Operating Instructions
Contents
1. euroLINE 120 Translation EN of the original instructions DE Transverse Installation For cross installation of the linear unit euroLINE 120 there are clamping elements in standard lengths centering ring clamping elements Many axle combinations can be implemented Examples m Multiple axle carriage systems m X Y system m X Y portal system Figure 4 X Y system IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 17 46 4 3 Attachment The euroLINE 120 can be attached to the basic body with clamping elements or to the carriage via the 2 x 3 M5 threaded bores see Figure 5 Figure 5 Attachment to the basic body with the help of clamping elements A Type euroLINE 120 clamping element B M5 threaded bores 2 x 3 pieces see Figure 6 and Figure 7 18 The installation area has to be a flat surface Any deviations from an ideal flat plane directly affect the processing precision IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de euroLINE 120 18 46 Translation EN of the original instructions DE 4 3 1 Installation of Actuators The actuators cylinders pick up modules etc that are to be installed on2. Operating Instructions Product name euroLINE 120 Product ID 1131236 Translation EN of the original instructions DE IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE Use m The operating instructions must be available at the component at all times m The operating instructions are an integral part of the component device m Always use the complete original or the original translation of these operating instructions Supplier amp Manufacturer IEF Werner GmbH Wendelhofstra e 6 78120 Furtwangen Germany Phone 07723 925 0 Telefax 07723 925 100 www ief werner de info ief werner de Service Find your IEF service station on our website m http www ief werner de Legal Note All rights including translation reserved No part of the work must be reproduced in any manner print copy microfilm or other method without the written consent of IEF Werner GmbH or processed reproduced or distributed using electronic systems All rights reserved for the case of patent utility sample or design patent entry reserved February 2015 IEF Werner GmbH printed in Germany IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de M be y euroLINE 120 4 46 Translation EN of the original instructions DE Change
3. MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de
4. 4 5 4 5 1 4 5 2 4 5 3 4 5 4 3l 52 6 1 6 2 6 3 8 1 8 2 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de Declaration Of Incorporation uuueeessssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 rr AE EE AE EE E AE ro O E E 9 Definition of Warning Notas ee nern Tee 9 General Warning Notes iran data 10 Special Hazard NN aaa 11 nO ca US aa 13 Reasonably foreseeable Misuse uuuuuuessssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnesnnnnnnnnen 13 Assembly INStrUCTIONS ccccccceeecceeeessseeceesceeeeeessseceeeseeeeeensseceeeseeeeeeaeaseeeeeeeeseeensses 15 installation POSION en ee une en an ee 15 Ade gic ie esi om IN Alla ON ee nee ern 16 FON aa eig 0 5 1 1 SON PP o 17 ASTON OPEL ONS ansiedad 18 IM iaa 19 Motor CADIE sirine opinii iR ia iai Ei iaicio 20 ECOG SNS net e A 2 Cable ROUNO 22 Measuring SySteM cccooonncnnnnccncconononnnncnnnononnnnnnncnnnnnnnnnnnnnrnnrnnnnnnnnnnnnrrnnnnnnnnnnnrrrrnnannnnnnnnnnnss 22 Temperature Sensor rain 22 Installation Situation Measuring System cccccccsssssseeeeeeceeecasseeeeeecesseassseeeseeseees 22 TE NIC DIOR nenita iria ter tads 23 Tightening Torques for Screw Connection NiMl oooncnnccccccccccccccccccccnnnnncnnnnnnnnnnncnnnnnos 23 Technical Data of the Linear Unit euroLINE 120 0ooncnnncccccccnccccccconnnnncncnnnnnnnnnnnonononoss 23 DIS PIII e a ai mrp EAE EE AEON AOA A E EEE AA A
5. DE 78120 Furtwangen www i ef werner de 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 35 46 6 Maintenance Warning of dangerous electrical voltage The system must be powered down for all assembly disassembly or repair work Non observance of the safety provisions may cause death Any repairs must only be performed by specialist personnel who have read and understood these original operating instructions Only use genuine spare parts since IEF Werner GmbH will not assume any warranty otherwise 6 1 Maintenance of the Visual Measuring System Changes and repairs on this measuring system must only be performed by the manufacturer or persons authorised by him The manufacturer shall not be liable for any damage caused by non authorised changes to the measuring system Unauthorised actions cause all warranty claims to lapse The measuring system is generally maintenance free The absolute length system used in the linear unit euroLINE 120 shows only slight contamination sensitivity Since the length system is integrated into the linear unit regular cleaning is not necessary pa IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de IQ 36 46 euroLINE 120 Translation EN of the original instructions DE 6 2 Lubrication of Guide Carriage The guide carriages are equipped wi
6. TaS O AC E _ Motor Motor line 5 x 1 00 mm shielded 75656 5 x 1 00 mm shielded 1113957 Plug 915 press on sleeve orange 9 pin type ESTA202NN00320500000 1113999 Contact sleeve 1 mm crimp area 0 5 1 5 mm type 60 251 11 spring TEC plug combicon plug Figure 10 Motor cable connections IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 21 46 4 4 2 Encoder Cable View X ao 5d BO 10 soldering side spring TEC plug Figure 11 Encoder cable with spring TEC and SUB D plug Parts list for encoder cable EnDAT with spring TEC plug item no 1119854 1113994 Plug 615 press on sleeve green 12 pin type ESTAOO2NN00320001000 70 1114000 Contact sleeve 1mm crimp area 0 5 0 75 mm type 60 252 11 spring TEC plug SUB D plug Up Sensor 1 U sens GND Sensor 7 U sons ih eet el o Y em OV 6 GND DATA 2 DATA 3 CLOCK 4 CLOCK 5 Temp Temp Figure 12 Connections encoder cable IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de 22 46 4 4 3 AAA 4 4 5 4 4 6 euroLINE 120 Translation EN of the original instructions DE Cable Routing For all moving cables suitable cable routing has to be
7. linear motor cable type euroLINE 120 40 1125685 Terminal box angle concealed socket type euroLINE 120 50 1113933 Angle concealed socket 615 915 Y Tec 60 1029382 Guide carriage type Size 15 class P 80 1008664 Centrring sleeve type ZHB 7 90 627070 Cylindrical screw type M4 x 20 100 1114058 Coil unit type TM6 110 626061 Cylindrical screw zinc plated type M4 x 16 120 626327 Cylindrical pin type 5m6 x 16 130 626058 Cylindrical screw zinc plated type M5 x 25 140 626057 Cylindrical screw zinc plated type M5 x 20 150 626777 Cylindrical screw zinc plated type M3 x 8 EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 45 46 Figure 36 euroLINE 120 long carriage length 263 mm IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de euroLINE 120 46 46 Translation EN of the original instructions DE 8 4 Drawing Accessories 8 4 1 Centering ring 1008664 Figure 37 Centering ring 8 4 2 Clamping element euroLINE 120 Figure 38 Clamping element item no 1125715 A Strip B Centering ring C Threaded pin zinc plated M4 x 12 D Clamping element standard cross installation EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank
8. the euroLINE 120 linear unit can be attached via the drilling pattern on the carriage The corresponding drilling templates are available for the two possible carriage sizes The position tolerance of the centering bores 7 is specified at 0 01mm 89 0 01 H7 DH 7 1 6mm deep 6x M5 9mm deep 6x Figure 6 euroLINE 120 standard carriage length 165 mm 39 O Ke O l Li akl He Ian Am sa M5 9mm deep 6x EN_1131236_euroLINE120_R1b doc D7 id 1 6mm deep 6x M5 9mm deep 6x Figure 7 euroLINE 120 long carriage length 263 mm pa Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de m Y EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 19 46 4 4 Wiring There are a motor plug and an encoder plug at the terminal box Figure 8 Motor plug and encoder plug A Motor plug B Encoder plug IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de 20 46 4 4 1 euroLINE 120 Translation EN of the original instructions DE Motor Cable View X soldering side o 2 22 us ee ER SRC y spring TEC Es plug 5 combicon plug Figure 9 Motor cable with spring TEC and combicon plug Parts list for motor cable with spring TEC plug item no 1119851 a cert
9. 2 Serena 12345 I Figure 16 Type plates A Size 120 B Type measuring system C Coil type S1 Standard S2 Long carriage D Supply voltage servo amplifier U E Rated current In F Peak current f W ER N M R IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 4 5 4 Load Information 25 46 Figure 17 Torques Parameter Standard carriage Max torque Mx theoretic 250 Nm Max torque My 180 Nm Max torque Mz 200 Nm IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Long carriage 250 Nm 180 Nm 250 Nm EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 27 46 5 1 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de Compensation of encoder If you install the first time a carriage with integrated measuring head and with a measuring tape which is applied on the basic body it should be done a so called compensation of encoder For this purpose the software S2 Commander has to be installed on your PC and the PC has to be connected via an interface with the servo amplifier Define angle encoder Proceed
10. H Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de m I euroLINE 120 32 46 Translation EN of the original instructions DE 3 After successful homing Select the tap settings Settings and select the button Save to encoder Save to encoder to save the basic parameters reference position into the encoder homing distance Homing at power and controller enable I Go to zero position after homing __ Max position limits 7 Homing switch at index pulse track of X2B 570 000 mm 7 Timeout Watch Timeout Time 60 0 s 4 gt p No homing after detection of the commutation 0 000 mm 7 No synchronization during the homing Figure 28 Select button Save to encoder 4 Confirm the storage by selecting the OK button in the Save to encoder window Figure 29 Select button OK 5 Confirm the message of homing run with the Yes button Figure 30 Select button Yes IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 6 Select the button OK in the Information window to confirm that the parameters have been saved 33 46 Figure 31 Select button OK IEF Werner GmbH Wendelhofstra e 6
11. History Document Code Date Modification MAN _EN_1131236 euroLINE120 Rla doc October 2014 Release of this document MAN_EN_1131236_euroLINE120_R1b doc February 2015 Changing lubricant into Dynalub see section 6 2 B 36 Section Compensation of encoder added see section 5 B 27 onwards Section Precautions by replacing the carriage added see section 6 3 B 37 Trademarks and trade names are used without any warranty of their free usability Texts and examples were created with great care Nevertheless errors cannot be excluded IEF Werner GmbH does not assume legal responsibility nor any liability for missing or incorrect statements and their consequences IEF Werner GmbH reserves the right to modify or improve the software or hardware or parts of it as well as the supplied documentation or parts of it without previous notice IEF Werner GmbH expressly reserves all rights for replication and photomechanical reproduction including in extracts We are always grateful for suggestions for improvements and information about errors EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE Table of Contents 2 2 2 Zo 4 3 1 4 4 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6
12. OE 24 E E E E E E 25 COMMONS GON Ol CIC OC aa a iio creo iento 27 Define angle enel aaa tido iii ida dia 27 COV OUt NOMINO TU ae T EAEE AEN Sl MODE ALOA o PT NS PN ENTA T 35 Maintenance of the Visual Measuring System ccccnccccccccncccccccononanccnnnnnnnnnnnonnnnnonononanananos 35 Lubrication of Guide Carriage ana 36 Precautions by replacing the Carriage ccccccccccoonnnnnnncccccnnonnnnnnnonononnncnnnncnnnnnnnnnnnnnncnnnnnnnnos 37 Trouble NOO UN Seesen 39 Parts Lists and DrawingS ccocoonncccnnnccnncnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnononanarennnnnnnnnnananrennnnnnnss 40 euroLINE 120 Part List TG1002844 aii A 40 euroLINE 120 Standard Carriage Length 165 mm Item No 1125698 42 euroLINE 120 6 46 Translation EN of the original instructions DE 8 3 euroLINE 120 Long Carriage Length 263 mm Item No 1125943 44 8 4 Drawing CS SO apa 46 8 4 1 Centering ring 2003664 ino 46 8 4 2 Clamping element euroLINE 120 0 eeccccceeeceeeeessseeeeeceeeeeesseceeseeeeeeesseceeseeseeeasses 46 EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 7 46 1 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de W Declaration of Incor
13. OK 5 Select the button Save in the Angle encoder settings window Commutating encoder x2a x28 x10 Commutating encoder X26 Figure 23 Select button Save IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de WERNE euroLINE 120 30 46 Translation EN of the original instructions DE 6 Select the OK button in the Save to encoder window Note The power amplifier must be switched off Figure 24 Select button OK The saving process is displayed in an information window 7 Select the OK button in the Information window to confirm that the parameters have been saved Figure 25 Select button OK EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 31 46 52 Carry out homing run 1 Select the icon REF homing position in the symbol line of the S2 Commander Figure 26 Select REF icon 2 Select the button GO 3 GO to start homing run Note The controller has to be enabled for this purpose Mode i Home position Direction Figure 27 Select button GO The homing run is carried out A 7 IEF Werner Gmb
14. all assembly disassembly or repair work Non observance of the safety provisions may cause death Linear modules must only be operated with their protective device s Linear modules always have to be operated in connection with suitable safety devices e g safety cell protective room protective housing light curtain Do not remove plugs or clamps when live Motor connectors or clamps must not be inserted or disconnected when live Risk of burning of the contacts and risk of flying sparks Warning of hot surface During operation the heated drive may cause skin burns when touched Install a protective device if possible Do not touch the marked areas or wait for an adequate cooling time zs DE IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 11 46 2 3 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de W Special Hazard Warnings In addition this operating instructions also contains the following special hazard warnings DANGER Danger to persons with pacers There are considerable dangers for persons with pacers or other electronic implants Strong magnetic fields may impair implants which may influence the pulse o
15. as follows to load the motor specific parameter setting inside the measuring head encoder 1 Select the icon Encoder amp in the icon line of the S2 Commander o der Vers 4 0 OFFLINE Figure 18 Select Encoder icon 2 Select the button Auto detect Auto detect Note The controller release must be switched off Figure 19 Select button Auto detect 28 46 W E RN m R euroLINE 120 Translation EN of the original instructions DE 3 Select the button OK in Motor identification window Note The motor shaft must turn freely For the identification the motor must be freely turnable Figure 20 Select button OK The axis starts moving The commutation the automatically determination of the transducer angle is running After successful commutation the following window will be displayed Figure 21 Displaying Identification successful EN_1131236_euroLINE120_R1b doc i Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 29 46 4 Select the button OK in the Motor identification window Identification successful Figure 22 Select button
16. d health protection requirements according to Annex of the above EC directive 2006 42 EC Name of the documentation officer Frank Reichelt technical editor Address of the documentation officer see manufacturer s address Furtwangen October 2014 Manfred Bar managing director M yY 2 M be y 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 2 1 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de Safety Definition of Warning Notes DANGER Indicates danger Non observance of the safety provisions causes death Indicates potential danger Non observance of the safety provisions may cause death or severe injury Indicates potential danger Non observance of the safety provisions may cause injury Indicates potential danger Non observance of the safety provisions may cause property damage 10 46 2 2 WERN F M euroLINE 120 Translation EN of the original instructions DE General Warning Notes The linear unit euroLINE 120 must only be commissioned by specialists who received safety technical instruction and are able to assess potential dangers Furthermore all chapters of these operating instructions must have been read and understood completely Warning of dangerous electrical voltage The system must be powered down for
17. ents replace if necessary Check distance measuring head gt measuring tape target 0 15 mm 0 2 0 1 Replace complete carriage unit Check components replace if necessary M yY 2 M be y euroLINE 120 40 46 Translation EN of the original instructions DE 3 Parts Lists and Drawings 8 1 euroLINE 120 Part List TG1002844 Drawing item Article no Designation 10 10002845 Basic body 120 complete 20 1125698 Carriage complete TMO6 type LM120 S1 LIC4 illustrated 20 1125943 Carriage complete TM12 type LM120 S2 LIC4 not illustrated 30 1125766 End plate 40 1125715 Clamping element 50 1114061 Magnetic plate TM 96 mm 55 1114060 Magnetic plate TM 144 mm 60 1002409 Guide rail type LM 120 70 626037 Cylindrical screw zinc plated type M6 x 20 90 626061 Cylindrical screw zinc plated type M4 x 16 100 57384 Cylindrical screw type M5 x 12 110 626707 Cylindrical screw zinc plated type M3 x 12 170 1120771 Rubber metal buffer rework type M4 x 6 EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 41 46 Figure 34 Exploded drawing TG1002844 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de euroLINE 120 42 46 Translation EN
18. euroLINE 120 Translation EN of the original instructions DE 7 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de W Troubleshooting Interference Increased running noise Linear drive unit does not move Position loss Reason Nominal service life of guide carriage exceeded Torque load on guide carriage too high causing play in the guide carriage Motor coil does not run freely and scrapes Error in power electronics or control unit Block from magnetic foreign parts in the area of the magnets Motor coil does not run freely and blocks Plugs loose Encoder line defective Measuring system defective Motor coil defective Guide carriage defective stiffness block Error in power electronics or control unit Measuring system defective Measuring tape contaminated damaged 39 46 Correction Complete exchange of the guide carriages Complete exchange of the guide carriages Replace complete carriage unit Check if required exchange the power electronics control Remove foreign parts Check motor coil for damage Replace complete carriage unit Connect clamps U V W Attention Only when powered down Replace encoder line Check distance measuring head o measuring tape target 0 15 mm 0 2 0 1 Replace complete carriage unit Replace complete carriage unit Replacement of the guide carriages if required of the guide rails Check compon
19. f the Linear Unit euroLINE 120 Carriage type carriage length Designation Unit Type standard carriage Type long carriage 165 mm 263mm Length mm 329 377 425 3929 377 425 473 3929 Stroke from mm 114 64 Stroke graduation mm 48 Basic weight basic body kg 3 15 Weight basic body per 48 mm kg 0 453 Measuring tape bonded visual steel Pole separation mm 24 Max speed m s 5 Rated feed force N 120 240 Peak force N 210 420 Rated current at 20 ambience A 3 6 temperature Peak current A 6 2 12 4 Magnetic tightening force N 500 900 Max voltage phase phase V AC 400 Connections rotating Y Tec Measuring system absolute EnDAT 2 2 Resolution measuring system um 0 001 Hopper lubrication nipple per guide 1 carriage Weight carriage kg 2 6 3 77 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de M y euroLINE 120 24 46 Translation EN of the original instructions DE 4 5 3 Type Plate The type plates are attached in the following positions carriage basic body Figure 15 Positions of the type plates A Type plate at the carriage B Type plate at the basic body B1 or B2 Schlitten slide IEF Werner GmbH Wendelhofstra e 6 D 78120 Furtwangen EF Mones de WERNER Schlitten are E euroLINE 120 S1 LIC4 ae lt l E 400 MI DET 20 twangen Service IEF Werner de WERN ER R Lineareinheit euroLINE euroLINE 1
20. f wearers of pacers in extreme cases Persons with the above impairments must not stay close to the linear unit euroLINE 120 DANGER Warning of electric shock The linear unit euroLINE 120 with motor and encoder connections is live You may suffer fatal electric shock when touching a component Warning of shearing off of limbs These points of the components pose the danger of shearing off of limbs in operation Warning of crushing of limbs These points of the components pose the danger of crushing of limbs in operation There are strong permanent magnets in the basic body that may damage magnetic data carriers e g credit cards The linear unit euroLINE 120 must not be used in the proximity of magnetic dusts and small parts Y euroLINE 120 12 46 Translation EN of the original instructions DE Figure 1 Dangers at the euroLINE 120 EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN E WERN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 13 46 3 3 1 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de W Intended Use The linear unit euroLINE 120 is a precise linear adjustment unit with an iron applied linear motor that is used in the commercia
21. l area as an attachment part in connection with other components In combination with many standardised assembly elements as well as the other linear units of IEF Werner GmbH it can be used to build complex multi axis positioning systems as well Figure 2 Linear unit euroLINE 120 Areas of use of the euroLINE 120 include m Component insertion systems Handling of small parts Loading and unloading stations Measuring and test technology etc Reasonably foreseeable Misuse The linear unit euroLINE 120 is not to be used for certain applications such as the transport of persons and animals or as a pressing bending device for cold working of metal Use of the linear unit without additional measures is also not possible in special fields of application such as the chemical or food industry or in explosive atmospheres In case of doubt consult the manufacturer fE M yY 2 M be y 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 15 46 4 Assembly Instructions 4 1 Installation Position The linear unit euroLINE 120 is only intended for horizontal use The carriage movement must be horizontal Vertical use is not intended A eu 5 a Fu 1 Je Figure 3 Linear unit euroLINE 120 horizontal use L IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de 16 46 4 2 M I
22. of the original instructions DE 8 2 euroLINE 120 Standard Carriage Length 165 mm Item No 1125698 Drawing item Article no Designation 10 1125692 Carriage plate TMO6 type euroLINE 120 30 1125687 Cover linear motor cable type euroLINE 120 40 1125685 Terminal box angle concealed socket type euroLINE 120 50 1113933 Angle concealed socket 615 915 ytec 60 1029382 Guide carriage type Size 15 class P 80 1008664 Centering sleeve type ZHB 7 100 1114059 Coil unit type TM6 110 626061 Cylindrical screw zinc plated type M4 x 16 120 626327 Cylindrical pin type 5m6 x 16 130 626058 Cylindrical screw zinc plated type M5 x 25 140 626057 Cylindrical screw zinc plated type M5 x 20 150 626777 Cylindrical screw zinc plated type M3 x 8 EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 43 46 Figure 35 euroLINE 120 standard carriage length 165 mm IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de euroLINE 120 44 46 Translation EN of the original instructions DE 8 3 euroLINE 120 Long Carriage Length 263 mm Item No 1125943 Drawing item Article no Designation 10 1125936 Carriage plate TM12 type euroLINE 120 30 1125687 Cover
23. poration EC declaration of incorporation in the sense of the EC directive 2006 42 EC machinery Annex Il B The manufacturer IEF Werner GmbH Wendelhofstra e 6 78120 Furtwangen Germany hereby declares that the following products the incomplete machine partial machine Designation IEF Werner parts group number euroLINE 120 TG1002844 where possible based on the scope of delivery corresponds to the following basic requirements of the directive on Machinery 2006 42 EC Annex 1 item 1 1 2 1 1 3 1 1 5 132 1 3 4 1 5 1 1 7 3 1 7 A The incomplete machine also corresponds to the following further directives Directive 2004 108 EC of the council dated 15 December 2004 for harmonisation of the legal provisions of the member states on electromagnetic compatibility Directive 2006 95 EC of the council dated 12 December 2006 for harmonisation of the legislation of the member states regarding electrical equipment for use within specified voltage thresholds The technical documents were generated according to Annex VII part B and may be electronically submitted to the national authorities upon justified request List of some applied harmonised standards DIN EN ISO 12100 1 2 DIN EN ISO 13857 DIN EN ISO 13850 DIN EN 60204 1 Commissioning of the incomplete machine delivered by us is not permitted until it has been determined that the overall system into which the incomplete machine is installed meets the basic safety an
24. th long time lubrication for a running output or 10 000 km in the factory For a higher running output we recommend regularly relubricating the guides Relubrication takes place with the lubricant Dynalub by a manual surge press IEF Werner item no 1055123 using four lubrication nipples attached to the carriage Figure 32 Lubrication of the module guide carriages via lubrication nipples A Hopper lubrication nipples 4 in total EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN euroLINE 120 Translation EN of the original instructions DE 37 46 6 3 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www i ef werner de Precautions by replacing the carriage Danger of crushing of limbs Due to strong Magnetic pulls a risk of crushing of limbs fingers consists by replacing the carriage When sliding the carriage off the guide system the guide carriage can be damaged Remove the magnetic front plate before sliding the carriage off the guide rails Otherwise the carriage might tilt and block due to the magnetic pulls Figure 33 Replacing carriage A Carriage complete with guide carriage B Front magnetic plate and coil unit shown removed C End plate 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN
25. used to effectively prevent cable breaks The minimum radius fmin for cable routing chains is calculated for IEF Werner cables according to the following formula Pain 2 LO x cable diameter When different cables are used EN 60204 must be observed In addition it must be ensured that a space reserve of 30 is kept free within the routing chains A strain relief for the cables has to be attached at the outlet of the cable routing chain We recommend purchasing genuine cables and energy chains from IEF Werner GmbH Please contact us We will gladly advise you Measuring System Absolute measuring system EnDAT 2 2 Heidenhain Temperature Sensor PTC thermistor with the following characteristics Figure 13 Chart PTC The resistance increases roughly linear with the temperature Installation Situation Measuring System 0 2 0 15 mm_7 Figure 14 Distance measuring tape to measuring head A Measuring tape B Measuring head IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de EN_1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN 1131236_euroLINE120_R1b doc Generated by Reichelt Frank MAN_EN euroLINE 120 Translation EN of the original instructions DE 23 46 4 5 Technical Data 4 5 1 Tightening Torques for Screw Connection Nm Strength class M2 5 M3 MA M5 M6 M8 8 8 0 5 1 28 2 1 5 5 9 5 23 10 9 0 8 1 8 3 8 8 is 32 12 9 1 0 21 4 6 35 16 39 4 5 2 Technical Data o
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