Operating Instructions Floor Saw FSG620
Contents
1. 1 070 mm 9 2 Motor Rated speed According to operating instructions from motor manufacturer Oil content According to operating instructions from motor manufacturer 9 3 Lift drive Drive type mechanical via spindle 9 4 Travel drive Drive type Hydraulic Oil grade ATF Dexron II D Cooling Air cooling by means of cooling ribs Page 20 Floor Saw FSG620 x TYROLIT Hydrostress AG 9 5 Noise level and vibrations C O oo Parameter Value Noise level at the ear of the user Leq Noise level at workplace Lpa Sound power level in accordance with ISO 3744 109 1 dB A Lwa Value applies under the following condition Travel drive is switched off and the saw blade is not engaged The measurement is performed with the motor under full load with the saw blade dia 600 mm Higher noise levels may be generated in cutting operation 9 6 Battery Floor Saw FSG620 Capacity 300 Amps Manufacturer s reference 53030 ETN 530 030 030 Special feature Clamping shoe Page 21 TYROLIT Hydrostress AG EC declaration of conformity Description Floor Saw Type designation FSG620 Year of construction 2007 Manufacturer TYROLIT Hydrostress AG We declare under our own liability that this product complies with the following directives and standards Directive applied Machine Directive Noise Emission Electricity Directives Electromagnetic Compatibility 2002 95 EC Restriction of th2. AG 8 Malfunctions manaon Posshecse Sen Floor saw does not operate EMERGENCY STOP switch has been pressed gt Release EMERGENCY STOP switch Saw blade jammed Saw blade is jammed in the cutting material gt Reverse the floor saw gt If necessary release the saw blade by rocking gt If necessary stop the motor disassemble the saw blade and release this individually from the cutting material Saw blade does not rotate even Belt tension too slack gt Tension or replace belt though the motor is running Pulling pin on the anchoring flange has gt Mount new anchoring flange sheared off Feed not working Operation of the control rods impaired Check control rods and repair as necessary Defective hydrostat Check hydrostat and if necessary have this repaired by a TYROLIT Hydrostress engineer Defective chain Have the chain replaced by a TYROLIT Hydrostress engineer Main motor belt slipping Check belt for wear and if necessary have this replaced by a TYROLIT Hydrostress engineer Increase belt tension as necessary Motor running off centre Wrong fuel Switch off motor immediately and change fuel Oil filter blocked gt Have oil filter changed Floor Saw FSG620 x Page 19 TYROLIT Hydrostress AG 9 Technical data 9 1 Dimensions Parameter Weight Cutting depth max Blade uptake diameter Max saw blade diameter Dimensions transport dimensions with blade L 990 mm guard folded up W 570 mm H
3. hand wheel 1 to the desired cutting depth 2 Engage locking pin 2 Floor Saw FSG620 x Page 15 TYROLIT Hydrostress AG 6 8 Adjusting the feed Symbol Significance Fou Coupling lever in coupled position Fo Coupling lever in uncoupled position 8 odie lt v Feed adjuster 1 is in the neutral position Y Footbrake 2 is released Feed adjuster in the forwards direction of travel Feed adjuster in the backwards direction of travel 1 Place coupling lever 3 in the coupled position 2 Using the feed adjuster 1 set the direction of travel and speed Page 16 Floor Saw FSG620 x TYROLIT Hydrostress AG 7 Maintenance Daily gt Check oil level gt Perform a visual check for damage Weekly gt Check belt and chain tension and adjust as necessary Every 50 hours of operation gt Lubricate grease nipples Annually or every 100 operating hours gt Arrange a major service by TYROLIT Hydrostress AG or an authorised representative According to the information from the motor Carry out all necessary measures in manufacturer accordance with the operating instructions of the motor manufacturer 7 1 Grease nipples Position of grease nipples 1 Blade drive shaft 2 items 2 Wheel drive shaft bearing 2 items Floor Saw FSG620 x Page 17 TYROLIT Hydrostress AG 7 2 Tensioning chain on travel drive Tensioning chain 1 Chain Page 18 Floor Saw FSG620 x TYROLIT Hydrostress
4. Operating Instructions Floor Saw FSG620 x Index 001 10987477 en 07 11 2008 Congratulations You have decided to purchase a tried and tested TYROLIT Hydrostress unit and have thus acquired a highly sophisticated and reliable state of the art unit The exclusive use of only TYROLIT Hydrostress spare parts ensures quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition please contact our after sales service for further information We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 Floor Saw FSG620 x Floor Saw FSG620 TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the floor saw These instructions go together with the Safety Manual System Description for Floor Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Description may result in serious injury or death gt Please
5. e use of certain hazardous substances in electrical and electronic equipment Waste Directive Vibration Directive 2006 42 EC 2000 14 EC 93 68 EEC 89 336 EEC 2002 95 EC 2002 96 EC 2002 44 EC Standards EN 12100 1 Safety of machinery Basic concepts general design principles EN 12100 2 Safety of machinery Basic concepts and general principles for design EN ISO 14121 Safety of machinery Principles of risk assessment EN 294 Safety of machinery Safety distances to prevent upper limbs reaching danger areas IEC 60204 1 Safety of machinery Electrical equipment of machines General Requirements IEC 6100 6 3 Electromagnetic Compatibility EN 13862 Floor cutting off machines Safety EN 349 Safety of machinery Safety distances to avoid crushing of body parts EN 982 Safety of machinery Safety requirements for safety systems and their components hydraulics EN ISO 3744 Acoustics Determination of sound power levels of noise sources using sound pressure Floor Saw FSG620 x
6. ensure that the Safety Manual System Description for Floor saws has been read and understood in full Page 3 TYROLIT Hydrostress AG 2 Design 2 1 Page 4 Components 1 Operating console 4 Main motor 2 Water tank 5 Cut guide 3 Name plate 6 Shaft cover Saw blade drive Saw blade drive schematic 1 Blade drive shaft 2 Drive belt 3 Main motor drive shaft 7 Saw blade 8 Blade guard 9 Drive wheel Floor Saw FSG620 x TYROLIT Hydrostress AG 2 2 Lift drive Lift drive schematic 1 Movable spindle 2 3 Travel drive Travel drive schematic 1 Drive shaft main motor 3 Hydrostatic motors 5 Wheel drive shaft 2 Hydrostat drive belt 4 _ Drive chain 6 Drive wheel Floor Saw FSG620 x Page 5 TYROLIT Hydrostress AG 3 Transport DANGER Inexpert transport may result in death or serious injury gt Floor saws must only be transported with the main motor switched off gt Only transport vehicles lifting tools and load suspension devices with sufficient load bearing capacity must be used Floor saws must only be hitched by the hitching points provided Appoint an expert marshaller When transporting by crane do not stand underneath suspended load Vvvyv Always have the floor saw in your line of vision while it is being transported 3 1 Hitching points Hitching points 1 Crane hitching device Page 6 Floor Saw FSG620 x TYROLIT Hydrostress AG 4 Initial start
7. ter exerts sufficient weight on the cutting material Floor Saw FSG620 x Page 11 TYROLIT Hydrostress AG 6 Operation 6 1 Overview of operating elements Operating elements 1 Raise lower hand wheel 5 Speed governor 9 Feed gears coupling lever 2 Choke 6 EMERGENCY STOP switch 10 Operating hours meter 3 Ignition key 7 Foot brake 4 Feed adjuster forward 8 Battery main switch backward travel 6 2 Checking oil level gt Note the details from the motor manufacturer Page 12 Floor Saw FSG620 x TYROLIT Hydrostress AG 6 3 Checking the fuel level gt Check the tank display 1 and top up with ROZ 95 petrol as necessary 6 4 Positioning the floor saw 1 Release footbrake 2 Slide floor saw into the working position 3 Fit the cutting guides to the floor saw 6 5 Connecting the water supply Floor Saw FSG620 x Page 13 TYROLIT Hydrostress AG 6 6 Switch on motor Smet sine Coupling lever in coupled position Coupling lever in uncoupled position v Coupling lever 5 is in the uncoupled position EMERGENCY STOP switch 3 has been released b Pull out choke 1 according to temperature Start motor with ignition key 2 Push choke 1 back in Set motor speed with speed governor 4 oe ee Page 14 Floor Saw FSG620 x TYROLIT Hydrostress AG 6 7 Lowering raising saw blade Significance BE p 1 Lower joint cutter with the
8. up 4 1 Fitting battery gt Fit battery for type see Technical Data Floor Saw FSG620 x Page 7 TYROLIT Hydrostress AG 5 Assembly Set up 5 1 ing grip Mount 2 Mounting saw blade 5 Apply footbrake 1 Floor Saw FSG620 x Page 8 TYROLIT Hydrostress AG DANGER Parts that fly off segments concrete splinters saw blade etc may cause serious injury or even death gt Floor saws must only be operated with a blade guard gt When assembling the saw blade on the right hand side use the anchoring screw with the left hand thread When assembling the saw blade on the left hand side use the anchoring screw with the right hand thread gt Note the direction or rotation arrows on the saw blade 1 Anchoring screw Note the direction of rotation Floor Saw FSG620 x Page 9 TYROLIT Hydrostress AG C To prevent the saw blade rotating while being tightened carefully place the saw blade on the floor 5 3 Mounting saw blade on the other side 5 3 1 Disassemble the blade guard Page 10 Floor Saw FSG620 x TYROLIT Hydrostress AG 5 3 2 Disassemble the shaft cover 5 3 3 Assembling the blade guard and shaft cover on the other side Assembly of the blade guard and the shaft cover is performed in the opposite order to disassembly 5 4 Connecting water line The water tank should also always be full when an external water supply is used This ensures that the joint cut
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