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Original operating instructions CNC-portal

1. esses 19 2 7 Bebaviour in case ob fire OF daccIdelifs iini oie ede dru pa eui i edvi dao 104 1a VER C2 Fe cU s Ebr edad L es dus a va E CEE Ee Pea anise 20 2 8 Environmental protec hon cvi evi DTP EHE TREE REFER ETAT aT N EEEE Festa DE CE aA 20 2 9 PN UN Sos ess c 21 2 9 1 Mandatory SIC TIS EET mM 21 29 2 saga TOEIC T 27 2 9 3 AVY GUPTA 9S E EA s 23 2 9 4 Fire protection SICMS 225 c ccerscscuctoniandoatacenedanssnsdsaninadgsaaminndeetohanedacgaandsansaateasassendoabasonetecquandcanananeonsnnneass 23 290 FE OUST OTIS EAEE E E E aca annieateasseatassentosbnsonetasgnenicabananecnsonnces 24 3 TECHNICAL SPECIFICATIONS srsecsiccsntassccnwsntesensasuenevensuensntecnseassnteserssesnsesteets 25 3 1 die Wir Inn e 25 32 OWT Valile5cumuestan ipie eivp 142002092230 0805 001020191010 12091208 28 022020100010 0001 002300012 EE QU TL CERO IIIS 2IA0EUIUR MM UR GE CPI QR ERE O2 SPERO S 27 3 3 COPEL ATE conditions eR 27 3 4 Morking materials einst Ei eer WERE ER IS ES Co CENE E ERES NE ON ePERRR E SNNT PRESE N VE VERRE PE CP RUE NO dE 27 SS ME DLL Jl E a 27 3 6 RIC T 28 4 STRUCTURE AND FUNCTIONS erecta sete aura pEkgEruE reuEEruu rx cestesneccusesedeeuatecsdecedessvecse 29 4 1 VETS LOV Pe e 29 42 Briel des
2. Operating instructions Soe CNC portal system 5 m D A G Ui n oO i S 400 T S 20T S 1000 T www cnc router com D Lu 7 Q P a Q Erstelllam 15 02 2014 Ge ndert am 27 09 2014 i 2 Operating instructions CNC Maschinenbau y High Z T Series CNC portal system High Z T Series Short description The machine includes the complete mechanics for three dimensional movement The linear carriage movement takes place via threaded spindles powered by step motors Two drives are used on the x axis The activation of the step motors in order to operate every single axis is done by using further interfaces This operating description will show you how to install operate and service a CNC portal system Siemensstrasse 13 15 Page 2 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 p Operating instruction CNC Maschinenbau High Z T Series Content DN a 6 1 1 DY IDG AIeSeEIDUOT cecscecccsaseuncscencvarssersensccnccvarescsouses seusueuavensenscescavaseeercusessetdveveceisessaveceuaueusesveuseoscvevssersenscees 6 1 2 EVENT ALOT of LADIN Y A 7 1 3 MODY FUGUE ep 7 1 4 Cus OUNCE SeEVIGE 29 2 5 19 0349919 9002067001 0222000002 401 00 020 0980 25200 0 08 sate tsaseontasus nies ERE DEREN REL ODE a 7 2 SAFELY auniimiiuimiciuiu
3. 1 Make sure that the machine is installed and aligned 2 Ensure that the stepper motor and control lines are connected to the stepper motor controller 3 Make sure that the computer is connected to the stepper motor control of the machine 4 Ensure that required accessory is installed and connected to the power supply 5 Ensure that the appropriate software is installed on the PC 6 Ensure the tightness of all connections HINT The individual materials have different coefficients of expansion At an ambient temperature of 20 25 C it is ensured that no significant impacts occur during processing Therefore it is recommended to maintain an ambient temperature of 20 25 C when operating the machine Siemensstrasse 13 15 Page 48 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 1 Operation T 1 Safety guidelines for operation Improper operation WARNING Risk of injury by improper operation Improper operation can result in serious injuries and significant property damage e Perform all operations in accordance with the information and instructions of this manual Note the following before beginning work gt Make sure that all covers and safety devices are installed and working properly gt Ensure that there are no persons in the danger zone e Never bridge or disable safety devices during operation T 2 Operations before usage m Make s
4. Safety equipment e protective clothing e Safety shoes 1 Check the Y axis to the X axis on squareness where necessary re align using the operation description for aligning the machine regarding perpendicularity see page 67 9 3 3 5 Start reference run with zero point approach see separate instructions of the software 9 3 3 Description of process for aligning the machine with respect to perpendicularity Requirements A complete structure of the portal system including controller PC and software Using the control software of the machine X axis drive against the movable bearing brackets of the X axis See page 29 by manual slow speed and stop for a short time max 5 mm S Thereby the two stepper motor drives of the X axis are synchronized and the Y bridge with the X axis is aligned at right angles After this procedure retract the Y Bridge by about 30mm from the stop blocks depending on the position of the magnet holder of the X axis and then initiate a reference run The machine is ready for operation HINT Property damage caused by non observance of perpendicularity Ignoring the perpendicularity can cause considerable damage to the mechanics HINT If in doubt please contact the customer service customer service on page T Siemensstrasse 13 15 Page 70 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 9 4 Commissioning
5. Abb 19 Danger zone Siemensstrasse 13 15 Page 37 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau 7 Operating instruction High Z T Series 5 Transport packaging and storage HINT As part of the installation and the further use the operator or maintenance personnel must be entrusted by the operator with the handling of packages Always observe the instructions listed below 5 1 Safety instructions for transport Suspended loads WARNING Danger to life due to suspended loads When lifting operations are carried out loads can swing out and fall off This may lead to serious injury or death Eccentric focus Never stand under or into the swivel area of a suspended load Loads are only to be moved only under supervision Use only approved lifting gear and lifting gear with sufficient load bearing capacity Do not use damaged or frayed lifting equipment such as ropes and straps Lifting equipment such as ropes and straps must not be laid on sharp edges and corners do not twist or knot When leaving the workplace settle the load WARNING Risk of injury by falling or tipping packages Packages may have an off centre focus The wrong kind sling gear attachment can tilt the packing crate and cause life threatening injuries Observe the markings and details on the focus on the package Attach the crane hook so that it is directly above the centre of gravity Lift cautiousl
6. 10 DISMANTLING AND DISPOSAL 0 eee tecceeeeeeeeeeeeeneeeeeesensseneeeeeeseneees 72 10 1 Safety regulations for the disassembling and disposal ecce eee ee eee ee ee eee ee eee 72 102 IS ASS oni t 72 IDE MEM ISO Lc e 73 EE 2 b sorires 74 EN MEME CO DUI PRETERITO TEE 74 Siemensstrasse 13 15 Page 5 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 1 General This instruction provides guidelines which enable a safe and efficient handling of the machine The manual is an integral part of the machine and must be kept in the immediate vicinity of the machine and accessible at any time for the personnel Before starting all tasks personnel must carefully read and understand these instructions Adherence to all the specified safety instructions and instructions for actions in this operating manual is a fundamental requirement for working safely Furthermore the local accident prevention regulations and general safety conditions for the application of the machine are also applicable Illustrations in this manual are intended to facilitate basic understanding and may differ from the actual design Further guidelines regarding built in components are found in the appendix of this description 1 1
7. Kugelumlaufmutter schmieren The machines of the T series are equipped with ball screws on the X and Y axis These need care in form of regular greasing of the ball nuts If the fat wetting on the spindles is no longer palpable the spindle is running dry This leads to high wear of the ball nut and the spindle The life expectancy is specified by the manufacturer with approximately 80 000 hours Premature wear of the nuts and the screws is thus due to negligent maintenance not will not lead to a legitimate warranty claim Personnel e specialist staff Safety equiptment e Protective clothing e Safety shoes e Chemical resistant gloves Siemensstrasse 13 15 Page 63 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau amp Operating instruction High Z T Series 1 Turn the machine off and secure it against being switched on again 2 Loosen and remove the four screws Fig 34 2 3 Cover Fig 34 1 to remove the Y axis Figure 34 Cover Y axis Ball nut X axis 2 pcs 4 Set grease gun with light bearing grease to the grease hole in the ball nut X axis Fig 35 1 5 Press grease gun press once or twice until the grease leaks from the entry and exit point of the ball screw 6 Put grease gun on grease hole of the ball nut on the other side of the X axis Figure 35 X axis ball screw 7 Press grease gun once or twice until the grease leaks from the entry and exit point of the ball scr
8. Siemensstrasse 13 15 Page 27 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 C N C ST E P w Operating instruction CNC Maschinenbau F l High Z T Series 3 6 Type plate The type plate is located on the frame of the portal system Abb 5 Arrow and includes the following information HYLEWICZ CNC Technik CNC Fr s und Graviermaschine uL EL 20 Serien Nr Mee High Z Hylewicz CNC Technik Siemensstrasse 13 15 D 47608 Gelder Tel 0049 0 2831 133236 www cnc step de Abb 6 Type plate gt Manufacturer gt Type of plant Abb 5 Location of type plate Year gt Serial number gt Version Siemensstrasse 13 15 Page 28 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau Operating instruction High Z T Series 4 Structure and functions 4 1 Overview Abb Overview HIGH Z Stepper motor of the Z axis Terminal box of the stepping motor of the Z axis Z axis with carriage Y axis with carriage Y bridge X axis with carriage Stepper motors of the X axis Terminal boxes of the step motors of the X axis CO NOOB C0 NN BF Frame 10 T 12 13 14 15 16 Stepping motor control cable Energy chain guide Terminal box of the stepping motor of the Y axis Stepper motor of the Y axis Reference switch XYZ Round bar guide recirculating ball nut floating bearing stopping blocks Siemensstrasse 13 15 D 4 608 Geldern
9. Symbol description Safety instructions are designated by symbols In addition there is always a signal word heading the information indicating the severity of the danger or hazard that may be encountered HINT Indicates a potentially hazardous situation which if not avoided could result in property damage or environmental contamination WARNING This signal word and symbol indicates a risk which can lead to severe injury or even death if not avoided ATTENTION This signal word and symbol indicates a risk which can lead to small injuries if not avoided Danger This signal word and symbol indicates a risk which can lead to severe injury or even death if not avoided Prohibition for people with pacemakers This sign stands for activities involving risks for people with pacemakers These areas are prohibited for people with pacemakers Warning of hazardous electrical voltage This sign stands for activities on all components carrying live voltage Danger due to hot surface This sign stands for activities involving contact with hot objects PPeeoObbI Siemensstrasse 13 15 Page 6 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau Operating Instruction High Z T Series 1 2 Limitation of Liability All data and notes in these instructions were prepared with consideration to the statutory standards and regulations the present state of technology as well as our many years of
10. Tel 49 0 2831 91021 20 Page 29 15 02 2014 CNC Maschinenbau Operating instruction High Z T Series 4 2 Brief description of the application range Usage of the machine The machine is used in conjunction with a tool for Milling Engraving Cutting Drilling Laser Engraving Grinding Plasma cutting Welding Dosing Measuring Positioning Short Description The machine cannot function alone The following additional components accessories are necessary for operation Control which consists of a PC with the right configuration with struck up control software e g WinPc NC Mach3 USBCNC and a stepper motor control e g Zero3 Tool with 43mm intake for direct clamping into the holder provided Accessories see Appendix The machine consists of an aluminium frame construction which is kept open for large work pieces Control via operating software To control it requires a CNC CAM software In a design graphic program e g ConstruCAM 3D Corel Draw AutoCad etc the drawings or texts are created and stored in a suitable format This data can be e g WIN PC NC read by the control software Via control the stepper motors for the axis movement are controlled By stepping motors and the driven trapezoidal screw a conversion of rotary motion into linear is carried out Siemensstrasse 13 15 D 47608 Geldern Tel 49 0 2831 91021 20 Page 30 15 02 2014 C N C STEP I Operating instructio
11. after fault has been rectified Perform the following steps to restart after correcting the fault 1 Reset the emergency stop devices 2 Acknowledge the fault of the control 3 Make sure that nobody is sure no persons in the danger zone 4 Start according to the instructions in chapter Operation Siemensstrasse 13 15 Page 71 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 10 Dismantling and disposal Once the maximum lifetime of the machine is reached the machine must be dismantled and environmentally friendly disposed e Disassembly should only be performed by qualified personnel e Work on the electrical system may only be performed by qualified electricians 10 1 Safety regulations for the disassembling and disposal Improper disassembling WARNING Risk of injury from incorrect disassembly Residual stored energies angular components peaks and corners on or in the machine or on the required tools can cause injury e Before starting any work ensure sufficient space e Take care with sharp edged components e Maintain order and cleanliness in the workplace Loosely stacked or scattered components and tools are accident sources e Disassemble components professionally Note partially high weight of the components If necessary use lifting equipment e Secure components so they do not fall down or fall over e elf in doubt c
12. ambulance service Inform the responsible person on site Oo Oi A O Turn the machine off and secure it against being switched on again N Keep access routes for emergency vehicles free 8 Instruct rescue vehicles Siemensstrasse 13 15 Page 55 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 8 Maintenance 8 1 Safety Instructions for maintenance Moving components WARNING Risk of health damage by contact with cooling emulsion Contact with cooling emulsion can lead to health damage e Avoid skin contact e Remove the cooling emulsion immediately from the skin e Do not inhale vapours Electrical System DANGER Danger to life due to electric current Contact with live components can be fatal Activated electrical components can run uncontrolled movements and cause serious injury e Switch off the electrical supply before starting work and secure against reconnection Improperly performed maintenance WARNING Risk of injury by improperly performed maintenance Improper maintenance can lead to severe injuries and substantial property damage e Before starting any work ensure installation freedom e Maintain order and cleanliness at the installation site Loosely stacked or scattered components and tools are accident sources e If components have been removed ensure correct assembly reinstall all fasteners and note correct sc
13. flammable cooling lubricants e Processing light alloys such as aluminium magnesium and titanium alloys without extraction attachments and corresponding safety measures e Operating the machine although it is not in perfect condition from a technical point of view e Operating the machine in potentially explosive environment The manufacturer shall not be held liable for any and all damage due to misuse of this equipment 2 2 Fundamental dangers In following section all residual risks are named that can still result from the machine even when the appliance is used as intended In order to minimize personal injuries and property damage and avoid dangerous situations all here mentioned safety guidelines and those mentioned in further sections must be followed Siemensstrasse 13 15 Page 8 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 E d Operating instruction High Z T Series 2 2 1 Hazards from electrical power Electric current DANGER AN Life Hazard through electrical shock Touching conductive parts causes a direct danger to due to electrical shock Damage to the insulation or individual components can mean danger to life e Any work required at the electrical system may only be carried out by a qualified electrician in compliance with electro technical regulations e Incase of damage to the insulation switch off the power supply immediately and have repairs carried out e Befo
14. guides 1 Reference switch Y axis 2 Magnetic contact The reference switch Fig 10b 1 responds to the magnetic field of the incoming homing magnet Fig 10b 2 If the magnet is close enough the reed sensor of the switch turns on The reference switch operates as closing contact in Abb 10b X Carriage l an switched state the signal circuit is closed HINT Reference switches are required for axes without absolute position encoder to feature in the initialization of the axis by a known reference point zero point of the axis From this position all other positions are then calculated relative to the process of the axis via software Siemensstrasse 13 15 Page 33 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP y CNC Maschinenbau amp Operating instruction High Z T Series 1 stop M8 screw 2 magnet holder of the X axis 3 mounting screw magnet holder M6 screw The M8 screw Fig 10c 1 serves as a stop for the magnet holder Fig 10c 2 This stop is required to locate the factory setting if for reasons of user defined settings the magnet holder was transferred To move the magnet holder Fig 10c 2 loosen the Abb 10c x Carriage fixing screw Fig 10c 3 move the magnet holder along the groove to the desired position and secure with the fixing screw to prevent loosening HINT If the position of the magnet holder of the X axis is changed settings must be taken in
15. installations which have to be updated by the owning operator Extraction When processing light metal alloy such as magnesium aluminium and titanium an extraction system has to be installed HINT Risks to human health and environment Wrong handling and no extraction system can cause production of particulate matter Particulate matter damages mostly the airways because it gets inhaled Following health effects related to particulate matter concentrations are generally known e Temporary impairments of the repertory e Higher medication requirements for asthma patients e Increased hospital admissions e Increased mortality caused by cardiovascular problems and respiratory diseases Siemensstrasse 13 15 Page 19 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Operating instruction High Z T Series CNC Maschinenbau F 2 Behaviour in case of fire or accidents Preventive measures Always be prepared for accidents or fires Keep first aid facilities first aid box blankets etc and fire extinguishers accessible at all times Familiarise personnel with accident reporting first aid and rescue equipment Keep access routes clear for rescue vehicles Measures for fire and accidents Cause emergency stop by pressing emergency stop button immediately If there is no risk for own health remove all persons from the danger zone Instigate first aid measures if necessary Call the fire brigade and or rescue s
16. knowledge and experience Under the following circumstances the manufacturer will not assume any liability e Non compliance with these instructions e Used other than for the intended purpose e Unauthorized or unapproved personnel e Unauthorised rebuilds or modifications e Unauthorized technical changes e The use of unauthorized replacement parts or non original accessories The actual scope of delivery can by special designs deviate from the explanations and presentations given here because of the utilization of additional order options or because of the most recent technical changes The responsibilities agreed in the delivery contract the General Terms and Conditions as well as the delivery conditions of the manufacturer and the statutory regulations valued at the time of conclusion of the contract are effective 1 3 Copyright The contents of this instruction are copyrighted It is to be used for the purpose of operating the machine only Any other use without a written permission is forbidden 1 4 Customer service Our customer service is pleased to provide further technical information CNC STEP CNC Maschinenbau Frank Hylewicz Address Siemensstrafse 13 15 D 47608 Geldern Phone 49 0 2831 91021 50 Mo Fr 07 00am 3 00pm 49 152 22345755 Mobile In urgent cases Mo Thu 3 30pm 6 00pm Telefax 49 0 2831 91021 99 E Mail Support cnc step de Internet www cnc router com Additionally our members of staff are pe
17. materials Organic dusts from coal or wood or inorganic dust of magnesium aluminium zinc or titanium can catch fire and cause serious or even fatal injuries e Within the danger zone and in the vicinity do not smoke Do not use open flames or sources of ignition e Keep fire extinguisher ready e Processing of light metal alloys such as magnesium aluminium zinc and titanium without suction and appropriate security measures is not allowed e Stop work immediately in case of fire Evacuate danger area until the all clear is given Cooling emulsion ATTENTION Risk of health damage by contact with cooling emulsion Contact with cooling emulsion can lead to health damage e Avoid skin contact e Remove the cooling emulsion immediately from the skin e Do not inhale vapours Operation with coolant HINT For more information refer to the manufacturer s instructions of the coolant Siemensstrasse 13 15 Page 53 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 1 4 2 Change tool Personnel e Operator Safety equipment protective clothing e Safety shoes e protective gloves 4 Make sure that the tool e g milling motor tangential knife etc is de energized Connecting cable pull out the mains plug or power button press ATTENTION Risk of burns from hot surfaces Risk of being cut by tools and chips Contact with hot components c
18. required Dirt and objects lying around Attention Risk of tripping by dirt and objects lying around Soiling and objects left lying around are sources of slipping and stumbling and can cause considerable injuries e Always keep the work area clean e Remove any objects which are no longer required from the working area especially those near ground e Designate tripping positions with yellow black marker band Siemensstrasse 13 15 Page 14 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 2 3 Responsibility of the operator Operator Operator is the person who operates the machine for commercial or economic purposes or leaves the use application to a third party and bears responsibility during the operation of the product for the protection of the user the staff and third party Operator obligations The machine is used in the commercial sector The operator of the machine is therefore subject to the legal obligations concerning occupational safety Apart from the safety instructions given in this manual it is necessary to meet all safety accident prevention and environmental protection requirements applicable to the equipment s field of use and operating site The following principles apply in particular e The operating company must inform itself about the effective industrial regulations and determine additional hazards in a risk ass
19. that no body parts get in the danger zone of the machine e Protect working area against unintentional access Tools ATTENTION Risk of injuries by negligent handling of tools By handling tools negligent lacerations and crushing injuries can be caused e Tools must be handled with care and used in accordance with the regulations e Take weight into account when transporting tools e Wear safety shoes and protective gloves Sharp edges and corners ATTENTION Risk of injuries by sharp edges and corners Sharp edges and corners can cause abrasions and cuts on your skin e Working near sharp edges and corners should be done with great caution e If in doubt wear protective gloves Siemensstrasse 13 15 Page 11 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 2 2 3 Dangers by high or very low temperatures Hot surfaces ATTENTIONS Risks by hot surfaces Tools work pieces and chips can heat up during operation Skin contact with hot surfaces causes serious burns of the skin e Asa matter of principle for all tasks with tools work pieces and chips protective clothing and gloves must be worn e Before all tasks make sure that all surfaces have cooled down to the ambient temperature 2 2 4 Risk of fire Highly flammable materials ATTENTION Risk of fire by highly flammable materials Organic dust produced by co
20. 4 Staff requirements 2 4 1 Qualification The different Tasks contained in this instruction require different qualifications auf persons that are intrusted with these tasks WARNING AN Risks caused by insufficient qualifications of persons Insufficient qualified persons cannot assess the extent to which they represent a risk handling with the machine and therefor run the risk of injuries or death for themselves and others e Work on or in the unit must be done only by duly qualified staff and in full compliance with the appropriate instructions and pertinent regulations e Keep insufficiently qualified persons away from the work area Only persons of whom it may be expected that they perform their work reliably are permitted as personnel Persons whose responsiveness is affected e g by drugs alcohol or medicines are not authorized In this instruction all required qualifications for the different people with different tasks are named Operator The operator was instructed by the operating company in a briefing about the tasks assigned to them and instructed about possible hazards because of improper conduct Tasks die which are carried out beyond the normal operation only are allowed to be carried out by an operator if this is mentioned in this instruction and the operating company has assigned the operator expressly Electrician An electrician whose technical training skills and experience together with their kno
21. 5 4 Symbols on PACK CELLA 40 5 5 Transport e 41 5 6 vili p p e sesseutinns 42 6 INSTALLATION AND COMMISSIONING eere eeu 43 6 1 Safety instructions for the installation and commissioning ssssscsccsccccccccccssssssssssssssscssccccesssesees 43 6 2 Prepara TNR E 44 6 2 1 Bus tall PHOC DHBE ee a E E eque N EEEE NUN bM CHER s A NNI Ds 44 6 2 2 seb roig soo E 45 6 3 IE ETE IUE Mese 45 6 3 1 Connecting the COMPUT scisma ana n an eE RE ERE Neena ERN PUN un Ea 45 6 3 2 Connecting the stepper motor and control Cable 2 0 00 ccccssssesesseeeeeecceeeeeeeeeeaaeaeeeseeeeeeeeeeeeeeeeeeaaas 46 6 3 3 Installing ACGCESSOTIES eisini aneuconceucccucnostetasesacecndee smn ssesesseequaseedanecnencadves 47 6 4 PUAN GRAN eI m m 48 OE IN e eeee neces 49 7 1 Salety puldelmes for OE FALIOM sssini AEE 49 7 2 O peradohs Deore WA OC nisoria 49 7 3 wie ine OB oir um IEEE IA NEMESIS ETE 30 T amp ACUVITIES darne aci m 51 7 4 1 Oprane mac Mi sssi a ceveeeagesdnanececanoee 51 7 4 2 TRS OO as ii cect cee M H 54 7 5 By VU BE
22. 9 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau amp Operating instruction High Z T Series 6 3 3 Installing Accessories HINT The equipment installation is carried out according to the specifications of the accessories associated operating and assembly instructions WARNING Risk of injury due to improperly mounted accessories Improperly mounted accessories can lead to uncontrolled falling or throwing out during operation and cause serious injury to skin and eyes e Mount accessories professionally according to the safety regulations Install milling motor Personnel e Specialist personnel 1 Tool for example milling motor with 43mm neck Euro Fig 25 1 insert in the tool holder Fig 25 2 on the Z carriage 2 Tighten screw Fig 25 3 lightly until a clamping is done 3 Check milling motor for tightness in the accessory Figure 25 Tool holder with holder milling HINT Property damage caused by excessive tightening When excessive tightening the screw for mounting the milling motor the main bearing of the cutter motor may be damaged e Never tighten the screw Fig 25 2 for fixing the milling motor excessively Only use the short side of an allen key for manual tightening Siemensstrasse 13 15 Page 47 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 6 4 Initial start up Personnel e Specialist personnel
23. ES DET Se eee HERPES REINO NIIS UEUVIHHEEI TU RIDE EHI MTM HII IET 54 7 6 ACDIVIICS AN E ISC E 55 7 7 Einer GOMCY SUC OW eT 55 0 MAINTENANCE P 56 8 1 Safety Instructions for mamtenance sssscicscecsececcsscdesscedsorsssacvesssexssocsseabecssssedactcessesccoeesssesessevedueseedeecewctouse 56 8 2 PPA PANS e 57 8 3 huile dedic m e O E ss 58 54 INV ANIC ANC NOTIONEM 59 8 4 1 Cleansing of the MIAC MUNG os cesecaiteasnsdincedacacncssesiessoauisceanndeetsdedecdenedovsde Prope UN be RES dE Pe US gu EL dodo enpU Ie ROSE 59 8 4 2 Lubica mae AINA G NT ET T T mom EN 50 8 5 Measures after maintenance siiicar aa aa aa aa 65 Siemensstrasse 13 15 Page 4 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau 2 Operating Instruction High Z T Series 9 FAILURES 66 9 1 Cantons tor bri diii Eaa 66 9 2 Diagnosis NATE era A E ANN 68 Dr BRO OIG CS ILLATUM 69 9 3 1 Cancel she Cmerecne y SOD aan neon O EOR ETA 69 a2 Check axes TOF perpendicularly sidanoesnntevecacincevesdedanduadeteanesostndntecbeeanenususdeanndinncsauteazcsduladaestetaventeedens 70 9 3 3 Description of process for aligning the machine with respect to perpendicularity 70 9 4 Commissioning after fault has been rectified cccccccsssssssssccccssssssssscccccscsssssssscccsssessssscssccsssesssceess 71
24. a telephone directly to the fire department the operating station or to a person permanently present In such cases the following information is required e WHO reports e WHAT has happened e HOW MANY are affected injured e WHERE has something happened e WAIT for questions Siemensstrasse 13 15 Page 23 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau Operating Instruction High Z T Series Fire extinguisher Indication of a fire extinguisher Before fire extinguishers are brought to the fire warn all persons in the danger zone or help to escape from the area Only remove the fire extinguisher to put out a fire 2 9 5 Exit signs First aid The safety signs without an additional sign indicate a first aid kit E If further signs such as medical station or first responders are fitted first aid professionals are additionally available In case of an emergency even for minor injuries use the material in the first aid kit for first aid treatment of the injured person When using or taking out first aid materials registrations must be made in the accident book Emergency exit 1 PN In a case of emergency leave the danger zone through the emergency exit Emergency phone The following details shall be transmitted to the monitoring station e WHO is calling e WHAT happened e HOW MANY are affected injured e WHERE has it happened e Wait for questio
25. al or wood or inorganic dust from magnesium aluminium zinc or titanium can catch fire and cause severe injuries and death e Do not smoke within the danger zone and the immediate vicinity Refrain from contact with open flames or sources of ignition e Keep a fire extinguisher at hand in the immediate vicinity of the work area e Do not process light alloys such as magnesium aluminium zinc and titanium without an extraction system and relevant security measures e Suspend any work activities in case of fire Leave the danger zone until the all clear signal is given Siemensstrasse 13 15 Page 12 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 Operating instruction CNC Maschinenbau 7 High Z T Series 2 2 5 Radiation hazards Magnetic fields DANGER Danger to life by magnetic fields Magnetic fields of step motors can cause severe injuries or death as well as serious damage to materials e Persons with pacemakers must keep away from the machine It can effectively provoke a dysfunction of the pacemaker e Persons with metallic implants must not be allowed in the area of the machine Implants can heat themselves up or be drawn in e Take off all metal objects Jewellery watches pens etc before starting maintenance operation e No electronica equipment is to be taken into the magnetic source area These could get damaged e No storage media credit cards etc are to be taken i
26. an cause burns Tools and chippings can cause injury when touched When changing tools wear protective gloves 2 Change tool see the separate operating and assembly instructions 3 Make sure that the tool is again provided with voltage connection cable connect the power plug or switch power button 1 5 Switching off 1 Turn power switch on the stepper motor control to O or Off see separate operating instructions for the step motor control 2 Stop software for the machine on the computer 3 Shut down computer Siemensstrasse 13 15 Page 54 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP y 7 Operating instruction CNC Maschinenbau 7 High Z T Series 7 6 Activities after use Personnel e Operator Safety equipment e protective clothing e Safety shoes e protective gloves 1 Turning off the machine ATTENTION Risk of injury by chips Chips can be sharp and cause deep lacerations e Always wear protective gloves when removing chips 2 Clean the machine see page 58 8 4 T Emergency Shutdown In hazardous situations movements of components must be stopped as soon as possible and the power supply must be switched off Stopping in an emergency 1 Immediately activate emergency stop by emergency stop device 2 lfthere is no danger for your health remove persons from the danger zone If necessary initiate first aid measures Call Fire department and or
27. and function correctly e Never touch moving tool during operating process e Before exchanging tools always pull power plug of the milling motor or turn off the machine and secure against restarting Axis motion WARNING Risk of injury by axis motion Collision by people with components of the machine Y bridge Units turntable with work piece tools can cause severe injuries e Body parts are kept away from moving components and axis limit switches e Do not reach into gaps between trapezoidal screws and adjacent components e Do not reach into gaps between unit and Y bridge e Only work on the machine when it is idle e Only work with personal safety equipment Falling materials WARNING Injuries by falling materials During operation chips tools or parts of it could be thrown out uncontrollably or cause severe injuries to skin and eyes e Wear face shield or fully closed and tight fitting goggles protective clothing protective gloves and safety shoes e f particles enter your eyes immediately get medical attention Siemensstrasse 13 15 Page 10 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series Unexpected start up of the machine WARNING Risk of injury caused by unexpected start up of the machine The machine and the used tools can start up unexpectedly change their direction or stop Limps can get trapped e t must be ensured
28. cannot tilt Figure 21 Transportation by forklift 4 Lift the pallet with transport piece and start the transport 5 6 Storage Storage of packages Packages should be stored under the following conditions e Do not store outdoors e Dry and dust free e Not exposed to corrosive media e Protect from sunlight e Avoid mechanical shocks e Storage temperature 10 to 35 C e Relative humidity max 60 For storage longer than 3 months regularly check the general condition of all parts and packaging If necessary refresh or renew the preservative HINT Further instructions for storage may be found on the packaging which go beyond the requirements listed here These comply accordingly Siemensstrasse 13 15 Page 42 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau Operating instruction High Z T Series 6 Installation and commissioning 6 1 Safety instructions for the installation and commissioning Suspended loads WARNING Danger to life due to suspended loads When lifting loads can swing out and fall off This may lead to serious injury or death Never stand under or into the swivel area of a Suspended load Loads are only to be moved only under Supervision Use only approved lifting gear and lifting gear with sufficient load bearing capacity Do not use damaged or frayed lifting equipment such as ropes and Straps Lifting equipment such as ropes and straps must not be
29. cription or the application Falle iooeseees eb Y EoDRE EE QUAS eR F PERDER S RE NE YE CERES Eee N FN NEU eg s Pe R PEE USE PPS GU EEEERUE 30 4 3 hut CH IO E EST 31 4 3 1 DANG WMC ARIAS S NET TEE TO DET T 31 4 3 2 GPS D MISC INN NET Um 52 4 3 3 BAS pq E e E o T IEA IE E A ES mmm 33 Siemensstrasse 13 15 Page 3 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau F Operating instruction High Z T Series 4 3 4 Mere TAG Nem 34 4 4 unir a 34 4 5 DIUI NR E T TT NIME 35 4 5 1 CoBntEol SIi9PmHals S cestessevesceceaccocensasvsdecsvivecessobuccancstecdensevectexcasenteces sus cosacsesteustuvetecsnuceccece ves CI EN CO VA VIA 35 AS Motor connector CX X2 Y Z csissnvescsnnesdadissncedsvesseandasonserenssondulisooseushenssssdasnosnienasanduleraovedebarapandeseusees 36 4 5 3 Mint eB EET naui O 36 4 6 Work and CANOE AN CAS ood edere Ius weetev inen A DECUS D DINI MU 37 4 6 1 IVY OB IN MEE UT m 37 4 6 2 UV SFM E mem 37 5 TRANSPORT PACKAGING AND STORAGE ce ee esee rennen 38 5 1 5alety immstrEHctoDns ior anspor ecessescdecectesssessiecccscscecedececscacesseueosvesusesusesexceseaseresdscececesessueesecoccacssssxaweees 38 5 2 Transport MSDE CUIONS e E E UU UU LU tenes 39 5 3 Pack Cl c 39
30. cy stop closed OK open stop 9 N C 5 6 D 7 N C Q N C Figure 14 Belegung Steuerstecker 9 Ground shield Sub D Siemensstrasse 13 15 Page 35 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau Operating instruction High Z T Series 4 5 2 Motor connector X1 X2 Y Z Pin Nr Signal 1 6 Motor winding A 2 7 Motor winding A 3 8 Motor winding B Oo c N O 4 9 a be C N Motor winding B Ground shield Abb 15 Belegung Motorstecker Sub D 4 5 3 MiniXLR pin socket Pin15 Abb 16 miniXLR socket The pin 15 is connected via socket which is available on the machine Fig 16 This allows additional optional applications e g zero button length sensor 3D buttons that can be integrated via Pin15 Info for pin assignment see Figure 17 Pin Nr Signal Signal contact 1 N C Signal contact 2 Abb 17 Anschluss Pin15 Siemensstrasse 13 15 D 4 608 Geldern Tel 49 0 2831 91021 20 Page 36 15 02 2014 CNC Maschinenbau amp Operating instruction High Z T Series 4 6 Work and danger areas 4 6 1 Working area e PC Accessories area of the tool holder Fig 18 1 when turned off e Range of motion of the axes Fig 18 2 when turned off in order to clamp work pieces Abb 18 Working area 4 6 2 Danger zone e Total area of machinery in operation
31. d in different sections of this instruction Description of personal protective equipment Protective clothing Protective clothing is close fitting with low resistance to tearing with narrow sleeves and without protruding parts Chemical resistant safety gloves Suitable chemical resistant safety gloves have to worn to protect your skin from aggressive chemicals O Hearing protection Hearing protection prevents irreversible damage to hearing Industrial protection helmet Industrial protection helmet prevents from injuries by falling or suspended objects Safety glasses Safety glasses prevent injuries in eyes from parts flying around or squirts of fluids iyi Siemensstrasse 13 15 Page 17 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 l F Operating instruction CNC Maschinenbau 7 High Z T Series Protective gloves Protective gloves protect the hands from rubbing abrasions cuts or more profound injuries as well as when touching hot surfaces Protective cover Wear protective cove to protect long hair from being caught wrapped up in or drawn into moving parts Employees are required to wear protective covers if their hair is longer than the extent of the shaft and its moving parts Safety boots Safety shoes protect the wearer s feet against falling objects from being crushed slippery surfaces and being run over by vehicles 2 6 Safety installations WARNING Malfunct
32. damage e Persons with pacemakers must not go near the machine itself The function of the pacemaker may be affected e People with metal implants should not be in the vicinity of the machine itself Implants can heat up or be attracted e Before servicing take off metal objects jewellery watches writing instruments etc e Do not bring any electronic devices in the vicinity of the magnetic source These could be damaged e No storage media credit cards etc placed in the vicinity of the magnetic source Data can be deleted Falling materials WARNING Injuries caused by falling materials In operation chips tools or parts thereof may fall uncontrollably down or may be thrown out and cause serious injury to skin and eyes e Wear face shield or fully enclosed goggles protective clothing gloves and safety shoes e f particles enter the eye seek immediate medical attention Unexpected start of the machine WARNING Risk of injury from unexpected starting of the machine The machine and the tools may start unexpectedly change direction or stop Limbs can get captured e Make sure that no body parts enter the danger area of the machine e Secure work area from accidental access Siemensstrasse 13 15 Page 52 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Highly inflammable substances WARNING Fire hazard due to flammable
33. e supplied 6 3 Installation 6 3 1 Connecting the computer HINT The connection of the PC computer to the stepper motor is controlled according to the information belonging to the stepper motor controller manual Siemensstrasse 13 15 Page 45 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau amp Operating instruction High Z T Series 6 3 2 Connecting the stepper motor and control cable ATTENTION Risk of tripping and falling Exposed wires on the ground can lead to tripping or slipping e On the ground laid cables should be covered e Do not lead past corners and sharp edges e Avoid chafing e Visibly mark line course The connectors of the stepping motor and control lines Fig 23 arrow are labelled Personnel e specialist personnel Figure 23 Connections 1 Connect the plug of the stepper motor and control cable with the following assignment to the stepper motor controller e X axis stepper motor Fig 24 1 to terminals X1 and X2 of the stepper motor controller e Y axis stepper motor Fig 24 2 to terminal Y the stepping motor control e Stepper motor Z axis Fig 24 3 to terminal Z Figure 24 Stepper motors of axes of the stepper motor control e Emergency stop switch limit and reference switches to port ST stepper motor control 2 Secure cable connections with the knurled screw from loosening Siemensstrasse 13 15 Page 46 D 47608 Geldern Tel 4
34. e them With increasingly occurring disorder shorten the maintenance intervals according to the actual load For malfunctions that cannot be remedied by the following instructions contact the manufacturer see contact details on page 7 9 1 Cautions for Troubleshooting Electrical System DANGER Danger to life due to electric current Contact with live components can be fatal Activated electrical components can run uncontrolled movements and cause serious injury e Before starting work switch off electrical supply and secure against reconnection Moving components WARNING Danger of injury by moving parts Rotating and or linearly moving parts can cause severe injury e Before starting maintenance on movable components turn off machine and secure against reconnection Wait until all parts have come to a standstill e In hazardous area wear tight fitting protective clothing with low tensile strength Siemensstrasse 13 15 Page 66 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series Improperly executed fault elimination WARNING Risk of injuries caused by improper fault elimination Improperly performed work and troubleshooting can cause serious injury and considerable damage to property e Before starting any work sufficient installation freedom has to be given e Maintain order and cleanliness at the installation site Loosely stacked or scatt
35. e crane Transport pieces which are fastened on a pallet can be transported by a crane under the following conditions e Crane and lifting gear must be designed for the weight of the transported items e The operator must be authorised to operate the crane Slinging Protective Equipment Industrial safety helmet 1 Sling on ropes belts accordingly Fig 20 to the pallet and secure pallet against slipping 2 Check whether the transport pieces are not damaged by the slinging materials If necessary use other slings 3 Make sure that the pallet with off centre gravity cannot tip Abb 20 lifting gear 4 Start the transport Transport of pallets with a forklift Transport pieces which are attached to pallets can be transported under the following conditions using a forklift e The fork lift must be rated for the weight of the transport pieces e The transport package shall be securely fastened on the pallet e The folk lift driver must be authorized to drive industrial trucks with driver s seat or driver s cab according to national regulations Siemensstrasse 13 15 Page 41 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Transport 4 Drive the forklift with the forks between or the holms of the pallet Drive the forks so far that they protrude on the opposite side Am SS T i SS 4 Make sure that the pallet with off centre gravity l l l
36. eps U at 1 10 2000 2000 2000 Step Control Thread pitch XY 10 mm 10 mm 10 mm Thread pitch Z 6mm 6mm 6mm Round bar guide XY 229 mm 22 mm 22mm Circular waveguide 16 mm 16 mm 16 mm Z Programmable 0 005 mm 0 005 mm 0 005 mm resolution XY Programmable 0 003 mm 0 003 mm 0 005 mm resolution Z repeatability 0 01 0 01 0 01 backlash 0 015 0 015 0 015 Drive X axis 2Step motors Nanotec Type ST5918L3008 A Drive Y axis 1 Step motor Nanotec Type ST5918L3008 A Drive Z axis 1 Step motor Nanotec Type ST5918L3008 A reference switch Meder Reed Sensors Type MkO4 non contact on all three axes Measured in the diagonal drive X Y depending on contour shape Siemensstrasse 13 15 D 47608 Geldern Tel 49 0 2831 91021 20 Page 26 15 02 2014 CNC STEP CNC Maschinenbau 7 Operating instruction High Z T Series 3 2 Power values Feed drives X Y Z specification Power consumption per motor max 3 3 Operating conditions Environment Specifications temperature range Relative humidity maximum Duration Specification Maximum operating time per session Pause until the next session 3 4 Working materials Working materials Low friction grease Low friction oil 3 5 Emissions value unit 42 A value unit 15 30 C 60 value unit 100 h 2 h Type multipurpose grease Acid and resin free Fine mechanics oil Acid and resin free Specification Value Unit Noise emissions ca 5O dB A
37. ered components and tools are accident sources e f components have been removed ensure correct assembly reinstall all fasteners and tighten with screw tightening torques Note the following before restarting gt Ensure that all work and troubleshooting according to the information and instructions in this manual have been carried out and completed gt Ensure that there are no persons in the danger zone gt Ensure that all covers and safety devices are installed and working properly Response to malfunctions 1 For malfunctions that constitute an immediate danger to persons or property immediately initiate emergency stop 2 Determine cause of malfunction 3 If the troubleshooting requires work in the danger area turn off the machine and secure against reconnection Inform responsible about disorder immediately 4 Depending on the type of disorder this can be eliminated by authorized personnel The fault table listed below provides information about who is entitled to eliminate the fault Siemensstrasse 13 15 Page 67 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau Operating instruction High Z T Series 9 2 Diagnosis Chart description of the error Cause Remedy Personnel Machine has no function Emergency stop button has Cancel the emergency stop Operator been pressed Toggle Signal is missing See pin assignment in qualified software personnel Control cable broken repair Man
38. ervice Fire Fight fire with fire extinguishers if there is no risk for own health Continue fire fighting until fire brigade arrives Inform responsible persons at the place of action Clear access routes for emergency vehicles Instruct rescue vehicles 2 8 Environmental protection HINT Risk for environment caused by carelessly handled hazardous substances Handling with hazardous substances can be dangerous for the environment if handled carelessly especially when disposed wrong This can cause severe damages to the environment e Please pay attention to the correct handling and disposal of below mentioned hazardous substances e If environmentally hazardous substances are accidentally released into the environment take suitable measures immediately In case of doubt inform the responsible local authority of the damage Siemensstrasse 13 15 Page 20 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau High Z T Series Lubricants Lubricants such as grease and oils contain toxic substances They must not reach the environment The disposal must be taken place by a specialised waste management company Gear oil Gear oil contains many toxic substances They must not reach the environment The disposal must be taken place by a specialised waste management company Cooling emulsion Cooling emulsion may contain toxic and polluting substances such as glycol T
39. essment that result through the special working conditions at the place of operating the machine He must implement this in the form of operating instructions for the operation of the machine e During the complete usage time of the machine the owner must check whether the operating instructions created by him correspond with the current status of the regulations and must adapt them if necessary e The owner must clearly regulate and specify the responsibilities for installation operation maintenance and cleaning e The operator of the machine must ensure that all persons having access to it have read and understood these instructions In addition he must at regular intervals train the employees in how to deal with the machine and inform them about potential hazards e The operating company must provide the required safety equipment for the personnel and order to wear protective equipment Moreover the equipment operator is responsible for ensuring that the equipment is in proper technical condition at all times Thus following applies e The operating company must make sure that any and all maintenance intervals described in this instruction are carried out e The owner must arrange for all safety equipment to be checked regularly for functionality and completeness Siemensstrasse 13 15 Page 15 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 2
40. ew Ball nut Y axis 1 pc 8 Put grease gun with a light bearing grease on to grease hole of the ball nut Y axis Fig 36 1 9 Press grease gun once or twice until the grease leaks from the entry and exit point of the ball screw Figure 36 ball screw Y axis Attention Risk of health damage by contact with oil and grease Contact with oil and fat can lead to health damage e Avoid skin contact e Remove oil and grease from the skin immediately e Do not inhale vapors Siemensstrasse 13 15 Page 64 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 8 5 Measures after maintenance After completion of maintenance and before turning on the machine perform the following steps 1 Check all previously loosened screw connections for tightness 2 Verify that all previously removed protective devices and covers are reinstalled correctly 3 Ensure that all tools materials and other equipment used were removed from the work area 4 Clean work area and remove any spilled substances such as fluids processing material or similar materials 5 Ensure that all safety devices on the machine function properly Siemensstrasse 13 15 Page 65 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series O Failures In the following chapter possible causes of interference are described and how to solv
41. f applications see p 30 P4 2 Here is an excerpt from our catalogue of comprehensive range of accessories Machine extensions Enclosures sub racks power arms T slot plates T slot plates on head frame Work holding Vacuum tables and pumps clamps nuts Tools milling engraving drilling Spindles tool change spindles collets etc Cutter for many different applications and materials engraving drill Axes of rotation and jaw chuck depth sensor tool length sensor suction minimum quantity lubrication etc Tools for various applications Tangential cutting oscillating or fixed grooving module Laser engraving unit Laser scanning unit Plasma torch GranitoGrav module for stone engraving Hardware and Software PC s and Monitors Radio remote control CAD CAM software font packs specialized software If interested please contact our Customer Service by email or phone see page 7 We will be pleased to advise you and give you an exact offer for your requirements Numerous suggestions and information is also available on our website www cnc router com Siemensstrasse 13 15 Page 74 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014
42. fied personnel 20 Hours Grease ball screws of x and y axis through qualified personnel the provided grease socket 50 Hours Grease motor bearings through the qualified personnel provided funnel type lubrication fitting As required Clean the machine from the outside witha Operator cloth DIN 61650 Siemensstrasse 13 15 Page 58 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 8 4 Maintenance 8 4 1 Cleansing of the machine Regular maintenance of the machine prevents sticking of moving parts Property damage caused by compressed air Pressurized air can damage the ball screws of the T series machine e Never use compressed air to clean the T series machine Personnel e Operator Safety equipment e protective clothing e Safety shoes e protective gloves 1 Turn power switch on the stepper motor control to O or Off see separate operating instructions for the step motor control 2 Free machine from chips ATTENTION Risk of injury by chips Chips can be sharp and cause deep lacerations e Always wear protective gloves when removing chips 3 Free ball screws Trapezoidal Thread Spindle and linear guides from chips 4 Clean the entire machine with a slightly oily cloth DIN 61650 8 4 2 Lubricate machine The lubricants reduce wear protect against pollution reduce corrosion and prolong the service life by their properties For supplies see chap
43. g the signed area Operation with long hair prohibited Persons with metallic implants must not be allowed in the area of the machine Implants can heat themselves up or be drawn in by the electro magnetically field Risk of entrapment or entanglement in moving parts Persons with long hair have to wear a hair net or hair cover Siemensstrasse 13 15 Page 22 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP Y CNC Maschinenbau p Operating Instruction High Z T Series 2 9 3 Warnings Voltage A Ins so signed areas only skilled electricians are allowed to work Unauthorized people must not enter these signed working areas or open so signed cupboards Automatic start or acoustic signal From this moment on all works must be finished A The start of the machine in production systems is indicated by a flashing light After signalling leave danger zone Always maintain an adequate distance to all moving parts risk of hands hair and clothing being drawn in Hot surface Hot surfaces such as hot machine parts container and materials may not always be noticeable Do not touch without protective gloves 2 9 4 Fire protection signs Fire alarm phone The fire alarm phone may only be used in case of emergency Before fighting the fire make an emergency call via fire alarm phone Q A fire alarm phone can be in exception even a simple phone that establishes a connection vi
44. he Trapezoidal Thread Spindle located on the Y bridge Fig 9a 3 and represent the Y axis Along the Y Bridge is the tool holder Abb 9a Y Carriage Fig 9a 2 which can be moved with a suitable tool 43H7 holder W N e 1 Reference switch Z axis 2 Magnetic contact The reference switch Fig 9b 1 responds to the magnetic field of the incoming homing magnet Fig 9b 2 If the magnet is close enough the reed sensor of the switch turns on The reference switch operates as closing contact in Abb 9b Y Carriage l l nn switched state the signal circuit is closed HINT Reference switches are required for axes without absolute position encoder to feature in the initialization of the axis by a known reference point zero point of the axis From this position all other positions are then calculated relative to the process of the axis via software Siemensstrasse 13 15 Page 32 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau y Operating Instruction High Z T Series 1 Y bridge 2 linear guide 3 Ballscrew The figure shows the X linear guide Fig 10a 2 with trapezoidal threaded spindle Fig 10a 3 from one side of the machine The second X linear guide with trapezoid thread spindle Abb 10a X Carriage is positioned symmetrically on the other side of the machine The two linear guides represent the X axis on which the Y bridge is moved Fig 10a 1 along the X linear
45. hey must not reach the environment The disposal must be taken place by a specialised waste management company 2 9 Signage Following symbols and signs are found in the working area They apply to the immediate neighbourhood in which they are displayed WARNING Risk by illegibly signage Over the years stickers and signs may become dirty or defaced in any other way so that hazards are not recognized and necessary operating instructions have been adhered This is a risk of severe injury e Always keep safety warning and operating instructions in a well legible condition e Immediately replace damaged or obliterated signs or labels 2 9 1 Mandatory signs Take notice of instruction Only use the machine after reading the instructions Siemensstrasse 13 15 Page 21 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 2 9 2 Prohibition signs Prohibitions for people with pacemakers In the area of this sign a strong electromagnetically field is possible which can disturb or disable pacemakers Persons with pacemakers must not stand near the machine Prohibition for people with metal implants Operation with necklace is prohibited Risk of entrapment or entanglement in moving parts Take off necklaces before entering the signed area Operation with tie prohibited Risk of entrapment or entanglement in moving parts Take off tie before enterin
46. ioning safety installations may pose a fatal risk Malfunctioning or deactivated safety installations may cause severe injuries and even death e Before starting to work check all safety installations regarding their functional efficiency and correct installation e Never deactivate or bypass safety equipment e Take care to ensure that safety installations are always accessible 2 6 1 Description of the installed safety installations Emergency stop button Abb 1 Emergency stop button By pressing the emergency stop button Abb 1 the machine is shut down by immediately switching off the energy supply to the machine drives After pressing the emergency off button it has to be turned to be able to turn the machine on again Siemensstrasse 13 15 Page 18 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau F Operating Instruction High Z T Series WARNING Danger to life when unintentional switching the machine back on Unintentional start up of the machine can lead to severe injuries and death e Before switching on the machine make sure that the cause of the emergency stop is eliminated and all safety installations are correctly installed and functional e Only unlock the emergency stop button Abb 2 u 3 when there Is no risk Position of emergency stop button Abb 2 Emergency stop button on Abb 3 Emergency stop button on step motor controller Y bridge 2 6 2 Safety
47. laid on sharp edges and corners do not twist or knot When leaving the workplace settle the load Improper installation and commissioning WARNING Risk of injury by improper installation and commissioning Improper installation and commissioning can lead to severe injuries and substantial property damage Before starting any work sufficient installation freedom is required Handle open sharp edged components with care Maintain order and cleanliness at the installation site Loosely stacked or scattered components and tools are accident sources Install components professionally Comply with the specified screw tightening torques Secure components so they do not fall down or fall over Note following guidelines before commissioning Ensure that all installation work in accordance with the information and instructions were carried out and completed in this guide Ensure that there are no persons in the danger zone Siemensstrasse 13 15 Page 43 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Screw tightening torques HINT Property damage caused by incorrect screw tightening torques All screws on the machine have been tightened before delivery to the appropriate torque Additional tightening leads to undesired tensions in the machine and thus to inaccurate machining of the work pieces e Tighten No screws on the machine 6 2 Prepa
48. ly Siemensstrasse 13 15 Page 68 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series description of the error Cause Remedy Personnel Machine jammed and Lack of care and Clean re lubricate if Operator cannot be moved maintenance necessary repair by manufacturer manufacturer Machine does not Feed homing in software Set guideline 5mm sec in qualified recognize the reference incorrectly set software personnel switch Reference switch is Replacement or repair Personnel defective Manufacturer Increased backlash Worn Nylatronnut achieved Replacement or repair manufacturer by lack of maintenance or reached service life Trapezoidal spindle worn Replacement or repair manufacturer by lack of maintenance If a disorder in the fault table is not included please contact Customer Service Customer Service is mentioned on page 7 See the separate operating instructions regarding the correcting of fault of the supplied components 9 3 Problem resolution 9 3 1 Cancel the emergency stop Personnel e Operator 1 Determine and remedy the fault cause 2 Unlock the emergency stop button by turning Fig 34 twice Figure 34 Emergency stop button Siemensstrasse 13 15 Page 69 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 9 3 2 Check axes for perpendicularity Personnel e Qualified personnel
49. mu diua NEU NUMEN EINE NU Mni UM UNE mM iMNUNNE E NE 8 2 1 Ipsi Er P M 8 2 2 Fondamental TAINS CES aie ccc cesacevecacesscevcesesssvecesccavesscecsccesssessavcasccvecaesseavavcecsecassssscvescacnavaseascavesssesssasssscueoss 8 2 2 1 Hazards from electrical pOWOE 2 pietre ble Eva uUi o aoi otupdVIM Uns EoA SL epaGu Use UIS ME DPas CU at ene oss Exe M iTu KE IU PEDES 9 22 2 MVM Mos Mns ICI MEE E m E T TOT 10 22 3 Dangers by high or very low temperatures erret tua enki rere oa eye onse le oaa uPeb vos a e PERRO Ia rae v Ode E bns 12 2 2 4 IIS Co IUS e mcm 12 22 5 Radia on NAZ eer E ne eee ene mene eer ere eee nee ee OE EST 13 2 2 6 I EVAL ee ESI Hen eee emer oe e A ee eee ETT 13 PDT General work related GANS CS aonescndeseeno mid obs a eruta Tuh cda EEEN OAIE BE Uta da aue OS ue RUE SRI ESA 14 2 3 xcu iaduSicEu spi D 15 po MEME CN si dI ETE o D ETE 16 2 4 1 Ie RTT Rm 16 2 4 2 En SErUOOIT cedes e ee eer ee E insani citato isses ated eee ee a easdem ide ey capu Ec UE eee RES 17 2 5 Personal protective equipe Eu ce vise RE 12 RERO ENTRE RUE veaesvcececsuiwesseduccwel EYE o YN ORE EU VERA VR NES OR ES EE Ranas 17 2 6 SE OEY MIS IONS NT A 18 2 6 1 Description of the installed safety installations eeeesesssssssseeeeeeeeeee nnnm 18 2 6 2 Safety installations which have to be updated by the owning operator
50. n High Z T Series 4 3 Module Description 4 3 1 Z axis with carriage SX O T S Abb 8a Z Carriage Abb 8b Z Carriage HINT 1 Trapezoidal thread spindle 2 linear guides The two linear guides Abb 8a 2 guide into the inclusion of the accessory bracket The trapezoidal threaded spindle Fig 8a 1 represents the Z axis on which the accessory holder with a suitable tool 4 inclusion moves along the Z linear guides 1 Reference switch Z axis 2 Magnetic contact The reference switch Fig 8b 1 responds to the magnetic field of the incoming homing magnet Fig 8b 2 If the magnet is close enough the reed sensor of the switch turns on The reference switch operates as closing contact in switched state the signal circuit is closed Reference switches are required for axes without absolute position encoder to feature in the initialization of the axis by a known reference point zero point of the axis From this position all other positions are then calculated relative to the process of the axis via software Siemensstrasse 13 15 Page 31 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau amp Operating instruction High Z T Series 4 3 2 Y axis with carriage Linear guides upper linear guide is covered Tool holder 43H7 holder Y bridge 4 Trapezoidal threaded spindle also behind the cover The two linear guides Fig 9a 1 and t
51. nally assembled Therefore do not damage the packaging and only remove immediately before installation What to do with packing materials Dispose of packaging material in accordance with the respective valid laws and local regulations Siemensstrasse 13 15 Page 39 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Non central centre of gravity HINT Danger for environment due to improper disposal Packing materials are valuable raw materials and can continue to be used in many cases or sensibly reconditioned and recycled Incorrect disposal of packaging materials may lead to risks to the environment e Dispose packaging material environmentally friendly e Adhere to the valid local regulations for disposal 5 4 Symbols on packaging The following symbols are shown on the packaging Always heed the symbols during transport Fragile Identifies packages with fragile or delicate contents Treat the package with care do not drop or bump it Do not stack B In the designated packages or goods should not be stacked Protect from moisture Protect packages from moisture and keep dry Siemensstrasse 13 15 Page 40 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 5 5 Transport Sling points The machine may only be transported and slinged in the frame Transport of pallets with th
52. ns C In case of an emergency use the phone to alert N Escape In a case of emergency follow the suggested escape route in direction of the E arrow Emergency evacuation routes must always be kept clear Siemensstrasse 13 15 Page 24 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 3 Technical specifications 3 1 General information Machine generally Specification High Z S 400T High Z S 720T High Z S 1000T Length L 36mm 1056 mm 1336 mm Width W 570mm 690 mm 8 0 mm Height H 5 0 mm 5 0 mm 5 0 mm Weight without work surface and ca 32 5 kg ca 39 5 kg ca 45 kg tool Clamping surface 130 x 390 mm 1050 x 510 mm 1330 x 690 mm LxW Passage height 103 mm from the upper edge of the frame Traversing ranges Specification High Z S 400T High Z S 720T High Z S LOOOT X axis 400 mm 20 mm 1000 mm Y axis 300 mm 420 mm 600 mm Z axis 110 mm 110 mm 110 mm Siemensstrasse 13 15 Page 25 D 4 608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP y CNC Maschinenbau Operating instruction High Z T Series Other parameters Specification Positioning speed Rapid traverse XY working speed XY Positioning speed Rapid traverse Z High Z S 400T 120 mm sec 85 mm sec 30 mm sec High Z S 720T 120 mm sec 85 mm sec 30 mm sec High Z S 1000T 120 mm sec 85 mm sec 30 mm sec St
53. nto the magnetic source area Containing data may be deleted 2 2 6 Hazards of chemicals Cooling emulsion WARNING Danger of serious damage to health by polluted cooling emulsion Polluted cooling emulsion can cause inflammations when coming in contact with skin e Cooling emulsion must be checked at regular intervals e When handling with polluted cooling emulsion protective clothing and chemical resistant safety gloves must be worn e Avoid direct skin contact Cleanse skin especially before breaks and when finishing work e Eatand drink in relevant break room only Siemensstrasse 13 15 Page 13 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series ATTENTION Health risks due to contact with cooling emulsion Contact with cooling emulsion may lead to health risks e Avoid contact with your skin e Remove cooling emulsion from the skin immediately e Do not inhale the vapours Oil and fat ATTENTION AN Risk of health due contacting with oil and fat Contact with oil and fat may lead to health risks e Avoid skin contact e Remove oil and fat immediately from skin e Do not inhale vapours 2 2 General work related dangers Noise ATTENTION Risk of injury by noise AN The noise levels occurring in the operating area may cause severe hearing damage e Always wear hearing protection when working e Only stay in the danger area when
54. on the Y axis 4 Grease the linear guides of the X axis Fig 30 1 well using low friction grease soaked cloth DIN 61650 or alternatively apply the grease with a suitable brush Figure 30 Linear guide the Y axis Siemensstrasse 13 15 Page 61 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau amp Operating instruction High Z T Series Grease Lubrication nipple on the motor bearings Personnel e Qualified personnel Safety equipment e protective clothing e Safety shoes e Chemical resistant gloves Special tool e Grease gun Grease nipple X axis 2 pcs 1 Switch off the machine and secure against re start 2 Put Grease Gun onto the grease nipple on the X axis 3 Operate Grease Gun once or twice 4 Remove grease gun 5 Put Grease Gun onto the grease nipple of the other X axis Figure 31 grease nipple X axis 6 Perform working steps 2 4 Siemensstrasse 13 15 Page 62 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP 7 CNC Maschinenbau Operating Instruction High Z T Series Put Grease Gun onto the grease nipple on the Y axis Press Grease Gun once or twice Remove grease gun Figure 32 grease nipple Y axis Grease nipples of the Z axis 1 pc 10 Place Grease Gun onto the grease nipple on the Z axis 11 Press Grease Gun once or twice dx E If 7 12 Remove Grease Gun Figure 33 grease nipple Z axis
55. onsult the manufacturer 10 2 Disassembling Before beginning with dismantling e Switch off the machine and secure against restart e Discharge all power supply from the machine physically separate stored residual energy e Remove the operating and auxiliary materials and residual processing materials and dispose environmentally friendly Then clean modules and components in a professional manner and in accordance with applicable local safety and environmental regulations Siemensstrasse 13 15 Page 7 2 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 10 3 Disposal If no return or disposal agreement has been made select dissected components for recycling e Scrap metals e Plastic items for recycling e Other components dispose sorted by material nature HINT Threat to the environment due to improper disposal Incorrect disposal may cause environmental hazards may electrical scrap electronic components disposal of lubricants and other excipients must be carried out by authorized companies e If in doubt obtain information on environmentally responsible disposal at the local municipal authority or specialized disposal companies Siemensstrasse 13 15 Page 73 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 11 Appendix 11 1 Accessories For the machine there is a wide variety o
56. orized dealers or directly from the manufacturer For contact details see page 7 The spare parts list is available on request Specify following points when ordering spare parts gt Type Year built Serial no VV ON N ON WV Version Amount Identification desired delivery method mail cargo sea air express Shipping address Spare part orders without above information will not be considered If no specification is made regarding the shipping method shipping will be at the discretion of the supplier Siemensstrasse 13 15 Page 57 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau Operating instruction High Z T Series 8 3 Maintenance Schedule In the following sections the maintenance is described that is necessary for optimum and trouble free operation of the machine If increased wear can be seen during regular inspections reduce the required maintenance intervals according to the actual wear and tear For questions about maintenance work and intervals contact the manufacturer see contact details on page 7 Refer to the separate operating instructions for the maintenance of the supplied components Modell HIGH Z Series S 400 S 720 S 1000 Interval Maintenance To be carried out by Daily Cleaning the machine Operator Check the machine for damage and wear qualified personnel 10 Hours Grease Trapezoidal Thread Spindle and qualified personnel ball screw Oil linear guides quali
57. peration 1 4 1 Operating machine Personnel e Operator Safety equipment protective clothing e Safety shoes e Goggles e protective gloves e Hearing protection e Protective cover Rotary tools WARNING Risk of injury from rotating tools In spindles clamped tools may result in serious personal injury or property damage e Before starting work ensure that all covers and safety devices are installed and working properly e Do not reach into moving tool during operation e Before replacing the tools always pull power plug of the milling motor or turn off the machine and secure against reconnection Axis movements WARNING Risk of injury due to axis movements Collision of people with components of the machine Y bridge mobile unit rotary table with the work piece tool can lead to serious injuries e Keep anybody parts away from in between the moving parts and end stops of the axes e Do not grab in gaps between adjacent components of linear guides and access adjacent components e Perform work on the linear guides only at standstill e Inthe work area wear personal protective equipment Siemensstrasse 13 15 Page 51 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series Magnetically fields DANGER Danger to life due to magnetic fields Magnetic fields of stepper motors can cause serious injury and even death and substantial property
58. rations 6 2 1 Install machine Personnel e Specialist personnel Safety equipment e Protective clothing e Safety shoes e Industrial protective helmet ATTENTION Risk of injury by under sized buildings Overload of ceiling structures can lead to serious damage and personal injury e Ifthe machine is situated on a cantilevered building ceiling note the dynamic loads due to the movements Uneven ground HINT Material damage caused by uneven ground Due to uneven ground deformations are caused within the machine This results in an imprecise machining of the work pieces e Place the machine on a flat and level surface 1 Place the machine on a level vibration resistant surface 2 horizontal align Utilities water balance Siemensstrasse 13 15 Page 44 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series 6 2 2 Install worktop The worktop not included may be as following according to mounting maximum dimensions Modell HIGH Z Dimensions of the worktop in frame S 400T 610 x 390mm S 20T 930 x 510mm S 1000T 1210 x 690mm N rs Modell HIGH Z Dimensions of the worktop on Figure 22 Clamping range frame S 400T 730 x 390mm S 720T 1050 x 510mm S 1000T 1330 x 690mm Fixing the worktop is done by yourself As a recommendation grooves in the frame of the aluminium profile in conjunction with matching T nuts 8mm groove width can b
59. re starting to work on active parts of electrical systems and equipment establish a voltage free state throughout the duration of the work this must take place according to the 5 following safety regulations Activation Secure it from being switched on again Determine voltage free status Earth and short circuit Provide protection by covers or barriers for any neighbouring live parts e Never attempt to bypass or de activate fuses or cut outs When replacing fuses or circuit breakers make sure to adhere to the correct ampere rating Keep moisture away from live parts VV V WV Stored charge Danger A Risk of death due to stored voltage Electronic charges could be stored in electric components that still exist after switching off and disconnecting from power supply Contact with these components can lead to severe injury or even death e Before starting work disconnect mentioned components from power supply Wait 10 minutes in order to assure that the internal capacitors discharge completely Siemensstrasse 13 15 Page 9 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 2 2 2 Dangers by mechanics Rotating tools WARNING Risk of injury from rotating tools Clamped tools such as milling spindles can lead to severe personal injury or material damage e Before the start of any work ensure that all covers and protective devices are correctly installed
60. rew tightening torques e Note following before re starting Ensure that all maintenance work has been done in accordance with the information and instructions were carried out and completed in this guide Ensure that there are no persons in the danger zone e Make sure that all covers and safety devices are installed and working properly Siemensstrasse 13 15 Page 56 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Operating instruction High Z T Series CNC Maschinenbau F Environmental protection Observe the following instructions to protect the environment during maintenance On all lubrication points which are supplied with lubricant by hand remove escaping used or excess grease and dispose in accordance with applicable local regulations Decant oils in suitable containers and dispose according to local regulations Catch oil fat containing cloths in suitable containers and dispose according to local regulations 8 2 Spare parts A WARNING Risk of injury due to using unapproved replacement parts The use of incorrect or faulty spare parts can lead to hazards to personnel and malfunction or failure of the machine e Only use original spare parts from the manufacturer or manufacturer approved replacement parts e If in doubt always contact the manufacturer Loss of warranty The use of non approved spare parts invalidates the manufacturer s warranty Obtain spare parts from auth
61. rmanently interested in receiving new information and experiences resulting from the use of our products which could be of great value for future improvements Siemensstrasse 13 15 Page 7 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 7 Operating instruction CNC Maschinenbau 7 High Z T Series 2 Safety This section gives an overview of all important safety aspects for optimum protection of the personnel as well as for the safe and fault free operation Other task based guide lines are included in the sections regarding the individual phases of life 2 1 Intended use The CNC Portal system is exclusively used for holding provided tools that serve to process various materials and surfaces The machine is meant to be built into a complete system and does not have its own control unit Intended use also includes compliance with instructions specified by the manufacturer concerning operation servicing and maintenance Every application in excess of the intended use and or other use can lead to hazardous situations and is considered misuse WARNING Danger due to misuse Improper use of the CNC portal machine can cause dangerous situations e Operation outside the values specified in the section Technical data e Bypassing the safety devices e Remodelling refitting or changing of the device or parts of it with the intention to alter functionality or usability e f machining process involves
62. ter 3 4 supplies on page 27 Siemensstrasse 13 15 Page 59 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Grease Trapezoidal Thread Spindle Personnel e Qualified personnel Safety equipment e protective clothing e Safety shoes e Chemical resistant gloves 1 Switch off the machine and secure against re start 2 Grease Trapezoidal spindle Z axis Fig 27 1 with a low friction grease applied on a cleaning cloth DIN 61650 or alternatively apply the grease with a suitable brush Abb 26 Lid Y axis ATTENTION AN Risk of health damage by contact with oil and grease Contact with oil and fat can lead to health damage e Avoid skin contact e Remove Oil and grease immediately from the skin e Do not inhale vapours Siemensstrasse 13 15 Page 60 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau amp Operating instruction High Z T Series Oil linear guides Personnel e Qualified personnel Safety equipment e protective clothing e Safety shoes e Chemical resistant gloves 1 Switch off the machine and secure against re start Grease the linear guides of the X axis Fig 28 1 the Z axis Fig 28 2 well using a low friction grease wetted cloth DIN 61650 or alternatively apply the fat with a suitable brush Z axis 2 Loosen and remove the four screws Fig 29 2 3 Remove the cover Fig 29 1
63. to account in the control software under the topic working space 4 3 4 Tool holder On the tool holder of the Z axis Fig 11 1 are some of the most important additional available tools attached see Appendix Accessories a e 4 l qae See A Abb 11 Tool holder 43H7 4 4 Controls The machine does not have its own controls for moving the axes This is possible with separate interfaces e g stepper motor control Zero3 Siemensstrasse 13 15 Page 34 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP CNC Maschinenbau amp Operating instruction High Z T Series 4 5 Connections The connectors of the step motor cables or control line ST are labelled as follows e Connector X1 stepping motor of the X axis Fig 12 1 e Connector X2 stepping motor of the X axis Fig 12 1 e Plug Y stepping motor of the Y axis Fig 12 2 e Plug Z stepper motor Z axis Fig 12 3 e Connector ST Emergency Ref switch and socket Pin15 The connection of the stepper motors or the reference switch and emergency stop signal are carried out via depicted lines marked on each Sub D connector Fig 13 For pin assignment see Figure 14 and Figure 15 Figure 13 Connection ST and Motor connection 4 5 1 Control signals ST Pin Nr Signal 1 Limit C Pin15 jack High Z 1 6 2 limit X 2 7 3 limit Y A limit switch Z 4 5 Emergen
64. ufacturer Stepper motor stands Stepper motor X Y and Check connecting line if qualified or Z axis is overloaded required check control personnel see separate instructions of the controller step loss Stepper motor of the X axis Check machine qualified X1 and or X2 is perpendicularity personnel overloaded Travel speed too high Correct the setting in Operator software the bridge is not at right Step losses power failure see page 6 9 3 3 Operator angles to the X axis physical influence Travel speed too high Correct the setting in Operator software Angular deviation in the Y the bridge is not at right see page 6 9 3 3 Operator milling result angles to the X axis Travel speed too high Correct the setting in Operator software Cracking or loud noise PCl interface Parallel port Stop the operation and manufacturer when driving the axes is defective contact manufacturers Lack of maintenance Lubricate spindle waves Operator Hard lock error occurred USB dongle was not found Check the USB dongle for Operator WIN PC NC Economy proper connection Real time module is On Windows other Close programs in the Operator blocked programs are still running background of Windows in the background Energy saving mode for the Disable power saving qualified USB port is active mode in the BIOS personnel Machine travels a short USB dongle is not inserted Check the USB dongle for Operator distance and stops properly or not at all correct fit abrupt
65. ure that all covers are installed on the machine 2 Ensure the tightness of all connections 3 M Make sure that none of the emergency stop switch is pressed 4 Check the ambient temperature HINT The individual materials have different coefficients of expansion At an ambient temperature of 20 25 C it is ensured that no significant impacts occur during processing Therefore it is recommended to maintain an ambient temperature of 20 25 C when operating the machine Siemensstrasse 13 15 Page 49 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC STEP Y 7 Operating instruction CNC Maschinenbau High Z T Series T 3 Switching on Personnel Operator 1 Turn on the computer and boot the software 2 Clamp work piece 3 Ensure that required tool is in the tool holder if necessary change the tool and see the separate operating instructions for the accessories Ensure that no tools or other foreign objects are in the machine or system Make sure that no persons are in the danger zone Connect required accessories to the provided power supply N Oo Oi A Switch on the stepper motor control refer to the separate operating instructions for the step motor control 8 Perform reference run 9 Zero point determination 10 Start Job Siemensstrasse 13 15 Page 50 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 1 4 Activities during o
66. wledge of pertinent regulations and documentation means that they are capable of assessing the work to be carried out and detect and prevent any possible dangers An electrician is trained especially for its working environment and knows the relevant standards and regulations Qualified personnel Qualified personnel based on their professional training know how and experience as well as knowledge of the applicable standards and regulations is able to perform assigned work activities and to detect and to avoid possible dangers on their own Manufacturer Curtain maintenance work is only allowed to be carried out by authorized and skilled personnel Other personnel is not authorised to carry out these tasks In order to carry out this maintenance work please call our customer service Siemensstrasse 13 15 Page 16 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 Eu n Operating instruction High Z T Series 2 4 2 Instruction The owner must train staff regularly For record keeping purposes a log of training conducted must be kept with following minimum contents Date of training Name of trained person Contents of training Name of trainer Signature of trained person and trainer 2 5 Personal protective equipment Personal protective equipment prevents from impairments with respect to the safety of personnel during work Personnel have to wear personal protective equipment while working on the machine which are mentione
67. y and observe whether the load tilts Siemensstrasse 13 15 Page 38 D 47608 Geldern Tel 49 0 2831 91021 20 15 02 2014 CNC Maschinenbau p Operating Instruction High Z T Series Improper transport HINT Property damage due to improper transport Improper transportation can cause considerable material damage e When unloading delivered packages and when transporting on the premises proceed with caution and adhere to the symbols and instructions on the packaging e When slinging the load all attachment points provided by the manufacturer have to be used in accordance with the Specifications e Do not remove packing until just before the installation 5 2 Transport inspections Check the delivery immediately on receipt for completeness and transport damage Proceed in case of visible damage as follows e Do not accept the delivery or only under reserve e Record the scope of the damage on the transport documents of the carrier or on the delivery note e lodge complaint HINT Lodge a complaint for each defect as soon as it is recognised The claims for damage must be filed in the lawful reclaim periods 5 3 Packaging Regarding packaging The individual packages are packed according to the expected transport conditions Environmentally friendly material is used exclusively for the packaging The packing has the function of protecting the individual components against damage corrosion etc until they are fi

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