Operating Instructions for POLYMIX® PX-SR 90 D
Contents
1. S IR Bai Leef E emeeeeeeegeeeeeg E N d q j 1 Zn COPE REI AND MISIMCO TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYMIX identified as follows Manufacturer KINEMATICA AG CH 6014 Littau Lucerne Brand name POLYMIX Product name POLYMIX PX SR 90 D Article No Description _ gt 35010005 PX SR 90 D 230 V EURO plug 35010007 PX SR 90 D 230 V with SWISS plug 35010006 PX SR 90 D 115 V with US plug 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them to hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER AND CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147a CH 6014 Littau Lucerne TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail laboratory kinematica ch BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 4 von 28 ee S IR J ZZ Bai NM mr ZZ mar Zn COPE REI AND MISIMCO TECket CeCkKie B2. BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 28 von 28 APOLYTRONW AMEGATRONWAREACTRONW 4POLYMIX WW BR mmm
3. KINEMATICA AG Dispersing and Mixing Technology Operating Instructions for POLYMIX PX SR 90 D i l d APOLYMIXW Zeen DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA mr Voltage 115 230 V 50 60 Hz Ensure that the supply voltage is correct and in agreement with the data on the rating plate KINEMATICA AG Dispergier und Mischtechnik Luzernerstrasse 147a Tel 41 41 259 65 65 CH 6014 Littau Luzern Fax 41 41 259 65 75 Switzerland e mail mailto laboratory kinematica ch OM PX SR 90 D english Release 1 1 06 01 09 Seite 1 von 28 Ne SS Tr mm m PERANG AND MUSIC TECHNOLOGY BY KINEMATIC BEET mmm SPERANO AND MING TECHNOLOGY BY KINEMATICA BEEE gu PERANG AND MONO TECHNOLOGY Dr KINM MATV m mmm DISPCASI AND MNO TECHNOLOGY BY KINEMATICE mmm KINEMATICA AG Dispersing and Mixing Technology Table of Content 1 INTRODUCTION 22 222 20020020000000nnnn nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun 3 1 1 OPERATING INSTRUCTIONS 2220200200200200n00n0nn0n nun nun nun nun nun nun nun nun nun nun nun nn 3 LLL RANGE OFEN AI TEN E 4 1 2 ORGANISATIONAL MATTERS u22s0200200200n0nn0nnunnun nun nun nun nun nun nun nun nun nun nun nun 4 1 2 1 LOCATION OF THE OPERATING INSTRUCTION 4 1 2 2 MANUFACTURER AND CONTACT ADDRESS 4 1 3 WARNING NOTICES 2242202202200000000000nn0nn0n nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun 5 N
4. mm 5 35030020 4 8 2000 35030021 95 2000 PTFE jacketed 35030022 75 800 Description Favourable to flow Top down and bottom up suction of the fluids Low shear forces Application Mixing particulate material stirring of thickening agents suitable for medium to high speeds PTFE version for aggressive products i e acids i Order Shaft Shaft a ea et ee BE n i Description Top down suction of the fluid Generates axial flow in the vessel Low shear forces Application Mixing lightweight particulate material stirring of paint suitable for medium to high speeds BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 22 von 28 Zn PER AND M TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology Order No Stirrer Shaft Shaft length max speed Se mm mm mm Rpm u NEM i Description _ Radial flow Top down and bottom up suction of the fluid High turbulences high shear forces Application Particle crushing at high speeds Shaft mm Shaft length max speed mm Rpm 350 2000 35030050 Description Two blades stirrer Opens up at increasing speed Application For small neck bottles suitable for medium to high speeds Stirrer Shaft Shaft length mm mm mm Rpm 35030060 70 8 350 1000 een ae flow Low turbule
5. chuck when drive unit is on duty BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 17 von 28 eee ME Bai Leef SS EM Zn COPE REI AND end TEE BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er aes E IM TECHNOLO Er SIERO e G Deg He AHD M E am KINEMATICA AG 7 AN Dispersing and Mixing Technology 4 4 BEHAVIOUR AT OVERLAOD BLOCKADE amp OVERHEATING The drive unit is protected against overheating and blocking On overboost operation the internal speed controller tries to hold a possible maximum speed which varies from the displayed speed Overload is indicated by the red LED Ifthe load gets to high the drive will be shut off In that case the speed controller stops the motor totally The drive unit has to be restarted using the main switch on the backside of the stir rer In order to restart just turn it OFF and ON lf the drive unit will be operated with low rotating speeds in high viscosity products the motor could reach a critical temperature To protect the motor from overheating the speed controller will turn off the motor automatically To continue operating afterwards the drive unit has to be cooled down To generate effective cooling it is suitable to proceed as follows e Turn the turning knob to zero e Reset the system by turning it off and on using the main switch e Let the drive unit cool down for approx 5 Minutes Internal cooling fan will be active BA PX SR 90
6. nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e aum KINEMATICA AG Aane Dispersing and Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules m follow these operating instructions m in addition observe the legal obligations and requirements for accident prevention and environmental protection of the country in which you operate the equipment mM do not make any modifications to the equipment without the written authorisation of the manufacturer m only original replacement parts may be used for repairs WR before any service work on the equipment it must be ensured that the electrical supply is switched off E after any service maintenance or repair work has been carried out on the sys tem equipment it must be given a test run by the service technician m depending on the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the equipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations resid ual dangers are minimal Residual danger Tripping over feed or return lines These should be appropriately laid B
7. 6 01 09 Seite 19 von 28 ME Bai Leef ST d q j 1 Zn COPE REI AND MISIMCO TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e g f SUN KINEMATICA AG S se Dispersing and Mixing Technology 6 TROUBLE SHOOTING PROBLEM REASON _ CORRECTIVE MEASURES Damaged drive bearings Change ball bearings Runs hot and does self Insufficient cooling Check air grilles are clear protective turn off Defective cooling fan Replace cooling fan by a new one Vibrations Bent stirring shaft Replace stirring shaft by a new one Replace bearings Defective chuck Replace chuck Stirring tool does not rotate Drive unit is overloaded Check for blockade and re and the red LED OVER start the drive unit LAOD is active Defective motor or cabling Send the equipment to the nearest authorised KINE MATICA AG service centre or directly to KINEMATICA AG Stirring tool does not rotate Defective belt drive send the equipment to the but no OVERLAOD is nearest authorised KINE indicated MATICA AG service centre or directly to KINEMATICA AG BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 20 von 28 ME Bai Leef ST nee COPE REI AND MISIMCO TECket CeCkKie BY KINMEMATICA dr ae OEP RRO ANDO AK
8. 6 01 09 Seite 25 von 28 ME Bai Leef SS E d q j 1 Zn COPE REI AND MISIMCO TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er A Se He AA Mii TECHNOLO Er RIERA e KINEMATICA AG Dispersing and Mixing Technology Appendix 1 List of spare parts Componente Wme Housing for PX SR 90 D 9753012 with frontal decal 9340124 BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 26 von 28 j HSPERSING AND MISIN TECHNOLOGY BY KINEMATICA BEEE m DIGPERSG AND MIKIHO TECHNOLOGY BY ENEMA BEE n CREPE D MIXING TECHNOLOGY BY KINEMATIC mmm mmm DEE ASIN AND MIXING TECHNOLEGY BY KINEMATIC Pm RENE AP oA RABIO AM gotta UU 9 3 KINEMATICA AG 7 AN Dispersing and Mixing Technology Appendix 2 Dimensional drawings and Id No Drive unit POLYMIX PX SR 90 D 95 I fT Te Lan dv BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 27 von 28 JET EN en Ee Gg COPE RSI ARD MNG TECHNOLOOY BY EINEMATICHh e Gg DSR AND MR TECHNOLOGY BT KINDMATECA E mn CSP ERI AND MII TECHNOLCTT BY EINEMATICA Er Gg Ds Er AND MI TECHNOLOGY BY FINCA e KINEMATICA AG Dispersing and Mixing Technology Main Identification __OrderNo _ Production No Product Identification Drive unit With CH EU plug eer Nth US pg 9753143 9753201 2 x pillars 782 mm 9135040 Vessel holder ST 34
9. CHNOLOGY BY EINEMATICA e A Dei ee A MHG TECHNOLOG F Er RINE BE g f UU s KINEMATICA AG ZN Dispersing and Mixing Technology In the event of any power cut the equipment must be switched off otherwise it may start again without proper supervision Risk of injury caused by the geometry of the stirring tool which may be razor sharp Before starting a stirring job ensure that the mounting key for the chuck is removed CE marking KINEMATICA AG products comply with all the usual CE direc carry the CE marking and are delivered with a correspo declaration of conformity 3 Description of laboratory equipment POLYMIX PX SR 90 D stirring system conforms to all current and relevant CE regula tions carries the CE sign and is supplied with the relevant certificate of conformity 3 1 OVERVIEW The POLYMIX PX SR 90 D stirrs and mixes various liquid products and is suitable for applications for working volumes up to 20 liters depending on the viscosity of the product being mixed and the stirring tool The system is designed for unpressurised operating with working temperatures up to 90 C The drive unit can be equipped with a wide range of POLYMIX stirring tools drive shaft diameter up to 10 mm Stirring tools are mounted in the chuck and are there fore easily to change Furthermore the drive unit is equipped with a switch on the backside to change the rotating direction see pictures in Chapter 4 2 Caution The s
10. D deutsch Release 1 1 06 01 09 Seite 18 von 28 ME Bai Leef ST d q j 1 Zn COPE REI AND MISIMCO TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology 5 SERVICE Your POLYMIX drive unit is designed for easy service Nevertheless it is essential to in spect your equipment carefully and to clean it thoroughly Drawings of the separate com ponents are to be found in the appendix The equipment must be disconnected from the electrical supply e When changing or removing the stirring tools e During any work on the equipment in order to avoid any personal injury or other damage The housing is made of styrene butadiene and meets best fire protection require ments UL 94 VO Only suitable cleaners should be used Under normal working conditions the POLYMIX PX SR 90 D requires no servicing Parts such as the motor armature and bearings are subject to natural wear We strongly recommend that service work and repairs should be carried out only by authorised KINEMATICA service centres or by KINEMATICA directly where original replacement parts are available Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the guarantee BA PX SR 90 D deutsch Release 1 1 0
11. D deutsch Release 1 1 06 01 09 Seite 2 von 28 nee COPE REI AND MISIMCO TECket CeCkKie BY KINMEMATICA dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e ames SSP EA AAO MNG TECHNOLOGY BY EINEMATICA e Zs OS AHD Mii TECHNOLOG F Er RINE dr KINEMATICA AG Dispersing and Mixing Technology 1 INTRODUCTION This chapter gives information on the the structure of this document It will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS Please read through these operating instructions before switching on or attempting to use the equipment They describe the use of the POLYMIX PX SR 90 D its installation and maintenance and the appropriate replacement parts and accessories They will help you avoid erroneous use and consequent damage Although POLYMIX machines are designed for ease of service this does not release you from the obligation to inspect your equipment carefully and to clean it thoroughly KINEMATICA AG is a specialist manufacturer of machines and equipment for dis persion and mixing technology An important objective of these operating instructions is to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Safety and follow the instructions in this book BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 3 von 28 ee
12. ET Ca EE 6 2 1 SUMMARY uu2uu20020nn0nnunnunnun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nun nn 6 22 SABEIY CONG EP N RE 6 2 2 1 INTENDED USE OFTHEEOUIMENT u uu 020 ie 6 222 IMPROPER U E ee Er 7 223 USER ROEES ee 7 2 24 TANGER AR EA ccoctgesesacacseacivtbscosdvsesonunecucatessssuissmenstioneuziwesho lt aaceeacnaavsouehexesearandonebocacexeneast 3 225 E NA EE TER RESPONSIBILTY EE 3 2 2 0 MGA Pilg a RULES ee ner au uime ee 9 2 3 RESIDUAL DANGERS 22u22u0200200n00nunnunnunnnnnnnnnn nun nun nun nun nun nun nun nun nun nun nun nunn nun 9 2A WIES Cuir Let EE 10 3 Description of laboratory equipment uuuszuu0n u00nannonnnnonnnnonnnnunnnnnnnnnnnnnn 11 31 OVERVIEW waccidee deers eaeecide nenene Ea E i a 11 32 DRIVE UNT eege 12 33 SLAND EEN 13 3 4 POLYMIX STIRRIN UNITA 14 3 5 TECHNICAL DATA amp SPECIFICATIONS 22u22u0200200n00n0nn0n nun nun nun nun nnnn nun 15 4 INSTALLATION 2222202u0200200n00n0n nun nun nun nun nun nun n nun nun nu nun nun n nun nun nun nun nun nun nun nun nun nunn nn 16 SW I ei 16 A2 ASSEMBLY een uiia nennen 16 4 3 COMMISSIONING 22u02u0200200n00n0nn0nnnnnnnnnnnnn nun nun nun nun nun nun nun nun nun nun nun nun nun nun 17 4 4 BEHAVIOUR AT OVERLAOD BLOCKADE amp OVERHEATING 5 18 Bae E 19 6 TROUBLE SHOOTING eege 20 T MEGESSOHIES EE 21 8 GUARANTEE EE Fehler Textmarke nicht definiert BA PX SR 90
13. G TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology 7 ACCESSORIES Safety stand with accessories Safety stand Orderno No height width depth T E zf D rod stand for high safety and avoiding any tilting Designed according to the latest Peseroton guidelines With boss head for the drive unit No length width gg fen ti Vessel holder for fixing any mixing7processing tank Suitable for the safety stand incl boss head Safetyring Ges o J 8 emer The safety ring avoids any uncontrolled downward movements of the drive unit Can also be mem to fix the working height of the unit BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 21 von 28 j A j d Zn COPE REI AND end TEE BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology Stirring tools For optaining optimal mixing results it is recommended to use stirring tools according to the description in the following tables If nothing else is mentioned every stirring tool is made of stainless steel Stirrer mm 35030010 8 350 2000 3503001 1 8 550 800 stirrer Top down suction of the fluid Local shear forces Generates axial flow in the vessel Application Propeller stirrer Order No Stirrer 3 blades
14. The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Dispersion and homogenisation of pumpable fluid products in accordance with the technical specifications See point 3 5 and compatibility with the materials coming into contact with the products lf you use the equipment for any purpose other than those listed the manufacturer cannot be held liable for any resulting damage BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 6 von 28 ee S IR Bai Leef Eege E Zn COPE REI AND end TEE BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology 2 2 2 IMPROPER USE Any use other than the proper use without the written approval of the manufacturer or operation outside the technical limits of use is improper use 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract
15. Y RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e D s SA KINEMATICA AG ZN Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs Safety instructions must be observed to ensure safe operation This symbol indicates high voltage with risk to health and environment BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 5 von 28 eee AER Leef e emm HAPE RARING AND MUIN TE eet eer dr KiE MATICA Ea p DEPE RENG AND Free TECH ony BY FINE MATHEA rer ne MAPE gau And MIXING TECHNOLO fy KING MATION e D j HE RHG AN ART TECHNOL Y BY wiet MATICA r er cs Ce H sur Fa e EG KINEMATICA AG a Dispersing and Mixing Technology KE Sieg TTT NS 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 1 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you of the safety concept and the requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the resposi bilities of the individual users
16. am Cor bio AND MIXING TECHNOLOGY BY KINEMATICA mmm E ST s KINEMATICA AG ay Dispersing and Mixing Technology Zes 3 4 POLYMIX STIRRING TOOLS Different types of stirring tools are available for the PX SR 90 D A table of suitable stirring tools can be seen as follows e Propeller stirrer e e Turbine stirrer e e Anchor stirrer e e Flat stirrer e Centrifugal stirrer Kneading stirrer Dissolver For a detailed description of the stirring tools is see Chapter 7 ACCESSORIES The stir ring tools can be ordered directly from KINEMATICA or your preferred distributor Mounting Using the mounting key stirring tools can quickly be changed Procedure Insert the stirring tool from below of the chuck than tighten the chuck well using the mounting key clockwise To unlock a stirring tool just proceed in reverse order While stirring tools are mounted or removed the power cable has to be removed from the power outlet Caution BA PX SR 90 D deutsch Release 1 1 06 01 09 mounting key On continuous duty the chuck may heaten up Risk of burning Let the chuck cool down Seite 14 von 28 eee AER Leef EEE ee emm HAPE RARING AND MUIN TE eet eer dr KiE MATICA Ea p DEPE RENG AND Free TECH ony BY FINE MATHEA rer ne MAPE gau And MIXING TECHNOLO fy KING MATICA F pa eau Poe AH Mii TECHNOL Y BY wiet MATICA r e A s KINEMATICA AG Di W Dispersing and Mixing Technology Avoidi
17. ch Release 1 1 06 01 09 Seite 24 von 28 eee ME Bai Leef eege EM Zn COPE REI AND end TEE BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e gung Qe IKE Ki ECG KINEMATICA AG Km Dispersing and Mixing Technology 8 WARRANTY KINEMATICA AG guarantees that the equipment that it produces will run free of any fault related to materials or manufacturing faults for 12 months lf thorough testing shows a fault to be due to either of the above causes KINE MATICA AG guarantees that the equipment will be repaired or replaced free of charge The guarantee does not cover parts that are subject to normal wear and tear It is void if any person other than an employee of KINEMATICA AG or their appointed representative has made modifications to the equipment or if the damage is due to failure to comply with the operating instructions to carelessness accident incorrect use or incorrect supply voltage KINEMATICA AG reserves the right to make technical changes to the equipment without modifying equipment delivered earlier in the same way In the event of technical problems for spare parts requirements or for advice contact our regional appointed agent your preferred dealer or us directly at KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Littau Luzern Fax 41 41 259 65 75 Switzerland eMail laboratory kinematica ch BA PX SR 90 D deutsch Release 1 1 0
18. chuck Turning knob for ad justing the speed stirring tool stand BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 12 von 28 EE AER Te ST Te Te tee TE en ee ur 2 mn COPE REIN AND ad TECHNOL EY BY EIHEMATICA Er ee GIER AAD KC TEZCHRNOL CN A MATHA Wr ge DEE Air AN ira TECHNOLO BY KINEMATIC RE mmm Dali AHD Mind TECHNOLO BY RINE CA e zt Br RINE Asiml KINEMATICA AG Dispersing and Mixing Technology Note e Under certain electrical environmental conditions i e strong electromagnetic fields fluctua tions of the speed indicator of up to 10 may occur e When rotating speeds are below 250 rpm the running accuracy may be decreased Thereby the real speed can vary to displayed speed of up 10 based on max speed 2000 rpm 3 3 STAND The drive unit PX SR 90 D is designed for operation mounted on a stand KINEMATICA AG recommends the universal double rod safety stand ST P20 800 Depending on the size of the working vessel a vessel holder may be useful gt a dimensional drawing with Id No is attached in the appendix a plate pillar boss head for drive unit safety ring vessel holder incl boss head O AOUN BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 13 von 28 BR 2 0 u T AE Rn m mm ur JJJJJ a nn PERSA AND MiZING TECHNOLOGY BY KINEMATICA BEEE mmm DIEPERSING AND MIXING TECHNOLOGY Dr KINEMATIC Em mmm PERA AND MIXING TECHNOLOGY BY KINEMATIC
19. d controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIBILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating company The operating company bears the responsibility for the user danger area Only those users may be authorised to operate the system equipment who fulfil all re quirements of the user roles concerned In so doing attention must be paid to the following points m It is to be ensured that all users of the system equipment have fully read and un derstood chapter 2 Safety and act accordingly in a safety conscious manner m It is to be ensured that no unauthorised person carries out work with the sys tem equipment m It is to be ensured that users are informed of the possible risks and dangers con nected with the system equipment m It is to be ensured that those being trained or engaged in general training are un der the permanent supervision of a trained and authorised person BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 8 von 28 nee COPE REI AND MISIMCO TECket CeCkKie BY KINMEMATICA dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e
20. greement or fault cooling fan rotating direction main switch 4 2 ASSEMBLY selection switch Screw in the extension arm using the provided tool The use of loctite is rec ommended Stand Assembly as seen on picture in Chapter 3 3 The pillars Pos 2 have to be tight ened well on the plate Pos 1 Than insert the drive unit into the boss head using the extension arm Mount any desired stirring tool see Chapter 3 4 air grilles boss head extension arm BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 16 von 28 Zn COPE REIN AND MISINMCO TECH BY CINE Er 22 CPE Re BCD And Mint TECHMOLOOY Br E T EE nme Se HO Mixing TECHNOLO dr EIHERATCA e A Da He AA Mii TECHNOL Er RIERA e RINE IMAP HOI AN KINEMATICA AG Dispersing and Mixing Technology 4 3 COMMISSIONING Connect the drive unit to the electrical supply Check the supply voltage against the rating plate Immerse the assembled stirring system in the product by adjusting the position of the boss head Never immerse the stirring tool that deep that the chuck could get in contact with the product Turn ON the drive unit using the mains witch on the backside see picture in Chapter 4 2 Adjust speed using the turning knob Ensure that the stirring tool will be cleaned after every stirring job Ensure that the stirring tool does not interfere with the mixing vessel during a stirring job Never touch the stirring tool or the
21. ling may lead to a decrease of power output see picture in Chapter 4 2 The PX SR 90 D has to be placed that no dirt or fluid could penetrate through the air grilles Before beginning a mixing job ensure that the stirring tool is well tightened An insufficient tightened stirring tool could get unlocked Risk of injury The stirring tool has to be immersed while operating Ensure that every stirring tool is dynamically balanced Insufficient balanced stirring tools may lead to undesirably resonances which may cause damages to glass vessels Whenever unbalances may occur the rotating speed has to be decreased to value where no more unbalances are remarkable Do not use oversized stirring tools The longer they are the stronger unde sirably resonances will be Avoid stirring tools and chucks getting stroked Already invisible damages may lead to dynamic unbalances Careful working assures longer life to the equipment Ensure that stirring tools get cleaned after every stirring job In the event that hazardous chemicals or materials that endanger health can influence the surroundings or use of the equipment appropriate countermea sures must be taken When the power cable is plugged in never manipulate the mounted chuck or the stirring tool Increased risk of injury BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 10 von 28 A PER AND M TECket CeCkKie BY KINMEMATICA dr ae DEER ANDO AKG TECHNOLOGY AY DVL e A PER AD MNG TE
22. nces Good heat transfer Application Sparing treatment of the product suitable for low to medium speeds S Order No Stirrer Shaft Shaft length max speed Anchor stirrer ii fiom BE o a i Description Tangential flow high shear rates in the border area Few disposal at the vessel wall Application Suitable for mixing up fluids with middle to high viscosity at low speeds BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 23 von 28 Zn PER AND M TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology Order No Shaft Shaft nn Kneading stirrer Order Ne Sum Sam Rom Oo u I i meet Tangential flow Oscilating compression between the kneeding planes Few disposal at the wall Application Sparing treatment of the product eatables Wellen Shaft length ee Di Rpm 2 ml with vessel 35030090 5 ml with vessel 35030091 15 ml with vessel 35030092 2 ml with vessel amp cooling 35030100 5 ml with vessel amp cooling 35030101 15 ml with vessel amp cooling 35030102 Description Consisting of a mortar borosilicat glass and a pestle PTFE Application For homogenizing smallest amounts of tissue pulping of cells and bacteria No additional fluid necessary For further information please ask your dealer or contact KINEMATICA AG directly BA PX SR 90 D deuts
23. ng the mounting key to get lost the provided self adhesive key holder should be used Stick it on clean dry surface i e at the topend of the stand see picture below er Li BS kg a mounting er key holder self adhesive 3 5 TECHNICAL DATA amp SPECIFICATIONS rive unit PX SR 90 D yp of motor direct current oltage 115 V bis 230 V requency 50 60 Hz Maximum speed 2000 min Maximum input power 140 W Maximum output power Selection of rotating direction Softstart yes 65 dB A bei 2000 min mbient temperature 0 40 C ET Relative humidit Max rel 95 Standards EN 61010 EN 61000 6 2 EN 61000 6 3 UL 94 VO Protection class IP 20 Max period of continuous operation Up to the viscosity of the product continuous duty is possible imensions See appendix Weight ca 3 kg excl stirring tool Stand ST P20 60 bzw 80 Dimensions HxWxD in mm 600 800x200x315 Ca 3 8 kg BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 15 von 28 eee AER Leef E E _ er TE HAPE RARING AND MUIN TE eet eer dr KiE MATICA Ea p DEPE RENG AND Free TECH ony BY FINE MATHEA rer ne MAPE gau And MIXING TECHNOLO fy KING MATICA F pa eau Poe AH Mii TECHNOL Y BY wiet MATICA r 4 INSTALLATION 4 1 UNPACK Open the dispatch box and check that the contents agrees with the delivery note Check all parts for possible transport damage Inform us or your dealer immediately of any disa
24. partner The manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equip ment is properly used Operating company The operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in any one of the defined user roles He is under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technician is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mechanical electrical and electronic professional training The service technician undertakes commission ing decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he in forms the service technician BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 7 von 28 nee COPE REI AND MISIMCO TECket CeCkKie BY KINMEMATICA dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e nme EPR AAO Ed TECHN Er RINE er xe ee AA Mii TECHNOL Er RIERA e KINEMATICA AG Dispersing and Mixing Technology 2 2 4 DANGER AREA System equipment The system danger area includes the whole system equipment including the connect ing lead an
25. reakage of glass containers Wear protective clothing goggles etc Tipping of the equipment Stand it on a slip proof stable horizon tal surface Spitting of the product Wear protective clothing goggles etc Stirring tool can be pulled through the Operator has to inform every user housing so that the stirring shaft ro about free and rotating stirring shaft tates free on top of the housing IN EVERY CASE THE ELECTRICAL INSTALLA TION HAS TO BE DONE BY TECHNICIAN BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 9 von 28 eee AER py EE EE Gg COPE RSI ARD MNG TECHNOLOOY BY EINEMATICHh e Gg DSR AND MR TECHNOLOGY BT KINDMATECA E mn CSP ERI AND MII TECHNOLCTT BY EINEMATICA Er mg Deg Pre AND MIN TECHNOLO Y Er RIND Er e pe A z SU 002 s KINEMATICA AG Zus Dispersing and Mixing Technology Fount 2 4 WARNINGS A Ensure that the rated voltage of the equipment matches the supply The equipment may only be opened by KINEMATICA AG authorised service specialists The equipment may not be operated in areas where a danger of explosion is immanent highly inflammable gases fluids dusts Never mix highly inflammable fluids Never mix substances as being mixed up get explosive oh highly inflammable Before changing a stirring tool pleas plug out the connector plug Ensure that enough free space is available at the backside of the PX SR 90 D so that effective air flow and cooling is assured Insufficient coo
26. witch to select the rotating direction should only be used when the drive unit is OFF Switching while the drive is work ing may cause malfunction of the system For a workable system you require Drive unit PX SR 90 D Stand KINEMATICA recommends the SAFETY STAND ST P20 800 Stirring tool Tool for chuck Power cable Outlet 115 230 V at 50 60 Hz BA PX SR 90 D deutsch Release 1 1 06 01 09 Seite 11 von 28 F T q 1 j 1 n 8 4 d Zn PER AND M TECket CeCkKie BY RINE dr ae OEP RRO ANDO AKG TECHNOLOGY AY DNL A e ames SSP EA AAO MNG TECHNOLOGY BY EINEMATICA e Ze OS ee A Mii TECHNOLOG F Er RINE dr 3 2 DRIVE UNIT The drive unit consists of a powerful soeed regulated direct current motor The power transmission to the stirring tool is realized by a belt drive The rotating soeed can be adjusted using the turning knob on the frontside The speed is visualized on 4 digits display The maximum speed is 2000 rom When the drag of the product gets to high or the unit is suddenly blocked the units overload protection system sill shut off the unit after short time when working in the overload range The OVERLOAD indication will be activated The POLYMIX PX SR 90 D system can easily be set up in a few steps buckle speed indicator drive unit power cable POWER green ae chuck when device is einen for shaft ON up to 10 mm OVERLAOD red in overboost op eration mounting tool fo
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