OPERATING INSTRUCTIONS ROLLING DOOR
Contents
1. 588 22 Notbetatigung Thermoelement HHH Emergency operation Overload protection ZL LL OLG KAA A ERE o sicherheitskreis 716 Safety chan o Betriebsendschalter ZU _ 4 w Limit switch CLOSED T I TE E10 Zusatzendschalter 1 amp 10 eo Add limit switch 1 j 576 Betriebsendschalter AUF aoa EJ 1 Limit switch OPEN 1 O Et g l D 7 4 Setting the end positions mechanical limit switch For the adjustment of the cam an Allen key size 2 5 is required included with the drive The cam is fixed on the correct switch position using the locking screw af ter positioning rough setting Fine adjustment is pos sible via the precision set screw To set the limit switch the operator must be ready for operation completely mechanically fitted and electri cally connected Before the first activation of the operator the door should be in a center position to ensure there is suffi cient travel in both directions when starting On actuating the button OPEN the door must open Otherwise the two phases L1 and L2 have to be exchanged To do this control and drive must be disconnected from the main supply Setting the CLOSED end position e Bring the door in the CLOSED end position e Setthe cam so that the CLOSED limit switch is ac tuated e Tighten the locking screw e The Safety limi2. gt Schiebetorantriebe gt Steuerungen gt Sicherheitssysteme gt Zubehor ETME gt Operators for Roller Shutters gt Chain Wheel Operators PRODUCTS gt Operators for Sectional Doors gt High Speed Doors gt Operators for Sliding Gates gt Controls gt Safety Systems Accessories ETME GmbH Berlin K ln www etme de info etme de
3. Nee KE 54 15 TDA4 220 14 220 40 sA 54 22 TDA4 300 14 300 40 54 25 TDA4 450 14 450 40 e 54 30 TDA4 550 11 550 40 54 30 TDA4 650 10 650 550 10 1 5 40 Me 54 35 TDA6 750 10 750 650 10 1 5 40 KU 54 52 TDA6 1000 10 1000 850 10 6 111 10 55 en 2 2 20 Es D 440 KU 54 52 TDA6 1400 9 1400 1250 9 6 111 10 55 e 22 20 ce E 542 KU 54 58 3 All hollow shaft fitting H8 Keyway acc to DIN 6885 Y 30 8x7 Y 40 12x8 55 16x10 Enlarged width 128 mm instead of 110 mm 2 Limit ratio 20 1 e g 40 1 available on request 9 DIMENSIONS The following illustrations show all relevant dimensi ons of our operator series Dimensions of Manual Override Refer to the table of technical data for the assignment of the sketches and for dimension L 1 Kurbell nge Kurbel Radius Lenge Kettentrieb Breite Kettenseitig Breite Kupplungsseitig Crank Length Crank Radius Legth Chaindrive Width Chain Side Width Clutch Side Lk Le B4 Bz mm mm mm mm mm TDA2 230 80 125 110 95 TDA4 230 185 165 120 95 TDA6 340 220 1 1 9 1 Handchain not available 12 10 DRAWINGS Ma bild A Drawing A 66 L1 64 LJ 195 5 120 110 Ta O o 2 pp Ma
4. connect the drive system from the mains supply e Ensure that the electricity supply remains disconnec ted throughout the cabling works All IEC 80 and IEC 90 stators until the end of 2012 Star 3 400V Sternpunktklemme star point terminal SW BK BN GE YE leer empty W1 BL BU PE V1 RT RD Ul GN All IEC 80 and IEC 90 stators from 2013 and all IEC 63 stators Star 3 400V Sternpunktklemme star point terminal GE YE RT RD GN leer empty W1 BL BU PE V1 SW U1 BN 16 The nominal cross section of the wires in the terminal is max 2 5 mm After reconnecting the rotation direction of the drive has to be confirmed NOTICE If the motor is wired to delta 3 230 ensure that the control unit and the mains power supply are adapted to this voltage When reconnecting the motor cable to make sure that the individual lines are inserted deep enough into the connector and the screws are tightened properly torque max 0 5 Nm The connection can be checked by gently pulling at the cable Delta 3 230V leer empty W1 GE YE BL BU PE V1 RT RD BN U1 GN SW BK Delta 3 230V leer empty W1 GN SW BK PE V1 RT RD BL BU U1 BN GE YE D D D D ETME gt Rolltorantriebe gt Kettenradantriebe PRODUKTE gt Sektionaltorantriebe gt Schnelllauftorantriebe
5. Run the cable gland of the cable into the correspon ding fitting e Connect the motor cable to the plug the plug is po larized e Connect the limit switch AWG connect plug Mechanical limit switch connect according to dia gram e Attach the cover back on the operator Connection Connection to cable set for mechanical limit switches U1 BN V1 SW BK PE W1 BL BU leer empty U1 BN V1 SW BK i i i i i i i i i i W1 BL BU I 1 i i leer empty i i 1 Kabelsatz cable AAA J NOTICE When used with frequency converter control units only shielded cables shall be used D ETME 7 2 Mechanical limit switch Cam ME 6 from outside in 6 cams RED Safety limit switch open GREEN Limit switch open GREEN Add Limit switch 1 WHITE Limit switch close RED Safety limit switch close WHITE Add Limit switch 2 7 3 Connection Operators series TDA 2 Terminal 1 Pi i i i i i i i i i I NCC Betriebsendschalter ZU com Limit switch CLOSED NCC Sicherheitsendschalter com Safety limit switch NCC Betriebsendschalter AUF com Limit switch OPEN OPEN SAFETY CLOSE Terminal 2 Zusatzendschalter 1 Add limit switch 1 Prelimit Close Zusatzendschalter 2 Add limit switch 2 NO NC AUX LIMIT Operators series TDA 4 or TDA 6 PCB Zusatzendschalter 2 Add limit switch 2
6. bild C Drawing C D ETME Ma bild D Drawing D 165 165 I ol Wile Ma bild E Drawing E 182 13 D ETME 11 MAINTENANCE ANNUAL INSPECTION DANGER Danger of fatal electric shock e For maintenance of the operator when opening hou sings and work on electrical equipment the operator is disconnected from the main power Observe the local safety regulations NOTICE e Only original spare parts and approved accessories shall be used e Changes are only permitted after consultation with the manufacturer INFORMATION e The maintenance of power operated windows doors and gates must be performed only by authorized persons who are familiar with the relevant mainte nance and the national and local regulations 11 1 Gear unit The gear unit has lifetime lubrication and is mainte nance free The hollow shaft must be k
7. a low level of risk which if not avoided could result in minor or moderate injury NOTICE Indicates an imminent danger of damage or destruction INFORMATION Reference to separate documents which must be com plied with D 3 SAFETY RELATED REGULATIONS For connecting programming and servicing the follo wing regulations must be observed the list is not ex haustive Construction product standards e EN 13241 1 e EN 12445 e EN 12453 e EN 12635 e EN 12978 Electromagnetic compatibility EMC e EN 55014 1 e EN 61000 3 2 e EN 61000 3 3 e EN 61000 6 2 e EN 61000 6 3 Machinery Directive e EN 60204 1 e EN 12100 1 Local protective regulations must be complied with 4 SAFETY INSTRUCTIONS DANGER Failure to observe the instructions in this document can result in mortal danger DANGER Risk of death by electric shock e When installing the operator when opening housings and work on electrical equipment the operator has to be disconnected from the power e Observe the local safety regulations NOTICE To avoid damage to the operator and at the door the drive must be mounted only if e the drive is undamaged e the ambient temperature is 20 C to 60 C e the installation site altitude does not exceed 1 000 m above sea level e The use of the operator as well as the standard cable is only allowed indoors e For outdoor installation must be consulted with
8. even in frequency controlled operation 100 min 200 Nm TOR FV 5 083 TOR FV 7 119 TOR FV 6 111 120 min 1 118 Nm 7 INITIAL OPERATION Power operated doors shall be audited at least an nually by a trained person before first use and as re quired with written proof The operator of the door system shall be trained after initial operation Before installation ensure that the direction of rotation of the gear motor is correct and all protective devices are active NOTICE To avoid damage to the drive the following points must be observed e The types of cable and their diameters must be sel ected according to current regulations e The nominal currents and the type of connection must correspond to those on the motor type plate e The drive details must agree with the connected loads DANGER Danger of fatal electric shock Before commencing cabling works you MUST dis connect the drive system from the main supply Ensure that the electricity supply remains disconnected throug hout the cabling works NOTICE When mounting the motor cables to ensure that the individual wires are inserted deep enough and the screws are tightened so that a firm connection is made This connection can be checked by pulling the cables 7 1 Connection to the control unit The operator is factory wired to the control unit If this is not the case proceed as follows e Remove the cover from the operator
9. in the case of an electri cal fault the door can be moved towards the OPEN or CLOSED positions with the help of the emergency operation equipment WARNING Improper use may result in serious injury e Emergency operation must only be carried out when the motor is stationary The system must be disconnected from the power supply during emergency operation Emergency operation must only be carried out from a safe standing position Operators with a spring brake must be actuated against the closed brake when opening or closing the door D 7 9 Hand Crank A insertion aid at the housing of emergency crank handle facilitates the insertion of the crank 1 Release the emergency hand crank from its fixing 2 Insert the hand crank with slight pressure and a little turning into the operator as far as it will go 3 A micro switch is actuated and interrupts the ener gy supply to the motor via the safety circuit in the control system 4 Open or close the door using the hand crank 5 If the crank is removed the micro switch automati cally releases the control system The door can be operated electrically again 10 7 10 Hand chain By pulling the release lever the coiler shaft of the hand chain system is shifted and thus switches between motor and manual operation When switching to manual mode a micro switch is ac tuated and interrupts the safety circuit No motor ope ration
10. is in conformity with the Construction Products Directive 89 106 EC the Electromagnetic Compatibility Directive 2004 108 EC the Low Voltage Directive 2006 95 EC The following standards were applied EN 60204 1 EN 12100 1 DIN EN 12453 DIN EN 12604 EN 61000 6 2 EN 61000 6 3 EN 60335 1 EN 60335 2 103 Manufacturer and technical documentation management ETME GmbH Flohrstr 33 D 13507 Berlin The relevant technical documentation is compiled in accordance with Annex VII B of the Machinery Directive 2006 42 EC We undertake to transmit in response to a reasoned request by the market surveillance authorities this documentation in electronic form within a reasonable period of time The machinery is incomplete and must not be put into service until the machinery into which the partly completed machinery is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006 42 EC Place Date Berlin 01 01 2013 Manufacturer s signature Konrad Machill Technical Director 15 D 15 ANNEX STAR DELTA CONNECTION The operator in the standard version is suitable as three phase motor for 230V 400V operation By rewiring is possible to switch the operator from the factory star connection for 3 400V to the delta connection for 3 230V The winding ends have to be rewired as shown below DANGER Danger of fatal electric shock e Before commencing cabling works you MUST dis
11. the manufacturer WARNING e Make sure that children can not access the door control or the hand held transmitter Ensure before moving the door that no persons or objects within range of the door Test all existing emergency command devices Pay attention to possible crushing and shearing points on the door system Never reach into a running gate into the guide rail or moving parts INFORMATION For drives with fixed connection a main switch with appropriate building main fuse must be provided WARNING Before installation ensure that e the operator is installed with the intended covers or guards e all seals are correctly and e all glands and screws are tightened correctly 5 MOUNTING 5 1 Preparation Check that the delivery is complete Check if all accessories for your installation situati on are present e g bracket Check if the system has a suitable mains connec tion and a mains switch Remove all unnecessary components from the door Remove all devices which are not required after installation of the drive system Before installation ensure that the operator is not blocked Before installation ensure that the operator has been newly prepared after a lengthy storage period Before installation ensure that no other sources of danger are present Before installation ensure that the installation site has been cordoned off over a wide area DANGER All components must b
12. D OPERATING INSTRUCTIONS ROLLING DOOR OPERATORS 1 CONTENTS 1 COntents see edite aran 3 2 General instructions 3 3 Safety related regulations 4 4 Safety instructions 4 5 Mounting ete u 5 6 Anti Drop Safeguard 6 Initial 6 8 Technical data pea 12 9 Dimensions 12 10 Drawings seem 13 11 Maintenatice u uuu uu u ott toin 14 12 Transport Storage Disposal 14 13 Service Spare parts Accessories 14 14 Declaration of conformity 15 15 ugue 16 2 GENERAL INSTRUCTIONS 2 1 Original operating instructions This manual is the original manual e Copyright protection any reproduction is permitted only with approval of the manufacturer e Subject to alterations in the interest of technical pro gress e All dimensions given in mm The diagrams in this manual are not to scale 2 2 Intended use The operator series TDA2 TDA4 and TDAG are de signed exclusively for opening and closing doors such as rolling doors or rolling grilles which have to be secured against falling For other applications of the operators the manufactu rer must be consulted 2 3 Warranty The function and safety
13. e designed in relation to the construction and the ground for the loads during tripping of the safety catch device 5 2 Mounting the Operator Install the torque bracket Insert the feather key into the shaft The shaft end is greased before fitting the drive When using collars slide the collar onto the shaft D Secure the feather key against sliding Connect the drive to the shaft Attach the drive to the bracket Slide the counter bearing onto the shaft e Attach the counter bearing to the bracket The brackets must be mounted so that the shaft is in the horizontal The fixation against axial displacement of the shaft is made on the opposite side at counter bearing by means of a screw or with collars on both sides NOTICE e To avoid damage to the operator and to the door the operator must be mounted on a bracket with a pen dulum foot or a torque support bracket so that it is vibration dampened e When mounting the operator do not carry or pull at the cable DANGER With a continuous shaft groove the feather key has to be secured against moving D CAUTION For operators with weights greater than 20 kg additional aids shall be used such as hooks or ropes for securing and lifting On the drives corresponding eyes are provi ded INFORMATION The relevant instructions for the door must be observed when fitting the operator to the door 6 ANTI DROP SAFEGUARD In acco
14. ept rust free Check for noise and oil leakage 11 2 Motor The motor is maintenance free 11 3 Fixtures All fastening screws must be checked for tightness and proper condition 11 4 Brake Check the brake for functionality 11 5 Cabling Check power cord and cables regularly for damage and insulation failure 14 12 Transport Storage Disposal The drive has been fully assembled at the factory ready wired tested and packaged To avoid damage the transport or storage in the origi nal packaging or equivalent make For the disposal of the national regulations must be observed INFORMATION Attention The gearbox contains oil A proper disposal must be ensured 13 Service Spare Parts Accessories Only original spare parts and approved accessories may be used The use of non original spare parts and accessories may affect the functionality and the safety of the system For damages incurred thereby any lia bility and warranty is excluded In the case of malfunctions which you can not easily remedy yourself please consult a specialist from the manufacturer of the door system or another specialist company D 14 DECLARATION OF CONFORMITY We hereby declare that the products described below Rolling door operators of the model ranges TDA2 TDA4 and TDA6 are in conformity with the essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery
15. is possible 1 Red handle HAND system coupled Switching to manual mode the operating force is max 390 N 2 Open or close the door using the hand chain 3 Green handle MOTOR system decoupled Switching to motor operation the operating force is max 390 N 4 The door can be operated again electrically EET ad az NS dE PD m Dura SD ee CEEES system decoupled motor operation system coupled manual operation Depending on the torque of the drive the chain sys tem is designed with different sized wheels and with different ratios Torque Y Wheel up to 180 Nm up to 300 Nm up to 450 Nm up to 550 650 Nm 2 1 200 7 11 Extending or shortening the chain The coil is joined via one or two coupling links marked by color yellow It can be opened at the coupling link and can be ex tended with a piece of chain and another coupling link When shortening the respective part is to be separa ted from the coil chain using a bolt cutter The coup ling links must be carefully bent together When making changes to the coil chain make sure that the chain is not twisted when mounted Mm NADO OK 3 chain not chain
16. nnected to the control unit The safety switches of the operator are connected to the terminals 7 12 Unused terminals must be equip ped with a wire bridge 7 8 9101112 200000 L ON D Assignment Color WARNUNG Safety chain in Yellow impossible by preventive measures at the installation RS 485 B Green site Pin 3 0 VDC 4 RS 485 A INFORMATION 5 e For safety reasons brakes in doors without a weight 6 e Accidental venting of the brake must be rendered saroty cnain out counterbalance must only be vented in the closed door position for testing purposes e f the door is moved beyond the CLOSED or OPEN end positions the operator can no longer be acti vated electrically 18 VDE Brown 7 6 Setting the end positions electronic limit switch Please refer to the control unit operating manual for instructions on setting the end positions 7 7 Connection of the brake brake rectifier Operators TDA4 and TDA6 gt 600Nm are equipped with a DC Brake The brake rectifier is integrated in the drive and pre wired at the factory For the connec tion a neutral conductor is required vet IS m Option Schaltkontakt U fel LS H Option NC contact EX IS Bremse Brake en 0 ben UN U Spannung 230 VAC en N Voltage 230 VAC 7 8 Emergency operation During maintenance works or
17. of the equipment is only gua ranteed if the warning and safety instructions included in these operating instructions are adhered to The manufacturer is not liable for injury to persons or damage to property if these occur as a result of the warnings and safety advice being disregarded D The CE declaration and the warranty will void if com ponents are changed Only original spare parts and by the manufacturer ap proved accessories shall be used These parts are used to maintain the quality and safety of the machi ne Changes are only permitted after consultation with the manufacturer 2 4 Target group Only qualified and trained specialists are permitted to mount the operator and perform mechanical mainte nance Only qualified and trained electricians may connect the operator and carry out the electrical maintenance Qualified and trained people have knowledge of gene ral and specific safety and accident prevention regula tions the relevant regulations and standards training in the use and maintenance of adequate safety equipment as well as the ability to recognize hazards associated with their work 2 5 Key to symbols N DANGER Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury N WARNING Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury CAUTION Indicates a hazard with
18. rdance with the EN 12604 all TDA operators are equipped with an integrated locking device which works in both directions The locking device is entrained load free and wear free If the drive unit fails the locking device is auto matically triggered The load moved by the operator is then smoothly brought to a standstill in the position concerned The power transmission between the motor and the door shaft is interrupted after the drive unit fails The operator must be replaced The anti drop safeguard device is distinguished by the following features e Protection against worm shaft and worm gear failu re e Independent of the rotational speed e Independent of the direction of rotation e Can be mounted in any position e Unsusceptible to vibrations e Maintenance free e Self controlling e Excellent damping properties when device is trigge red 6 1 Function In case of exceeding wear the teeth of the brass worm wheel B may collapse and allow the wheel to turn underneath the steel worm shaft A The pilot wheel C remains unaffected due to the relative rotation of the two wheels a set of hardened lock bolts D are released and will immediately and permanently block the gearbox Nebenstehende Maximalwerte d rfen auch bei frequenzgeregeltem Betrieb nicht berschritten werden max Betriebs max zul drehzahl Drehmoment max Operating The values in this table may not be ex Speed max Torque ceeded
19. t switch CLOSED must be set so that it switches immediately when the limit switch CLOSED is passed over e Adjust the safety limit switch CLOSED Setting the OPEN end position e Bring the door in the OPEN end position e Set the cam so that the OPEN limit switch is actua ted e Tighten the locking screw e The Safety limit OPEN switch must be set so that it switches immediately when the limit switch OPEN is passed over e Adjust the safety limit switch OPEN Additional limit switches e Bring the door to the desired position from the desi red direction e g partial open position from the po sition CLOSED e Set the switch cam so that the additional limit switch is actuated e Tighten the locking screw Correct the end positions With the fine adjustment screw a readjustment of the respective end position is possible Check of end positions Check if the end positions are set correctly and if the operator stops in the corresponding end position Feststellschraube ly lt locking screw Feineinstellschraube adjustment screw 7 5 Connection of the electronic limit switch The electronic digital limit switch is an absolute value encoder It is connected via an RS485 interface to the control unit The encoder has a 6 pin connector on the serial inter face which is co
20. twisted twisted 7 12 Rotate the hand chain system The emergency chain system can be rotated by 180 so that the coil wheel is on the other side To do this the 4 fastening screws are unscrewed the housing is rotated by 180 and then re tightened M 7Nm D 11 D 8 TECHNICAL DATA 1 Operator is equipped with DC brake neutral connection is required N 2 gt 25 o gt 3 e 2 lt gt z m os 85 a BB 55 ea Se op z5 gt amp 5 ra os So m so 2 oa 98 9 FS o5 o e 39 EP E 53 29 5 oo s 0 o 2 T s as as laa ases Se iss eo E lg 39 ERA zz om m e 8 59 lt 3 2 E RE 53 Bg o gt ER e 25 ee a o5 BE OE 90 ag 55 5 laal ea cuc eS 3 2 5 S 28 38 88 55 Es leg lo 25 8 8 2 03 si L Ro o a 0 e 2 sa E aol a eu 88 35 1 lt 38 35 3 a 7 Do eya 38 w gt os gt Z lt lt Antriebstype MA MN n2 TOR 5 D U P 53 In L G rae 1 Operator Type Nm Nm min FV mm M KW 3 230 3 54 KU TDA2 140 18 140 115 18 5 083 15 30 20 20 A264 KE 54 13 3 230 3 5 a RKU TDA2 180 14 180 160 14 5 083 15 30 iy ao 15
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