Operating Instructions
Contents
1. Switching off the control unit VVSE2226 X x X Proceed as follows gt Switch off electric motor 7 On Off main motor gt Turn off cooling water switch 2 Water On Off pb Close water valve on control unit VVSE2226 x x x gt gt Turn the start switch 5 on the remote controller to the 0 position pb Switch off the control unit VVSE2226 X X X using the main switch 11 Only stop the wall saw VVSE2226 X X X using the EMERGENCY STOP function in an emergency CAUTION Frost damage to control unit WSE2226 x x Heat damage to control unit WSE2226 x X x gt Blow out any water if there is a risk of frost see chapter 4 9 Blowing out water gt Direct sunlight on the VVSE2226 X X X control unit must be avoided Blovving out the vvater v Main switch is set to OFF gt Disconnect the mains plug gt Disconnect all water lines gt Connect blow out pump to the water nipple gt Blow out water until all of the cooling water has been removed gt Remove the pump Page 13 TYROLIT Hydrostress AG 4 10 Deactivating EMERGENCY STOP If the EMERGENCY STOP is activated on the radio remote controller the radio and battery light 8 flashes Deactivating EMERGENCY STOP The following controls must be moved the 0 position Feed potentiometer 6 Feed joy stick 10 Main motor On Off 7 Turn the EMERGENCY STOP button 3 clockwise Press pulse switch control unit 4 to the ON position 4 11 Aft2. Operating Instructions Control unit VVSE2226 x Xx USA Index 000 Original operating instructions 10993031 en USA 13 08 2015 C Page 2 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Switzerland Tel 0041 1 952 18 18 Fax 0041 1 952 18 00 1 1 TYROLIT Hydrostress AG Safety DANGER Failure to comply with the safety instructions in the Safety Manuals System Manuals may re sult in serious injuries or even death gt Make sure that the Safety Manuals System Descriptions for the relevant type of saw have been fully read and understood DANGER Death or serious injury can be caused by sudden start up of the machine gt Before switching on the system ensure that no other p
3. arth fault Main motor gt Replace feed motors defective feed motor gt Contact TYROLIT Hydrostress AG customer service Defective The control unit will not start main contactor gt Contact TYROLIT Hydrostress AG customer service brake resistance gt Check network connection over current Motor CAN fault group fault Lights up red Over heated The control unit will not start cooling element gt Check cooling Wait until it can be restarted Before starting control unit press the reset button main motor gt Avoid direct contact with sun light Lights up red Lights up red Phase missing The drive unit will not start or switches off during operation gt Check the mains fuse in the distribution box and switch it on if necessary gt Have the site power supply checked gt Have the extension cables plugs and sockets checked for faults The EMERGENCY STOP has been Deactivate the EMERGENCY STOP activated gt Contact TYROLIT Hydrostress AG customer service CAN fault Lights up red Lights up red Feed potentiometer not in zero The control unit will not start position gt Set the feed potentiometer to 0 pre o e nel pel Page 16 TYROLIT Hydrostress AG Power and error displays on the remote controller Flashes red Rechargeable battery voltage pb Recharge rechargeable battery too low Flashes rapidly No radio connection gt Switch on the control unit g
4. e control unit WSE2226 X X X using the main switch 11 gt Switch on the radio remote controller using the starter switch 5 Warning lights radio and battery at first show red An audible signal sounds simultaneously Indicators flash coloured Second audible signal sounds Indicators show coloured Warning light flashes green gt Press the pulse switch 4 on the radio remote controller briefly to the ON position All indicator lights except the warning light and the group alarm on the radio remote con troller go off gt Press the reset button 12 on the control unit gt Press the remote control pulse switch 4 briefly in the ON position The the control unit ready lights show green gt Open the water valve on the system supply line gt Press the Water On Off switch 2 on the remote control unit to Water flows from the cutting tool gt Press the main motor On Off switch 7 on the remote controller to position I The electric motor starts when the main motor potentiometer is in the max position gt The control unit VVSE2226 X X X has started up and is ready for operation Page 9 TYROLIT Hydrostress AG 4 2 1 Remote control frequency change Remote control frequency change The remote control systems are equipped with a frequency generator for frequency selection If the systems malfunction or the radio link is interrupted another transmitter range empty battery the system
5. ersons are present in the danger ar eas gt Switch the system off before connecting or disconnecting cables gt On leaving the system switch off and make safe so that it cannot be switched on again Death or serious injury as a result of the sawing machine continuing to run after an acci dent gt gt Ensure that the EMERGENCY STOP button can be reached quickly Electric shock from live cables and connectors gt Switch off the control unit VVSE2226 X X before connecting or disconnecting cables gt Ensure that the power supply is earthed and fitted with a residual current operated protec tive device FI Type B with a maximum residual current of 30mA Risk of fire due to incorrect mains voltage gt Make sure that the mains voltage and mains frequency correspond with the mains settings of control unit VVSE2226 x x x Action in an emergency gt Press the EMERGENCY STOP button on the remote controller If the EMERGENCY STOP has been activated on the radio remote controller the LED pilot lamp flashes quickly In an emergency the sawing machine can be also switched off using the main switch of control unit VVSE2226 X x x Emergency Stop Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Main components Control unit Main components Control unit 1 Operating hours counter 8 Main motor connection 2 Main switch 9 Name plate 3 Feed motor connection 10 Indicator lights 4 Remote controller connect
6. ertermination of work Proceed as follows gt Turn the main switch on the control unit WSE2226 X X X to the 0 position gt Withdraw the mains plug Control unit VVSE2226 X x x gt Disconnect the water hoses from control unit VVSE2226 x x x gt Blow out the water from all the lines blow out pump gt Disconnect electric cable pb Clean the control unit WSE2226XX the remote controller and the cable with a damp cloth Cleaning using high pressure cleaning equipment is not permitted Products containing cleaning agent can damage parts of the control unit VVSE2226 X X X the radio remote controller and the cable Page 14 TYROLIT Hydrostress AG 5 Reacting to displays Symbols on the control unit remote controller Symbols on the control unit Symbols on the remote controller 1 Service 8 Radio and battery remote control 2 Control unit external fault 9 Cooling vvater 3 Fault within the control unit 10 Group alarm 4 Temperature 11 Ready for operation lights 5 Mains connector 6 EMERGENCY STOP 7 Potentiometers Page 15 TYROLIT Hydrostress AG Power and error displays on the control unit B Lights up red After the first 100 operating Carried out only by TYROLIT Hydrostress AG hours then after every 200 op or an authorised representative N erating hours Lights up red Fault The control unit will not start current overload gt Check network connection short circuit gt Check cable e
7. ge 19 TYROLIT Hydrostress AG Faults CC No vvater emerging Water line blocked gt Clean the water line Water valve on the supply or water hose gt Open the water valve are closed Insufficient water pressure gt Make sure that the water pressure is at least 2 bar Water filter is blocked gt Remove filter and clean gt Contact TYROLIT Hydrostress AG customer service Switch for the radio remote controller gt Contact TYROLIT Hydrostress AG customer service defective Uncontrolled water leak e Water valve on the control unit is gt Stop water leaks using the hose water valve defective gt Contact TYROLIT Hydrostress AG customer service e Switch for the radio remote controller defective Group alarm on the remote controller pb See chapter entitled Reacting to displays Page 20 TYROLIT Hydrostress AG 8 Technical data Dimensions in inch Technical data Parameter Weight Control unit VVSE2226 X X x incl remote controller Remote controller separate Connection values 380 to 420 VAC 50 Hz 60 Hz Power With 32 A power supply net 17 kW work With 63 A power supply net 26 kW work Internal control voltages Controller remote controller 24 VDC 3 6 VDC Cooling the control unit Water cooling the power semi conductors Cooling water flow rate min 1 05 gmp at max 77 F Usage temperature Control unit VVSE2226 X X X 14 F to 104 F incl remote controller Page 21 TYROLIT Hydros
8. ion 11 Mains system selection button 5 Mains connector 12 Reset button 6 Water nipple water inlet 13 Radio remote controller 7 Water connection water outlet 2 2 Main components of radio remote controller WSE2226 x x x whOLy OT HIYDROSTRESS rr 7 4 OC 0000 Main components of remote controller 1 Feed potentiometer 8 Pulse switch Control unit 2 On Off Main motor 9 EMERGENCY STOP 3 Main motor potentiometer 10 Indicator lights 4 Water On Off 11 Warning light radio amp battery 5 Diameter selector switch 12 Position lock switch Traverse feed 6 Traverse feed joystick 13 Casing 7 Starter switch Page 4 2 3 2 4 TYROLIT Hydrostress AG Remote controller The remote controller can be replaced by an accumulator or a battery operated radio remote controller The remote controller can also be operated using a cable Radio remote controller The transmitter and receiver are a pair of matched units They cannot be used with other devices Transmitter radio remote controller Receiver control unit Serie No Remote controller Operating modes Rechargeable battery operation The interchangeable rechargeable battery is inserted in the base of the casing The operating period with a fully charged battery is approximately 12 hours A shorter operating period can be expected at low temperatures The reception distance is 27 yards Battery operation The battery holder is included in the scope of sup
9. ns and water supply v The power supply is earthed and fitted with a residual current operated protective device FI Type B max residual current 30MA v Cable cross section is sufficient for up to 27 yards long 5 x AWG 9 more than 27 yards long 5 x AWG7 Page 7 TYROLIT Hydrostress AG 4 Operation 4 1 Overviewofoperating elements Controls 1 Position lock switch Traverse feed 8 Main motor potentiometer 2 Water On Off 9 Diameter selector svvitch 3 EMERGENCY STOP 10 Feedjoystick 4 Pulse switch control unit 11 Main switch Control unit 5 Starter switch 12 Reset button 6 Feed potentiometer 13 Mains system selection button 7 On Off main motor Page 8 4 2 TYROLIT Hydrostress AG Starting the control unit VVSE2226 X X X CAUTION The control unit VVSE2226 X X X can be damaged if it slips or overturns gt Make sure that the control unit VVSE2226 X X X stands horizontally handle at top v Control unit VVSE2226 X X X is connected to the mains and the water supply v The sawing machine is connected to the control unit VVSE2226 X x x v The remote controller EMERGENCY STOP has been deactivated v The control unit VVSE2226 X X X is not exposed to direct sunlight WSE2226 kk X ou Starting the control unit WSE2226 X X x gt Move the controls shown below on the remote controller to the 0 position Feed potentiometer 6 Starter switch 5 Feed joy stick 10 Main motor On Off 7 gt Switch on th
10. o the desired tool and turn the main motor potentiometer from 0 to 100 gt Check gear at gearbox of drive motor The tool stations may not be changed during operation The tool stations are set with reference to the tool diameter for the optimum rotational speed and cutting performance The rotational speed can be reduced using the main motor potentiometer but at the same time the power is reduced Page 11 TYROLIT Hydrostress AG Page 12 4 6 Power control The main motor and the feed motor power are controlled via the potentiometers 4 7 Power control Feed motor potentiometer 6 Main motor potentiometer 8 Adjusting the feed The feed movements are selected with the joystick A Adjusting the feed During the cutting process the feed speed is automatically assisted by a feed facility 4 7 1 4 7 2 4 8 4 9 TYROLIT Hydrostress AG Manually adjusting the feed speed v Control unit VVSE2226 X X X has started b Select the required feed speed via the feed potentiometer 6 Feed stop So that the joystick does not have to be held in position during the travel feed motion the travel feed can be locked Proceed as follows gt Push the joystick in the desired travel direction and at the same time press the locking switch 1 gt When the joystick and the locking switch are released the feed is locked In order to release the feed lock move the joystick slightly in any desired direction
11. on of power supply cable too B Check the power supply small Defective plug connection gt Check the plug connection gt Check the power supply e Main motor potentiometer is in gt Contact TYROLIT Hydrostress AG customer service 0 position gt Do not start control unit see Chapter 4 2 e Defective main motor On Off switch Main motor is not running on remote controller The remote controller ready to operate light does not come on EMERGENCY STOP activated gt Deactivate EMERGENCY STOP see Chapter 4 10 Overheating gt Check the water circuit and the plug in couplings gt Refer to fault indicator No water gt Switch on the water supply gt Refer to fault indicator Remote controller Rechargeable battery or battery have pb Replace rechargeable battery and recharge or install not working too little cable operation charge pb Replace batteries Feed potentiometer indi Defective potentiometer in the remote P Contact TYROLIT Hydrostress AG customer service cates no function controller b See Chapter 3 1 4 6 4 7 e Feed motors not connected e Defective feed motor e Joystick is in the zero position Feed motor fails to Remote controller potentiometer is de Contact TYROLIT Hydrostress AG customer service build up power fective or in the 0 position gt See Chapter 4 7 1 Defective cable gt Contact TYROLIT Hydrostress AG customer service gt Contact TYROLIT Hydrostress AG customer service Pa
12. ply and allows operation with three 1 5 V AA batteries The reception distance is 27 yards Cable operation The cable insert is included in the scope of supply and allows connection of the remote con troller to the control unit VVSE2226 X X x The cable length is 11 yards Cable operation makes it possible to work in areas where radio operation is not allowed e g hospitals With cable operation all control signals are transmitted via the power cable The rechargeable ordinary battery holders may not be inserted in the base of the casing during cable operation Page 5 TYROLIT Hydrostress AG 2 5 Accessories forremote controller The battery charger is exclusively for recharging the interchangeable rechargeable battery The battery holder must not be inserted Accessories 1 2x Interchangeable rechargeable batteries No 10984306 2 Rechargeable battery charger No 10984305 Rechargeable battery charger with No 10984840 10 30 VDC connection 3 Remote control cable No 10991362 4 Battery holder No 10984307 5 Rey No 10984309 6 Adapter No 10993019 During cable operation no interchangeable rechargeable battery or battery holder must be in serted into the remote controller Page 6 TYROLIT Hydrostress AG 3 Connections 3 1 Connectingremote controller and motor connections v The control unit is isolated from the power supply v Connectors plugs are clean v Cables are undamaged gt 3 2 Connecting the mai
13. reen The EMERGENCY STOP has been Defective receiver activated gt No receiver matched connection see page 5 No light shows No water flow The control unit will not start motor does not run gt Press the cooling water button LED shows blue Lights up red e Group alarm on the control gt Observe control unit fault indicators or flashes unit gt Press the control unit reset button e When the pulse switch control unit is operated the main mo tor On Off switch is in the po sition On No light shows Contactor not ready gt Operate control unit pulse switch Shows the current power range Ideally At the third orange coloured diode In iron fourth red diode Page 17 TYROLIT Hydrostress AG 6 Servicing and maintenance Maintenance and servicing table Before starting Up On finishing work Electrical system gt Check the condition and cleanliness of electric cables plugs connectors and switches gt Check the condition and cleanliness of connections Water economy gt Check water lines for cleanliness and leaks pb Clean water filters gt Blow out the water if there is a risk of frost Entire WSE2226 gt Clean with damp cloth control unit X no high pressure cleaner Service gt To be performed by TYROLIT Hydros First service after 100 operating hours tress AG or an authorised workshop Further services after every further 200 operating hours Cleaning using high pressure cleaning equipment is no
14. s immediately go into EMERGENCY OFF mode New frequency search You can select the next frequency by switching the start switch on the remote control off and back on The off on switching procedure is limited to four attempts channels If the system has not found a suitable frequency after four attempts you must change to cable operation Page 10 4 3 4 4 4 5 TYROLIT Hydrostress AG Selecting mains network The control unit VVSE2226 X X X is preset for a 63A power supply network 63A button lights up It is possible to switch over to a 32A power supply network The system automatically returns to the 63A settings when it is restarted gt To set the power supply network to 32A press the power network selector 13 the button light goes out Resetting must take place directly after switching on the control unit VVSE2226 X X X Tool soft start The control unit VVSE2226 X X X provides a facility for a tool soft start Proceed as follows gt Starting the control unit VVSE2226 X x see 4 2 gt Turn the main motor 8 potentiometer to the 0 position gt Press the switch main motor 7 to I b Select the desired output level see 4 5 gt Turn the main motor 8 potentiometer slowly to 100 power Selecting tool station After the control unit VVSE2226 X X X has been started correctly the tool station can be selected Selecting the power level Proceed as follows gt Set the diameter selector switch t
15. t permitted Cleaning using high pressure cleaning equipment can damage the control unit and the remote controller X X X X X X on e oH e eee TT Products containing cleaning agent can damage parts of the control unit VVSE2226 x x x the radio remote controller and the cable 6 1 Clean water filter Clean water filter Page 18 TYROLIT Hydrostress AG 7 Faults Faults Fouts Possiblecause solton O O O O OO OO OO Control unit Control unit is switched off gt Switch control unit on see Chapter 4 does not run although the i J Mains cable is defective gt Replace the mains cable mains cable is connected No voltage at the power supply build gt Check the power supply ing site Power supply phases incorrectly gt Check the power supply connected See the chapter 5 entitled Reacting to displays The control unit starts and Building site power supply cut off unit Check and if necessary adapt the cut off protection then cuts out again trips If necessary change the power supply See chapter entitled Reacting to displays No power even though Incorrect voltage Make sure that the control unit voltage and frequency the control unit Defective main motor match the mains supply specifications is running pb Contact TYROLIT Hydrostress AG customer service The control unit Over or under voltage gt Check the power supply Refer to fault indicator ddenly cuts out Ae Cross secti
16. tress AG 9 Spare parts 984488 972787 10980858 10992760 Radio remote control 10991362 Page 22 10991355 Filter Filtre Filtro TYROLIT Hydrostress AG Page 23
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