Chatillon® TCD Series Frames User's Guide
Contents
1. The TCD frame consists of a closed loop PID motor controller that accurately positions the crosshead using a precision ball screw as sembly TCD Console Subsystem Console Arm Adapter 8 TCD Frame User s Guide TCD Console Subsystem The TCD Console subsystem is the primary user interface for your TCD System The TCD Console is used to setup your TCD System operating parameters test setups and how measured results are displayed to the user The TCD Console connects to the TCD frame using a special console to frame interface cable TLC Series Load Cell The TLC Series load cell is used exclusively with the TCD System to provide accurate load measurement of your samples in either com pressive or tensile directions The TLC Series load cell is a full bridge Strain gauge sensor with 15 pin plug that connects to the TCD Console subsystem TCD Frame Subsystem Load Cell Adapter 4 TLC Series Load Cell Universal Mounting Block Assembling Your TCD System Mounting the TCD Console The TCD Console Subsystem comes with two mounting adapters The console base adapter fastens directly to the TCD Console The TCD Console is secured to the swivel slots on the base adapter by a shoulder screw a hex head screw and associated washers as shown Assembly the TCD Console to the base adapter as shown Tighten the shoulder screw and then tighten the hex head screw and wash ers so that the TCD Console can2. 4 SPK TCD225 004 5 SPK LTCM 005 6 SPK TCD1100 006 7 SPK TCD1100 007 8 SPK TCD1100 008 9 SPK TCD1100 009 10 SPK TCD1100 010 11 SPK TCD1100 011 12 SPK TCD1100 012 13 SPK TCD 013 14 SPK TCD 014 15 SPK TCD 015 16 SPK TCD1100 016 17 SPK TCD1100 017 18 SPK TCD1100 018 19 SPK LTCM 019 20 SPK TCD1100 020 21 SPK TCD1100 021 22 SPK TCD1100 022 23 SPK TCD1100 023 24 SPK TCD 024 25 SPK TCD1100 025 26 SPK TCD1100 026 2 SPK TCD1100 027 28 SPK TCD1100 028 29 SPK TCD1100 029 30 SPK TCD1100 030 mAV CCK 16 Description TCD Console Assembly Console Mounting Assembly Ruler Insert 30 inch 760mm Motor Assembly TCD225 Switch Power Timing Belt TCD1100 Motor Mounting Plate Ball Screw Assembly TCD1100 Ball Screw Pulley Front Plate Assembly Linear Rail Assembly TCD1100 Column Aluminum TCD1100 Barrier Assembly Encoder TCD Cable Encoder Assembly Upper Block TCD1100 Ram TCD1100 Top Rear Cover Bracket TCD1100 Limit Switch with Brackets 2 Upper Limit Switch Rod Support Lower Limit Switch Bracket Assy Arm Ram Assy TCD1100 Limit Switch Rod Assy TCD1100 Console to Frame Cable Assy Front Cover Assembly TCD1100 Rear Cover Assembly TCD1100 Top Cover Assembly TCD1100 M
3. Certain high voltage discharges near the connector may cause a test setup to terminate prematurely In the unlikely event that a high voltage discharge occurs near the con nector please power cycle the tester i WARNING The mains power switch should be turned Off whenever service is being performed on the TCD System Always verify that power to the system is Off be verifying that the mains power switch is in the Off position Never assume that power to the system is Off because the LED on the switch is not lighted The only way to completely remove power to the TCD frame TCD Con sole and TLC load cell is to place the mains power switch in the Off position Jog Wheel Operation The jog wheel is located on the front panel of the TCD frame The jog wheel is intended for fixture setup and alignment Rotating the jog wheel upward causes the crosshead to move in an upward di rection Rotating the jog wheel downward causes the crosshead to move in a downward direction The speed of the crosshead move ment is controlled by the speed of the jog wheel rotation The jog wheel is spring activated and has a home position Take care when moving the jog wheel so as not to over rotate that may damage the jog wheel mechanism CAUTION A The jog wheel is intended for use during fixture setup and alignment only It should not be used to manually conduct a test Shown Rotating the job thumbwheel upward causes the cross head to move up
4. Guides and the rules of a company using a TCD System the more stringent rules should take precedence SAFETY CONSIDERATIONS The TCD Frame is completely enclosed and provides no potentially hazardous outputs Safety considerations are related to the power connections and physical mountings Electronic and mechanical components housed within the TCD covers are to be serviced by authorized Chatillon representatives only Unpacking Your TCD Frame The TCD frame connects to the TCD Console and uses a TLC Se ries load cell to provide you with an extremely easy to use and ac curate measurement system for various types of physical testing Carefully remove your TCD frame from its shipping carton gt gt NOTE NOTE AMETEK recommends the use of a crane when posi tioning the TCD1100 Series Digital Force Tester Save the shipping carton and packaging material in case future reshipment becomes necessary The items listed below are supplied standard with your TCD Frame TCD110 Series TCD110 Frame TCD Console Power Cords 120V US Plug SPK FM200 034 230V UK Plug SPK FM200 022 230V EU Plug SPK LTCMUK230 Console Frame Cable SPK TCD 024 Console Mounting Kit SPK TCD 002 Base Mounting Accessories Base Plate 5 8 Eye End Locking Rings 10 32 Thread Adapter 5 16 18 Thread Adapter Spanner Wrench NC003030 1GB Flash Memory Drive NC003011 omm Hex Key NC002924 9 32 Hex Key NC0008
5. Load Cell annn Correct Mounting of Your TLC Load Ceell Mounting Your Load Cell Adapter cccceeee Using SLC Series Load Cells cccceseeeeeees Mounting Your Test Fixture e Aligning Your Fixture Centerline cccccecnceen Fastening Your Fixtures c ccscssssssssssserseees Threaded Connections ccecsseseeeseeees Eye End Connectons cesssesseseeeees Cable Connections ccsscssssssssssesssesssessessessessseees Connecting TCD Console cececsseeseeeeeees Connecting TLC Series Load Cell cece POWER CONG ti cctaciccasicrcu atest a a aaa a A VZON FONS onnan EE 230V POWET aeee 2 TCD Frame User s Guide OOO OO OO OO O OO OO HD or CO CO CO 6 Page Powering Your TeStel ssssscssscssessecssessecessessecnsncaes 19 Power Surge SUPPIeSSOM ccccseeeeeseseeeeeeees 19 Electrical Wiring and Connections cccceeee 19 Select Mains Power SOUrCE ccccccsseeeeeeeees 19 FREDIACING FUSE kinaen a 20 Mains Power SWItCH ccccscsesseessseeseesseeeeeees 21 Jog Wheel Operation ccssscsssesseseesseeseenees 21 Emergency Stop Switch csssssssssssscsseeseseeeees 22 Mechanical Limit Setup cccssssssseeesecens 23 Using Mechanical Limits ccccsseeseeeeeees 23 Setting High LIM Sate ancses detec Adestiebenicess 23 Setting Low MUN s sisictasatticnceststcetied ied ebistacsstaenatons 24 Tes
6. Therefore you should position the mechanical limit switches at locations that would prevent the cross head movement that may cause an overload to the TLC sensor Using Mechanical Limits The TCD frame has adjustable mechanical limits that are designed to help protect your TLC load cell from overloads These limits are called extension or deflection limits and are designed to stop the machine s crosshead travel when the internal microswitch is con tacted by the crosshead The front of the TCD column features a ruler with two adjustable mechanical limits switches One switch is for the HIGH Limit The other switch if for the LOW Limit The limit switches should be positioned using the ruler so that the crosshead will stop when contact is made with the High or Low switch chanical limits to ensure that they prevent the crosshead from moving to a distance that might result in a measured load that it greater than the load cell s capacity E installed load cell s capacity We recommend that the High and Low limits be set to where the bar graph and crosshead status show in Red CAUTION The High and Low Limit switches are provided to prevent damage to the load cell Always position and test the me NOTE The TCD Console s bargraph and crosshead status will illuminate RED when the measured load is at 90 of the Shown Position the upper limit switch at a location that prevents tensile overloading from occurring Use the t
7. in length Carefully connect the TLC load cell cable to the TCD Console top connector The connection is located on the back of the TCD Con sole Make sure that the pins are aligned before pushing the con nector onto the mating connector Be careful not to bend any of the pins Secure the connection by tightening the mounting screws on the connector CAUTION A Always make sure that power to the TCD Console is Off before connecting your TLC Series load cell TCD SERIES E WWW CHATILLON COM TCD Frame User s Guide 17 Power Cords The TCD System can be supplied with two types of power cords The power cord should be used in conjuction with an industrial qual ity surge Suppressor er Input Module setting of your TCD System before apply ing power to your system Always verify the source power that you will be connecting your Power surge Suppressor and TCD System to before applying power to your system CAUTION Your TCD System should be connected to an industrial quality power surge suppressor Your system should not be directly connected to a source power outlet WARNING Always make sure that the source power matches the Pow Supplied by AMETEK TCD Console to Frame Interface Cable SPK TCD 024 TCD Frame Power Cable SPK FM200 034 120V US Plug SPK FM200 022 230V Euro Plug SPK LTCM UK230 230V UK Plug 120V Type Power Cord The 120 type power cord p n SPK FM200 034 is supplied wit
8. the power surge suppressor to your source power outlet Never connect a 2 wire or 3 wire adapter to the power cord or remove the third ground wire to fit the plug into a 2 wire electrical outlet Modifying or overriding the third wire ground creates a safety hazard and should not be permitted WARNING Always connect the power cord from the source of AC pow er befor plugging it from the TCDpower connector The AC voltage available at electrical outlets is extremly dangerous and can cause serious injury or death cy Power Surge Suppressor Connect your TCD System through a high quality power surge sup pressor Surge suppressors limit the amplitude of potentially damag ing power line transiets caused by electrical machinery or lightning A CAUTION Industrial quality surge suppressors are recom mended Surge suppressors found in inexpensive power strips are insufficient to protect your TCD Sys tem from damage Electrical Wiring and Connections Perform regular inspections of all connections to your TCD System Keep connections clean secure and tight Locate cables and cords away from moving objects Take care to prevent tripping hazards Use shield cables to connect to your TCD System s output ports Make sure that cables are properly terminated and firmly and se curely connected at both ends Selecting Mains Power Source The TCD System s Power Entry Module located on the back panel of the TCD frame contains an in
9. working environment for the operator s Never locate your TCD System near equipment that may vibrate or that may elicit high voltage spikes e g generators Temperature Considerations Your Chatillon TCD System is specified to provide accurate mea surements when operated in an environment that meets this tem perature specification mM 40 to 110 F 5 to 45 C Relative Humidity Considerations Your Chatillon TCD System has been tested to meet its performance specification where the relative humidity within the work area is be tween 20 to 85 non condensing mM 20 to 85 non condensing 10 TCD Frame User s Guide Vibration Considerations The TCD System is a precision measuring instrument The system should be mounted in a location that is free of vibration Vibration will effect the load measurement result RFI Considerations The TCD System has been determined to meet generic emmissions and noise immunity standards However because the system is a precision measuring device it should not be placed near equipment that may produce transient electrical spikes such as generators and pumps Load readings may be affected at the following frequencies 368 2 MHz 405 5 Mhz 460 2 MHz 570 2 MHz 598 2 MHz 644 2 MHz 828 2 MHz and 1682 2 MHz ESD Considerations The TCD System may terminate a test if a high voltage discharge occurs near the connectors located on the console s back panel In the unlikel
10. 0 47 to 63Hz Power must be free of spikes surges and sags exceeding 10 of the average voltage Warranty E 1 year These specifications were developed in accordance with AMETEK s standard procedures and are subject to change without notice 6 TCD Frame User s Guide Handling Your TCD Frame When attempting to pickup your TCD frame always make sure that you are grasping the metal base and NOT the plastic housings that envelop the metal based CAUTION CAUTION A i Always make sure you are grasping onto the metal base The TCD1100 Series frame weighs approximately 190 Ibs and crosshead when attempting to move your TCD frame Aj 85 kg therefore extreme care should be taken when mov Do NOT grasp onto any of the plastic housing components ing this machine These components are not designed to carry a load or support the weight of the frame Shown Correct handling Shown Incorrect handling TCD Frame User s Guide 7 Understanding Your TCD System The Chatillon TCD System is comprised of three subsystems that connect and integrate together to form a precision force measure ment instrument The following subsections provide a brief descrip tion of each of these subsystems that make up your TCD System TCD Frame Subsystem The TCD frame subsystem provides the motion control for your force measurement testing This subsystem provides the main power source for the TCD Console subsystem and TLC Series load cell
11. 23 24 25 26 2 Part Number SPK TCD 001 SPK TCD 002 SPK LTCM 003 SPK TCD225 004 SPK LTCM 005 SPK TCD225 006 SPK TCD225 007 SPK TCD225 008 SPK TCD225 009 SPK TCD225 010 SPK TCD225 011 SPK TCD225 012 SPK TCD 013 SPK TCD 014 SPK TCD 015 SPK TCD225 016 SPK TCD225 017 SPK TCD225 018 SPK LTCM 019 SPK TCD225 020 SPK TCD225 021 SPK TCD225 022 SPK TCD225 023 SPK TCD 024 SPK TCD225 025 SPK TCD225 026 SPK TCD225 027 E96 417 Description TCD Console Assembly Console Mounting Assembly Ruler Insert 20 inch 510mm Motor Assembly TCD225 Switch Power Timing Belt TCD225 Motor Mounting Plate Ball Screw Assembly TCD225 Ball Screw Pulley Side Plate Assembly Linear Rail Assembly TCD225 Column Aluminum TCD225 Barrier Assembly Encoder TCD Cable Encoder Assembly Upper Block TCD225 Ram TCD225 Cover Brackets TCD225 Limit Switch with Brackets 2 Upper Limit Switch Bracket Assy Lower Limit Switch Bracket Assy Arm Ram TCD225 Limit Switch Rod Assy TCD225 Console to Frame Cable Assy Front Cover Assembly TCD225 Top Cover Assembly TCD225 Rear Cover Assembly TCD225 Ref No 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
12. 46 TCD225 Series TCD225 Frame TCD Console Power Cords 120V US Plug SPK FM200 034 230V UK Plug SPK FM200 022 230V EU Plug SPK LTCMUK230 Console Frame Cable SPK TCD 024 Console Mounting Kit SPK TCD 002 Base Mounting Accessories Base Plate NC 5 8 Eye End NC Locking Rings NC 10 32 Thread Adapter 5 16 18 Thread Adapter Spanner Wrench NC003030 1GB Flash Memory Drive NC003011 omm Hex Key NC002924 9 32 Hex Key NC000846 TCD1100 Series TCD1100 Frame TCD Console Power Cords 120V US Plug SPK FM200 034 230V UK Plug SPK FM200 022 230V EU Plug SPK LTCMUK230 Console Frame Cable SPK TCD 024 Console Mounting Kit SPK TCD 002 Base Mounting Accessories Base Plate 5 8 Eye End Locking Rings 10 32 Thread Adapter 5 16 18 Thread Adapter Spanner Wrench NC003030 1GB Flash Memory Drive NC003011 omm Hex Key NC002924 9 32 Hex Key NC000846 TCD Frame User s Guide 5 Specifications TCD110 Series Load Capacity 110 Ibf 50 kgf 500 N Maximum Speed per min 20 in 510 mm Minimum Speed per min 0 001 in 0 02 mm Return Speed User Selectable Crosshead Travel 15 0 in 380 mm Instrument Weight approx 65 Ibs 30 kg Shipping Weight approx 86 lbs 39 kg Load Measurement System TLC Series Load Cells E Accuracy better than 0 1 Full Scale E Calibrate On site to Better than 0 25 Reading E Measuring system meets or exce
13. 51 52 53 Part Number SPK TCD225 028 SPK TCD 029 SPK TCD 030 SPK TCD225 031 SPK TCD225 032 SPK TCD 033 SPK TCD 034 SPK TCD 035 SPK TCD225 036 SPK TCD 037 SPK TCD 038 SPK TCD 039 SPK TCD 040 SPK TCD 041 SPK TCD 042 SPK TCD 043 SPK LTCM 006 SPK TCD 045 SPK TCD 046 SPK TCD 047 SPK TCD 048 SPK TCD 049 SPK TCD225 050 SPK TCD 051 SPK TCD225 052 SPK FM200 034 SPK FM200 022 SPK LTCM UK230 E09 825 E96 417 Description Motor Cover Assembly TCD225 Base Cover Assembly TCD225 Motor Amplifier PCB TCD225 Power Entry Module Assy 3A Motor Pulley Power Cord Jumper Power Outlet Assembly Jog Wheel Assembly Calibrated Transformer Assembly TCD225 Switch Plate Assembly Feet Assembly 8 Bottom Pan Frame Support Assembly Bottom Base T slot Bottom Eye End 5 8 inch Assy Base Fixture Mount E Stop Switch Assembly Motor Amplifier Cable Assembly Cable Assembly Limit Switches Thumb Screw Assembly 2 USB Flash Drive 1GB Cable Motor Assembly Bottom Block Assembly TCD225 Load Cell Mounting Adapter Limit Switch Actuator Assembly Power Cord 115Vac US Mains Plug Power Cord 230Vac EU Mains Plug Power Cord 230Vac UK Mains Plug 3A Fuse not shown TCD Frame User s Guide 27 Spare Parts Listing TCD1100 Series Ref No Part Number 1 SPK TCD 001 2 SPK TCD 002 3 SPK LTCM 043
14. CD System in a manner not specified by AMETEK Obey all warning labels on your TCD frame TCD Frame User s Guide Icons WARNING amp The raised hand icon warns of a situation or conditon that may lead to personal injury or death Do not proceed until the warning is read and thoroughly understood Warning messages are shown in bold type lated dangerous voltage within the product enclosure that might be of sufficient magnitude to cause serious shocks or death Never open the enclosures unless you are an authorized and qualified Chatillon service personnel Never open any enclosure when power is connected to the system or its components A tion that may lead to equipment malfunction or damage Do not proceed until the caution message is read and thoroughly understood Caution messages are shown in bold type gt DANGEROUS VOLTAGE The lightning icon warns of the presence of an uninsu CAUTION The exclamation point icon indicates a situation or condi NOTE The note icon indicates additional or supplementary information about the action activity or concept Notes are shown in bold type GENERAL SAFETY General safety precautions must be followed when operating the TCD System Failure to observe precautions and warnings may result in damage to the equipment or injury to personnel It is understood that safety rules within companies vary If a conflict exists between the material contained in all TCD User s
15. Chatillon TCD Series Frames For Use with TCD110 TCD225 and TCD1100 Series Digital Force Testers User s Guide natillon i A registered trademark of AMETEK Inc TCD Frame User s Guide General Safety acs e cccatiss cuts cata scteaatgurameancarmanina sees Safety Considerations cccescseesseeeeeeseeeeseeees Unpacking Your TCD Frame ssscssssesssesseasseenees TCD Frame Specifications cccscsesssssseseceees SOOM a a A N E Performance Specifications ccccseesseseeeeeeee Load Measurement SysteM cccceeen Strain Measurement System Distance Accuracy cccccessseesssessstrseesesesees Speed Accuracy as ce ehesisteantss sccheietaetsannsaeots POWGE RAUNO uctscitaccatitialcestileacetnstdiasraudnamearnatiied Handling Your TCD Frame c sscsssscssssessssesssesseenees Understanding Your TCD System TCD Frame Subsystem cccccecssssssessersseeees TCD Console Subsystem cccccccsssessesseeees TLC Series Load Cell ccesssessssesssessssersseeres Assembling Your TCD System TCD Console Subsystem cccccsssssessessceees Locating Your TCD System csscsssssssssseesseeeees Temperature Considerations cccecsscseseeeees Relative Humidity Considerations cccccceeee Vibration Considerations c cccccscseessseseeseesees RFI Considerations 5 s isisssesstuncoudbcsndstnsnadararncdonetiaens Mounting Your TLC Series
16. be adjusted to various tilt posi tions Attach the base adapter to the column arm The column arm has two mounting slots that use1 4 20 x 3 4 hex head screws and washers Secure the column arm to the base adapter by tightening the two hex head screws and washers with a wrench The column arm adapter has handscrew mechanism that allows you to position the TCD Console so that it is comfortable for the user Support the TCD Console with your hand while you slowly loosen the handscrew Once the TCD Console is free to move position the console where it can be easily viewed and operated by the user Once you have positioned the console tighten the handscrew so that the console is secured in the intended position A CAUTION Always support the TCD Console whenever adjusting the column arm or base adapter If the TCD Console falls from the mounting location serious injury or damage to the equipment can result Shown TCD Console base adapter is connected to the bottom of the TCD Console with hex head screws Shown TCD Console base adapter swivel slot can be adjusted to tilt the console for optimum viewing Shown Attach swivel arm to ball at bottom of console adapter TCD Frame User s Guide 9 Locating Your TCD System Your Chatillon TCD System is a sensitive measuring instrument Take care to locate your system in a clean dry and well lighted location Make sure that there is sufficient working area to promote a safe
17. cell This kit allows you to easily mount and align fixtures grips that have a 5 8 inch eye end anchor pin Model Thread Mounting Kit TLO 250G 10 32F eenn SPK TLC 001 TLC 0002 10 32F aicenancpehatanastaosinde SPK TLC 001 TLC 0010 aS A cs crusiesenddeansiapesdsveas SPK TLC 001 TLC 0025 10 32F osaisin SPK TLC 001 TLC 0050 WAZ GF s esrisrisiisnissis SPK TLC 002 TLC 0100 114 28F noniine SPK TLC 002 TLC 0200 14 28F nonai SPK TLC 002 TLC 0500 1220F oeei SPK TLC 003 TLC 1000 1 2 20F cscs sieraticascerarekonies SPK TLC 003 Your TLC Series load cell is supplied with fixture mounting acces sories These accessories are listed below You may order the mounting accessories as spare parts Load Cell Assemblies Part No Description SPK TLC 001 Low Capacity TLC Sensor Assembly No Load Cell NC003141 Grip Pin Aluminum NC003139 5 8 Eye End with 10 32 Thread Aluminum NC003140 Locking Rings 1 ea Aluminum SPK TLC 002 Medium Capacity TLC Sensor Assembly No Load Cell NC000612 Grip Pin Stainless Steel NC003137 5 8 Eye End with 1 4 28M Thread Stainless Steel NC003031 Locking Rings 2 ea Stainless Steel NC003030 Spanner Wrench SPK TLC 003 High Capacity TLC Sensor Assembly No Load Cell NC000612 Grip Pin Stainless Steel NC003138 5 8 Eye End with 1 2 20M Thread Stainless Steel NC003031 Locking Rings 2 ea Stainless Steel NC003030 Spanner Wrench Notes TLC Series load cells are supplied with the above
18. d 230Vac EU Mains Plug Power Cord 230Vac UK Mains Plug Motor Bracket Plate Assy TCD1100 Rear Column Extrusion TCD1100 Back Cover Support Assy TCD1100 Console Mounting Plate TCD1100 Console Mount Spacer 5A Fuse not shown Spare Parts Listing TCD1100 Series 29 TCD Frame User s Guide Dimensions Machine Dimensions Work Space Dimensions Ref TCD110 TCD225 TCD1100 Ref TCD110 TCD225 TCD1100 27 3 693mm 27 3 693mm 33 0 838mm 31 25 794mm 36 5 927mm 47 21 1199mm 21 9 556mm 27 4 688mm 35 27 896mm 5 16 131mm 5 16 131mm 5 16 134mm A 8 75 222mm 9 25 235mm 8 2 209mm B C D E 6 06 154mm 6 25 159mm 10 87 276mm F G H J 12 2 310mm 12 2 340mm 12 01 305mm 14 3 362mm 14 3 362mm 18 88 480mm 11 2 284mm 12 125 308mm 10 89 277mm Zz amp rI X 7 54 191mm 4 95 126mm 8 01 203mm 1 77 50mm 2 125 54mm 3 48 88mm 4 86 123mm 4 5 114mm 5 41 137mm 15 0 380mm 20 0 510mm 30 0 762mm T AM E E K Visit us on the web at www chatillon com Americas France Germany Singapore United Kingdom AMETEK AMETEK S AS AMETEK GmbH AMETEK Singapore Pte AMETEK Measurement amp Calibration Rond Point de l Epine des Champs Rudolf Diesel Strasse 16 Ltd Lloy
19. d Instruments Ltd Technologies Buro Plus Bat D D 40670 Meerbusch 10 Ang Mo Kio Street 65 12 Barnes Wallis Road 8800 Somerset Drive 78990 Elancourt Germany 05 12 Techpoint Segensworth East Fareham Largo Florida 33773 France Tel 49 0 2159 9136 0 Singapore 569059 Hants PO15 5TT lated Saeso Amei Tel 33 0 1 30 68 8940 Fax 49 0 2159 9136 39 Tel 65 6484 2388 United Kingdom Tel 1 727 536 7831 Fax 33 0 130688949 info ametek de Fax 65 6481 6588 Tel 44 0 1489 486 399 Tel 1 800 527 9999 USA Oniy general lloyd instuments ametek fr aspl ametek com sg Fax 44 0 1489 885 118 Fax 1 727 539 6882 uk far general ametek co uk chatillon ftar ametek com Publication NC003125 10 2008 by AMETEK Inc IS09001 2000 Issue October 2008 Information within this document is subject to change without notice ISO IEC17025 30 TCD Frame User s Guide
20. eds the following ASTM E4 BS 1610 DIN 51221 ISO 7500 1 EN 10002 2 AFNOR A03 501 AMETEK recommends system verification on site at the time of installation by an authorized Chatillon Representative as required by ASTM E4 and ISO 7500 1 Strain Measurement System E Position accuracy better than 0 001 in 0 02mm or 0 05 displacement whichever is greater E Strain measurement system meets or exceeds the following ASTM E83 BS 3846 ISO 9513 EN 10002 4 E Deflection Compensation Standard Speed Accuracy E Better than 1 Full Scale Distance Accuracy E Better than 0 25 of reading unloaded E Distance Resolution is 001 inch or 02 mm Conformance E The system conforms to all relevant European standards and carries the CE mark BS EN 61010 1 2001 Safety Requirements for Electrical Equipment BS EN 61000 6 3 2007 EMC Generic Emissions Standard BS EN 61000 6 1 2007 EMC Generic Immunity Standard TCD225 Series TCD1100 Series 225 lbf 100 kof 1 kN 1124 Ibf 5 kN 50 in 1270 mm 40 in 1020 mm 0 001 in 0 02 mm 0 001 in 0 02 mm User Selectable User Selectable 20 0 in 510 mm 30 0 in 762 mm 75 Ibs 34 kg 187 lbs 85 kg 96 Ibs 43 kg 216 lbs 98 kg Data Sampling m 1000Hz E User Selectable Sampling Filters 1 1000 Hz Operating Temperature E 40 F to 110 F 5 C to 45 C Storage Temperature E 0 to 130 F 17 to 54 C Relative Humidity E 20 to 85 Single Phase Voltage E 100 120 220 or 240Vac 1
21. h all TCD Systems that utilize a 120Vac source power connection This power cord has a female connector which mates to the back of the TCD225 frame and a 3 prong male connector for mating to your power surge suppressor Connect the female connector to the TCD frame before connecting to the source power outlet gt 230V Type Power Cord NOTE Please read and understand the section Powering Your Tester before applying power to your TCD System Two 230V type power cord p n SPK FM200 022 SPK LTCM UK230 are supplied with all TCD Systems that utilize a 230Vac source power connection This power cord has a female connector which mates to the back of the TCD frame and a 2 prong male con nector for mating to your power surge suppressor Supplied by Customer Recommended Power Connection Block Diagram 18 TCD Frame User s Guide Powering Your Tester The CHATILLON TCD System requires a stable 120V or 230V power source The internal power transformer is switchable and operates at either 120V or 220V Frequency 50 60Hz Current ra tins per TCD frame type are 120V 220V L TCD110 Series 1A A LJ TCD225 Series 2A 1A LJ 1TCD1100 Series 4A 3A WARNING Never substutute the required fuse with a higher or lower rated fuse 2 Do not locate the power cord where it can be walked on or where it may create a tripping hazard Connect the power cable to only a 3 wire grounded industrial grade power surge suppressor Connect
22. h limit switches by manually triggering an overload condi tion Press down on the Low limit swtich and up on the High limit switch while the crosshead is moving Both actions should stop crosshead move ment Cleaning Your TCD Frame Use only a soft cloth dampened with water and mild detergent for clean exterior surfaces Never use abrasive cleaners and never use strong detergents or solvents Only a damp cloth should be used Do not use a cloth that is dripping wet Keep the t slot area clean of debris and dust Use an air hose to remove debris and dust from the t slot channels Be careful to keep debris and dust from entering the inside of the column Have your authorized Chatillon representative perform annual pre ventive maintenance on your TCD System This will include cleaning and preventive maintenance NOTE gt AMETEK recommends that your TCD System undergo an ad nual preventive maintenance from an authorized Chatillon represetnative Servicing Your TCD Frame The TCD System is a precision measuring instrument that should undergo annual preventive maintenance by an authorized Chatillon representative A There are no user serviceable components or assemblies inside All service should be performed by an authorized Chatillon representative For a listing of authorized Chatillon repre sentative please visit www chatillon com DANGER Do not open the TCD Console or TCD Frame enclosures If you require service for yo
23. hten onto eye end adapter with spanner wrench TCD Frame User s Guide 13 Using the Base Mounting Block The base mounting block mounts securely to the t slot table us ing two mounting screws The mounting block has four 4 differ ent mounting holes that mate to all Chatillon and Lloyd Instruments brand fixtures and accessories Care should be taken when mounting a fixture to the mounting block to ensure that the centerline of the fixture is aligned with the center line of the TLC load cell and fixture combination that is fastened to the TCD crosshead 1 4 28 UNF 5 16 18 UNF 10 32 UNF M12 x 1 75 For 5 8 Eye End Mounting 14 TCD Frame User s Guide Aligning Your Fixture Centerline Before you fasten your top and bottom fixtures insert the set screws or the end end adapters to the top load cell and bottom mounting block Use the thumbwheel to slowly lower the crosshead downward until the top thread or eye end is just slightly higher than the lower thread or eye end Be careful to not make contact with either set screw or eye end adapter Shown Position together using thumbwheel Use a slow speed to position eye ends together without touching Since the crosshead fixture is basically a fixed object you can align your set screw or eye end by adjusting the position of your mounting block Slightly loosen the two mounting screws on the mounting block so that the mounting block can be moved smooth
24. humbwheel to move the crosshead upward while viewing the load being measured by the load cell Loosen the limit screw and slide the switch to the desired location 90 load capacity Re tighten screw Position the lower limit switch at a location that prevents compression over loading from occurring Use the thumbwheel to move the crosshead down ward while viewing the load being measured by the load cell Loosen the limit screw and slide the switch to the desired location 90 load capacity Re tighten screw Setting HIGH Limit Limits are supplied to protect your load cell and TCD frame The HIGH Limit protects the load cell by preventing the crosshead from traveling beyond a distance that would apply a load that is greater than the load cell s capacity The HIGH Limit is designed to protect the gauge when the cross head is in the UPWARD travel direction To set the limit loosen the thumbscew by turning the screw in a counterclockwise direction You only need to loosen the screw enough so that the switch slides along the internal guide When the screw is loose slide the mechanism to the desired extension position Tighten the screw by turning clockwise Test your setting using a slow crosshead speed e g 0 4 in min 10 mm min Move the crosshead in an UPWARD direction and watch to see where the crosshead makes contact and ensure that contact with the limit switch stopped the crosshead travel If the crosshead stops too soon or to
25. ly towards away from the column Shown Loosen mounting block screws Use a 90 degree object to align the top set screw or eye end to the bottom set screw or eye end Place the 90 degree object so that it is flush against the top set screw or eye end Then slide the lower mounting block so that the bottom set screw or eye end is also flush against 90 degree object Once they are aligned you can tighten the mounting block to the T slot table NOTE It may be necessary to slightly loosen the load cell mount ing adapter to align the top set screw or eye end with the bottom set screw or eye end Remember to retighten the load cell mounting adapter before fastening the test fixtures or grips gt Move your crosshead upward to allow clearance for your fixtures Shown Align the eye ends using a 90 degree alignment square Shown Position mounting block so that it aligns with 90 degree fixture Shown Loosen and align load cell adapter for parallelism adjustment if required Adapter mounting screws located on the back of the crosshead TCD Frame User s Guide 15 Cable Connections Your TCD System has three cable connections console to frame connection TLC load cell to console connection and mains power cord connection CAUTION A Always make sure that the mains power switch is in the Off position when making cable connections Connection or disconnection cables with the mains power switch in the On posi
26. ns Shown Correct mounting Shown Incorrect mounting NOTE B Your Chatillon TLC or SLC Series load cells have an active wy side Looking directly at the load cell the load cell should be mounted so that the cell creates an S pattern The load cell s part number or capacity should be oriented so that it can be read rightside upwards Shown Fasten top of load cell to bottom of load cell adapter using cap head screw Access cap screw using thru holes on adapter Sensor is tight against the adapter Shown Correct load cell mounting Sensor is NOT tight against the adapter Shown Incorrect load cell mounting TCD Frame User s Guide 11 Mounting Your Test Fixtures The TLC load cells can use threaded or 5 8 inch eye end type grips and fixtures Chatillon GF Series grips or fixtures mate to the TLC Series load cell using a threaded connection Because these grips or fixtures may have different size threads it may be necessary to use thread adapt ers for your connection CAUTION When using threaded type grips and fixtures exercise extreme care not to over tighten the threads Over tightening may damage the load cell Chatillon TG Series grips and fixtures have a 5 8 inch eye end con nection making it easy to mount and align your fixtures The TLC load cell mounting threads are shown in the table Also listed is the fixture mounting accessory kit that comes standard with your TLC load
27. nsufficient to protect your TCD System from damage Replacing Fuse The TCD frame uses two fast blow cartridge typefuses 20 x 5mm fuses The fuses are located inside the Power Entry Module To inspect and replace the fuses squeeze together the fuse holders in the direction of the arrows on each holder and pull the holder out The fuse is connected to the holder and can be easily removed and replaced WARNING Replace the fuses with the exact same type and rating as the ones supplied from the factory Replace with fast blow type fuses only 4 Do not replace with higher or lower rated fuses Fuse Ratings amp Part Numbers Frame Model Fuse Part No TCD110 Series casicsticisnecciinetovenevencessenss L E E09 409 TCD225 Series eceeseserseesreeeeseeneens S EENE E09 825 TCD1100 Series cee eeeeeeeeeeeeenes BA inai E09 834 Mains Power Switch The mains power switch located on the back panel of the TCD frame is the system s master power switch This switch is the only device that can be used to turn off power to the system The mains power switch should be used whenver power is to be completely turned off to the system The mains power switch is a two position switch with an Off position O and an On position I The mains power switch contains an LED that illuminates when power to the system is On Mains power switch in the Off position TCD Console Power Connection Mains power connection CAUTION
28. o late adjust the thumbscrew repo sition the limit mechanism and repeat the test TCD Frame User s Guide 23 Setting LOW Limit The LOW Limit is designed to protect the load cell when the cross head is in the DOWNWARD travel direction To set the limit loosen the thumbscew by turning the screw in a counterclockwise direction You only need to loosen the screw enough so that the switch slides along the internal guide When the screw Is loose slide the mechanism to the desired extension position Tighten the screw by turning clockwise 24 TCD Frame User s Guide Testing the Limit Switch Once you have positioned your Limit Switch test to ensure that it is operating properly Lower Limit Switch Test Drive the crosshead in a downward direction While the crosshead is moving downward press downward on the lower Limit Switch The crosshead should stop moving Upper Limit Switch Test Drive the crosshead in an upward direction While the crosshead is moving upward press the upper Limit Switch upward The crosshead should stop moving Switch Engagement Check to ensure that the crosshead engages both the Upper and Lower Limit Switches during its travel You should hear a click when the crosshead makes contact with the switch The cross head should stop moving CAUTION A Always test the positions of your High and Low limit swiches Ensure that they stop the crosshead travel when engaged Shown Test bot
29. otor Cover Assembly TCD1100 Base Cover Assembly TCD 1100 Motor Amplifier PCB TCD1100 28 TCD Frame User s Guide Ref No 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Part Number SPK TCD1100 031 SPK TCD1100 032 SPK TCD 033 SPK TCD 034 SPK TCD 035 SPK TCD1100 036 SPK TCD 037 SPK TCD 038 SPK TCD1100 039 SPK TCD1100 040 SPK TCD1100 041 SPK TCD 042 SPK TCD 043 SPK LTCM 006 SPK TCD 045 SPK TCD 046 SPK TCD1100 047 SPK TCD 048 SPK TCD1100 049 SPK TCD1100 050 SPK TCD 051 SPK TCD1100 052 SPK FM200 034 SPK FM200 022 SPK LTCM UK230 SPK TCD1100 054 SPK TCD1100 055 SPK TCD1100 056 SPK TCD1100 057 SPK TCD 058 E09 834 SPK TCD1 100 E96 423 SHEET amp OF 4 Description Power Entry Module Assy 5A Motor Pulley TCD1100 Power Cord Jumper Power Outlet Assembly Jog Wheel Assembly Calibrated Transformer Assembly TCD1100 Switch Plate Assembly Feet Assembly 8 Bottom Pan TCD1100 Frame Support Assembly TCD1100 Bottom Base T slot TCD1100 Bottom Eye End 5 8 inch Assy Base Fixture Mount E Stop Switch Assembly Motor Amplifier Cable Assembly Cable Assembly Limit Switches Thumb Screw Assembly 2 USB Flash Drive 1GB Cable Motor Assembly TCD1100 Bottom Block Assembly TCD1100 Load Cell Mounting Adapter Connection Plate Assy TCD1100 Power Cord 115Vac US Mains Plug Power Cor
30. r Cover Assembly TCD 110 Top Cover Assembly TCD 110 26 TCD Frame User s Guide Ref No 28 29 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 00 51 52 Part Number SPK TCD110 028 SPK TCD 029 SPK TCD 030 SPK TCD110 031 SPK LTCM 015 SPK TCD 033 SPK TCD 034 SPK TCD 035 SPK TCD110 036 SPK TCD 037 SPK TCD 038 SPK TCD 039 SPK TCD 040 SPK TCD 041 SPK TCD 042 SPK TCD 043 SPK TCD 044 SPK TCD 045 SPK TCD 046 SPK TCD 047 SPK TCD 048 SPK TCD 049 SPK TCD110 050 SPK TCD 051 SPK FM200 034 SPK FM200 022 SPK LTCM UK230 E09 409 Description Motor Cover Assembly TCD 110 Base Cover Assembly Motor Amplifier PCB Small Bushing Set 4 each Motor Pulley Power Cord Jumper Power Outlet Assembly Jog Wheel Assembly Calibrated Transformer Assembly TCD110 Switch Plate Assembly Feet Assembly 8 Bottom Pan Frame Support Assembly Bottom Base T slot Bottom Eye End 5 8 inch Assy Base Fixture Mount E Stop Switch Assembly Motor Amplifier Cable Assembly Cable Assembly Limit Switches Thumb Screw Assembly 2 each USB Flash Drive 1GB Cable Motor Assembly Bottom Block Assembly TCD110 Load Cell Mounting Adapter Power Cord 115Vac US Mains Plug Power Cord 230Vac EU Mains Plug Power Cord 230Vac UK Mains Plug 1A Fuse not shown Spare Parts Listing TCD225 Series Ref No CO Nl O amp O71 amp PO CO 11 12 13 14 15 16 17 18 19 20 21 22
31. standard accessories The SPK TLC assemblies can be ordered for spares These assemblies do NOT contain the TLC Load Cell only the attachment accessories Shown SPK TLC 001 12 TCD Frame User s Guide Shown SPK TLC 002 Shown SPK TLC 003 Mounting A Threaded Fixture When using threaded grips or fixtures we recommend the use of a knurled nut to help ensure that your fixture remains aligned prop erly Place the knurled nut onto the set screw Screw the knurled nut on as fas as it will go Next screw on your fixture to the maximum position to where it is properly aligned to the work area Then use the knurled nut to tighten downward onto the fixture This will ensure that the fixture remains tight and in the correct alignment throughout a test Mounting An Eye End Fixture Eye end connections are easy to use The eye end contains a 5 8 inch diameter post with through hole The post also has a locking ring used to tighten down the attached fixture Position the fixture onto the post and orient the fixture so that it is properly aligned Tighten the fixture into position using the locking ring Thread the locking ring so that it is secure against the fixture Next place the grip pin through the fixture and the post Shown GF 9 Series thread type testing fixture fastened to base mount using thread adapter Shown Secure TG fixture with grip pin Pr NC000612 Shown Align TG fixture and use locking ring to tig
32. ternal drum This drum has four settings L 100Vac L 120Vac L 220Vac L 240Vac Do NOT use Use for standard 120V operation Use for standard 220 230V operation Do NOT use AN AN AAN i Use a flathead screwdriver to open the Power Entry Module A small slot located at the top of the Power Entry Module locks the module closed To unlock position the screwdriver into the slot and carefully apply pressure Shown Remove the power input drum Select 120Vac or 220Vac Reinsert drum making sure correct rating is displayed in window TCD Frame User s Guide 19 Shown Replace he power input drum so that the matching source power appears thru window Shown Press the fuse holder in the direction of the arrow and then pull out to expose the fuse Replace with appropriately rated fuses only 20 TCD Frame User s Guide To set the power input remove the Power Drum by pulling the drum from its socket DO NOT ROTATE THE DRUM FROM WITHIN THE SOCKET A Reinsert the drum back into the socket so that respective power label matches your supply power Close the Power Entry Module and make sure the correct label is displayed through the window ry CAUTION Attempting to rotate the drum while still in the socket will damage the electrical connection Do not rotate the drum from within the socket CAUTION Industrial quality surge surpressors are recommended Surge supressors found in inexpensive power strips are i
33. ting the Limit Switch cceeeeeesssesseeeseeeees 24 Cleaning Your TCD Frame sssssssssssesseeneeeeeen 25 Servicing Your TCD System sssssssseeseen 25 Spare Parts Lists scecciecssesetcscsstreaccvacssencacectansaaheeeceneinens 26 TECON SENOS unana a NN 26 TGD220 SOMOS Hs a cceedeuccds Meee duane leconca 27 HG BA 10 6 SENGS ac iene iecten eo enter ee eet Pa nen 29 DIMENSIONS renerion aenea aE 30 Product Warranty This instrument is warranted against defects in workmanship material and design for one 1 year from date of delivery to the extent that AMETEK will at its sole option repair or replace the instrument or any part thereof which is defective provided however that this warranty shall not apply to instruments subjected to tampering or abuse or exposed to highly corrosive conditions THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING WITHOUT LIMITATION ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO ANY ANTICIPATED OR LOST PROFITS This warranty is voidable if the purchaser fails to follow any and all instructions warnings or cautions in the instrument s Instruction Manual If a manufacturing defect is found AMETEK will replace or repair the instrument or replace any defective part thereof without charge howe
34. tion can damage the equipment TLC Load Cell Connection TCD Console to Frame Console Power Connections Connection Mains Power Switch Power Input Module Mains Power Connection 16 TCD Frame User s Guide Connecting TCD Console The TCD Console is connected to the TCD frame using the Console to Frame Interface Cable p n SPK TCD 024 This cable is 3 ft 1 m in length and has two 26 pin male D type connectors Carefully connect the console to frame interface cable to the TCD frame The connection is located on the back of the TCD frame beneath the power cord input connection Make sure that the pins are aligned before pushing the connector onto the mating connector Be careful not to bend any of the pins Secure the connection by tightening the mounting screws on the connector Next connect the console to frame cable to the TCD Console The connection is located on the back panel of the TCD Console bottom connection Make sure that the pins are aligned before pushing the connector onto the mating connector Be careful not to bend any of the pins Secure the connection by tightening the mounting screws on the connector TLC Load Cell Connector SERIEL YT EET Raig ana 1 TCD Frame Connector ptim Connecting TLC Sensor The TLC Sensor cable has a 15 pin male D type connector The sensor has a retractable cord that when fully extended reaches ap proximately 9 ft 3 m
35. ur TCD Console TCD frame or TLC Se ries load cell please contact your authorized Chatillon representa tive where your purchased your equipment TCD Frame User s Guide 25 Spare Parts Listing TCD110 Series Ref No Part Number 1 SPK TCD 001 2 SPK TCD 002 3 SPK LTCM 003 4 SPK TCD110 004 5 SPK LTCM 005 6 SPK TCD110 006 7 SPK TCD110 007 8 SPK LTCM 008 9 SPK TCD110 009 10 SPK TCD110 010 11 SPK TCD110 011 12 SPK TCD110 012 13 SPK TCD 013 14 SPK TCD 014 15 SPK TCD 015 16 SPK LTCM 016 17 SPK TCD110 017 18 SPK LTCM 018 19 SPK LTCM 019 20 SPK TCD110 020 21 SPK TCD110 021 22 SPK TCD110 022 23 SPK TCD110 023 24 SPK TCD 024 25 SPK TCD110 025 26 SPK TCD110 026 2 SPK TCD110 027 Description TCD Console Assembly Console Mounting Assembly Ruler Insert 20 inch 510mm Cover Spacer TCD110 Switch Power Timing Belt TCD110 Motor Mounting Plate Power Entry Module Assembly 1A Upper Block TCD110 Side Plate Assembly Column Guide Rods 2 each Ball Screw Assembly TCD110 Barrier Assembly Encoder TCD Cable Encoder Assembly Ball Screw Pulley Ram Bearing Block TCD110 Motor Assembly Limit Switch with Brackets 2 each Upper Limit Switch Bracket Assy Lower Limit Switch Bracket Assy Arm Ram TCD110 Limit Switch Rod Assy TCD110 Console to Frame Cable Assy Front Cover Assembly TCD110 Rea
36. ver AMETEK s obligation hereunder does not include the cost of transportation which must be borne by the customer AMETEK assumes no responsibility for damage in transit and any claims for such damage should be presented to the carrier by the purchaser TCD Frame User s Guide 3 4 Precautions Read the TCD Frame User s Guide and TCD Console User s Guide completely before attempting to use the TCD Series System By following the instructions contained in this manual the optimum accuracy and performance can be attained Never operate the TCD Series System with the cover removed from the TCD Console or TCD Frame Use and industrial quality Power Surge Suppressor with your TCD System Verify Input Power Source BEFORE operation The TCD Sys tem has a switchable power supply The tester may operate with 110V or 230V provided the Power Input Module is in the proper setting corresponding to the source power Always make sure that the supply power matches the setting on the Power Input Module before turning power ON Failure to do so may cause serious damage to the tester The TCD Frame has a moving crosshead Exercise extreme caution during testing or whenever the crosshead is moving Never place fingers inside the column Class 1 product must be connected to a mains socket outlet with a protective earth connection Place TCD System so that it is easy to access the mains power switch and mains power cord Never use the T
37. ward Rotating the thumbwheel downward causes the crosshead to move downward TCD Frame User s Guide 21 Emergency Stop Switch The emergency stop switch is located on the front panel directly be neath the TCD Console mounting The emergency stop switch removes power to the TCD System Pressing the emergency stop switch removes power to all system components including the TCD frame and TCD Console To release the emergency stop rotate and release the switch WARNING Fo The emergency stop switch removes power to the system 4 When depressed it removes power to the frame s motion con troller and all system components including the console Emergency Stop Switch Shown The emergency stop is located on the TCD frame s front panel directly beneath the TCD Console STOP ACTION SYMBOL The STOP ACTION symbol identifies the emergency stop function When the emergency stop switch is engaged IW pushed in the motor drive and crosshead will stop All motion is discontinued 22 TCD Frame User s Guide Mechnical Limit Setup The TCD frame has two mechanical limits located on the front of the column The mechanical limits are provided as a means of pro tecting your TCD System from accidental sensor overload situations caused by crosshead over travel When the crosshead is moving upward or downward and makes physical contact with either of the mechanical limit switches the crosshead will immediately stop
38. y event that a high voltage discharge occurs at the back panel please power cycle the machine Mounting Your Load Cell Your TCD System uses the Chatillon TLC Series load cell for its load measurement system Before connecting the TLC load cell cable to the TCD Console we suggest that you first mount the TLC load cell to the load cell adapter p n SPK TCD 051 CAUTION A Before connecting the TLC Load Cell make sure that power to the TCD Console is OFF The universal load cell adapter has three different mounting holes used to connect to your TLC Series load cell s threads Depending on the model TLC Series load cell being used insert the appropriate hex cap screw into the TLC load cell being careful not to apply excessive force onto the sensor by over tightening finger tight is sufficient The load cell adapter has a retaining wall that helps to ensure that your TLC load cell is properly aligned Make sure that the TLC load cell is in contact with the retaining wall Aj Position the TLC load cell onto the load cell adapter so that the cable coming from the sensor is positioned nearest the column left side of the sensor CAUTION Make sure your load cell is mounted correctly using the proper load cell adapter location Always make sure the load cell is mounted so that its surface is flat against the mounting adapter s machined surface Connect the TLC load cell s connector to the TCD Console See Cable Connectio
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