Operating Instructions - Schübel Antriebstechnik GmbH & Co. KG
Contents
1. damping coefficient V 1 1 1 The dynamic torsional stiffness applies at an ambient temperature of 30 C to 40 C The performance data for the Types ADS and BDS are valid for max 25 starts per hour daily operating cycle of up to 24 h operation within the specified alignment Operation in the temperature range 30 C to 80 C in the immediate vicinity of the coupling For sustained faultfree operation the coupling must be designed with a service factor f4 in accordance with item 1 3 and a temperature factor Sy appropriate to the application In the event of a change in operating conditions e g output speed starting frequency changes to the prime mover and driven machine the design must always be checked see item 1 2 3 BA 3100 EN 07 03 11 36 FLENDER 1 2 3 Checking the selected coupling size The following must apply to the coupling In Tn X fy X So Tkn rated coupling torque TN rated system torque rated drive torque acting on the coupling fy service factor in accordance with item 1 3 S temperature factor The highest temperature in the immediate vicinity of the coupling must be applied Tu from 30 C to 40 C from 40 C to 60 C from 60 C to 80 C Sy 1 1 4 1 8 Table 1 2 3 Temperature factor Sy During starting or operation torque impulses up to 25 times per hour are permissible The following applies Tkmax Tmax X Sy Tkmax2. 52 0 2 22 2 37 19 00 Fax 452 0 2 22 2 37 11 33 E mail szugasti flendermexico com www flendermexico com SALES OFFICES Flender de Mexico S A de C V Lago Nargis No 38 Col Granada 11520 Mexico D F Phone 52 0 55 52 54 30 37 Fax 452 0 55 55 31 69 39 E mail info flendermexico com Flender de Mexico S A de C V Ave San Pedro No 231 5 Col Miravalle 64660 Monterrey N L Phone 52 0 81 83 63 82 82 Fax 452 0 81 83 63 82 83 E mail info flendermexico com PERU Potencia Industrial E I R L Calle Victor Gonz lez Olaechea N 110 Urb La Aurora Miraflores P O Box Av 2 de Mayo N 679 Of 108 Miraflores Casilla N 392 Lima 18 Phone 451 0 1 2 42 84 68 Fax 451 0 1 2 42 08 62 E mail cesarzam chavin rcp net pe USA Flender Corporation 950 Tollgate Road P O Box 1449 Elgin IL 60123 Phone 1 0 8 47 9 31 19 90 Fax 1 0 8 47 931 07 11 E mail flender flenderusa com www flenderusa com Flender Corporation Service Centers West 4234 Foster Ave Bakersfield CA 93308 Phone 1 0 6 61 3 25 44 78 Fax 1 0 6 61 3 25 44 70 E mail flender1 lightspeed net VENEZUELA F H Transmisiones S A Urbanizaci n Buena Vista Calle Johan Schafer o Segunda Calle Municipio Sucre Petare Caracas Phone 58 0 2 21 52 61 Fax 58 0 2 21 18 38 E mail fhtransm telcel net ve www fhtransmisiones com ASIA BANGLADESH SRI LANKA Please refer
3. Balancing General information on installation Mounting the coupling parts Alignment Possible misalignments Axial misalignment Angular misalignment Radial misalignment Permissible shaft misalignment values for radial misalignment AKrperm and difference in gap dimension AS perm Tightening torques 14 14 14 15 15 15 15 16 16 16 16 16 16 16 16 17 17 18 18 18 18 19 20 20 21 22 22 22 23 23 23 24 24 25 BA 3100 EN 07 03 2 36 FLENDER 7 1 8 1 9 1 9 2 9 3 9 3 1 9 3 2 9 3 3 10 10 1 10 2 11 11 1 11 2 12 Start up Procedure before start up Operation General operating data Faults causes and remedy General Possible faults Incorrect use Possible faults when selecting the coupling or coupling size Possible faults when installing the coupling Possible faults in maintenance Maintenance and repair Maintenance interval Replacement of wearing parts Spare parts customer service addresses Spare parts list Spare part and customer service addresses Declaration by the manufacturer 25 25 26 26 26 26 27 27 28 28 28 28 29 29 30 30 31 36 BA 3100 EN 07 03 3 36 FLENDER 1 Technical data 1 1 N EUPEX coupling Types A and B 111 Geometric data Type A u U 4 W 4 P a a a o a Sizes 110 to 350 Sizes
4. Nm rad 58 11 35 4 5000 360 290 235 190 150 68 21 64 8 5000 400 325 260 210 175 80 37 113 15 5000 830 670 540 430 350 95 63 190 25 5000 1340 1110 920 760 640 110 100 300 40 5000 1800 1500 1200 1000 830 125 150 450 60 5000 4000 3000 2150 1600 1200 140 230 680 90 4900 6000 4600 3500 2600 2000 160 350 1060 140 4250 14000 11000 8800 7000 5500 180 550 1660 220 3800 20700 15700 12000 9200 7000 200 850 2530 337 3400 32200 24300 18000 13400 10200 225 1260 3780 504 3000 55000 41400 31500 24000 18000 250 1760 5300 705 2750 69000 50600 37000 27000 20000 280 2460 7400 980 2450 94000 71000 53000 39500 30000 315 3500 10500 1400 2150 216500 161500 121000 91000 69000 350 4850 14500 1940 1950 239000 181000 137000 104000 80000 400 6500 19500 2600 1700 336000 252000 189000 141000 105000 440 8500 25500 3400 1550 478000 362000 275000 208000 158000 480 10500 31400 4200 1400 525000 395000 298000 225000 170000 520 13300 40000 5300 1300 720000 548000 415000 314000 240000 560 18300 54800 7300 1200 936000 715000 541000 404000 310000 610 24000 71800 9600 1100 1297000 987000 747000 562000 425000 660 30900 92600 12350 1000 1759000 1334000 1010000 763000 575000 710 39000 117000 15600 950 2440000 1860000 1400000 1050000 800000 damping coefficient V 1 1 The performance data for Types A and B are valid for max 25 starts per hour daily operating cycle of up to 24 h
5. operation within the specified alignment Operation in the temperature range 30 C to 80 C in the immediate vicinity of the coupling For sustained faultfree operation the coupling must be designed with a service factor f in accordance with item 1 3 and appropriate to the application In the event of a change in operating conditions e g output speed starting frequency changes to the prime mover and driven machine the design must always be checked see item 1 1 3 BA 3100 EN 07 03 7 36 FLENDER 1 1 3 Checking the selected coupling size The following must apply to the coupling Tkn Tn X fy Tkn rated coupling torque TN rated system torque rated drive torque acting on the coupling service factor in accordance with item 1 3 fy During starting or operation torque impulses up to 25 times per hour are permissible The following applies Tkmax Tmax Tkmax maximum coupling torque Tmax maximum system torque peak drive torque acting on the coupling The following must apply to the alternating torques occurring during operation Tkw Tw X Sy x fy Tkw fatigue torque load on the coupling Tw alternating torque load on the coupling fi service factor in accordance with item 1 3 fen S TOHz for f gy gt 10 Hz S 1 0 for f er lt 10 Hz fer excitation frequency of the alternating torque load in Hz bore fit in accordance with section 6 item 6 1 1 The shaft displacement values specif
6. Shaft tolerances 50 k6 is to DIN 748 1 50 m6 50 K7 h6 System standard shaft 50 M7 all h8 N7 Table 6 1 1 Fit pairs A Parallel keyway The assigned fits must be adhered to in order on the one hand to keep the play in the shaft hub connection as low as possible depending on utilisation of the tolerance zones or on the other to keep the hub tension arising from the oversize within the permissible load limit Failure to adhere to the fits may impair the shaft hub connection If the tolerance values of the shafts deviate from those in table 6 1 1 above FLENDER must be consulted Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments The parallel keyways must be designed in accordance with DIN 6885 1 If the keyway geometry deviates FLENDER must be consulted Taper keys or nose keys gib headed keys are not permissible BA 3100 EN 07 03 19 36 FLENDER 6 1 3 The parallel keyways must be designed to suit the available parallel keys For parallel keyways the tolerance zone of the hub keyway width ISO JS 9 must be adhered to For more difficult operating conditions of the kind arising e g with reversing operation or operation with impulses the hub keyway tolerance zone ISO P9 is specified On part 1 the parallel keyway must be applied midway between the lands or aution pockets of the flexible elements on part 2 midway between the through h
7. Tianjin Co Ltd Chengdu Office G 6 F Guoxin Mansion 77 Xiyu Street Chengdu 610 015 Phone 86 0 28 86 19 83 72 Fax 86 0 28 86 19 88 10 E mail chengdu flenderprc com cn BA 3100 EN 07 03 34 36 FLENDER Flender Power Transmission Tianjin Co Ltd Shenyang Office Rm 2 163 Tower I City Plaza Shenyan 206 Nanjing Street N Heping District Shenyang 110 001 Phone 86 0 24 23 34 20 48 Fax 86 0 24 23 34 20 46 E mail shenyang flenderprc com cn Flender Power Transmission Tianjin Co Ltd Xi an Office Rm 302 Shaanzi Zhong Da International Mansion 30 Southern Rd Xi an 710 002 Phone 86 0 29 7 20 32 68 Fax 86 0 29 7 20 32 04 E mail xian flenderprc com cn INDIA Flender Limited Head Office No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail flender flenderindia com Flender Limited Industrial Growth Centre Rakhajungle Nimpura Kharagpur 721 302 Phone 91 0 3222 23 33 07 Fax 91 0 3222 23 33 64 E mail works flenderindia com SALES OFFICES Flender Limited Eastern Regional Sales Office No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail ero flenderindia com Flender Limited Western Regional Sales Office Plot No 23 Sector 19 C Vashi Navi Mumbai 400 70
8. maximum coupling torque maximum system torque peak drive torque acting on the coupling temperature factor max So The following must apply to the alternating torques occurring during operation Tkw Tw X St x Sy x fy Tkw fatigue torque load on the coupling Tw alternating torque load on the coupling Sa temperature factor fi service factor in accordance with item 1 3 fen S TOHz for f gy gt 10 Hz S 1 0 for fer lt 10 Hz fer excitation frequency of the alternating torque load in Hz C inni When selecting the coupling the permissible maximum speed and the aution permissible maximum bore must also be taken into consideration Selection of bore fit in accordance with section 6 item 6 1 1 The shaft displacement values specified in section 6 item 6 5 4 must not be Caution exceeded BA 3100 EN 07 03 12 36 FLENDER 1 3 Determining the service factor The service factors taken as basis are based on empirical values which generally estimate the output of in and output combinations in service Hoists Link conveyors Belt conveyors bulk material Metal working machines Sheet bending machines Sheet straightening machines Belt conveyors piece goods Hammers Band pocket conveyors Planing machines Endless chain transporters Presses Rotary conveyors Shears Goods lifts Bucket type flour conveyors Passenger lifts Apron conveyors Screw conveyo
9. 0031 135 55 55 135 100 100 18 50 36 2 4 34 3 5 0 006 0 007 152 60 60 152 108 100 20 55 36 2 4 4 2 4 4 0 011 0 011 172 65 65 172 118 108 20 60 41 2 6 5 8 5 7 0 019 0 018 194 75 75 194 135 125 20 70 44 2 6 8 8 8 2 0 037 0 032 218 85 85 218 150 140 24 80 47 2 6 12 12 1 0 062 0 059 245 90 90 245 150 150 18 90 52 2 6 14 5 14 6 0 09 0 082 272 46 100 46 100 272 165 165 18 100 60 3 8 20 19 1 0 16 0 132 305 49 110 54 110 305 180 180 20 110 65 3 8 27 24 3 0 26 0 208 Table 1 2 1 b Dimensions weights and mass moments of inertia of Type BDS 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 10 36 FLENDER 1 2 2 Performance data Rated torque er Fatigue torque Speed TA APA Sne TKN TKmax Tkw N max Cr dyn 1 Nm Nm Nm 1 min Nm rad 66 19 57 7 6 5000 76 34 102 13 6 5000 88 60 180 24 5000 5600 103 100 300 40 5000 9350 118 160 480 64 5000 15000 135 240 720 96 5000 22450 152 360 1080 144 4900 33650 172 560 1680 224 4250 52350 194 880 2640 352 3800 82250 218 1340 4020 536 3400 125250 245 2000 6000 800 3000 187000 272 2800 8400 1120 2750 114000 305 3900 11700 1560 2450 165000 340 5500 16500 2200 2150 239000 380 7700 23100 3080 1950 340000 430 10300 30900 4120 1700 460000 472 13500 40500 5400 1550 607000 514 16600 49800 6640 1400 750000 556 21200 63600 8480 1300 961000
10. 300 99 190 90 104 5 10 105 110 26 2 6 100 150 100 150 250 250 130 1120 35 3 2 520 140 190 140 190 520 315 315 98 210 102 115 15 10 140 135 38 3 6 560 120 200 120 200 560 320 320 80 220 115 125 6 12 180 185 59 6 610 130 220 130 220 610 352 352 88 240 121 135 6 12 225 240 86 9 3 660 140 240 140 240 660 384 384 96 260 132 145 6 12 290 320 13 14 710 140 260 140 260 710 416 416 102 290 138 155 6 12 370 400 185 120 Table 1 1 1 a Dimensions weights and mass moments of inertia of Type A 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 4 36 FLENDER Type B Wi 1 J f 4 u TERIM S 1 qay N SER 77 TA mr DDD x i a a a S l4 l4 Weight Mass moment Bore D4 d2 of inertia 1 1 Size Part 1 Part 4 da Part wi l4 U4 4 Part Part from to from to 1 4 1 4 1 4 mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 58 19 24 58 40 8 20 20 2 4 0 22 0 23 0 0001 0 0001 68 24 28 68 50 8 20 20 2 4 0 31 0 32 0 0002 0 0001 80 30 38 80 68 10 30 30 2 4 0 79 0 72 0 0006 0 0006 95 42 42 95 76 76 12 35 30 2 4 12 1 4 0 0013 0 0014 110 48 48 110 86 86 14 40
11. 34 2 4 1 9 2 0 0 0027 0 0028 125 55 55 125 100 100 18 50 36 2 4 2 9 3 3 10 005 0 0057 140 60 60 140 100 100 20 55 34 2 4 3 3 3 6 0 007 0 007 160 65 65 160 108 108 20 60 39 2 6 47 47 10 013 10 012 180 75 75 180 125 125 20 70 42 2 6 6 9 7 1 10 023 0 022 200 85 85 200 140 140 24 80 47 2 6 95 10 5 0 04 0 04 225 90 90 225 150 150 18 90 52 2 6 11 5 13 0 07 0 065 250 46 100 46 100 250 165 165 18 100 60 3 8 175 16 5 0 12 0 11 280 49 110 54 110 280 180 180 20 110 65 3 8 24 21 0 2 0 17 Table 1 1 1 b Dimensions weights and mass moments of inertia of Type B 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 5 36 FLENDER 1 1 2 Performance data Note For identification marking of the individual flexible elements refer to section 5 Flexible elements 80 Shore A Rated Maximum Fatigue Speed dynamic torsional stiffness torque torque torque C 1 dyn Size TkN Tkmax Tkw N max 1xTkn 0 75xTkn 0 5xTkn 0 25xTkn OXTkn Nm Nm Nm 1 min Nm rad Nm rad Nm rad Nm rad Nm rad 58 19 57 7 6 5000 1200 850 600 430 300 68 34 102 13 6 5000 1300 930 670 480 350 80 60 180 24 5000 2750 1950 1400 980 700 95 100 300 40 5000 4200 3100 2300 1700 1280 110 160 480 64 5000 5700 4200 3100 2250 1670 125 240 720 96 5000 16000 10000 6200 3800 2400 140 360 1080 144 490
12. 400 to 710 Weight Mass moment Bore D do of inertia 1 1 Size Part 1 Part 2 da Part wi Hh lu P Si Part Part from to from to 1 2 1 2 3 1 2 3 110 48 38 110 86 62 20 40 34 33 2 4 19 1 6 0 0027 0 002 125 55 45 125 4001 75 23 50 36 38 2 4 29 271 0 005 0 0045 140 60 50 140 100 82 28 55 34 43 2 4 33 3 7 0 007 0 008 160 65 58 160 108 95 28 60 39 47 2 6 47 51 0 013 0 015 180 75 65 180 125 108 30 70 42 50 2 6 69 7 3 0 023 0 026 200 85 75 200 140 122 32 80 47 53 2 6 95 103 004 0 045 225 90 85 225 150 138 38 90 52 61 2 6 13 14 0 07 0 08 250 46 1001 32 95 250 165 155 42 1001 60 69 3 8 175 195 0 12 0 13 280 49 110 54 105 280 180 172 42 110 65 73 3 8 24 24 02 0 2 49 100 46 100 165 165 31 32 031 0 33 315 90 120 so 120 99 200 200 4 125 70 78 13 8 35 34 0 34 0 37 61 110 61 110 180 180 43 48 0 54 0 54 350 90 140 so 140 990 230 230 91 140 74 83 13 8 45 47 0 60 0 63 66 120 66 120 200 200 63 59 1 0 9 400 100 150 100 150 40 250 2501 96 160 78 88 3 8 65 64 12 1 80 130 80 130 215 215 79 80 15 1 5 440 120 160 120 160 40 265 265 64 180 86 99 5 10 go 85 417 17 90 145 90 145 240 240 100 M00 23 23 480 136 180 136 180 480 300
13. 514 556 Size di M5 M6 M6 M6 M6 M8 M8 M10 M12 M12 M12 M16 M16 M16 M20 M20 M24 M24 M24 M24 M24 M24 M24 ey 10 10 11 15 18 20 e2 1 13 13 16 20 22 24 28 35 40 50 60 70 80 75 85 100 115 e3 9 12 15 20 30 30 35 40 45 50 60 70 80 90 100 100 110 130 140 e4 8 8 12 15 18 20 22 25 32 40 40 45 45 1 3 4 4 4 4 8 8 15 25 25 25 70 70 70 130 130 230 230 230 230 230 230 230 Table 6 1 4 Set screw assignment and tightening torques of the set screws 1 Tightening torques of the set screws in Nm Note following position of the set screw BA 3100 EN 07 03 20 36 FLENDER The set screws must always be positioned on the keyway An exception are the aution following coupling parts Part 1 Size 58 66 Bore D4 gt 15 mm set screw displaced by 180 relative to the keyway Size 68 76 Bore D 2 20 mm set screw displaced by 144 relative to the keyway Size 80 88 Bore D gt 25 mm set screw displaced by 180 relative to the keyway Size 95 103 Bore D 38 mm set screw displaced by 180 relative to the keyway Part 2 Size 110 118 Bore D gt 30 mm set screw displaced by 180 relative to the keyway Part 4
14. 56 48 92 97 56 14 92 E mail sales flender com au www flender com au SALES OFFICES Flender Australia Pty Ltd Suite 3 261 Centre Rd Bentleigh VIC 3204 Melbourne Phone 61 0 3 95 57 08 11 Fax 61 0 3 95 57 08 22 E mail sales flender com au Flender Australia Pty Ltd Suite 5 1407 Logan Rd Mt Gravatt QLD 4122 Brisbane Phone 61 0 7 34 22 23 89 Fax 461 0 7 34 22 24 03 E mail sales flender com au Flender Australia Pty Ltd Suite 2 408 Great Eastern Highway W A 6104 Redcliffe Perth Phone 61 0 8 94 77 41 66 Fax 461 0 8 94 77 65 11 E mail sales flender com au NEW ZEALAND Please refer to Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Wetherill Park N S W 2164 Sydney Phone 61 0 2 97 56 23 22 Fax 61 0 2 97 56 48 92 E mail sales flender com au BA 3100 EN 07 03 35 36 FLENDER 12 Declaration by the manufacturer Declaration by the manufacturer in accordance with EC Engineering Guideline 98 37 EC Appendix 11 B We hereby declare that the Flexible N EUPEX and N EUPEX DS couplings Types A B and ADS BDS described in these Operating Instructions are intended for incorporation in a machine and that it is prohibited to put them into service before verifying that the machine into which they are incorporated complies with the EC Guidelines original edition 98 37 EC including any subse quent amendments thereto
15. Packaging Guidelines The symbols marked on the packaging must be observed at all times These have the following meanings bild transport aes e T NC u This way Fragile Keep Keep Centre of Use no Attach up dry cool gravity hand hook here Storage of the coupling Storage of the coupling parts Unless otherwise expressly agreed the coupling is delivered in a preserved condition and can be stored in a covered dry place for up to 3 months If the coupling is to be stored for a protracted period it should be treated with a long term preservative agent FLENDER must be consulted Before cleaning the coupling parts and applying the long term preservative aution agent the flexible elements 12 must be removed Storing the flexible elements General Correctly stored flexible elements 12 retain their properties unchanged for up to five years Unfavourable storage conditions and improper treatment will negatively affect the physical properties of the flexible elements 12 Such negative effects may be caused by e g the action of ozone extreme temperatures light moisture or solvents Storage area The storage area must be dry and free from dust The flexible elements 12 must not be stored with chemicals solvents motor fuels acids etc Furthermore they should be protected against light in particular direct sunlight and bright artificial light with a high ultraviolet content The storage areas must no
16. The coupling is designed only for the application described in section 1 Technical data Other operating conditions must be contractually agreed The coupling described in these Instructions reflects the state of technical development at the time these Instructions went to print In the interest of technical progress we reserve the right to make changes to the individual assemblies and accessories which we regard as necessary to preserve their essential characteristics and improve their efficiency and safety Copyright The copyright to these Operating Instructions is held by FLENDER AG These Operating Instructions must not be wholly or partly reproduced for competitive purposes used in any unauthorised way or made available to third parties without our agreement Technical enquiries should be addressed to the following works FLENDER AG Telefon 02871 92 2868 D 46393 Bocholt Telefax 02871 92 2579 or to one of our customer service addresses A list of our customer service addresses is given in section 11 Spare parts customer service addresses BA 3100 EN 07 03 14 36 FLENDER 3 1 3 2 3 3 Safety notes Proper use The coupling has been manufactured in accordance with the state of the art and is delivered in a condition for safe and reliable use Any changes on the part of the user which may affect safety and reliability are prohibited This applies equally to safety features designed to prevent accidental co
17. joining forces Always use suitable lifting equipment Caution p The shaft ends must not project from the inner sides of the hub Axial securing is effected by means of the set screw or end plate Caution Tightening the set screws to a tightening torque in accordance with item 6 1 4 Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments E After fitting the coupling parts the flexible elements 12 if previously removed must be fitted Previously heated coupling parts must have cooled down again to a temperature below 80 C It must be ensured that the flexible elements 12 are of identical size and have identical markings Move together the machines to be coupled Danger of squeezing gt Dimension S4 must be adhered to On Types A and ADS the connection between parts 2 and 3 must be remade and the tightening torque of the screw connection to parts 2 and 3 checked before alignment for tightening torques and gap dimension S1 see item 6 6 and section 1 Alignment The couplings pick up positional errors in the shaft ends to be connected up to the data shown in item 6 5 When aligning the radial and angular misalignment of the shaft ends must be kept as small as possible because other conditions being equal this increases the service life of the flexible elements BA 3100 EN 07 03 22 36 FLENDER 6 5 6 5 1 6 5 2 Possible misalignment
18. light Roller tables heavy Roller straighteners Tube welding machines Trimming shears Cropping shears Continuous casting plant Roller adjustment drives Cooling tower fans TN lt 750 Nm S Couches Shifting devices Cooling tower fans Ty 750 Nm S Glazing cylinders Laundry machines Induced draught fans Ty lt 75 Nm S Pulpers M Tumble driers Induced draught fans Ty lt 750Nm S Pulp grinders M Washing machines Induced draught fans Ty gt 750 Nm S Calenders Turbo blowers Ty lt 75 Nm S Wet presses Water treatment Turbo blowers Ty 750 Nm S Willows M Rotary aerators Turbo blowers Ty 750 Nm S Suction presses G Screw pumps G uniform load M medium load S heavy load BA 3100 EN 07 03 13 36 FLENDER 2 1 2 2 General notes Introduction These Operating Instructions BA are an integral part of the coupling delivery and must be kept in its vicinity for reference at all times inni All persons involved in the installation operation maintenance and repair of the coupling must have read and understood these Operating Instructions and must comply with them at all times We accept no responsibility for damage or disruption caused by disregard of these Instructions The Coupling described in these operating instructions has been developed for stationary use in general engineering applications The coupling serves to transmit power and torque between two shafts or flanges connected by this coupling
19. selected Chemically aggressive environment not taken into consideration The ambient temperature is not permissible See also section 1 Finished bore with impermissible diameter see section 1 and or impermissible fit classification see section 6 The transmission capacity of the shaft hub connection is not appropriate to the operating conditions Possible faults when installing the coupling e Components with transport or other damage are being fitted e When mounting coupling parts in a heated condition already mounted N EUPEX flexible elements 12 are being excessively heated The shaft diameter is outside the specified tolerance range Coupling parts are being interchanged i e their assignment to the specified shaft is incorrect Prescribed tightening torques are not being adhered to Alignment or shaft misalignment values do not match the operating instructions The coupled machines are not correctly fastened to the foundation so a shifting of the machines e g through loosening of the foundation screw connection is causing excessive displacement of the coupling parts N EUPEX flexible elements 12 are being omitted or incorrectly positioned Operating instructions are being changed without authorisation Possible faults in maintenance Maintenance intervals are not being adhered to Original FLENDER N EUPEX flexible elements 12 are not being used Old or damaged N EUPEX flexible elements 12 are being
20. 0 24000 15000 9600 6200 4000 160 560 1680 224 4250 49000 34000 23000 16000 11000 180 880 2640 352 3800 78000 51000 33000 21500 14000 200 1340 4020 536 3400 127000 80000 51000 32000 20500 225 2000 6000 800 3000 210000 136000 87000 56000 36000 250 2800 8400 1120 2750 290000 176000 107000 65000 40000 280 3900 11700 1560 2450 365000 233000 149000 94000 60000 315 5500 16500 2200 2150 840000 540000 340000 215000 138000 350 7700 23100 3080 1950 920000 590000 380000 245000 160000 400 10300 30900 4120 1700 1350000 840000 530000 335000 210000 440 13500 40500 5400 1550 11830000 1180000 760000 490000 315000 480 16600 49800 6640 1400 2000000 1300000 830000 530000 340000 520 21200 63600 8480 1300 2700000 1770000 1150000 740000 480000 560 29000 87000 11600 1200 3600000 2300000 1500000 960000 620000 610 38000 114000 15200 1100 5000000 3200000 2070000 1330000 850000 660 49000 147000 19600 1000 16800000 4350000 2800000 1800000 1150000 710 62000 186000 24800 950 9300000 6000000 3900000 2500000 1600000 damping coefficient Y 1 1 BA 3100 EN 07 03 6 36 FLENDER Flexible elements 60 Shore A dis Maximum Fatigue Speed dynamic torsional stiffness orgue torque torgue CT dyn Size Tor Tkmax TKW Nmax 1XTkn 0 75xTkn O 5xT 0 25XTkn OXTkn Nm Nm Nm 1 min Nm rad Nm rad Nm rad Nm rad
21. 120 90 120 340 200 200 47 125 70 78 3 8 38 403 044 053 61 110 180 53 5 0 71 0 84 380 61 140 90 140 380 230 230 51 140 74 83 3 8 54 575 077 0 93 66 120 200 69 1 2 1 26 430 66 150 100 150 430 250 250 56 160 78 88 3 8 76 74 14 14 80 130 215 91 1 9 2 472 80 160 120 160 472 265 265 64 180 86 99 5 10 95 97 24 24 90 145 240 115 2 8 3 514 90 180 136 180 514 300 300 65 190 90 104 5 10 119 122 31 3 3 100 150 250 138 4 4 4 1 556 100 190 140 190 556 315 315 68 210 102 115 5 10 159 152 47 4 6 Table 1 2 1 a Dimensions weights and mass moments of inertia of Type ADS 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 9 36 FLENDER Type BDS 1 Wal 4 43 Ara GO 1 1 Weight Mass moment Bore D do of inertia 1 1 Size Part 1 Part 4 da Part wi ly U4 4 Part Part from to from to 1 4 1 4 1 4 mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 66 19 24 66 40 8 20 20 2 4 0 24 0 31 0 0001 0 0002 76 24 28 76 50 8 20 20 2 4 0 33 0 42 0 0002 0 0003 88 30 38 88 68 10 30 30 2 4 1 0 92 0 0007 0 0006 103 42 42 103 76 76 12 35 30 2 4 1 6 1 5 0 0015 0 0014 118 48 48 118 86 86 14 40 34 2 4 1 9 2 1 0 003 0
22. 5 Phone 91 0 22 27 65 72 27 Fax 91 0 22 27 65 72 28 E mail wro flenderindia com Flender Limited Southern Regional Sales Office 41 Nelson Manickam Road Aminjikarai Chennai 600 029 Phone 91 0 44 23 74 39 21 Fax 91 0 44 23 74 39 19 E mail sro flenderindia com Flender Limited Northern Regional Sales Office 209 A Masjid Moth 2nd Floor Behind South Extension II New Delhi 110 049 Phone 91 0 11 26 25 02 21 Fax 491 0 11 26 25 63 72 E mail nro flenderindia com INDONESIA Flender Singapore Pte Ltd Representative Office Perkantoran Puri Niaga II Jalan Puri Kencana Blok J1 No 2i Kembangan Jakarta Barat 11610 Phone 62 0 21 5 82 86 24 Fax 62 0 21 5 82 86 23 E mail bobwall cbn net id IRAN Cimaghand Co Ltd P O Box 15745 493 No 13 16 East Street Beyhaghi Ave Argentina Sq Tehran 15156 Phone 98 0 21 8 73 02 14 Fax 498 0 21 8 73 39 70 E mail info cimaghand com ISRAEL Greenshpon Engineering Works Ltd Haamelim Street 20 P O Box 10108 26110 Haifa Phone 972 0 4 8 72 11 87 Fax 4972 0 4 8 72 62 31 E mail sales greenshpon com www greenshpon com JAPAN Flender Japan Co Ltd WBG Marive East 21F Nakasa 2 6 Mihama ku Chiba shi Chiba 261 7121 Phone 481 0 43 2 13 39 30 Fax 481 0 43 2 13 39 55 E mail contact flender japan com KOREA Flender Ltd 7 h FI Dorim Bldg 1823 Bangbae Dong Seocho Ku S
23. Coupling Coupling hexagon socket screws to DIN EN ISO 4762 Ta Sw Size Size Nm mm 6 125 135 17 5 6 140 152 29 8 160 172 35 8 180 194 44 8 BA 3100 EN 07 03 24 36 FLENDER 200 218 67 5 10 225 245 86 10 250 272 145 14 280 305 185 14 315 340 200 14 350 380 260 17 400 430 340 17 440 472 410 17 480 514 550 19 520 556 670 19 560 710 19 610 1450 22 660 1450 22 710 1450 22 Table 6 6 Tightening torques for part 13 of Types A and ADS Note Tightening torques apply to screws with untreated surfaces which are not or only lightly oiled coefficient of friction u 0 14 The use of lubricant paint or the like which affects the coefficient of friction u is not permitted Note The tightening torques of the set screws are specified in item 6 1 4 Start up Procedure before start up Before starting up check the flexible elements 12 for correct seating i e the flexible elements 12 must sit flush with the end face of the hub and the set screws for tightness check and if necessary adjust the alignment and the gap dimension S4 and check all screw connections for the specified tightening torques see section 6 AN Then fit the coupling guard to prevent unintentional contact BA 3100 EN 07 03 25 36 FLENDER 8 1 9 1 Operation General operating data During operation of the coupling watch for changes in running noise sudden sh
24. Operating Instructions BA 3100 EN 07 03 Flexible N EUPEX and N EUPEX DS couplings Types A B and ADS BDS N EUPEX A B N EUPEX DS ADS BDS FLENDER A Friedr Flender AG 46393 Bocholt Tel 02871 92 0 Telefax 02871 92 2596 www flender com FLENDER 1 1 1 1 1 1 1 2 1 1 3 1 2 1 2 1 1 2 2 1 2 3 1 3 2 1 2 2 3 1 3 2 3 3 4 1 4 2 4 3 4 3 1 4 3 2 4 3 2 1 4 3 2 2 5 1 5 2 6 1 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 2 6 3 6 4 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 6 Contents Technical data N EUPEX coupling Types A and B Geometric data Performance data Checking the selected coupling size N EUPEX DS coupling Types ADS and BDS Geometric data Performance data Checking the selected coupling size Determining the service factor General notes Introduction Copyright Safety notes Proper use Obligations of the user Warnings and symbols used in these Instructions Handling and storage Scope of supply Handling Storage of the coupling Storage of the coupling parts Storing the flexible elements General Storage area Technical description General description Flexible elements Assembly Instructions for machining the finished bore parallel keyway axial retaining means set screws and balancing Finish bore Parallel keyway Axial securing device Set screws
25. Part 1 Part 2 Part 4 Part 1 Part 2 Part 4 Part 1 DS Part 2 DS Part 4 DS Part 1 DS Part 2 DS Part 4 DS Arrangement of the balancing bore Arrangement of the balancing bore with one level balancing with two level balancing BA 3100 EN 07 03 21 36 FLENDER 6 2 6 3 6 4 General information on installation During assembly Section 3 Safety Instructions must be observed Assembly and installation work must be done with great care by trained and qualified personnel As early as during the planning phase it must be ensured that sufficient space is available for installation and subsequent care and maintenance work Adequate lifting equipment must be available before beginning the installation and assembly work Mounting the coupling parts Before beginning installation the shaft ends and the coupling parts must be carefully cleaned Before cleaning the coupling parts with solvent the flexible elements 12 must be removed AN Note manufacturer s instructions for handling solvent Before fitting coupling part 2 the cam part 3 must be located on the shaft If necessary heating the coupling parts to max 150 C will facilitate fitting With temperatures over 480 C the flexible elements 12 must be removed from the coupling parts before heating Take precautions to avoid burns from hot components The coupling parts must be fitted with the aid of suitable equipment to avoid damaging the shaft bearings through axial
26. Size 58 66 Bore D gt 18 mm set screw displaced by 180 relative to the keyway Size 68 76 Bore D4 gt 20 mm set screw displaced by 180 relative to the keyway Balancing Prebored couplings or prebored coupling parts are delivered unbalanced It is recommended that these parts are balanced to suit the application after finish boring see DIN ISO 1940 and DIN 740 2 but to min balancing quality G16 Balancing is normally done by drilling material away On part 1 the material must be removed between the lands or pockets of the aution flexible elements without drilling right through the base and without damaging the pockets of the flexible elements On part 4 the material must be removed from the end face between the cams Sufficient space must be left between the balancing hole and the cam to avoid weakening the cam connection Since the coupling part 3 the cam part is always in a balanced condition the coupling part 2 can be balanced individually or together with the fitted part 3 Finish bored couplings or coupling parts are balanced according to the customer s specifications Yes ZA Balance DD 5 22 bore NI AS ES ZZ EZ gt gt EN En BV 1x A AYS E SJ Z EX
27. This Manufacturer s Declaration takes into account all the unified standards inasmuch as they apply to our products published by the European Commission in the Official Journal of the European Community Bocholt 2003 07 10 Signature person responible for products BA 3100 EN 07 03 36 36
28. alignment Flexible elements 12 worn take the system out of service if necessary rectify causes of alignment change e g tighten loose foundation bolts Check and if necessary adjust alignment see section 6 Wear check procedure as described in section 10 take the system out of service Demount coupling and remove remains of flexible elements 12 Check and replace damaged coupling parts Flexible elements 12 must be changed in sets use only identical N EUPEX flexible elements 12 Assembly of coupling according to section 6 and section 7 Table 9 2 Possible faults Incorrect use Experience has shown that the following faults can result in incorrect use of the N EUPEX coupling In addition to observing the other instructions in this BA care must therefore be taken to avoid these faults Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments Caution Incorrect use of the N EUPEX coupling may result in damage to the coupling M Caution Coupling damage may result in stoppage of the drive and the entire system BA 3100 EN 07 03 27 36 FLENDER 9 3 1 9 3 2 9 3 3 10 Possible faults when selecting the coupling or coupling size Important information for describing the drive and the environment will not be communicated to others e System torque too high e System speed too high Application factor not correctly
29. at the wear on the flexible elements 12 is relatively low with infrequent substantial overload moments Where overload moments are excessively high the result may be breakage of the coupling or irreparable damage to the connected machine On Types ADS and BDS there is no metal contact when the flexible elements 12 are irreparably damaged and the metal parts are not of a form fitting design These coupling types have no emergency running capability in the above described sense The flexible elements 12 are subjected to shear and pressure loads so that with substantial overload the flexible elements 12 are irreparably damaged and the torque transmission interrupted BA 3100 EN 07 03 17 36 FLENDER 5 2 6 1 Flexible elements As well as in standard hardness 80 Shore A the H shaped flexible elements 12 of Types A and B are also available in the softer 60 Shore A version This enables to move critical speeds of the drive train out of normal operating conditions When using these flexible elements 12 the reduction of the transmissible torque must be noted see section 1 Technical Data For reversing operation and drives with very high masses to accelerate and strong shock loads N EUPEX couplings Types A and B may be fitted with higher flexible elements packs 12 with reduced torsional backlash The flexible elements 12 of Type ADS and BDS are available in 90 Shore A and 95 Shore A hardnesses The d
30. depending upon the operating speed refer to item 6 5 4 6 5 4 Permissible shaft misalignment values for radial misalignment AKrperm and difference in gap dimension AS1perm Values given in mm rounded off Type Size Coupling speed in 1 min A B ADS BDS 250 500 750 1000 1500 2000 3000 4000 5000 58 66 0 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 68 76 0 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 80 88 0 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 95 103 0 5 0 35 0 25 0 25 0 2 0 2 0 15 0 1 0 1 110 118 0 5 0 35 0 3 0 25 0 2 0 2 0 15 0 1 0 1 125 135 0 5 0 4 0 3 0 25 0 25 0 2 0 15 0 15 0 1 140 152 0 6 0 4 0 35 0 3 0 25 0 2 0 2 0 15 160 172 0 6 0 5 0 4 0 35 0 3 0 25 0 2 0 15 180 194 0 6 0 5 0 4 0 35 0 3 0 25 0 2 200 218 0 8 0 55 0 45 0 4 0 3 0 3 0 2 225 245 0 8 0 55 0 5 0 4 0 35 0 3 0 25 250 272 0 8 0 6 0 5 0 4 0 35 0 3 280 305 1 0 7 0 6 0 5 0 4 0 35 315 340 1 0 7 0 6 0 5 0 4 0 35 350 380 1 0 8 0 6 0 6 0 5 400 430 1 2 0 9 0 7 0 6 0 5 440 472 1 3 1 0 7 0 7 0 6 480 514 1 4 1 0 8 0 7 520 556 1 5 1 1 0 9 0 8 560 1 6 1 2 1 0 8 610 1 8 1 3 1 0 9 660 1 9 1 4 1 1 1 710 2 1 5 1 2 The numerical values of the table can be calculated as follows Coupling speed n in 1 min idi ee aa Radial misalignment Krperm in mm Caution Angular and radial misalignment may occur simultaneously 6 6 Tightening torques N EUPEX N EUPEX DS Tightening torque Ta and spanner size Sy for
31. ender Hellas Ltd 2 Delfon str 11146 Athens Phone 30 210 291 72 80 Fax 30 210 291 71 02 E mail flender otenet gr Mangrinox S A 14 Grevenon str 11855 Athens Phone 30 210 3 42 32 01 Fax 430 210 3 45 99 28 E mail mangrinox otenet gr HUNGARY A Friedr Flender AG Branch Office B csi Ut 3 5 1023 Budapest Phone 36 0 1 3 45 07 90 91 Fax 436 0 1 3 45 07 92 E mail jambor laszlo axelero hu ITALY Flender Cigala S p A Parco Tecnologico Manzoni Palazzina G Viale delle industrie 17 20040 Caponago MI Phone 39 0 02 95 96 31 Fax 39 0 02 95 74 39 30 E mail info flendercigala it THE NETHERLANDS Flender Nederland B V Industrieterrein Lansinghage Platinastraat 133 2718 ST Zoetermeer Postbus 725 2700 AS Zoetermeer Phone 31 0 79 3 61 54 70 Fax 431 0 79 3 61 54 69 E mail sales flender nl www flender nl SALES OFFICES Flender Nederland B V Lage Brink 5 7 7317 BD Apeldoorn Postbus 1073 7301 BH Apeldoorn Phone 31 0 55 5 27 50 00 Fax 431 0 55 5 21 80 11 E mail tom alberts flender group com Bruinhof B V Boterdiep 37 3077 AW Rotterdam Postbus 9607 3007 AP Rotterdam Phone 31 0 10 4 97 08 08 Fax 31 0 10 4 82 43 50 E mail info bruinhof nl www bruinhof nl NORWAY Elektroprosess AS Frysjaveien 40 0884 Oslo Postboks 165 Kjels s 0411 Oslo Phone 47 0 2 2 02 10 30 Fax 447 0 2 2 02 10 50 51 E mail post elektro
32. eoul 137 060 Phone 82 0 2 34 78 63 37 Fax 482 0 2 34 78 63 45 E mail flender unitel co kr KUWAIT South Gulf Company Al Reqai Plot 1 Block 96 P O Box 26229 Safat 13123 Phone 965 0 4 88 39 15 Fax 4965 0 4 88 39 14 E mail adelameen hotmail com LEBANON Gabriel Acar amp Fils s a r l Dahr el Jamal Zone Industrielle Sin el Fil B P 80484 Beyrouth Phone 961 0 1 49 82 72 Fax 4961 0 1 49 49 71 E mail gacar beirut com MALAYSIA Flender Singapore Pte Ltd Representative Office 37 A 2 Jalan PJU 1 39 Dataran Prima 47301 Petaling Jaya Selangor Darul Ehsan Phone 60 0 3 78 80 42 63 Fax 60 0 3 78 80 42 73 E mail flender tm net my PAKISTAN Please refer to A Friedr Flender AG 46393 Bocholt Phone 449 0 28 71 92 22 59 Fax 49 0 28 71 92 15 16 E mail ludger wittag flender com PHILIPPINES Flender Singapore Pte Ltd Representative Office 28 F Unit 2814 The Enterprice Centre 6766 Ayala Avenue corner Paeso de Roxas Makati City Phone 63 0 2 8 49 39 93 Fax 463 0 2 8 49 39 17 E mail roman flender com ph BAHRAIN IRAQ JORDAN LYBIA OMAN QATAR U A E YEMEN Please refer to A Friedr Flender AG Middle East Sales Office IMES Sanayi Sitesi E Blok 502 Sokak No 22 81260 Dudullu Istanbul Phone 90 0 2 16 4 99 66 23 Fax 490 0 2 16 3 64 59 13 E mail meso flendertr com SAUDI ARABIA South Gulf Co Al Khoba
33. g Phone 41 0 62 885 76 00 Fax 41 0 62 8 85 76 76 E mail info flender ch www flender ch TURKEY Flender G c Aktarma Sistemleri Sanayi ve Ticaret Ltd Sti IMES Sanayi Sitesi E Blok 502 Sokak No 22 81260 Dudullu Istanbul Phone 90 0 2 16 4 66 51 41 Fax 90 0 2 16 3 64 59 13 E mail cuzkan flendertr com www flendertr com UKRAINE A Friedr Flender AG Branch Office c o DIV Deutsche Industrie vertretung Prospect Pobedy 44 252057 Kiev Phone 380 0 44 4 46 80 49 Fax 380 0 44 2 30 29 30 E mail flender div kiev ua UNITED KINGDOM amp EIRE Flender Power Transmission Ltd Thornbury Works Leeds Road Bradford West Yorkshire BD3 7EB Phone 44 0 12 74 65 77 00 Fax 44 0 12 74 66 98 36 E mail flenders flender power co uk www flender power co uk BA 3100 EN 07 03 33 36 FLENDER SERBIA MONTENEGRO ALBANIA MACEDONIA A Friedr Flender AG Branch Office c o G P Inzenjering d o o IIl Bulevar 54 19 11070 Novi Beograd Phone 4381 0 11 60 44 73 Fax 4381 0 11 3 11 67 91 E mail flender eunet yu AFRICA NORTH AFRICAN COUNTRIES Please refer to Flender s a r l 3 rue Jean Monnet B P 5 78996 Elancourt Cedex Phone 33 0 1 30 66 39 00 Fax 433 0 1 30 66 35 13 E mail sales flender fr EGYPT Sons of Farid Hassanen 81 Matbaa Ahlia Street Boulac 11221 Cairo Phone 20 0 2 5 75 15 44 Fax 20 0 2 5 75 17 02 E mail hussei
34. g the coupled machines only on Types A and ADS After releasing the connection of parts 2 and 3 part 3 is shifted axially The flexible elements 12 will then be made freely accessible by rotating part 2 To facilitate the release of part 3 on sizes 225 430 forcing off threads are provided in part 1 From size 440 up the forcing off threads are located in part 3 see Figures 10 2 a and 10 2 b H H 7 Su Fig 10 2a 7 aa 4 ga Fig 10 2 b For re assembly the instructions in section 6 Assembly and section 7 Start up must be carefully observed BA 3100 EN 07 03 29 36 FLENDER 11 Spare parts customer service addresses By stocking the most important spare and wearing parts on site you can ensure that the coupling is ready for use at any time When ordering spare parts always state the following Original order no Part no see item 11 1 Specification size the size designation corresponds to the outside diameter da in mm Quantity We guarantee only the original spare parts supplied by us Please note that spare parts and accessories not supplied by us have not been aullon tested or approved by us The installation or use of such products may therefore impair essential characteristics of the coupling under certain circumstances and so pose an active or passive hazard FLENDER will assume no liability or guara
35. hone 455 0 31 33 69 21 00 Fax 455 0 31 33 69 21 66 E mail vendas flenderbrasil com SALES OFFICES Flender Brasil Ltda Rua James Watt 142 conj 142 Brooklin Novo 04576 050 Sao Paulo SP Phone 55 0 11 55 05 99 33 Fax 55 0 11 55 05 30 10 E mail flesao uol com br Flender Brasil Ltda Rua Campos Salles 1095 sala 04 Centro 14015 110 Ribeir o Preto SP Phone 55 0 16 6 35 15 90 Fax 55 0 16 6 35 11 05 E mail flender ribpreto uol com br CANADA Flender Power Transmission Inc 215 Shields Court Units 4 6 Markham Ontario L3R 8V2 Phone 1 0 9 05 3 05 10 21 Fax 1 0 905 3 05 10 23 E mail flender ca inter net www flenderpti com SALES OFFICE Flender Power Transmission Inc 34992 Bemina Court Abbotsford Vancouver B C V3G 1C2 Phone 1 0 6 04 8 59 66 75 Fax 41 0 6 04 8 59 68 78 E mail tvickers rapidnet net CHILE ARGENTINA BOLIVIA ECUADOR PARAGUAY URUGUAY Flender Cono Sur Limitada Avda Galvarino Gallardo 1534 Providencia Santiago Phone 56 0 2 2 35 32 49 Fax 456 0 2 2 64 20 25 E mail flender flender cl www flender cl COLOMBIA A G P Representaciones Ltda Flender Liaison Office Colombia Av Boyaca No 23A 50 Bodega UA 7 1 Bogot Phone 57 0 1 5 70 63 53 Fax 57 0 1 5 70 73 35 E mail aguerrero agp com co www agp com co MEXICO Flender de Mexico S A de C V 17 Pte 713 Centro 72000 Puebla Phone
36. ied in section 6 item 6 5 4 must not be Caution exceeded When selecting the coupling the permissible maximum speed and the aulion permissible maximum bore must also be taken into consideration Selection of BA 3100 EN 07 03 8 36 FLENDER 1 2 1 2 1 N EUPEX DS coupling Types ADS and BDS Geometric data Type ADS 1 Si 3 2 oO o Sizes 118 to 380 Sizes 430 to 556 Weight Mass moment Bore Dj do of inertia 1 1 Size Part 1 Part 2 da Part w H u P S Part Part from to from to 1 2 1 243 1 243 mm mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 118 48 38 118 86 62 20 40 34 33 2 4 1 9 1 94 0 003 0 003 135 55 45 135 100 75 23 50 36 38 2 4 3 1 3 1 0 006 0 006 152 60 50 152 108 82 28 55 36 43 2 4 4 2 45 0 011 0 012 172 65 58 172 118 95 28 60 41 47 2 6 5 8 6 0 019 0 020 194 75 65 194 135 108 30 70 44 50 2 6 8 8 8 5 0 037 0 035 218 85 75 218 150 122 32 80 47 53 2 6 12 12 0 062 0 062 245 90 85 245 150 138 38 90 52 61 2 6 14 5 17 7 0 09 0 115 272 46 100 32 95 272 165 155 42 100 60 69 3 8 20 247 0 16 02 305 49 110 54 105 305 180 172 42 110 65 73 3 8 27 291 0 26 0 3 46 100 165 39 3 0 41 0 49 340 49
37. ifferent flexible elements 12 are distinguished as follows Type Size Material Hardness Configuration Identification marking all sizes Perbunan 80 Shore A normal blue stripe 225 480 Perbunan 60 Shore A normal green strip AUS 58 200 Perbunan 80 Shore A oversized yellow stripe 58 200 Perbunan 60 Shore A oversized white stripe all sizes Polyurethan 90 Shore A normal blue flexible elements ADS BDS all sizes Polyurethan 95 Shore A normal white flexible elements 66 272 Perbunan 2K 80 92 Shore A normal black flexible elements Only identical flexible elements 12 may be used in one coupling Assembly At the customer s request FLENDER also delivers unbored or prebored coupling parts The necessary refinishing must be carried out in strict compliance with the following specifications and with particular care Instructions for machining the finished bore parallel keyway axial retaining means set screws and balancing Responsibility for carrying out the refinishing is borne by the orderer FLENDER can accept no guarantee claims arising from unsatisfactory refinishing Finish bore Remove flexible elements Depreserve and if necessary clean coupling parts A Note manufacturer s instructions for handling solvent BA 3100 EN 07 03 18 36 FLENDER When machining the finished bore the parts must be carefully aligned For the permissible radial and axial runo
38. il contact flender com www flender com VERTRIEBSZENTRUM BOCHOLT 46393 Bocholt Alfred Flender Strasse 77 46395 Bocholt Tel 0 28 71 92 0 Fax 0 28 71 92 14 35 E mail vz bocholt flender com VERTRIEBSZENTRUM STUTTGART 70472 Stuttgart Friolzheimer Strasse 3 70499 Stuttgart Tel 07 11 7 80 54 51 Fax 07 11 7 80 54 50 E mail vz stuttgart flender com VERTRIEBSZENTRUM MUNCHEN 85750 Karlsfeld Liebigstrasse 14 85757 Karlsfeld Tel 0 81 31 90 03 0 Fax 0 81 31 90 03 33 E mail vz muenchen flender com VERTRIEBSZENTRUM BERLIN Schlossallee 8 13156 Berlin Tel 0 30 91 42 50 58 Fax 0 30 47 48 79 30 E mail vz berlin flender com BA 3100 EN 07 03 32 36 FLENDER FLENDER International EUROPE AUSTRIA Flender Ges m b H Industriezentrum N S d Strasse 4 Objekt 14 Postfach 132 2355 Wiener Neudorf Phone 43 0 22 36 6 45 70 Fax 443 0 22 36 6 45 70 10 E mail office flender at www flender at BELGIUM amp LUXEMBOURG N V Flender Belge S A Cyriel Buyssestraat 130 1800 Vilvoorde Phone 32 0 2 2 53 10 30 Fax 32 0 2 2 53 09 66 E mail sales flender be BULGARIA A Friedr Flender AG Branch Office c o Auto Profi GmbH Alabin Str 1000 Sofia Phone 359 0 2 9 80 66 06 Fax 359 0 2 9 80 33 01 E mail sofia auto profi com CROATIA SLOVENIA BOSNIA HERZEGOVINA A Friedr Flender AG Branch Office c o HUM Naklada d o o Mandrovice
39. ing operation If the coupling is intended for installation in plant or equipment the manufacturer of such plant or equipment must ensure that the contents of the present Operating Instructions are incorporated in his own instructions All spare parts must be obtained from FLENDER Warnings and symbols used in these Instructions A This symbol indicates safety measures which must be observed to avoid personal injury This symbol indicates safety measures which must be observed to avoid damaging auuon the coupling Note This symbol indicates general operating instructions which are of particular importance BA 3100 EN 07 03 15 36 FLENDER 4 1 4 2 4 3 4 3 1 4 3 2 4 3 2 1 4 3 2 2 Handling and storage Scope of supply The products supplied are listed in the despatch papers Check immediately on receipt to ensure that all the products listed have actually been delivered Parts damaged during transport or missing parts must be reported in writing immediately The parts must be provided with explosion protection marking in accordance with section 5 Handling N When handling FLENDER products use only lifting and handling equipment of sufficient load bearing capacity Note The coupling must be transported using suitable transport equipment only Different forms of packaging may be used depending on the size of the coupling and method of transport Unless otherwise agreed the packaging complies with the HPE
40. n sonfarid com SOUTH AFRICA Flender Power Transmission Pty Ltd Cnr Furnace St amp Guality Rd P O Box 131 Isando 1600 Johannesburg Phone 27 0 11 5 71 20 00 Fax 27 0 11 3 92 24 34 E mail sales flender co za www flender co za SALES OFFICES Flender Power Transmission Pty Ltd Unit 3 Marconi Park 9 Marconi Crescent Montague Gardens P O Box 37291 Chempet 7442 Cape Town Phone 27 0 21 5 51 50 03 Fax 27 0 21 5 52 38 24 E mail sales flender co za Flender Power Transmission Pty Ltd Unit 3 Goshawk Park Falcon Industrial Estate P O Box 1608 New Germany 3620 Durban Phone 27 0 31 7 05 38 92 Fax 27 0 31 7 05 38 72 E mail sales flender co za Flender Power Transmission Pty Ltd 9 Industrial Crescent Ext 25 P O Box 17609 Witbank 1035 Phone 27 0 13 6 92 34 38 Fax 27 0 13 6 92 34 52 E mail sales flender co za Flender Power Transmission Pty Ltd Unit 14 King Fisher Park Alton Cnr Ceramic Curve amp Alumina Allee P O Box 101995 Meerensee 3901 Richards Bay Phone 27 0 35 7 51 15 63 Fax 27 0 35 7 51 15 64 E mail sales flender co za AMERICA ARGENTINA Chilicote S A Avda Julio A Roca 546 C 1067 ABN Buenos Aires Phone 454 0 11 43 31 66 10 Fax 54 0 11 43 31 42 78 E mail chilicote chilicote com ar BRASIL Flender Brasil Ltda Rua Quatorze 60 Cidade Industrial 32211 970 Contagem MG P
41. ntact The coupling must be used and operated strictly in accordance with the conditions laid down in the contract governing performance and supply Obligations of the user The operator must ensure that all persons involved in installation operation maintenance and repair have read and understood these Operating Instructions and comply with them at all times in order to avoid injury or damage ensure the safety and reliability of the coupling and avoid disruptions and environmental damage through incorrect use During transport assembly installation dismantling operation and maintenance of the unit the relevant safety and environmental regulations must be complied with at all times The coupling must be operated maintained or repaired only by authorised duly trained and qualified personnel All work must be carried out with great care and with due regard to safety All work on the coupling must be carried out only when it is at a standstill The drive unit must be secured against being switched on accidentally e g by locking the key switch or removing the fuses from the power supply A notice should be attached to the ON switch stating clearly that work is in progress The coupling must be fitted with suitable safeguards to prevent accidental contact The operation of the coupling must not be impaired by the safeguard The drive unit must be shut down as soon as changes to the coupling are detected dur
42. ntee for damage caused by spare parts and accessories not supplied by FLENDER Please note that certain components often have special production and supply specifications and that we supply you with spare parts which comply fully with the current state of technical development as well as current legislation Spare parts list 16 1 12 3 13 2 1 12 4 SS EZ N COME NI A ADS B BDS Spare parts Spare parts Type A ADS Type B BDS Part no Description Part no Description 1 Part 1 1 Part 1 2 Part 2 4 Part 4 3 Part 3 12 Flexible elements 12 Flexible elements 13 Cheese head screw 16 Parallel pin only on Type A Size 560 to 710 Table 11 1 Spare parts list Types A ADS B and BDS BA 3100 EN 07 03 30 36 FLENDER Spare part and customer service addresses When ordering spare parts or requesting the services of our specialist engineers please apply first to FLENDER AG FLENDER Germany A FRIEDR FLENDER AG 46393 Bocholt Tel 0 28 71 92 0 Fax 0 28 71 92 25 96 E mail contact flender com www flender com Shipping address Alfred Flender Strasse 77 46395 Bocholt A FRIEDR FLENDER AG Kupplungswerk Mussum Industriepark Bocholt Schlavenhorst 100 46395 Bocholt Tel 0 28 71 92 28 68 Fax 0 28 71 92 25 79 E mail couplings flender com www flender com A FRIEDR FLENDER AG Werk Friedrichsfeld Am Ind
43. ocks If any irregularities are noticed during operation switch the drive assembly off aution at once Determine the cause of the fault using the table in section 9 This table contains a list of possible faults their causes and suggested remedies If the cause cannot be identified or the unit repaired with the facilities available you are advised to contact one of our customer service offices for specialist assistance see section 11 Faults causes and remedy General The following irregularities can serve as a guide for fault tracing Where the system is a complex one all the other component units must be included when tracing faults The coupling must run with little noise and without vibration in all operating phases Irregular behaviour must be treated as a fault requiring immediate remedy nn FLENDER will not be bound by the terms of the guarantee or otherwise be responsible in cases of improper use of the coupling modifications carried out without FLENDER s agreement or use of spare parts not supplied by FLENDER IN When remedying faults and malfunctions the coupling must always be taken out of service Secure the drive unit to prevent it from being started up unintentionally Attach a warning notice to the start switch BA 3100 EN 07 03 26 36 FLENDER 9 2 9 3 Possible faults Malfunctions Causes Remedy Sudden changes in the noise level and or sudden vibrations Change of
44. of rotation as far as the stop the marks move apart The distance between the marks is the chord dimension ASy If the dimension ASy exceeds the value in table 10 1a or table 10 1b the flexible elements 12 must be replaced The flexible elements 12 must be replaced in sets aution Only identically marked flexible elements 12 must be used N 4 Fig 10 1 Size 58 68 80 95 110 125 140 160 180 200 225 250 280 315 350 400 440 480 520 560 610 660 710 Wear dar 55 55 506070 8 0 8 0 8 0 8 0 8 5 9 0 10 0 11 5110 5 11 5 13 0 14 0 115 5 17 5 17 5 19 5 21 0 22 5 mm Table 10 1 a Wear mark of N EUPEX coupling Size 66 76 88 103 118 135 152 172 194 218 245 272 305 340 380 430 472 514 556 Wear re 6 0 7 0 5 0 7 0 9 0 10 5 11 5 9 0 8 0 7 0 65 7 0 8 0 6 5 70 10 0 12 0 14 0 16 0 mm Table 10 1 b Wear mark of the N EUPEX DS coupling Replacement of wearing parts Only original N EUPEX flexible elements must be used for replacement to guarantee troublefree torque transmission and faultfree operation Note Replacement of the flexible elements 12 is possible without shiftin
45. oles and on part 4 below a cam J i 2 VENE J Part 1 Part 1 DS Part 2 Part 4 Part 2 DS Part 4 DS Axial securing device A set screw or end plate must be provided to secure the coupling parts axially If end plates are used FLENDER must be consulted with regard to machining the recesses in the coupling parts If the coupling part mounted on the shaft does not lie up against the shaft shoulder we recommend using grooved spacer rings Set screws Hexagon socket set screws with cup points to DIN 916 must be used for set screws The following guidelines must be observed The length of the set screw must be selected so that it fills the tapped hole but does not project from the hub Lmin d4 x 1 2 e4 e2 e3 es HH Position of the e INN set screw from P E size 140 152 up l di di dy dy ern L Position ofthe 1 1 RS 5 Ss e E set screw up to and incl size 125 135 f Y ENTE SS Part 1 Part 1 Part 2 Part 4 Part 1 DS Part 1 DS Part 2 DS Part 4 DS 58 68 80 95 110 125 140 160 180 200 225 250 280 315 350 400 440 480 520 560 610 660 710 66 76 88 103 118 135 152 172 194 218 245 272 305 340 380 430 472
46. prosess no POLAND A Friedr Flender AG Branch Office Przedstawicielstwo w Polsce ul Wyzwolenia 27 43 190 Mikol w Phone 48 0 32 2 26 45 61 Fax 48 0 32 2 26 45 62 E mail flender pro onet pl www flender pl PORTUGAL Rodamientos FEYC S A R Jaime Lopes Dias 1668 CV 1750 124 Lissabon Phone 351 0 21 7 54 24 10 Fax 4351 0 21 7 54 24 19 E mail info rfportugal com ROMANIA A Friedr Flender AG Branch Office 98 106 Soseaua Mihai Bravu Sector 2 Bloc D 16 Sc 1 Apartament 4 021331 Bucuresti 2 Phone 40 0 21 4 91 10 08 Fax 40 0 21 491 10 08 E mail flender fx ro RUSSIA F amp F GmbH Tjuschina 4 6 191119 St Petersburg Phone 7 0 8 12 3 20 90 34 Fax 7 0 8 12 3 40 27 60 E mail flendergus mail spbnit ru SLOVAKIA A Friedr Flender AG Branch Office Vajansk ho 49 P O Box 286 08001 Presov Phone 421 0 51 7 70 32 67 Fax 4421 0 51 7 70 32 67 E mail micenko flender nextra sk SPAIN Flender Ib rica S A Poligono Industrial San Marcos Calle Morse 31 Parcela D 15 28906 Getafe Madrid Phone 434 0 91 6 83 61 86 Fax 34 0 91 6 83 46 50 E mail f iberica flender es www flender es SWEDEN Flender Scandinavia Asenv gen 2 44339 Lerum Phone 46 0 302 1 25 90 Fax 46 0 302 1 25 56 E mail kontakt flenderscandinavia com www flenderscandinavia com SWITZERLAND Flender AG Zeughausstr 48 5600 Lenzbur
47. r Dahran Str Middle East Trade Center 3rd floor Flat 23 P O Box 20434 31952 Al Khobar Phone 966 0 3 8 87 53 32 Fax 4966 0 3 8 87 53 31 E mail adelameen hotmail com SINGAPORE Flender Singapore Pte Ltd 13 A Tech Park Crescent Singapore 637843 Phone 65 0 68 97 94 66 Fax 65 0 68 97 94 11 E mail flender singnet com sg www flender com sg SYRIA Misrabi Co amp Trading Mezzeh Autostrade Transportation Building 4 A 5 Floor P O Box 12450 Damascus Phone 963 0 11 6 11 67 94 Fax 963 0 11 6 11 09 08 E mail ismael misrabi gmx net TAIWAN A Friedr Flender AG Taiwan Branch Company 1F No 5 Lane 240 Nan Yang Street Hsichih Taipei Hsien 221 Phone 886 0 2 26 93 24 41 Fax 886 0 2 26 94 36 11 E mail flender tw flender com tw THAILAND Flender Singapore Pte Ltd Representative Office 23 F M Thai Tower All Seasons Place 87 Wireless Road Phatumwan Bangkok 10330 Phone 66 0 2 6 27 91 09 Fax 66 0 2 6 27 90 01 E mail christian beckers flender th com VIETNAM Flender Singapore Pte Ltd Representative Office Suite 6 6A 16F Saigon Tower 29 Le Duan Street District 1 Ho Chi Minh City Vietnam Phone 84 0 8 8 23 62 97 Fax 84 0 8 8 23 62 88 E mail flender hcm vnn vn AUSTRALIA Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Wetherill Park N S W 2164 Sydney Phone 61 0 2 97 56 23 22 Fax 61 0 2 97
48. rs Ballast elevators Inclined hoists Steel belt conveyors Trough chain conveyors Blowers Ventilators Rotary piston blowers Ty lt 75 Nm Rotary piston blowers Ty lt 750 Nm Rotary piston blowers Ty gt 750 Nm Blowers axial radial Ty lt 75 Nm Suaar beet cutters Blowers axial radial Tn lt 750 Nm Sur beet washing machines Blowers axial radial Ty gt 750 Nm Cooling tower fans Ty lt 75 Nm Paper processing machines Forging presses Punch presses Countershafts shaft trains Machine tools main drives Machine tools auxiliary drives Food processing machines Bottling and container filling machines Kneading machines Mash tubs crystallizers Packaging machines Cane crushers Cane knives Cane mills ZENZZOZEZO gozooozooooz ZZZZ ozoozaoozoozgoozo zzozzzzpozzzronizior Service factor f4 daily operating cycle of up to 24 h Load characteristic of driven machine Prime mover G M S Electric motors Turbines Hydraulic motors 1 1 25 1 75 Piston engines 4 6 cylinders 1 25 15 2 Coefficient of cyclic variation up to 1 100 to 1 200 Piston engines 1 3 cylinders 15 2 25 Coefficient of cyclic variation up to 1 100 Load characteristics of driven machines listed by area of application Dredgers Generators transformers S Suction rolls S Bucket chain conveyors S Frequency transformers S Drying cylinders S Travelling gear caterpillar S Generators Pumps M Travelling gear rails S Welding generator
49. s Simax Simax T E AKa 4 x Simin seg Simin mE lt Axial misalignment Angular misalignment Radial misalignment Figure 6 5 1 Figure 6 5 2 Figure 6 5 3 Misalignments of the coupling parts in relation to each other can be caused by inaccurate alignment during assembly but also by actual operation of the equipment expansion due to heat shaft deflection insufficiently rigid machine frames etc The following maximum permissible misalignments must by no means be aution exceeded during operation Axial misalignment Axial misalignment AKa Fig 6 5 1 of the coupling parts relative to one another is possible within the permissible error for dimension S see section 1 Angular misalignment The angular misalignment AKw Fig 6 5 2 can usefully be measured as the difference in the gap dimension AS1 S1max 91min For the permissible values for the difference in the gap dimension refer to item 6 5 4 If required the permissible angular misalignment AKw can be calculated as follows AK R d EN AS 1 perm Wiem M omad J AS1 perm See item 6 5 4 180 AS pem fOr da see section 1 item 1 1 1 or item 1 2 1 AKW pem in Degrees m d a BA 3100 EN 07 03 23 36 FLENDER 6 5 3 Radial misalignment For the permissible radial misalignment AKrperm Fig 6 5 3
50. s S Piston pumps ea ad Rubber processing machines G Centrifugal pumps light liquids S B re S Extruders M Centrifugal pumps heavy liquids S Cutter heads eere S Plunger pumps ill M Slewing gear y on s S Pressure pumps Building machinery S Rolling mills 5 a clay working machines M Hoists Wood working machines S Rotary kilns M Concrete mixers S Barkers lt Mammermils M Road construction machinery M Planing machines S Ball mills Chemical industry G Wood working machines S Tube mills M Cooling drums S Saw frames S Beater mills M Mixers Cranes S Brick presses G Agitators light liquids G Luffing gear Textile machin Y DD semi liquid material S Travelling gear M Bicker achines rying drums len G Centilugos light S Hoisting gear M Printing and dyeing machines M Centrif h M Slewing gear M Tanning vats entrifuges heavy M Derricking jib gear M Willows Mineral oil extraction Plastics processing machines M Looms M Pipeline pumps Extruders S Rotary drilling equipment Calenders Compressors Conveyor systems Mixers er compressors Hauling winches Crushers urbo compressors Qzogzgozgozzzozozooozooozco Rolling mills Sheet shears Sheet tilters Ingot pushers Blooming and slabbing mills Ingot conveying systems Wire drawing benches Descaling machines Thin sheet mills Heavy sheet mills Winding machines strip and wire Cold rolling mills Chain transfers Billet shears Cooling beds Cross transfers Roller tables
51. t contain any ozone generating eguipment e g aution fluorescent light sources mercury vapour lamps high voltage electrical equipment Damp storage areas are unsuitable Ensure that no condensation occurs The most favourable atmospheric humidity is below 65 96 BA 3100 EN 07 03 16 36 FLENDER 5 1 Technical description General description N EUPEX couplings are torsionally flexible claw couplings They are suitable for linking machines and can compensate for small shaft misalignment caused by manufacturing inaccuracies heat expansion and the like The N EUPEX coupling Type A ADS comprises the coupling part 1 with the inserted flexible elements 12 the cam part 3 and the coupling part 2 which is bolted to part 3 If dimension P in section 1 is taken into consideration the screw connection of part 2 3 enables the machines to be connected to be disconnected without shifting them axially On Type A size 560 to 710 Part 2 and part 3 are additionally fastened with 2 parallel pins 16 The N EUPEX coupling Type B BDS comprises the coupling part 1 with the inserted flexible elements 12 and the cam part 4 Y Ei IN A ADS B BDS Because of the form fitting design of the metal parts types A and B enable an emergency operation even after the flexible elements have been irreparably damaged The flexible elements 12 are subjected primarily to pressure loads so th
52. to Flender Limited No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 2 23 05 45 Fax 91 0 33 2 23 18 57 E mail flender flenderindia com PEOPLE S REPUBLIC OF CHINA Flender Power Transmission Tianjin Co Ltd ShuangHu Rd Shuangchen Rd West Beichen Economic Development Area BEDA Tianjin 300400 Phone 86 0 22 26 97 20 63 Fax 86 0 22 26 97 20 61 E mail flender flendertj com www flendertj com Flender Power Transmission Tianjin Co Ltd Beijing Office C 415 Lufthansa Center 50 Liangmagiao Road Chaoyang District Beijing 100016 Phone 486 0 10 64 62 21 51 Fax 86 0 10 64 62 21 43 E mail beijing flenderprc com cn Flender Power Transmission Tianjin Co Ltd Shanghai Office 1101 1102 Harbour Ring Plaza 18 Xizang Zhong Rd Shanghai 200 001 Phone 486 0 21 53 85 31 48 Fax 86 0 21 53 85 31 46 E mail shanghai flenderprc com cn Flender Power Transmission Tianjin Co Ltd Wuhan Office Rm 1503 Jianyin Building 709 Jianshedadao Wuhan 430 015 Phone 86 0 27 85 48 67 15 Fax 86 0 27 85 48 68 36 E mail wuhan flenderprc com cn Flender Power Transmission Tianjin Co Ltd Guangzhou Office Rm 2802 Guangzhou International Electronics Tower 403 Huanshi Rd East Guangzhou 510 095 Phone 86 0 20 87 32 60 42 Fax 86 0 20 87 32 60 45 E mail guangzhou flenderprc com cn Flender Power Transmission
53. used Different N EUPEX flexible elements 12 are being used see section 5 Leakage in the vicinity of the coupling is not being identified and as a result chemically aggressive media are damaging the coupling Maintenance and repair AN All work on the coupling must be carried out only when it is at a standsiill The drive unit must be secured against being switched on accidentally e g by locking the key switch or removing the fuses from the power supply A notice should be attached to the ON switch stating clearly that work is in progress BA 3100 EN 07 03 28 36 FLENDER 10 1 10 2 Maintenance interval Ex On Types A and B the torsional backlash between the two coupling parts must be checked after three months then at least once a year In the case of types ADS and BDS checking the torsional backlash at regular intervals is recommended in terms of preventive maintenance If an increased coupling backlash does not impair the operation of the coupling the flexible elements 12 can continue to be used up to a specified wear limit before being replaced To assess wear the permitted circumferential backlash converted to the chord dimension ASy on the outer coupling diameter is shown in table 10 1a and table 10 1b To obtain the dimension ASy one coupling part is rotated without torque as far as the stop and a mark applied to a coupling part see Fig 10 1 If the coupling part is rotated in the opposite direction
54. ustriepark 2 46562 Voerde Tel 0 28 71 92 0 Fax 0 28 71 92 25 96 E mail contact flender com www flender com Winergy AG Am Industriepark 2 46562 Voerde Tel 0 28 71 924 Fax 0 28 71 92 24 87 E mail info winergy ag com www winergy ag com A FRIEDR FLENDER AG Getriebewerk Penig Thierbacher Strasse 24 09322 Penig Tel 08 73 81 60 Fax 03 73 81 8 02 86 E mail ute tappert flender com www flender com FLENDER TUBINGEN GMBH 72007 T bingen Tel 070 71 7 07 0 Fax 0 70 71 70 74 00 E mail sales motox flender motox com www flender com Shipping address Bahnhofstrasse 40 72072 T bingen LOHER GMBH 94095 Ruhstorf Tel 085 31 3 90 Fax 085 31 3 94 37 E mail info loher de www loher de Shipping address Hans Loher Strasse 32 94099 Ruhstorf FLENDER SERVICE GMBH 44607 Herne Tel 0 23 23 940 0 Fax 0 23 23 940 333 E mail infos flender service com www flender service com 24h Service Hotline 49 0 17 22 81 01 00 Shipping address S dstrasse 111 44625 Herne A FRIEDR FLENDER AG FLENDER GUSS Obere Hauptstrasse 228 230 09228 Chemnitz Wittgensdorf Tel 0 37 22 64 0 Fax 0 37 22 64 21 89 E mail flender guss flender guss com www flender guss de BA 3100 EN 07 03 31 36 FLENDER Germany A FRIEDR FLENDER AG 46393 BOCHOLT TEL 028 71 92 0 FAX 0 28 71 92 25 96 SHIPPING ADDRESS ALFRED FLENDER STRASSE 77 46395 BOCHOLT E ma
55. ut errors and the permissible cylindricity tolerances refer to DIN ISO 286 The parts must be mounted on the marked faces I AN In the case of part 2 3 and part 4 great caution is necessary owing to the rotating cams The maximum permissible bore diameters see section 1 are designed for drive type fastenings without taper action to DIN 6885 1 and must not under any circumstances be exceeded The finish machined bores must be 10096 checked with suitable measuring equipment If other shaft hub connections e g taper or stepped bore etc are to be used instead of the flanged Sleeve connections provided for FLENDER must be consulted Flanged sleeve connections with taper action are not permissible T8 JA I Z IT8 B IE ZY Ans C r EI LLL 7 B n _ C 1 2 Lama a IT6 Lame a a TT TETT A it Q rn 3 2 3 2 3 2 S PA 7 N APS u A 5 20 IT8 C Part 1 Part 4 Part 2 Part 2 3 Part 1 DS Part 4 DS Part 2 DS Part 2 3 DS For drive by means of parallel keys the following fit pairs are prescribed for the bores Bore D Selection of fit over to Shaft tolerances Bore tolerances mm mm Shaft tolerances to FLENDER standard 100 me H7 100 n6
56. va 3 10000 Zagreb Phone 385 0 1 2 30 60 25 Fax 385 0 1 2 30 60 24 E mail flender hi hinet hr CZECH REPUBLIC A Friedr Flender AG Branch Office Hotel DUO Teplicka 17 19000 Praha 9 Phone 420 0 2 83 88 23 00 Fax 4420 0 2 83 88 22 05 E mail flender_pumprla hotelduo cz DENMARK Flender Scandinavia A S Rugmarken 35 B 3520 Farum Phone 45 70 22 60 03 Fax 45 44 99 16 62 E mail kontakt flenderscandinavia com www flenderscandinavia com ESTHONIA LATVIA LITHUANIA Flender Branch Office Addinol Mineral l Marketing OU Suur S jam e 32 11415 Tallinn Esthonia Phone 372 0 6 27 99 99 Fax 372 0 6 27 99 90 E mail flender addinol ee www addinol ee FINLAND Flender Oy Ruosilantie 2 B 00390 Helsinki Phone 358 0 9 4 77 84 10 Fax 4358 0 9 4 36 14 10 E mail webmaster flender fi www flender fi FRANCE Flender s a r l 3 rue Jean Monnet B P 5 78996 Elancourt Cedex Phone 33 0 1 30 66 39 00 Fax 433 0 1 30 66 35 13 E mail sales flender fr SALES OFFICES Flender s a r l 36 rue Jean Broguin 69006 Lyon Phone 33 0 4 72 83 95 20 Fax 433 0 4 72 83 95 39 E mail sales flender fr 2003 12 01 Flender Graffenstaden SA 1 rue du Vieux Moulin 67400 Illkirch Graffenstaden B P 84 67402 Illkirch Graffenstaden Phone 433 0 3 88 67 60 00 Fax 433 0 3 88 67 06 17 E mail flencomm flender graff com GREECE Fl
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