Operating Instructions
Contents
1. nn Instructions Safety Switches Industrial gt 653712 gt 653715 Contents 1 Contents 1 SONON en ee eee ee 2 2 Generali to MANO are en aaa 2 3 General Safety Information occcocccocccconoconoconnnncnnnnnonanononocanonnnnonanonanocaronnnenens 3 4 Designated USE musa 4 5 LECA CID Eee 5 6 Transport Storage and Disposal ooccocccocnconiconcocnconnconocononcnnornconcnononnncnnnnnnnnnnns 7 l ASSIM ea ne rein T 8 INStal AON een 8 9 SGOMRISSIONINO ze aaa ae een 8 10 INGUIN CS ee E A 9 11 Accessories and Spare partS_ ussuasnennnsnnennennnnnnonnnnnnnnnennnnnnnnnennnnnnnnnsnnennnnne nenn 9 2 General Information 2 1 Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de 2 2 Information regarding the Operating Instructions ID NO 147913 8537602302 Publication Code S BA G537 2 5 01 en 02 02 2009 We reserve the right to make technical changes without notice 2 3 Symbols Used Action request Describes actions to be carried out by the user gt Reaction sign Describes the results or the reactions to the actions taken CS Commentary sign describes the notes and recommendations Warning sign Danger from energised parts 147913 8537602302 S BA G537 2 5 01 en 02 02 2009 2 Safety Switches Industrial G537 2 G537 5 3 General Safety Information 3 1 Safety Instructions for Ass2. following scheme A WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved 147913 8537602302 Safety Switches Industrial S BA G537 2 5 01 en 02 02 2009 G537 2 G537 5 General Safety Information Designated Use 3 3 Conformity to Standards The safety switches comply with the following standards and directives X IEC EN 60947 1 IEC EN 60947 2 IEC EN 60947 4 IEC EN 60947 5 1 4 Designated Use Safety switches of series G537 ensure that machines are disconnected from electrical power during cleaning and repair work The safety switches G537 2 and 6537 5 are not approved for use in hazardous areas zones A WARNING Only use the device for its intended purpose gt Otherwise the manufacturer s liability and warranty expire The device may only be used under the operating conditions described in these operating instructions The device may only be used in hazardous areas according to these operating instructions 147913 8537602302 G537 2 G537 5 S BA G537 2 5 01 en 02 02 2009 Safety Switches Industrial 5 Technical Data Main contacts Rated operational voltage Rated operational current Switching capacity Rated insulation voltage Rated impulse withstand voltage Service life of electrical mechanical pa
3. lt 55 C Dimensional drawings all dimensions in mm subject to alterations 112 5 04436E00 G537 2 701 12 A 16 A 3 pole 112 5 04444E00 04443E00 04442E00 04441E00 04440E00 04439E00 G537 2 705 40 A 3 pole G537 2 805 40 A 6 pole 147913 8537602302 6 Safety Switches Industrial S BA G537 2 5 01 en 02 02 2009 G537 2 G537 5 147913 8537602302 Safety Switches Industrial S BA G537 2 5 0 1 en 02 02 2009 Transport Storage and Disposal Dimensional drawings all dimensions in mm subject to alterations 234 04438E00 04437E00 G537 2 706 63 A 80 A 3 pole 243 314 I 04720E00 04449E00 G537 2 709 125 A 160 A 3 pole G537 2 809 125 A 160 A 6 pole Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Disposal Ensure environmentally friendly disposal of all components according to legal regulations Assembly amp Install a protective roof or wall if the explosion protected electrical device is mounted outdoors Drilling template see dimensional drawing J G537 2 G537 5 Installation 8 8 1 8 2 8 3 Installation Mains connection Fit the end covering sleeves gas tight and using a suitable tool Be especially careful when connecting the cable The con
4. 50A 315 A 250 A 2 5 4 6 16mm2 25 mm 35 mm 95 mm 120 120 4 mm 6 mm 10 mm mm mm finely finely finely finely stranded finely finely stranded multi stranded stranded stranded stranded stranded stranded wire solid solid solid solid solid solid wire wire wire wire wire wire 3 pole 1 NO ON delayed OFF advanced 6 pole 2 NO 1 x ON delayed OFF advanced 1 x switching normally 12 A 16A version 400 V AC 16 A 25 A 40 A 63 A 80 A 125 A 160 A 250 A version 500 V AC 12 16 A 250 A versions 6A 16 A 25 A 40 A 63 80 A 125 160 A versions 10A 12 16A 25A 40A 63 125 250 A 16A 80 A 160 A 2 9 ad Al 4 mm 4 mm 4 mm 4 mm 4 mm 6 mm 6 mm finely finely finely finely finely finely finely stranded stranded stranded stranded stranded stranded stranded solid wire solid wire solid wire solid wire solid wire solid wire wire 8537 2 Polyester resin glass fibre reinforced 8537 5 painted sheet steel or stainless steel 1 4404 Safety Switches Industrial 5 G537 2 G537 5 Technical Data Enclosure cover In ON position removable in OFF position interlocked Handle In O position 3 times padlockable Colour Handle black protective collar black Special version Protective handle red collar yellow Ingress Protection IP66 12 A 16 A 16 A 25 A 40 A 63 80 A IP54 125 160 A 250 A Ambient temperature 20 C 40 C 40 C lt Ta
5. ductor insulation must reach to the terminal The conductor itself must not be damaged when removing the insulation Select the cables and the mode of running them in a way that the maximum permitted cable temperature is not exceeded Always connect the earth lead Observe the tightening torque of the terminals Version Tightening torques of the terminals 12 A 16 A 25 A 1 8 Nm 40 A 63 A 80 A 3 8 Nm 125 A 160 A Back up fuse Provide suitable back up fuses see chapter 5 Technical Data Back up fuses for auxiliary circuits As a general rule auxiliary circuits must be protected by a 10 A gL fuse Commissioning Before commissioning Check the cables and lines are clamped properly Inspect cable glands for damage gt Control torques Ensure that the connection is correctly made Ensure that all screws and nuts are fully tightened Ensure that it contains no foreign bodies 147913 8537602302 S BA G537 2 5 01 en 02 02 2009 Safety Switches Industrial G537 2 G537 5 Maintenance 10 Maintenance A WARNING Risk due to unauthorised work being performed on the device gt Risk of injury and damage to equipment Mounting installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Z WARNING Danger from energised parts gt Risk of severe injuries All connections and wiring mus
6. embly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Non observance can lead to endangerment of persons plant and the environment A WARNING Risk due to unauthorised work being performed on the device gt Risk of injury and damage to equipment Assembly installation commissioning operation and maintenance must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by responsible personnel When operating the device Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national safety and accident prevention regulations Only run the device according to its performance data Servicing maintenance work or repairs which are not described in the operating instructions must not be performed without prior agreement with the manufacturer No changes to the device are permitted Install and use the device only if it is undamaged dry and clean If you have questions Contact the manufacturer 3 2 Warnings Warnings are sub divided in these operating instructions according to the
7. rts Max short circuit protection Terminals Auxiliary contacts Switch Rated operating voltage Rated operational current Terminals Enclosure material 147913 8537602302 S BA G537 2 5 01 en 02 02 2009 690 V AC 250 A 125 A 63 A 40 A 25 A 16 A 12 A 500 V AC 80 A 160 A 12A 16A 16A 25A 40A 63A 80A 125A 160A according to IEC EN 60947 3 DIN VDE 0660 part 107 AC 23 Ue 230 V 400 V 500 V 690 V AC 3 Ue 230 V 400 V 500 V 690 V 750 V 6 kV 12 A P 2 2 kW 4 0 kW 5 5 kW 7 5 kW 12 A 2 2 kW 4 0 kW 5 5 kW 7 5 kW gt 10 operations 12 16A 16 A at l 12 A 690 VAC 50A Triggering characteristics gL gG acc to DIN VDE 0636 part 10 12 16 A 16A 16 A P 4 0 kW 7 5 kW 7 5 kW 11 0 kW 16 A 4 0 kW 7 5 kW 7 5 kW 11 0 kW 25A 16 A 25A P 5 5 kW 11 0 kW 15 0 kW 22 0 kW 25A 5 5 kW 11 0 kW 15 0 kW 22 0 kW 40A 25A 50 A 40 A P 11 0 kW 18 5 kW 22 0 kW 37 0 kW 40 A 11 0 kW 18 5 kW 22 0 kW 37 0 kW 40 A 80 A 63 A P 18 5 kW 30 0 kW 37 5 kW 55 0 kW 63 A 18 5 kW 30 0 kW 37 5 kW 55 0 kW 80 A 22 0 kW 37 0 kW 55 0 kW 80 A 22 0 kW 37 0 kW 55 0 kW 55 0 kW 63 80 A 100 125A 200A 63 80 A 125 160 A 125 A P 37 0 kW 55 0 kW 75 0 kW 110 0 kW 125 A P 37 0 kW 55 0 kW 75 0 kW Technical Data 160 A P 45 0 kW 85 0 kW 110 0 kW 125 160 A 2
8. t be disconnected from the power supply Secure the connections against unauthorised activation Z WARNING Short circuit in the main gt Contacts may be damaged 10 1 Regular Maintenance Work Consult the relevant regulations to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected To check as part of the servicing maintenance schedule Check that cables and lines are clamped properly Check that cable entries are tight Check the state of the cable entries Check seals for damage Inspect device for visible damage Compliance with the permitted temperatures Make sure the device is used according to its designated use Check the interior for humidity and dirt x xxx O amp K OK O amp K OX 10 2 Cleaning X Clean with a cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents 11 Accessories and spare parts A WARNING Use only original spare parts as well as original accessories made by R STAHL Schaltgerate GmbH 147913 8537602302 S BA G537 2 5 01 en 02 02 2009 Safety Switches Industrial 9 G537 2 G537 5 147913 8537602302 S BA G537 2 5 01 en 02 02 2009
Download Pdf Manuals
Related Search