2 Wire Resistance Final nv 0 q gt Adjust C Linearity adjust Index adjust Threshold mv E 4 p Restore Factory Settings Update USB Accelerator T Hall Hall type accelerator please refer to HPC Series Controller User Guide for wiring method 3 Wire Resistance Resistance type accelerator 3 wire please refer to HPC Series Controller User Guide for wiring method 2 Wire Resistance Resistance type accelerator 2 wire please refer to HPC Series Controller User Guide for wiring method Ae OOS The maximum value used in the variation range of accelerator Threshold mv The accelerator exceeds the max variation range To prevent accelerator act automatically in case ground connection is bad or disconnected 5 lt Revise gt Interface Dedicated for manufacturer s test users do not need to adjust it 6 lt Battery gt Interface Battery Parameters Setting 9 12 Motor Control System x a Ojog z P montor SWP Test Regard Record Keip a Monitor Controller Motor Accelerator Revise Battery Start Vehicle Test Table Chart Help Current of feed back 0 a 4 p Voltage of feed back E 4 p Restore Factory Settings Current of fee
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