Operating Instructions FRIAMAT® FRIAMAT®
Contents
1. No Text in Signifi Remedy Display cance Causes 10 Cancel of Fusion inter fusion rupted by pressing the STOP button 13 Mains failure Supply Check voltage connentions interrupted e g power cut during fusion or too low 15 Mains rating Power con Please contact exceeded sumption FRIATEC of fitting service hotline exceeds 49 0 621 rating of the 486 1533 FRIAMAT 23 Generator Generator Please contact failure maybe not FRIATEC suited for service hotline fusion work 49 0 621 486 1533 xy System error Please contact FRIATEC service hotline 49 0 621 486 1533 error messages with numbers not displayed in above table 39 Warning messages Info Text in Display Instruction Remedy Attention Second fusion process If a fitting is to be fused twice the contact plugs on the fusion unit of the fitting must be pulled out after the first fusion and the fitting must be allowed to cool down see processing instructions by fitting manufacturers Please read in fusion code first Only with prime eco this appears when the traceability barcode of a fitting was accidentally read in first Please read in valid traceability barcode first Only with prime eco if e g the fusion barcode of the fitting was accidentally read in Please read in valid operator pass Only with prime eco this appears when the operator pass needs to2. GPS data Activating switching on this menu will allow you to enter coor dinates position of your fusion fitting To determine the GPS data you will need an appropriate device 5 4 11 Seam number The menu Fusion sequence is reached via the guide button MENU There you will find the submenu Seam number By activating the appro priate guide buttons you will be able to switch on or off seam numbers entry 5 4 12 Scraper tool Press the MENU key and then submenu Fusion process to access Scraper tool Activating switching on this menu will allow you to enter data e g unit number of the scraper tool used for the preparation of the fusion For this facility the scraper tool must have an appropriate barcode 5 5 Menu Data IMPORTANT The menu Data is activated and thus made visible to you only once documentation is swit ched on and an initial set of data has been saved Press the MENU button to access the main menu Use the arrow buttons up down to access sub menu Data and select by pressing the START but ton 5 5 1 Transfer The guide button MENU will take you to the menu Data with its submenu Transfer Your FRIAMAT prime eco will recognise automatically whether a FRIATEC Memory Stick is connected 26 A IMPORTANT The FRIATEC Memory Stick must be connected before you access submenu Transfer A IMPORTANT FRIATEC does not ac
3. Operating Instructions FRIAMAT crime eco FRIAMAT sasic eco FRIAMAT o FRIATEC 1 Dangers 2 Safety hints and tips 3 Designated equipment use 4 Sources of danger 5 Authorised users 6 Dangers from electric power 7 Emissions 8 Safety precautions on site 9 Signal equipment 10 Emergencies Basic Data 2 1 Design parts 2 2 Operating principle 2 3 Technical data 2 4 Automatic activation of Service interval 2 5 Transport storage dispatch 2 6 Setting up connecting 2 7 Operating Basic Fusion Procedure 3 1 Preparation 3 2 Enter barcode 3 3 Starting fusion process FRIAMAT basic eco 4 1 Description of function buttons 4 2 Menu Layout 4 3 Menu Basic settings 4 4 Menu Info 4 5 Menu Emergency input FRIAMAT prime eco 5 1 Description of function buttons 5 2 Menu Layout 5 3 Menu Basic settings 5 3 1 Documentation 5 3 2 Time 5 3 3 Date 5 3 4 Language 5 3 5 Protocol language 5 3 6 Volume 5 4 Menu Fusion sequence 5 4 1 Commission number 5 4 2 Operator pass oo oo ooooou Pr A ooo _ 12 12 13 13 13 14 15 16 16 17 17 18 18 19 19 20 22 22 22 23 23 23 24 5 4 3 Info text 5 4 4 Comment 1 5 4 5 Comment 2 5 4 6 Subcontractor 5 4 7 Traceability 5 4 8 Pipe number 5 4 9 Pipe length 5 4 10 GPS data 5 4 11 Seam number 5 4 12 Scraper tool 5 5 Menu Data 5 5 1 Transfer 5 5 2 Printer 5
4. activation of main switch or pulling out the power supply plug 2 Basic Data 2 1 Design parts All electronic parts of your FRIAMAT model are kept in a splash water proofed casing A receptacle for the fusion and mains cable is situated at the back At the top there is an accessory box at the right side is the interface box FRIAMAT fusion units are designed for a maximum fusion voltage of 48 V A safety transformer sepa rates supply and fusion voltage 2 2 Operating principle Only electrical fusion fittings with a barcode can be fused using FRIAMAT fusion units a sticker with a barcode is allocated to each fitting It contains information for the correct fusion process Your FRIAMAT model boasts a PC supported command system which controls and adjusts energy supply fully auto matically and determines the length of the fusion process taking into account ambient temperature The temperature sensor inside the fusion cable continuously measures the ambient temperature A WARNING The temperature sensor for determining the ambient temperature is attached to the fusion cable at the reader wand cable near the reader wand pouch silver metal sleeve As the deter mination of the ambient temperature in the fusion zone is part of a correct fusion process the temperature sensor must be protected from damage at all cost In addition you need to make sure that both the temperature sensor as well as the fitting
5. IMPORTANT In the event that your FRIAMAT model displays an error message or warning message not described below and this cannot be clarified or rectified based on the description in the display please contact our service hotline 49 0 621 486 1533 37 Error messages fusion No Text in Signifi Remedy Display cance Causes 02 Temperature Ambient Set up tent outside range temperature if necessary outside permitted range 03 Resistance Electrical Check contact outside resistance for firm tolerance of fitting seating dirt outside Maybe clean tolerance contacts if necessary replace fitting 04 Fitting winding Short circuit Replace short circuit in the wire fitting winding of send in fitting for checks 05 Fitting winding Current flow Check open circuit interrupted connection of fusion plug on fitting If okay replace the fitting and send in for checks 06 Voltage Non Contact outside permitted authorized tolerance deviation of service station fusion voltage 08 Mains voltage Power Extension outside range voltage cable too long outside or cross permitted section too range during small Check fusion voltage and connections of generator 09 Frequency Frequency Check outside range outside frequency permitted of generator range during voltage 38 Further error messages
6. exceeded station Arrange for unit to be serviced 8 Appendix 8 1 Recommended accessories FRIATEC Memory Stick USB to save and trans fer fusion data from fusion unit to PC Laptop and to transmit the Protocol language in a PDF file only with FRIAMAT prime eco serially FRIATRACE from version 5 1 and higher for the electronic processing of fusion data only FRIAMAT prime eco optional Operator pass only FRIAMAT prime eco optional Remote control pass optional 41 8 2 Authorised service stations Please contact our service hotline 49 0 621 486 1533 for details of service stations world wide 8 3 Operating instructions updates These technical statements are checked regularly in terms of up to dateness The date of the recent revision is specified on the document Visit www friatools de in the left navigation menu you will find the submenu Downloads Here you will be able to read and even print out up to date operating instructions pdf file We also would be pleased to send them to you 42 43 FRIATEC Aktiengesellschaft Technical Plastics Division P O Box 71 02 61 D 68222 Mannheim Phone 49 621 486 1533 Fax 49 621 479196 www friatools com info friatools friatec de FRIATEC an OAliaxis company 2377 4e Update 22 08 2014
7. your FRIAMAT model or other material goods of the operator the efficient operation of your FRIAMAT model Everybody involved with operating servicing and maintaining your FRIAMAT model must be qualified accordingly and carefully observe these instructions This is about YOUR safety 1 2 Safety hints and tips These operating instructions use the following SYMBOLS with WARNING NOTES A DANGER Warns of impending danger Non compliance with this instruction can result in severe material damage or personal injury N WARNING Warns of a dangerous situation Non compliance with this instruction can result in moderate material damage or personal injury A IMPORTANT Indicates user advice and other useful informa tion 1 3 Designated equipment use FRIAMAT fusion units serve exclusively for the fusion of FRIALEN safety fittings with HDPE pressure pipes SDR 17 7 and FRIAFIT sewage fittings with HDPE sewage pipes SDR17 32 Your FRIAMAT model can also be used to process fittings by other manufactures as long as these are provided by the manufacturer with a barcode 2 5 interleaved according to ANSI HM 10 8M 1983 and to ISO CD 13950 08 94 The designated use also includes observation of all the advice in these operating instructions as well as the guidelines by DVGW Standards DVS UVV and local directives JAN IMPORTANT Any other use is not in line with desig
8. 5 3 PDF 5 5 4 CSV 5 5 5 Delete 5 6 Menu Info 5 7 Menu Emergency input 5 8 Menu Formatting 5 9 Fusion Options 5 9 1 ID Data 5 9 1 1 Commission number 5 9 1 2 Operator pass 5 9 1 3 Continuous number and Seam number 5 9 1 4 GPS1 3 5 9 2 Traceability barcodes Pipe number Pipe length 5 9 3 Info text Comment 1 Comment 2 Subcontractor 5 9 4 Scraper tool Warranty Maintenance Taking out of service 6 1 Warranty 6 2 Service and maintenance 6 3 Taking out of service Operating faults 7 1 Errors when reading in the barcode 7 2 Fusion interruption 7 3 Error messages Warning messages Info 8 Appendix 8 1 Recommended accessories 8 2 Authorised service stations 8 3 Operating instructions updates 25 25 25 25 25 25 25 26 26 26 27 29 30 31 31 32 32 33 33 33 34 35 36 36 36 36 37 37 37 37 37 41 41 42 1 Safety 1 1 Dangers FRIAMAT fusion units have been designed using state of the art technology and are designed accor ding to recognised safety regulations and fitted with appropriate protective equipment In addition FRIAMAT fusion units have been submitted to extensive tests in line with the German law for equipment safety Functionality and safety of FRIAMAT fusion units are tested before they are supplied to the customer However incorrect use or abuse of the equipment will lead to dangers with regard to the health of the user
9. Distribution points on the construction site observe regulation on Fi circuit breakers Outdoors on construction sites receptacles must be fitted with fault current Fi circuit breakers When using generators the DVGW worksheet GW308 and the VDE 0100 Part 728 need to be observed The required generator nominal output depends on the output required by the largest fitting to be used on connection conditions ambient conditions and the actual generator type its control characteristics As the generators from different model ranges often display very different control characteristics the suitability of a generator cannot be guaranteed by the specified rated output alone When in doubt e g when purchasing brand new contact an authorised service station or call the FRIATEC service hotline 49 0 621 486 1533 Only use generators working with frequencies within the 44 66 Hz range Start up the generator and leave it running for half a minute If necessary adjust off load voltage and limit to voltage indicated by the technical data Genera tor power safety fuse at least 16 A slow acting A WARNING Check input voltage of your FRIAMAT model before starting the fusion process Your FRIAMAT model has been designed for input voltage of 190 250 volt When using an extension cable please ensure sufficient cross section 2 5mm up to 50 m 4 mm up to 100 m length Always roll out cable fully before use Do not
10. START button if you press the STOP button the process will be stopped without saving data 18 5 FRIAMAT prime eco 5 1 Description of function buttons The FRIAMAT prime eco has 7 function buttons MENU The MENU button is grey It calls up the main menus with its submenus see also section 5 2 Menu Layout In addition pressing the MENU button will clarify an error following an error message START The START button is green It starts up the fusion process selects submenus or individual menus and saves settings In addition this button is used to confirm error messages warning messages hints and tips in the display STOP The STOP button is red The STOP button is used to cancel the fusion process to leave the sub menus or individual menus and to terminate an inputting process without saving it If you keep the STOP button pressed for a longer period regardless in which submenu you are navigating you will return to the main screen gt CODE Arrow buttons The arrow buttons are blue The arrow buttons up down are used to browse through sub or individual menus The arrow buttons left right are used to move the cursor from left to right and back when entering alphanumeric symbols e g emergency input date Use the arrow buttons up down to select the required symbol letter number special symbol at the appropriate place A IMPORTANT There are some areas of the submenu where it is no
11. allow you to include additional text information to a fusion process 5 4 5 Comment 2 Press the MENU button and then submenu Fusion process to access Comment 2 Activating switching on this menu will allow you to include additional text information to a fusion process 5 4 6 Subcontractor Press the MENU button and then submenu Fusion process to access Subcontractor Activating switching on this menu will allow you to include additional text information to a fusion process 5 4 7 Traceability The guide button Menu will take you to the menu Fusion sequence The submenu Traceability can be found there By activating the appropriate guide buttons you will be able to release in this menu your FRIAMAT prime eco for reading in processing and saving of traceability barcodes In addition subme nus Pipe number and Pipe length are activated when this menu is accessed 5 4 8 Pipe number Press the MENU button and then submenu Fusion process to access Pipe number Activating switching on this menu will allow you to allocate an individual pipe number to the pipes to be fused 5 4 9 Pipe length Press the MENU button and then submenu Fusion process to access Pipe length Activating switching on this menu will allow you to add the length of the pipes to be fused 25 5 4 10 GPS data Press the MENU button and then submenu Fusion Process to access
12. see also Section 2 3 Observe operating instructions of generator if used A WARNING Always unwind all cables completely before use 12 2 7 Operating A WARNING Charring Dirty contacts may char the plug Contact surfaces of fitting and fusion plug must be clean at all times Thoroughly remove any existing deposits Protect plug from contamination replace if necessary Check fusion plug and contact sockets of the fitting for dirt before connecting 3 Basic Fusion Procedure 3 1 Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN safety fittings and FRIAFIT sewage system The same applies for fittings by other manufacturers A IMPORTANT Unwind all cables completely This applies to power cable fusion cable and extension cable if required The contact sur faces of the fitting and the fusion plugs must be clean dirty contacts can cause overheating and charring of the plug If necessary carefully re move any existing deposits Always protect plugs from contamination If there is evidence of a deposit which cannot be completely removed the fusion plugs must be replaced Prepare fitting and pipes for fusion in accordance with assembly instructions Ensure that the contact pins on the fitting are accessible for connection of fusion plugs Connect to power supply mains or generator 13 If using a generator st
13. switched off The function Documentation serves to save fusion parameters These may be allocated either to a commission number and or an operator pass Via the guide button MENU you will access the menu Basic settings with its submenu Documentation By activating the appropriate guide buttons it is possible in this menu to switch documentation on or off 5 3 2 Time The guide button MENU will take you to the menu Basic settings with its submenu Time Here you will be able to change the time 5 3 3 Date The guide button MENU will take you to the menu Basic settings with its submenu Date Here you will be able to change the date 5 3 4 Language Via the guide button MENU and the submenu Basic settings you will access in Language Here you will be able to select the required language A IMPORTANT The menu Language is marked with two aste risks one star in front of the term Language one star after These serve to identify the language setting menu when for example the language has been accidentally changed 22 5 3 5 Protocol language Via the guide button MENU and the submenu Basic settings you will access in Protocol lan guage Here you will be able to select the required language of the document A IMPORTANT The language of a protocol can be put regardless of the language on the display 5 3 6
14. to be fused are exposed to identical ambient temperatures i e processing situations where e g the temperature sensor is exposed to bright sunlight and the fitting is in the shade must be avoided 2 3 Technical data Input voltage range Frequency range Current consumption Output Safety fuse Casing Connection cable Fusion cable Weight Barcode type Operating temperature range Fusion current monitoring Printer interface Service interface Maxi Display Connection Plug 4 0 mm Hand scraper replacement blades Manual emergency programming Remote operating pass Operator pass Supervisor pass FRIATRACE from version 5 1 FRIATEC Memory Stick FRIATEC Memory Box Documentation of fusion and traceability data Data storage in unit Data storage by Memory Card Language options Quality control certification Transport box Technical alterations subject to change without notice 10 FRIAMAT prime eco AC 190 250 V 45 66Hz AC 16 A max AC 3 6 kVA 20 slow acting inside Type IP 54 protection grade Il 5m including Euro plug 4m 19 kg Code 2 5 interleaved Code 128 20 C 50 C Short Circuit and Cut Off USB serial no yes optional yes optional optional no optional yes no yes 500 no 23 CE sign yes FRIAMAT LE Te om o AC 190 250 V 45 66Hz AC 16 A max AC 3 6 kVA 20 slow acting inside Type IP 54 protection grade Il 5m including Euro
15. Volume Use the guide button MENU to get to the menu Basic settings with its submenu Volume By activating the appropriate guide buttons you can set the volume in this menu to either loud or quiet 5 4 Menu Fusion sequence IMPORTANT The menu Fusion sequence is activated and thus visible to you when the documentation has been switched on All submenus are not acti vated on delivery factory setting as a point of principle Press the MENU button to select the main menu Use the arrow buttons up down to access the sub menu Fusion Process and select by pressing the START button 5 4 1 Commission number The menu Fusion sequence is reached via the guide button MENU There you will find the sub menu Commission number By activating the appropriate guide buttons you will be able to switch on or off working with commission numbers On selecting Commission number the commission number H HHHHHHHHHHHHHHHHAHHEH will appear in the main screen in the top line next to gt CODE 23 5 4 2 Operator pass A IMPORTANT The menu Operator pass is activated and thus visible to you only once an operator pass has been read in with the documentation switched on You can order operator passes from FRIATEC Once an operator pass has been read in all fusion processes carried out will be saved under the code of this operator pass By reading in a
16. art it first and leave to warm up for 30 seconds Switch on unit by the main switch Connect fusion plug with contact pins of the fitting 3 2 Enter barcode WARNING Take reader wand out of reader wand pouch by opening the pouch grasping the reader wand at its end anti kink sleeve black and taking it out It is not permitted to read in the barcode of a different type of fitting On completion of the reading in process the reader wand must be returned to its pouch immediately in order to avoid damage and contamination of the reader wand tip A IMPORTANT The fusion plugs of your FRIAMAT model must be connected with the contact plugs of the fitting as a resistance check is carried out immediately on reading in the barcode An error message will appear if there is non contact Please also ensure that the fusion plugs of your FRIAMAT model are attached to the contact pins on the fit ting across the entire internal contact width Once the barcode label has been attached to the fitting this is the only one to use If the barcode label of the fitting to be fused is not legible due to damage a fitting with a legible barcode label built in the same way by the same manufacturer must be used Hold the reader wand slightly slanted and slightly inclined like a pencil and place it on the fitting in front of the barcode Now move the reader wand quickly across the whole label and a little way beyond The reading ca
17. be read in e g when a unit is blocked and or a different wrong barcode is read in Please read in valid commission number Only with prime eco this appears when the commission number needs to be read in e g when the unit is set to reading in before each fusion and or a faulty input takes place or a different wrong barcode is read in Printer not ready Only with prime eco check if output unit PC Laptop with FRIATRACE from version 5 1 FRIATEC Memory Stick printer is properly connected If an error message cannot be resolved please contact the FRIATEC Service Hotline 49 0 621 486 1533 40 Warning messages Info Text in Display Instruction Remedy Faulty incorrect barcode Use new barcode of fitting built in the same way or correct the entered code manually Let the unit cool down Protective function designed to prevent over heating of unit Switch unit off and leave to cool down until warning no longer appears when switching it on again Fusion interruption Fusion interrupted by pressing STOP button End of fusion Fusion completed Voltage V Frequency Hz Readjust generator and confirm by pressing STOP button Memory empty Only with prime eco printing out not possible if memory is empty Memory full Only with prime eco print out report Maintenance date Contact authorized service
18. cept any liability for the use of standard USB flash drives Please use the FRIATEC Memory Stick If the data transfer has been prepared correctly you will be able after pressing the START button to select either ALL or SELECTION in the submenu Transfer If you select ALL using the START but ton all the data from your fusion unit will be trans ferred If you confirm SELECTION using the START button you will be able to select from indivi dual commission numbers During the data transfer the fusion unit will display the text TRANSFER PLEASE WAIT and once transfer has been suc cessfully completed TRANSFER FINISHED AS IMPORTANT Do not switch off your FRIAMAT prime during data transfer 5 5 2 Printer The guide button MENU in the submenu Data will take you to Printer Your FRIAMAT prime eco will recognise automati cally whether a printer is connected A IMPORTANT The printer must be connected before you access submenu Printer 27 If the data transfer has been prepared correctly you will be able after pressing the START button to select either ALL or SELECTION in the submenu Printer If you select ALL using the START button all the data from your fusion unit will be printed If you confirm SELECTION using the START button you will be able to select from individual commission numbers During the data tra
19. con nect any other equipment to the same generator while fusion is taking place At the end of the fusion process first disconnect the power cable from the generator and then shut off the generator A DANGER Danger to life Never open your FRIAMAT model whilst connected to power supply FRIAMAT fusion units may be opened only by specialist personnel at an authorised service station Re placement of damaged mains connection must be carried out by authorised service station only 1 7 Emissions The equivalent continuous sound pressure level of all FRIAMAT fusion units is less than 70 db A When working in a quiet environment the signal when set to loud comes across as very loud For this reason it is possible to adjust the signal loud quiet 1 8 Safety precautions on site WARNING FRIAMAT fusion units are splash water proofed They may however not be immersed in water 1 9 Signal equipment FRIAMAT fusion units confirm certain operating procedures using a signal 1 2 3 or 5 signal sounds The signals signify the following 1 signal reading in of barcode confirmed 2 signals fusion process completed 3 signals supply voltage too low too high 5 signals warning error refer to display 1 10 Emergencies In case of an emergency switch off main switch immediately to the OFF position and disconnect your FRIAMAT model from the power supply FRIAMAT fusion units can be shut off by
20. different operator pass your FRIAMAT model will be switched over accordingly A IMPORTANT Once you have read in the operator pass you will automatically be taken to submenu ID Data see also Section 5 9 1 By moving the blue arrow buttons up down you will be given an overview of the settings that have been selected on your FRIAMAT model Press the STOP but ton to exit this submenu A IMPORTANT By means of the operator pass your FRIAMAT model can be blocked to prevent it from unautho rised use After repeated reading in of the current operator pass the question will be posed BLOCK UNIT By pressing the appropriate button you can confirm this or cancel the action Your FRIAMAT model will be blocked automatically when the code of an operator pass is on file and there has been a change of date i e your FRIAMAT model is blocked the next day In both cases manual or automatic blocking the follow ing message appears in the display OPERATOR gt CODE By reading in an operator pass your FRIAMAT model is once again cleared for use 24 5 4 3 Info text Press the MENU button and then submenu Fusion process to access Info text Activating switching on this menu will allow you to include additional text information to a fusion process 5 4 4 Comment 1 Press the MENU button and then submenu Basic setting to access Comment 1 Activating switch ing on this menu will
21. e electrical devices should be carried out once a year see list of authorised service stations in section 8 2 Please include all connecting adapters for service checks WHAT WHEN WHO Cleaning the reader wand and checking for damage daily User Checking function weekly User Cleaning contacts weekly User Factory service annually Authorised service sta tions see section 8 2 36 6 3 Taking out of service A IMPORTANT FRIAMAT fusion units contain different compo nents which make specialist disposal necessary Your FRIAMAT model can be disposed of in the factory or at one of the authorised service sta tions 7 Operating faults 7 1 Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage If the reader wand is damaged fusion can still be carried out using the Emergency Input Mode 7 2 Fusion interruption If the fusion is interrupted because e g the power supply was disrupted during a fusion process the fusion can be repeated once the source of the fault has been removed and the fitting has cooled down completely depending on manufacturer please observe operating instructions by the appropriate fitting manufacturer 7 3 Error messages Warning messages Info If irregularities occur during the fusion process your FRIAMAT model will display the appropriate error messages A
22. he arrow buttons up down to access submenu Formatting and select by pressing the START button On selecting 31 menu point MEMORY STICK you will be asked ARE YOU SURE before formatting starts A IMPORTANT Please note that all data is deleted from the memory stick during formatting A IMPORTANT FRIATEC accepts no liability for the use of standard USB flash drives Please use the FRIATEC Memory Stick 5 9 Fusion Options 5 9 1 ID Data A IMPORTANT The ID Data option is activated and visible to you only once documentation or traceability has been switched on The term ID data includes data which you can allocate to your imminent fusion process commis sion number operator pass continuous number seam number and GPS data 1 3 The following sections describe this additional information A IMPORTANT Entering commission numbers and seam num bers is possible only when documentation and the function Commission number and or Seam number are switched on 5 9 1 1 Commission number Press the MENU button to access submenu ID Data Press the START button to bring up Com mission Number in the top line of the display On entering an commission number for the first time the 32 following appears HHHHHHHHHHHHHHHHHHHE The first digit flashes By moving the arrow buttons you will be able to enter your commission number Use the START button to save t
23. his number and the STOP button to exit the submenu If you have already entered one or several commis sion numbers you will be able to choose in ID Data in submenu Commission number between CHANGE changing of last entered commission number NEW entering anew commission num ber and SELECTION selecting an commission number from the last 20 commission numbers entered by pressing the START button and using the arrow buttons up down Data entry saving and exiting this submenu takes place as described above 5 9 1 2 Operator pass Use the MENU button to access submenu ID Data Press the START button and use the arrow buttons up down to access the display informing you whether and which fusion operator has been entered if no operator pass has been activated there is no display in this screen The fusion opera tor cannot be changed manually i e by using but tons if you wish to enter a new fusion operator you will need an appropriate operator pass See section 5 4 2 5 9 1 3 Continuous number and Seam number Use the MENU button to access submenu ID data Press the START button and use the arrow buttons up down to access the display which gives the continuous number of the fusion processes car ried out by you This number is allocated automati cally by the unit and cannot be changed The conti nuous number is allocated to the appropriate activated commission number Pressi
24. individual menus The arrow buttons left right are used to move the curser from left to right and back when entering alphanumeric symbols e g emergency input date Use the arrow buttons up down to select the required symbol letter number special symbol at the appropriate place A IMPORTANT There are some areas of the submenu where it is not possible to see all the information in the display at once You will notice the amp symbol in the bottom display line The blue arrow buttons up down will allow you to move about within this menu areas and call up further information into the display 16 4 2 Menu Layout Basic settings Info Emergency input Time Date Time Date Voltage Frequency Language Temperature Volume Unit number Software version Service date 4 3 Menu Basic settings Pressing the MENU button will take you to the main menu Once there use the arrow buttons to take you to the submenu Basic settings and select this by pressing the START button The submenu Basic settings has the following individual menus e Time e Date e Language e Volume Use the arrow buttons to take you to the required individual menu and select this using the START button Within the individual menus you can make the desired changes using arrow buttons and save these by pressing the START button or exit using the STOP button witho
25. ing the MENU button and using the arrow buttons and save data by pressing the START button You will then be asked to enter the traceability barcode of Component 2 Programming of pipe number and or pipe length takes place as described above If you have not activated any addi tional text see Section 5 9 3 you will once again be reminded of the significance of scraping the pipe by the question PIPE PREPARED Confirm by pressing the START button i e the pipe has been prepared appropriately see also Section 5 9 4 You will access the start mode the upper line in the display will show the connected fitting to be fused the lower line will ask START 34 A IMPORTANT At this point you will be able to use the blue arrow button up down to skip to the menu ID Data once again to ascertain that all relevant data has been entered or to make last minute changes Press the STOP button to exit this sub menu Start the fusion process by pressing the START but ton A IMPORTANT Programming of traceability data is automatic i e once programming is complete the display will show the next step until you reach the start of the fusion If you have to would like to disrupt this process e g because you wish to check your entry data once again use the blue arrow buttons right left back and forth in the pro gramming process to access individually en tered data information 5 9 3 Info text Comment 1 Commen
26. lay END OF FUSION means that the fusion process has been completed Information t and te shows target time and actual fusion time and must be identical 5 Mark fusion parameters on pipe fitting This avo ids an accidentally double fusion 15 6 Display end of fusion with t and tc is necessarily to confirm by pressing the STOP button Thus the fusion process has been completed and the FRIAMAT fusion unit is ready for the next fusion 4 FRIAMAT basic eco 4 1 Description of function buttons The FRIAMAT basic eco has 7 function buttons MENU The MENU button is grey It calls up the main menus with its submenus see also Section 4 2 Menu Layout In addition pressing the MENU but ton will clarify an error following an error message START The START button is green It starts up the fusion process selects submenus or individual menus and saves settings In addition this button is used to confirm error messages warning messages hints and tips in the display STOP The STOP button is red It cancels the fusion process is used to close submenus or individual menus and stop the entering process without saving data If you keep the STOP button pressed for a longer period regardless in which submenu you are navigating you will return to the main screen gt CODE Arrow buttons The arrow buttons are blue The arrow buttons up down are used to browse through sub or
27. le to select from individual commission numbers During the data transfer the fusion unit will display the text PRINT PLEASE WAIT and once transfer has been successfully completed PRINT FINISHED 5 5 4 CSV The guide button MENU in the submenu Data will take you to CSV Your FRIAMAT prime eco will recognize automatically whether a FRIATEC Memory Stick is connected The CSV files are writ ten on the FRIATEC Memory stick in a subdiretory which is named in the following method F device number e g FR 14 67 123 F1467123 The file names are formed from the current data and a two digit number incremented from zero 0 For example 2nd printout 02 on 04 08 2014 140804 14080402 CSV CSV files can be read in and edited with the appro priate software e g Microsoft Excel on a PC or laptop AS IMPORTANT The FRIATEC Memory Stick must be connected before you can access submenu CSV 29 A IMPORTANT FRIATEC does not accept any liability for the use of standard USB flash drives Please use the FRIATEC Memory Stick After pressing the START button you will be able to select either ALL or SELECTION in the submenu CSV if the data transfer was prepared correctly If you select ALL using the START button all the data from your fusion unit will be transferred If you select SELECTION using the START button you will be able to select from individual co
28. mmission numbers During the data transfer the fusion unit will display the text PRINT PLEASE WAIT and once transfer has been successfully completed PRINT FINISHED 5 5 5 Delete The submenu Data will take you to Delete In submenu Delete you will be able after pressing the START button to select either ALL or SELECTION If you choose ALL using the START button all data in your fusion unit will be deleted If you confirm SELECTION using the START button you will be able to select from indivi dual commission numbers and delete them one at a time A IMPORTANT During the deletion process and the date reor ganisation do not switch off your FRIAMAT prime eco This could lead to loss of data A IMPORTANT Once you have deleted data it has been lost irrevocably The unit has an automatic back up function which may allow authorised FRIATEC service personnel to retrieve deleted data Please contact your local service station see section 8 2 30 5 6 Menu Info Press the MENU button to access the main menu Use arrow buttons up down to access submenu Info and select by pressing the START button Here you will find important information about your FRIAMAT prime eco date time voltage frequency temperature ambient temperature unit number software version and date of next service Make sure you have this information with you when you approach a
29. n authorised FRIATEC service station with questions or problems 5 7 Menu Emergency input Press the MENU button to access the main menu Use arrow buttons to access submenu Emergency input and select by pressing the START button The term Code and 24 digits will appear with the first digit flashing on first use all digits will be set to 0 From then on the barcode last entered manual ly will be displayed Digits to be entered must be read from the barcode of the fitting to be fused Once barcode digits have been entered using the arrow button they need to be confirmed by pressing the START button the process is terminated by pressing the STOP button without data being saved 5 8 Menu Formatting Basically the FRIATEC Memory Stick can be used for the transfer of data The FRIATEC Memory Stick can be purchased from FRIATEC If you have not used the FRIATEC Memory Stick on the FRIAMAT prime eco and the correct format has therefore not been set or you decide to go for a standard USB flash drive please note that it must be formatted to FAT 12 or FAT 16 A USB flash drive formatted to FAT 32 or a partitioned USB flash drive Master Boot Record will produce the error mes sage ERROR 91 on your FRIAMAT Also the capacity of the USB stick used must not exceed 2 GB Formatting to FAT 12 or FAT 16 can be done in sub menu Formatting Press the MENU button to access the main menu Use t
30. n be done from right to left or the other way around If this has been done 14 correctly the unit will confirm the reading with a signal If reading in is not successful straight away try again if necessary at a different angle or speed 3 3 Starting fusion process WARNING If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions Therefore Maintain a safety distance of at least 1 m from the fusion area during fusion Do not connect any additional equipment during fusion The fusion process can be cancelled at any time by pressing the STOP button When the fused area has cooled down and the source of the fault eliminated where necessary the fusion process can be repea ted depending on the fitting manufacturer please observe operating instructions by the appropriate fitting manufacturer Operating steps 1 After reading in the barcode the current resi stance of the measured fitting appears in the display for a short time This resistance indication can be terminated at any time by pressing any button 2 Display shows PIPE PREPARED confirm if correct 3 Press the START button to start the fusion process Now an automatic checking of the ambient temperature and resistance of the con nected fitting follow Fusion starts The display will tell you the duration of the fusion it will show total time of fusion and count it up in seconds till the fusion ends 4 Disp
31. nated use FRIATEC AG does not accept liability for damage caused by adverse use Modifications and alterations are not permitted for safety reasons FRIAMAT fusion units may be opened only by electrical specialists When carrying out fusions using FRIAMAT fusion units with broken lead seals will result in all claims for warranty and liability being null and void Examples of adverse use Use as battery charger Use as power supply for heaters of any type 1 4 Sources of danger Replace damaged mains connection cables and extension cables immediately Do not remove or disable safety devices Rectify known faults immediately Do not leave your FRIAMAT model unattended Keep away from flammable liquids gases Do not operate in EX environment 1 5 Authorised users Only trained personnel may work using your FRIAMAT model The user is responsible for third parties in the work area The user must Make accessible the operating instructions to the operator and Ensure that he or she has read and understood them 1 6 Dangers from electric power Do not use any damaged connecting cables Check connection cable for any damage Pull out the plug prior to any maintenance or service tasks Allow any service and repairs to be carried out only at authorised service stations Connect fusion units of the FRIAMAT range only to supply voltage as given on type plate A DANGER
32. ng the START button allows you to allocate a number chosen by you Seam number to your fusion process Symbols are chosen by using the arrow buttons Use the START button to save this number and the STOP button to exit the submenu 5 9 1 4 GPS1 3 Use the MENU button to access submenu ID Data Press the START button and use the arrow 33 buttons up down to access the screen where you are able to enter the coordinates of the fusion processes carried out by you GPS 1 GPS 2 and GPS 3 Symbols are chosen by using the arrow but tons Use the START button to save this number and the STOP button to exit the submenu You will need an appropriate device for calculating the GPS data 5 9 2 Traceability barcodes Pipe number Pipe length IMPORTANT It is possible to enter traceability data only when documentation and Traceability function and or Pipe number and or Pipe length are switched on Reading in of traceability barcodes is activated after the fusion barcode of the fitting to be fused has been entered A request to enter the traceability barcode of the fitting appears in the display FITTING gt T CODE Once you have entered this you will be requested to enter the traceability barcode of Component 1 COMPONENT 1 gt T CODE If you have activated the programming of pipe number and or pipe length these will then also be displayed and can be entered accordingly select symbols by press
33. nsfer to the printer the fusion unit will display the text PRINT PLEASE WAIT and once transfer has been successfully completed PRINT FINISHED A IMPORTANT Do not switch off your FRIAMAT prime during the print 5 5 3 PDF The guide button MENU in the submenu Data will take you to PDF Your FRIAMAT prime eco will recognise automatically whether a FRIATEC Memory stick is connected The PDF files are written on the FRIATEC Memory stick in a subdirec tory which is named in the following method F device number e g FR 14 67 123 F1467123 The file names are formed from the current date and a two digit number incrementing from zero 0 For example 2nd printout 02 on 04 08 2014 140804 14080402 PDF Then PDF files can be read in and edited with the appropriate software e g Acrobat Reader on a PC or laptop A IMPORTANT The FRIATEC Memory Stick must be connected before you can access submenu PDF 28 A IMPORTANT FRIATEC does not accept any liability for the use of standard USB flash drives Please use the FRIATEC Memory Stick After pressing the START button you will be able to select either ALL or SELECTION in the submenu PDF if the data transfer was prepared correctly If you select ALL using the START button all the data from your fusion unit will be transferred If you select SELECTION using the START button you will be ab
34. plug 4m 19 kg Code 2 5 interleaved 20 C 50 C Short Circuit and Cut Off no serial no yes optional yes optional no no no no no no no no 23 CE sign yes When fusing fittings by other manufacturers it is vital to observe indications regarding operating temperature range 11 2 4 Automatic activation of Service interval Starting with the first fusion process which you perform with the FRIAMAT fusion unit the stored service interval see also Chapter 6 2 is auto matically set to active recommendation FRIATEC 12 months A IMPORTANT The leading service date is always shown on the display and may deviate from the service label attached to the FRIAMAT fusion unit 2 5 Transport storage dispatch Your FRIAMAT model is delivered in an aluminium transport box Unpacking requires no specific skills nor does storage in the transport box The tempe rature range during storage is 20 C 70 C A WARNING Always transport store inside aluminium trans port box 2 6 Setting up connecting Your FRIAMAT model can be set up and operated outdoors if protected from rain and wet Set up your FRIAMAT model on level ground preferably horizontal Ensure that the used generator is fused with a 16 A minimum slow acting fuse Plug unit connection cable into power socket Use extension cable if necessary ensure suffi cient cross section
35. t 2 Subcontractor Depending on your selections the following will appear as part of the data programming prior to fusion INFO TEXT COMMENT 1 COMMENT 2 and or SUBCONTRACTOR By pressing the MENU button and using the arrow buttons symbol selection you will be able to add any additional text The lines will be blank initially i e no additional text is displayed e g the text last entered Use the START button to save your entry and press it again to continue preparing for your fusion A IMPORTANT The additional text must be newly entered for each fusion process as no text will appear in the report otherwise If the START button is 35 activated immediately after reading in the fitting barcode no additional text is added to the fusion 5 9 4 Scraper tool As part of the process of entering data to start the fusion the request SCRAPER TOOL gt CODE if selected by you see Section 5 4 12 appears after the prompt PIPE PREPARED If the scraper tool which you used for the scraping of the pipe has the appropriate barcode you will now be able to enter this this data will then be allocated to your fusion in the report 6 Warranty Maintenance Taking out of service 6 1 Warranty The warranty period for FRIAMAT fusion units is 24 months 6 2 Service and maintenance According to DVS 2208 part 1 and BGV A2 VBG 4 Electrical Plants and Devices a maintenance of moveabl
36. t possible to see all the information in the display at once You will notice the symbol in the bottom display line The blue arrow buttons up down will allow you to move about within this menu areas and call up further information into the display 19 5 2 Menu Layout ID Data Basic setting Fusion process Data Info Date Time Emergency input Voltage Frequency Formatting Temperature Unit number Software version Service date 1 appears only if traceability is switched on and or there is data 2 appears only if documentation is switched on 3 appears only if operator pass has been programmed in 4 appears only if documentation is switched on and there is data 20 Documentation Commission number Time Transmit Operator pass Date Printer Info text Language PDF Comment 1 El CSV Comment 2 Volume Delete Subcontractor Traceability Pipe number Pipe length GPS data Seam number Scraper tool 21 5 3 Menu Basic settings Press the MENU button to access the main menu Use the arrow buttons up down to access the sub menu Basic settings and select by pressing the START button 5 3 1 Documentation Your FRIAMAT model is supplied with the docu mentation function
37. ut saving the changes 17 A IMPORTANT The language setting menu displays two aste risks right and left in the top line These serve to identify the language setting menu if the langua ge has been accidentally changed 4 4 Menu Info Pressing the MENU button will take you to the main menu Use the arrow buttons to take you to the sub menu Info and select this by pressing the START button The submenu Info is divided into the fol lowing individual menus e date time e voltage frequency e temperature ambient temperature e device number e software version e maintenance date Use the arrow buttons to select the required indivi dual menu and select this using the START button Within this individual menu you can access the information you requested and leave each menu by pressing either the START or the STOP button 4 5 Menu Emergency input By pressing the MENU button you will access the main menu From there find the submenu Emergency input using the arrow buttons and select it by pressing the START button Now Code is displayed and 24 digits with the first one flashing when accessing this for the first time all the digits will be set to 0 afterwards the most recently manually entered barcode is displayed Enter the digits displayed on the barcode of the fitting to be fused Once the digits have been entered using the arrow buttons you must confirm this by pressing the
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