Installation and Operating Instructions
Contents
1. 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com lt www judo online com Changes in the interest of the technical progress reserve LA Water Treatment Designation Order DN125 DN150 DN200 Recommended average replacement 5 6 8 No interval for wearing parts Piece s Piece s Piece s O ring 100x1 5 1200124 1610234 Replacement interval ca 2 years 4 years J J pot 7 pot az a pot 38 KKK creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 11 Terminal plan Power board I O board L DIP Switch for number of filters Microfuse 1 6AT Ore Mer 2 on 2 filters 3 on 3 filters 4 on 4 filters L N PE Primary Fuse 120V 60Hz 1AT Connecting cable filter 1 L N PE Power supply PD PD Differential pressure switch Optional C4 54 04 Advice backwashing Terminal S4 C4 during backwashing is closed C5 S5 05_ Advice fault Termin2. 505 20 105 6 22 DN150 6 560 22 470 18 5 525 20 7 DN200 8 600 24 470 18 5 Tab 2 Dimensions 8 4 4 2 535 21 Fitting length Dimensions control box width x height x depth in mm 257 x 214 x 218 10 x 8 4 x 8 6 inch creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve LLAN Water Treatment 2 5 Technical specifications Model JPF A TP DN125 DN150 DN200 5 6 8 Maximum water flow rate in m h gpm 100 440 150 660 200 880 Pressure loss after backwashing in psi kPa 3 20 3 20 3 20 Minimum operating pressure in psi kPa 22 150 22 150 22 150 Maximum operating pressure in psi KPa 150 1000 150 1000 150 1000 nominal pressure In psi kPa 150 1000 150 1000 150 1000 Back flush Volume Stream in I s gom 0 5 1 9 0 5 1 5 0 5 1 5 8 25 8 25 8 25 oane a Standard mesh size in mm inch 0 1 0 004 0 1 0 004 0 1 0 004 Operating temperature max in C F 30 86 30 86 30 86 Maximum ambient temperature in C F 30 86 30 86 30 86 Electrical connectio
3. LLAN Water Treatment Installation and Operating Instructions JUDO PROFIMAT Automatic Backwash Protective Filter JPF A TP DN125 200 5 8 Indoor use only i Aa A A lew H i 7 x PH h 10 mp Ge Fig 1 Attention ae ae Carefully read through the installation and operating is instructions and safety information before installing and putting the unit into service Water These must always be issued to the owner user Treatment Order No 1701648 status quo 2008 03 creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Water Treatment Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However
4. being installed or removed for example do not install intermediate flaps directly before or after the filter e Installation before the water meter is only permitted with the approval of the local water supply authority e Ifa catch basin oump sump is installed for the backwash water it must be ensured that the pump being used will remove the backwash water even if there are several backwashes one immediately after the other or that an alarm will be generated if the catch basin reaches overflow This alarm signal can be connected to the Backwash lock potential free input at end of the backwash of the PLC filter control unit see Section 6 5 3 Potential Free Input Backwash Lock creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment e Observe technical information local installation requirements and general regulations e Tovent the JUDO PROFIMAT Automatic Backwash Protective Filter perform backwash immediately after installation e For information on the electrical connection of the potential free input or output signals please refer to the terminal diagram 4 3 Desig
5. maker is faulty Check all plug connections contactor appears in the or defective plug connection Then start filter cleaning display manually and monitor the Filter cleaning is still possible cleaning process Message Fault differential Heavy impurities in the water After the fault message is reset pressure appears in the line clean the filter by manual display activation Then check the The value for the cleaning setting of the differential No filter cleaning is possible interval is set too high pressure limit value at maximum water flow rate After The differential cleaning limit consulting with Customer value is set too low Service increase this value or reduce the cleaning interval as appropriate Tab 5 If the fault cannot be eliminated please request assistance from JUDO Customer Service or an authorized company specializing in this area Customer Service Address JUDO Water Treatment Inc 2060 Steeles Avenue West Unit 4 Concord Ontario Canada L4K 2V1 Tel 905 761 1555 Fax 905 761 3335 e mail service judo online com WWW www judo online com creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of t
6. there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help FCC Caution To assure continued compliance any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical prog
7. Backwash Protective Filter in an easily accessible location e To ensure convenient operation and maintenance observe the minimum clearances to the ceiling and floor specified in fig 2 e An appropriate wastewater connection must be present for the backwash water for example a floor drain that is able to carry away the amount of water specified in the operating data without backups e fit is not possible to install a wastewater connection directly under the filter the backwash water can also be directed into a wastewater connection through a hose or a 24 pipeline e Ifthe wastewater drain is above the filter the backwash water will be directed upward In this case make certain there is a free outlet gt 40 mm 1 5 inch e When screwing in a pipe to drain the backwash water make certain not to twist the flushing valves e To achieve good cleaning results with the permanent filter inserts a backwash flow rate must be reached that matches the values specified in the Technical Data At the same time the minimum flow pressure or counter pressure on the filter discharge during backwashing must not be below 22 psi 150 kPa If these values are not maintained for example with free discharge after the filter or open circuits cooling circuit sufficient backwash cannot be guaranteed e The shut off fittings in the filter intake and outlet and outlet must be installed so that the shut off fittings are not rendered ineffective while the filter is
8. Backwashing 08 17 6 2 Individual Filter Cleaning 18 6 3 Cleaning Interval eee ee 18 6 4 Acknowledging a Fault Message 19 6 5 Potential Free Inputs and Outputs 19 6 5 1 Potential Free Output Fault Messages see 19 6 5 2 Potential Free Output Filter Cleaning sse eee ee eee 19 6 5 3 Potential Free Input Backwash LOCK cores iE ose essence see 19 6 5 4 Potential Free Input External Backwash 19 7 Operation and Maintenance 19 7 1 Visual Inspection eee ee e e 19 7 2 Maintenance sese eee ee eee ee 19 7 3 Wear Parta eee 19 8 Operating Faults sss sss sss sse sse e ee 20 8 1 Fault Message eee eee e 20 8 2 Causes of Faults Eliminating Faults S 20 9 Spare Parts Drawing JPF A TP DN125 200 5 8 21 10 List of Spare Parts JPF A TP DN125 200 5 8 22 11 Terminal plan sssssssssssssss esse sese se e 24 JUDO Water Treatment Inc 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com lt www judo online com Changes in the interest of the technical progress reserve Water Treatment 1 Introduction Thank you for the confidence you have shown in us by purchasing this device To ensure you will enjoy your device for a long time to come please note the following operating instruction These Operating Instructions contain all the Information neede
9. PROFIMAT Automatic Backwash Protective Filter JPF A TP DN125 200 5 8 2 2 Models Time control T Pressure differential control Order No JPF A TP DN125 5 8320016 JPF A TP DN150 6 8025025 JPF A TP DN200 8 8320015 Tab 1 All models are time and differential pressure controlled creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve LLAN Water Treatment 2 3 Scope of supply JPF A TP DN125 5 SON Item 1 l l Filter housing with strainers ial aiii ane oe DN125 5 2 strainers DN150 6 3 strainers DN200 8 4 strainers ltem 2 Differential pressure gauge Item 3 Control box Item 4 Spherical faucet N E U Filtered water Item 5 Ree ie R r Flushing valve Flushing valve OP 1 ltem 5 gt 40 mm Distance Operating Instructions T 5 inch 200 mm 8 inch L e a yY lt AT Spherical a faucet le Item 4 Fig 2 2 4 Dimensions Model A B C D E F JPF A TP mm inch mm inch mm inch mm inch mm inch mm inch DN125 5 560 22 250 10
10. al O5 C5 during fault is closed SP V Lock backwashing If SP V is short circuited no backwashing is possible T EX V extern backwashing If EX V short circuited backwashing is starts HE yellow 3 2 3 3 Connecting cable filter 4 HE GND 4 2 All illustrations dimensions and information for the different models are those valid on the date of printing All rights are reserved for modifications as a result of technical progress or further developments Claims with regard to models or products are excluded creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve
11. cal faucets the pointer of the difference indicator should be at zero If this is not the case the pointer can be adjusted after unscrewing the transparent hood of the differential pressure gauge by turning the zero point correction screw to the zero point of the scale Switching Point Setting Switch 1 This setting is used to adjust the differential pressure value at which backwash is automatically initiated Screw on the stop plug in the transparent hood Move the switching point adjustment button with its mark to the desired switching point Make the switching point setting starting from zero 0 to 36 psi 0 to 250 kPa Setting 14 5 to max 29 psi 100 to max 200 kPa Achievable setting accuracy 5 screw in the stop plug again factory setting 7 psi 50 kPa The differential pressure to be set is based on the nature and amount of impurities in the untreated water Setting the differential pressure too high may cause damage to the filter inserts or cause impurities to accumulate on them A differential pressure that is too low may cause increased consumption of flushing water and wear or fault messages see Section 8 2 Causes of Faults Eliminating Faults Zero point adjustment Differential pressure display Switch point adjustment button Switch 1 S1 Caution Unit of scal in bar 1 bar 14 5 psi N Primary pressure Outgoing pressure Filter intake Spherical faucet Filter discharge in operatio
12. d to install operate and maintain the device that is described For all questions related to water treatment for example expanding the installed system by adding additional elements please contact our Customer Service Department directly at the factory in Winnenden Germany When making requests please quote the information that appears on the manufacturer s label JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 71364 WINNENDEN GERMANY Phone 49 7195 692 0 Fax 49 7195 692 177 e mail service judo online com www judo online com 1 1 Symbols and Their Meaning The terms Warning Caution and Note are used to draw attention to important information Their meanings are as follow Warning Danger of injuries and accidents Caution Danger of improper functionality or damage to the device Note Explanation of a special feature lt creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 1 2 Warranty The warranty as defined by our General Terms and Conditions of Sales and Delivery will only be honoured if e the device is used according to the explanations in th
13. e for leaks again 5 4 New Installation In the case of new installations experience points to increased dirt on the filter inserts during the beginning period Because of this automatic backwash must not be taken out of operation for example by turning off the control system If backwash is not performed when required it is possible the filter screen inserts could be destroyed 5 5 Adjusting the Cleaning Interval Section 6 Control System describes how to adjust the cleaning interval creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve 6 Control System S d prt Fig 4 Note Only the steps described in this section for adjusting the filter control system may be performed Any deviation from the steps in this descriptions may result in damage to the filter and control system The DIP switches inside are for use by service technicians only Adjusting them incorrectly may cause the filter to function improperly All claims under the warranty will be null and void creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date v
14. ease date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 6 2 Individual Filter Cleaning After the arrow key Y is activated the number of filter units present is shown in the 1 and 2 lines of the display The filter unit selected for cleaning is shown in the 3 and 4 lines of the display Activating the keys makes it possible to select the filter unit Pressing the OK key starts the cleaning of the selected filter unit You can use the ESC key to exit this menu without starting cleaning number of filter 4 unit cleaning filter 1 OK Fig 7 Display for Individual Filter Cleaning 6 3 Cleaning Interval The filter is automatically cleaned after the set time of the cleaning interval has elapsed The cleaning interval time can be adjusted within a range from 1 to 2000 hours To adjust the cleaning interval time follow these steps After you press the arrow key lt the cleaning interval is displayed You can use the keys to increase or reduce the value of the cleaning time interval After the cleaning time interval has been set confirm the setting with OK Then the value is saved cleaning interval 100 h Cleaning Interval Setting Fi
15. er Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 4 2 Installation Instructions e The JUDO PROFIMAT Automatic Backwash Protective Filter may be installed in lines made of steel copper or plastic in pipelines running horizontally in any direction of flow note embedded flow direction arrow Vertical installation should only be used if there is no possibility of horizontal installation If the device is installed vertically coarse particles that accumulated in the grit trap cannot be rinsed out as well as is the case for horizontal installation e The JUDO PROFIMAT Automatic Backwash Protective Filter must not be installed in a suction line e The JUDO PROFIMAT Automatic Backwash Protective Filter can be connected to the water network with standard fittings commercially available e The water pressure at the installation location must not exceed the admissible nominal pressure of 150 psi 1000 kPa e For water pressures over 150 psi 1000 kPa a pressure reducer must be installed upstream from the JUDO PROFIMAT Automatic Backwash Protective Filter e For simple operation and maintenance make certain to install the JUDO PROFIMAT Automatic
16. ersion 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve The JUDO PROFIMAT Automatic Backwash Protective Filter is controlled by a programmable PLC The setting for filter cleaning can be adjusted according to actual usage conditions with the aid of the PLC function keys Fig 5 SPS control key label LEDs Description of the function keys The arrow keys lt A Y P gt lower line can be used to select a menu The keys right can be used to increase or reduce a value You can use the OK key to confirm a menu item or value The ESC key can be used to cancel a selection In the following section display items are represented in italics and key commands are shown in bold type 6 1 Manual Backwashing Manual backwashing can be initiated by hand by pressing the arrow Kev for about 2 sec After backwashing is initiated the filter performs a cleaning cycle for all connected filter units and then returns to the normal operating setting In the first line of the display Cleaning Filter1 is displayed while the first filter unit is being cleaned for example Fig 6 Display for Manual Backwashing creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc rel
17. ese Operating Instructions e the device has not been opened or handled improperly in any other way e repairs have only been performed by authorized professionals e original replacement parts have been used exclusively for all repairs For additional information see Section 7 2 Maintenance 1 3 Using the Device The JUDO PROFIMAT Automatic Backwash Protective Filter described here is used to protect pipeline systems and the following devices T Warning Any other uses are considered improper and unintended uses and are not permitted JUDO Wasseraufbereitung GmbH shall not be liable for any resulting damage 1 4 Responsibilities of the operator The operator of the system is responsible for the following items e Instructing operating personnel e ensuring that maintenance is performed regularly creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve LLAN Water Treatment 2 Product Information 2 1 Manufacturer and Type Manufacturer JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 71364 WINNENDEN GERMANY Phone 49 0 7195 692 0 Fax 49 0 7195 692 177 Type JUDO
18. g 8 Display for the Attitude of the cleaning Tab 4 Cleaning Interval interval backwash intervals for example 1 hour or 1 day you should count on increased wear on the suction pipe mouthpieces carriers seals and filter screen inserts With backwash intervals of 1 hour these parts should be checked twice a year and replaced if necessary lf the JUDO PROFIMAT Automatic Backwash Protective Filter is operated with short creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 6 4 Acknowledging a Fault Message The arrow keys A can be used to reset a fault message see Section 8 2 Causes of Faults Eliminating Faults 6 5 Potential Free Inputs and Outputs Observe the instructions from Section 3 4 Sources of Danger 6 5 1 Potential Free Output Fault Messages When a fault message is received See Section 8 Operating Faults or if no operating voltage is present terminals S5 and C4 are short circuited internally in the control system These terminals can be used for remote reporting of the fault 6 5 2 Potential Free Output Filter Cleaning W
19. he technical progress reserve Water Treatment 9 Spare Parts Drawing JPF A TP DN125 200 5 8 cp 28 E 90 49 LLI Tf 50 Vg La N Ut i creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve LLAN Water Treatment 10 List of Spare Parts JPF A TP DN125 200 5 8 Designation Order DN125 DN150 DN200 Recommended average replacement No 5 6 8 T rae for wearing parts C kena R a o reren T a a Control cover 1150062 SPS filter control DN125 5 2320152 SPS filter control DN150 6 2320153 SPS filter control DN200 8 2320154 immon IH 7 Cable plug 2020057 3 2 1 Motor flange 2020110 3 RT rene a H i HE conacorres TH HH 2 He eomeurwow T ss 2320134 ia Pate srew 03008 worers 8 e 16 io puevew oases esoro e 2 16 S H YS H SH H H HH SH C H HH P l dl El dl l agnia El S ps lemas e Haat aaa 2 o faero H o a frer H HH a fomos Ffor f e omoes f e o H ofere 1 HH creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version
20. he untreated water remain on the permanent filter inserts This results in an increase in the differential pressure between the filter intake and outlet The differential pressure measuring device measures the difference in pressure caused by the presence of the filter lf the differential pressure exceeds the value that can be set the S1 button see Section 5 1 Adjusting the Differential Pressure Gauge the backwash process is initiated automatically Backwash is only initiated while water flow is in progress water removal since it is only then that a differential pressure is present on the filter The cleaning interval is reset after backwash has been initiated by the differential pressure 2 Backwash after an adjustable period of time has elapsed To prevent excessive accumulation of impurities on the permanent filter elements a backwash process is initiated automatically after an adjustable cleaning interval has elapsed Backwash process The water flows into the JUDO PROFIMAT Automatic Backwash Protective Filter from outside and through a cylindrical filter insert inside the device Impurities that have been filtered out are visible through the transparent filter bell If the filter is dirty it is cleaned without any interruption in operation The spherical faucet item 4 in Fig 2 should only be opened to rinse out coarse particles from the grit trap The flushing valves item 5 in Fig 2 must only be closed in the event
21. hen filter cleaning is in progress terminals S4 and C4 are short circuited internally in the control system These terminals can be used for remote reporting of the filter cleaning 6 5 3 Potential Free Input Backwash Lock When terminals SP and V are short circuited filter cleaning that is in progress is stopped In addition it is not possible to initiate any filter cleaning 6 5 4 Potential Free Input External Backwash When terminals EX and V are short circuited filter cleaning is started 7 Operation and Maintenance 7 1 Visual Inspection Depending on operating conditions a visual inspection of the JUDO PROFIMAT Automatic Backwash Protective Filter should be performed at regular intervals 7 2 Maintenance To retain your legal claim to warranty it is required according to perform backwash according to existing operating conditions but at least once every 2 months Regular maintenance of the system is indispensable to ensure successful operation for many years after it has been placed in service In the area of household technology A maintenance contract is the best way to ensure good operating functionality even beyond the warranty period Every effort should be made to ensure regular maintenance work and a supply of consumable and wear materials etc by suitable specialists or the factory Customer Service Department 7 3 Wear Parts See the note in Section 5 5 Adjusting the Cleaning Interval For replacement in
22. ing or replacing fuses or wiring the potential free inputs and outputs must only be performed by specialists who are adequately trained to do so Applicable safety requirements and electrical regulations must be observed without exception The following limit values apply when wiring the potential free outputs of the JUDO PROFIMAT Automatic Backwash Protective Filter max load current 1A max switching voltage 24 V Only potential free switching contacts may be connected to the optional inputs of S N the control unit see Section 6 5 Potential Free Inputs and Outputs An external voltage must never be applied to the inputs A two wire cable with an external cable diameter of 4 5 10 mm 0 18 0 4 inch must be used to connect the potential free switching contacts No more than 3 cm 1 inch of coating must be removed 4 Installation 4 1 Requirements for the Installation Location The JUDO PROFIMAT Automatic Backwash Protective Filter must be installed in a dry place not subject to freezing There must be a wastewater connection present for example a floor drain to carry away backwash water There should be an electrical connection 120 V 60 Hz in the immediate vicinity of the filter The electrical connection must be made by a professional electrician in conformity with the local requirements of the electricity supplier Avoid direct sunlight on the device creation date 6 12 2006 amendment date 3 19 2008 JUDO Wat
23. m cresol tetrahydrofurane pyridine dimethylformamide and mixtures of chloroform and methanol must not be present in water to be filtered They will cause damage to plastic materials Caution danger of breakage Installation and use of the filter is subject to applicable national regulations In addition to the Operating Instructions and binding regulations for accident prevention applicable in the country and at the location where the device is used recognized rules for safety and proper work procedure in any relevant specialized technical areas must also be observed The water used for filtering must meet the requirements of the national Drinking Water Regulation Before using water of any other quality or with any additives it is imperative to consult with the manufacturer or vendor gt Ss The filter is designed for use in cold drinking water up to a maximum ambient temperature of 30 C 86 F lt has been manufactured according to the latest state of technology and recognized technical safety rules in Germany The filter must only be used as described in the Operating Instructions Any other use or usage beyond what is described in the Operating Instructions will be considered improper use Improper use or failure to observe danger symbols and safety instructions will result in additional dangers The manufacturer or vendor shall not be responsible for any resulting damage The user alone bears the responsibility Proper use of
24. n Fig 3 oe creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 5 2 Limiting the Rate of Backwash Water Flow To ensure a long service life of the filter and filter screen inserts the backwash flow of water must be restricted with flushing valves for water pressures greater than 90 psi 600 kPa see fig 2 item5 This prevents the fabric of the filter screen from being damaged if the backwash water flow is too high At the same time there is less consumption of backwash water and any flow noises are also reduced TT If the flushing valves are too heavily restricted the flushing water discharge may become clogged 5 3 Visual Inspection Functional Check After the device has been placed in operation the entire filter its connections and the backwash water discharge must be checked for any leaks while they are under pressure Then a functional check of filter flushing must be performed To do this initiate a filter flushing by pressing the Manual Backwash function key press the button for 5 seconds After the filter flushing check the filter and backwash water discharg
25. n in V Hz 120 60 120 60 120 60 Protection class with closed control cover NEMA 12 NEMA 12 NEMA 12 only control box Weight complete in kg 145 200 Tab 3 Technical specifications Information on water flow applies to drinking water If the water contains excessive impurities the maximum water flow may be less depending on the mesh sizing In that case a larger dimension must be selected The standard mesh size is 0 1 mm 0 004 inch The mesh is made of stainless steel Mesh sizing of 0 03 0 32 and 0 5 mm 0 001 0 01 and 0 02 inch are also available for technical purposes creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 2 6 Scope of Application The JUDO PROFIMAT Automatic Backwash Protective Filter removes all coarse and fine grain solid impurities that cause pitting corrosion as aeration elements in cold water lines and hot water Supply systems 2 Backwash The backwash functional sequence is performed automatically by the electrical control system 1 Backwash based on exceeding the differential pressure Impurities that have been filtered out of t
26. n of the Backwash Connection The dimensions of the conduit cross section for backwash water should be based on specific local features for example the inclination of the wastewater pipeline number of bends length of the wastewater line etc lt must be ensured at all times including the case of a technical malfunction that wastewater can be removed without causing any damage The backwash flow volume with a JUDO PROFIMAT Automatic Backwash Protective Filter is 0 5 to 1 5 litres per second 8 to 25 gpm with the flushing valve completely open and approximately 29 to 43 psi 200 to 300 kPa of water pressure For backwash time see the table in Technical Data With all options for removing the backwash water make certain to allow for free discharge creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 5 Placing the Device in Operation The device must only be placed in operation by JUDO Customer Service 5 1 Adjusting the Differential Pressure Gauge Pointer Zero Point Setting If there is no flow of water and both control lines have been placed in operation by opening the spheri
27. of an emergency They are designed to act as a throttle for the backwash flow of water at high water pressures see Section 5 2 Limiting the Rate of Backwash Water Flow creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 3 Safety 3 1 Safety Instructions and Tips For an explanation of how the terms Warning Caution and Note are used see Section 1 1 Symbols and Their Meaning 3 2 Proper Usage The JUDO PROFIMAT Automatic Backwash Protective Filter has been developed and tested according to the requirements for mechanical filters used with drinking water It complies with the technical rules for drinking water installations Particles that settle on the filter screen insert and adhere to it can be rinsed off by the mechanical cleaning mechanism The materials and protective coatings that are used are resistant to the anticipated chemical and corrosive loads All materials protective coatings and auxiliary materials are hygienically and physiologically harmless Substances of a marked polar nature for example alcohols concentrated mineral acids formic acid phenol
28. ress reserve Table of Contents 1 TAU O QU CUO Mi sisas 4 1 1 Symbols and Their Meaning 4 1 2 VWWNamranv see eee ee eee 5 1 3 Using the Device sss sees 5 1 4 Responsibilities of the operator 5 2 Product Information ssssssssssssssecss scs s lt 6 2 1 Manufacturer and Type 0 6 2 2 Models D 2 3 Scope of Supply eee ee eee 7 2 4 Dimensions eee eee eee 7 2 9 Technical specifications ces ee 8 2 6 Scope of Application see eee e 9 2 WDACIW AS 1 raat chanssmearericaesssenuiveaerice 9 S DATON TTT 10 3 1 Safety Instructions and Tips 10 3 2 Proper Usage sectecsceresenccesenenrcveieeces 10 3 3 Water pressure ee ee ee e 11 3 4 Sources of Danger sse eee e 11 d Installation ccccssesesseeeseeeeeeseeeeees 11 4 1 Requirements for the Installation Berenice 11 4 2 Installation Instructions 12 4 3 Design of the Backwash Connection S 13 5 Placing the Device in Operation 14 5 1 Adjusting the Differential Pressure Ere L 14 5 2 Limiting the Rate of Backwash Water EIO oaia 15 5 3 Visual Inspection Functional Bian creation date 6 12 2006 release date version 2008 03 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN amendment date 3 19 2008 LLAN Water Treatment 5 4 New Installation sse 15 5 5 Adjusting the Cleaning Interval 15 6 Control SvStenm sccccsss cesses see ee eee 16 6 1 Manual
29. tervals see Section 10 List of Spare Parts JPF A TP DN125 200 5 8 creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment 8 Operating Faults 8 1 Fault Message Faults that occur during the cleaning process are reported immediately as follows e Flashing red Kaul LED on the front plate e Audio signal from the built in horn e Message text on the PLC display e The potential free fault message relay switches to the fault setting 8 2 Causes of Faults Eliminating Faults The following table can be used to help determine the cause of the fault The fault message can be acknowledged and reset by pressing the arrow key A Then you can attempt to eliminate the cause of the error by performing the corresponding measures described for that fault Fault Message Possible Cause The green Operation LED is Power failure or defective fuse Re establish the power supply not lit nothing appears in the check the fuses Caution See PLC display filter cleaning is the note in Section 3 4 not possible Sources of Danger Message Fault F1 HE The HE contact
30. the device includes observing the Operating Instructions Before using the filter beyond the limits of usage described in the Operating Instructions it is essential to consult with the manufacturer or vendor creation date 6 12 2006 amendment date 3 19 2008 JUDO Water Treatment Inc release date version 2008 03 2060 Steeles Ave West Unit 4 Concord Ontario L4K 2V1 Operating Instructions JPF A TP DN125 DN200 5 8 GB CDN Tel 905 761 1555 e Fax 905 761 3335 e mail service judo online com s www judo online com Changes in the interest of the technical progress reserve Water Treatment Filters must only be used when they are in flawless technical condition with due consideration for safety and awareness of possible dangers They must be used according to their intended purpose and in conformity with the Operating Instructions Eliminate all faults and malfunctions immediately 3 3 Water Pressure The water pressure must be between 73 psi 500 kPa and 22 psi 150 kPa The water pressure must not fall below 22 psi 150 kPa If it does the backwash function will be negatively affected If backwashing of the filter is not performed regularly there may be a loss of pressure which will adversely affect filter functionality 3 4 Sources of Danger Because electrical voltages are conducted openly inside the control box S N installation and maintenance work for example connecting the mains power line check
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