Operating instructions
Contents
1. gude Rem 3 NEA E eee 4 6 1 tes PIN cg ea suet es eee nes onde eyed TEM 4 ANG 4 12 TUNG A a orthoses tse 4 Se 8 214 11672 5 9 Pressure GOING ES EEE EO rE EES 5 10 Disassembly and assembly d PM EEUU 6 10 1 Disassembly Pos 4 D sonus tec net usare oupe ora coo SEA SEE uci uae pac oa ed uoo tea oe Soda ae 6 TT AS EMDI 6 11 Drawings and 7 12 Spare Pans USt nn ne EE TTE 8 ed 62 ee ee cee ee gt eee 8 a E 2 5 _ Vacuum valve Type 6161 KIESELMANN 2 General safety instructions KIESELMANN 2 1 Information for your safety We are pleased that you have decided for a high class KIESELMANN product With correct application and adequate maintenance our products provide long time and reliable operation Before installation and initiation please carefully read this instruction manual and the security advices contained in it This guarantees reliable and safe operation of this product and your plant respectively Please note that an incorrect application of the process components may lead to great material dam ages and2. regulations effective in the country of installation working and safety instructions effective in the user s plant ap N Safety informations a 3 Safety instructions e 4 Function 3 1 Field of application This vacuum valve is used to prevent underpressures in tanks and vessels for food and beverage indus try pharmaceutical and chemical industries as well as in biotechnology ATTENTION To avoid danger and damage the fitting must be used in accordance with the safety instructions and technical data contained in the operating instructions 3 2 General safety instructions DANGER Dismantling the valve or valve assemblies from the plant can cause injuries from fluids or gases flowing out Dismantle the valve or valve assembly only when the plant has been rendered pressure less and free of liquid and gas Referring to the used sealing materials the vacuum valves are suitable for a minimum operating temperature at 10 C An operation at low process or ambient temperatures may affect the safety function Therefore appropriate measures shall be taken for an operation at temperatures below 5 C ATTENTION e The action of external force on the lever mechanism results in changes in the opening characteris tics This can result in damage to the tanks Internal or external dirt may impair the function of the fitting or the safety equipment Therefore the fitting must be operated in a way tha
3. 02x 100 006 02x 6161 125 006 025 61 125 006 02x 6161 150 006 02x 61 150 006 02x 6161 200 006 02x 61 200 006 02x 6161 200 006 02 200 006 02x m 050 004 02x 61 065 004 02x 61 080 004 02x 1000402x 61125 004 02x 61 150 004 02x 200 004 02x 61 250 004 02x Lever short 6161 150 007 02x 6161 200 016 02x 6161 250 005 02x ES 6161 050 021 020 6161 065 021 020 6161 065 021 020 6161 100 024 020 6161 125 021 020 6161 150 021 020 6161 200 024 020 6161 200 021 020 E Weight 6161 050 005 02x 6161 065 005 02 6161 080 005 02x 6161 100 005 02x 6161 150 005 02x 6161 150 005 02x 6161 150 005 02x 6155 080 003 02x 18 Dowelpin 8126 060 020 020 060 020 020 8126 060 020 020 060 020 020 8126 060 020 020 060 020 020 8126 060 020 020 060 020 020 8126 060 024 020 060 024 020 8126 060 020 020 060 020 020 8126 060 020 020 060 020 020 8126 060 024 020 060 024 020 p Screw 0060 020 020 06 006 080 020 006 030 020 008 030 020 06 008 035 020 008 050 020 06 008 060 020 010 070 020 DIN933 M8x30 M8x35 M8x50 M8x60 10 70 Hexagon screw 8106 OE 020 8106 ae OE 020 8106 on 020 8106 008 030 020 8106 012 030 020 8106 012 035 020 8106 012 040 020 8106 012 040 020 DIN933 M6x25 4x 8 25 4x M8x30 4x M8x30 6x M12x30 6x M12x35 6x M12x40 8x 12 40 8x PRETT 8071 064 001 020 8071 084 001 020 8071 084 001 020 8071 084 001 020 8071 130 001 020 8071 130
4. personal injury In case of damages caused by non observance of this instruction manual incorrect initiation handling or external interference guarantee and warranty will lapse Our products are produced mounted and tested with high diligence However if there is still a reason for complaint we will naturally try to give you entire satisfaction within the scope of our warranty We will be at your disposal also after expiration of the warranty In addition you will also find all necessary instructions and spare part data for maintenance in this instruction manual If you don t want to carry out the maintenance by yourself our KIESELMANN service team will naturally be at your disposal 2 2 Marking of security instructions in the operating manual Hints are available in the chapter safety instructions or directly before the respective operation instruction The hints are highlighted with a danger symbol and a signal word Texts beside these sym bols have to be read and adhered to by all means Please continue with the text and with the handling at the valve only afterwards Signal word NEN danger which may cause severe personal injury or death Dangerous situation which may cause slight ATTENTION personal injury or material damages Marks application hints and other infor mation which is particularly useful 2 3 Designated use The fitting is designed exclusively for the purposes described below Using the fitt
5. 001 020 8071 130 001 020 8071 130 001 020 ABA 4x 84 Ax ABA 4x 6x A13 6x A13 6x A13 8x A13 8x 6161 050 001 020 6161 065 001 020 6161 080 001 020 6161 100 001 020 6161 125 001 020 6161 150 001 020 6161 200 001 020 6161 250 001 020 6161 080 061 020 6161 100 061 021 6161 150 065 020 6161 200 061 021 6161 250 091 020 8615 481 001 000 Heating cartridge NEGENE 3 _ _ _ XXXX XXX XXX 4301 bright turned XXXX XXX XXX 021 1 4301 E polished XXXX XXX XXX 022 1 4301 unpolished glass bead blasted 13 Performance chart 8 000 _ LAs eee ____ re 141 ___ c 4 LIN z mem LL Lem _ _ ae EE LX Le E alls Lad L 1 d esee m LI LAS ualet nali ww LIT Ho LL i fon 65 SESS EEC eee CCN 5 0 5 10 15 20 25 30 35 40 45 50 55 60 Differential pressure mbar Diagramm 1 a 2 _ _ Vacuum valve Type 6161 KIESELMANN FLUID PR E55 GF 8
6. 8 9 15 English GBR pay KIESELMANN FLUID PROCESS GROUP O pe rat n g n st ru ct Ons Translation of the Original Vacuum valve Type 6161 weight loaded DN 50 DN 250 KIESELMANN GmbH Paul Kieselmann Str 4 10 D 75438 Knittlingen T 49 0 7043 371 0 5 Fax 49 0 7043 371 125 www kieselmann de sales kieselmann de 1 List of contents Mice ETS OR OMe EE mmt 1 2 General safety INSIMUCHONS 2 2 1 Information for your safety 2 2 2 Marking of security instructions in the operating 2 2 3 Designated IG HP T 9 2 2 4 erc S 2 2 5 Modifications spare parts accessories 2 2 6 General RRRR 2 UU T uU Tm 3 3 1 ISTO Ol AD DNC AU OM 3 32 General Safety instructions cccccccsecccceseeeeeeceeseeecceuseeeeceeseeeceuasceeeseueeesssaeeesssageessssags 3 3 3 General neca 3 3 4 1 SS ON m o UNE 3 5 Installation ine true a sacs OTT 3 5 1 installation INSUUCTIONS ERE T 3 SEA
7. Sensor mounting optional 19 Heating cartridge optional NEN i dem LETT N ZZ va pa L2 Fig DN 5 DN80 DN100 DN125 DNi50 DN200 DN250 T _ 1 240 250 350 8350 450 680 450 700 450 700 800 ME 5 m __ m n A C NN 30 3 5 d ois Oi O4 Omi O34 O95 O46 Measures in mm Tab 1 a 2 A Vacuum valve Type 6161 n KIESELMANN FLUID PROCESS GROUP 7 8 9 15 12 Spare Parts List DN 50 65 80 100 125 150 200 250 3 6161 050019 021 6161050 019 021 61 050 019 021 6161 065 019 021 065 019 021 6161 080 019 021 61 080 019 021 6161 200019 021 200 019 021 6161 250 019 021 61 250 019 021 TRE eee VLL 2304 080 040 055 2304 090 035 055 2304 113 035 055 2304 130 045 055 2304 153 045 055 2304 180 050 055 2304 265 060 055 2304 300 040 055 B Plain bearing 8050 015 010 060 8050 023 020 060 8050 023 020 060 8050 023 020 060 8050 023 020 060 8050 027 024 060 8050 034 030 060 8050 034 030 060 6161 050 020 021 6161 065 020 021 6161 080 020 021 6161 100 020 021 6161 125 020 021 6161 150 020 021 6161 200 020 021 6161 250 020 021 a 6161 050 022 020 6161 065 022 020 6161 065 022 020 6161 100 022 020 6161 125 022 020 6161 150 022 020 6161 200 022 020 6161 200 022 020 6161 050 006 02x 050 006 02x 6161 065 006 02x 61 065 006 02x 6161 080 006 02 61 080 006 02x 6161 100 006
8. de ar EE imp i Pi l pe xx mbar pe xxx mmWC Vacuum valve Type 6161 xxxxxx xxx 8 9 15 10 Disassembly and assembly 10 1 Disassembly Pos 4 5 e Unscrew the hexagon screws 15 and remove the flange 17 Remove the O Ring 5 from the groove e Unscrew the set screw 8 and remove the complete valve plate from the housing 1 Clamp the complete valve plate at the outer diameter of plate 2 in the vise with soft jaws With a round rod M1 in the drilled hole unscrew the bolt 7 Remove the O ring 4 from the groove Thoroughly clean of grease the thread in the bolt 7 and plate 2 10 2 Assembly e Thoroughly clean and slightly lubricate mounting areas and running surfaces see 6 1 Maintenance on page 4 e Assemble in reverse order NOTE Secure the threaded joint of the bolt 7 and plate 2 with a removable screw locking device Test proper performance in the operating state according to the specified performance data KI Fig 1 m 5 lt 27 Vacuum valve Type 6161 ESELMANN LUIO PROCESS GROUP 6 8 9 15 11 Drawings and Dimensions 1 Housing 2 Plate bottom 3 Plate top 4 O Ring 5 O Ring 6 Plain bearing 7 Bolt 8 Set screw 9 Link 10 Lever 11 Set screw 12 Weight 13 Dowel pin 14 Hexagon screw 15 Hexagon screw 16 Disc 17 Flange optional 18
9. h welding end DIN EN 10357 10 bis 60 C medium dependent note the general safety instructions 3 2 page 3 DN50 8bar DN65 DN80 10 bar DN100 DN250 16 bar 1 4301 AISI304 1 4404 AISI316L Stainless steel Surfaces Ra lt 0 8um mat finish Seal material DN50 DN200 NBR VMQ Silicone DN250 NBR EPDM Flange connection Vacuum valve Type 6161 xxxxxx xxx 8 9 15 8 Identification A Designation B Notified body C Manufacturer D Nominal diameter max allowable pressure F allowable Temperature G Material H Order number Set pressure in mbar J Set pressure in mm WC Water column Date of manufacture K1 lasered K2 label 9 Pressure setting The vacuum valve is setatthe factory by correspondingly posi tioning the weight 12 to an underpressure of 3 mbar At this underpressure the valve opens to the atmosphere NOTE If the position of the weight 12 is changed towards directi on B see fig right the closing function is not guaranteed any more If the position of the weight 12 is changed towards directi on A then the water column Wc increase on the maxi mum water column ee mm mm qp lt a IEEE ANN cc Cox KIESELMANN E PS bar xx TS DN xxx 1 4301 AISI 304 Made in Germany ja
10. ing for purposes other than those mentioned is considered contrary to its designated use KIESELMANN cannot be held liable for any damage resulting from such use The risk of such misuse lies entirely with the user The prerequisite for the reliable and safe operation of the fitting is proper transportation and storage as well as competent installation and assembly Operating the fitting within the limits of its designated use also involves observing the operating inspec tion and maintenance instructions 2 4 Personnel Personnel entrusted with the operation and maintenance of the tank safety system must have the suit able qualification to carry out their tasks They must be informed about possible dangers and must understand and observe the safety instructions given in the relevant manual Only allow qualified per sonnel to make electrical connections 2 5 Modifications spare parts accessories Unauthorized modifications additions or conversions which affect the safety of the fitting are not per mitted Safety devices must not be bypassed removed or made inactive Only use original spare parts and accessories recommended by the manufacturer 2 6 General instructions The user is obliged to operate the fitting only when it is in good working order In addition to the instruc tions given in the operating manual please observe the following relevant accident prevention regulations generally accepted safety regulations
11. prior to assembly rd Jj _ ap N Vacuum valve Type 6161XXXXXX XXX KIESELMANN __s 6 Maintenance 6 1 Maintenance The maintenance intervals depend on the operating conditions temperature temperature intervals medium cleaning medium pressure and opening frequency We recommend replacing the seals every 2 years Theuser however should establish appropriate maintenance intervals according to the condition of the seals NOTE EPDM Viton k flex NBR HNBR Silicone Thread Lubricant recommendation gt Kl ber Paraliq GTE703 gt Kluber Sintheso pro AA2 gt Interflon Food It is only permitted to use approved lubricants if the respective fitting is used for the production of food or drink Please observe the rel evant safety data sheets of the manufacturers of lubricants 6 2 Cleaning A complete cleaning of all the parts that have come in contact with the product is only possible in the dismantled state The cleaning of the fitting surfaces that touch the product takes place with the tank cleaning The cleaning of the external surfaces must be performed at regular intervals The cleaning cycles are to be defined by the user 7 Technical Data Model Valve size Connections Temperature range Operating pressure Material in product contact Flange with welding end KIESELMANN Aeration valve weight loaded DN 50 DN 250 Flange connection Flange wit
12. t protects it from external influences and it must be cleaned and maintained at regular intervals Remove transport insurance before initial operation Follow the instructions of the welding guidelines 3 3 General notes NOTE All data are in line with the current state of development Subject to change as a result of technical progress 4 1 Description of function The function of the vacuum valve 15 to prevent inadmissible pressure shortfalls Z1bar absolute pres sure in tanks and containers which can result in damage At underpressure the valve opens to the atmosphere The pressure in the tank is brought to the atmospheric pressure by the inflowing air When the pressures become equal the valve closes by the force of its weight without any external energy The flow capacities referred to the relevant underpressure are shown in the capacity diagram see 13 Performance chart on page 8 5 Installation informations 5 1 Installation instructions sas 73 a Fitting position _ The vacuum valve is generally to be installed vertically see figure the right i m 5 2 Welding guidelines Sealing elements integrated in weld components must generally be removed prior to welding To prevent damage welding should be undertaken by certified personnel EN287 Use the TIG tungsten inert gas welding process NOTE Impurities can cause damage to the seals Clean inside areas
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