R12/17HK - L120/11HK Assembly and Operating Instructions
Contents
1. BECKER 1 Becker Antriebe GmbH 35764 Sinn Germany www becker antriebe com 12 08 2010 300 231 Ob BECKER2. 1 One or more curtain connecting parts have been The roller shutter rolls up uneven or will not raise torn off 2 Shutter slat is torn off Tubular drive stops arbitrar Roller shutter curtain keeps jamming exceptional Repair application ily impossible for it to move guide friction further in the same direction Tubular drive does not run in the direction required Check the electrical connection Electrical connection faulty BECKER J Assembly and Operating Instructions Operation with individual switch Wiring Diagrams fon Drive M 230V 50Hz Pa rey it o In 3 A S 9 3 LT O O O Da 230V e PE N t uu v A Individual switch Central group and individual control using Centronic UnitControl UC42 L1 NPE Mains 230V 50Hz Control unit Ce ntral U a nae Central connecting point r NL Aly 230V 50Hz Connection for aditional control units S gt gt Group 230V 50Hz 4 TE l i Individual Individual UC42 UC42 i He Z M HeH Z M i ASIAAN CTL cly 4 I AVIA VINILILICI 14 230V 50Hz 230V 50Hz
3. R12 17HK L120 11HK Tubular Drives With Hand Crank BECKER Assembly and Operating Instructions Table of Contents Introduction isane ie oh sce Sab e E E yin saat suede a eaa Sag ea ended cban a a aaeiet euch T as Gane eesedyis ban een 2 Warana Dea recreati ses tena E a vk sac Ueda Dabs needa A Gad ada R ead ped vas O EE 3 Safety Informatio M sessed catia Ge aaah ue adage ge auelnates Deve dies walla Ea des alginate Ea E a aa eE E A 3 Intended USG ironiden aae loan gn EE EEEE E Oa AE we nem dada ee ecient een dbase ct nade rane eee iene 4 MOUNTING and StartUp tases a iaeiacedacatehe Des catoe dacs delves wud ahelaledigh ncisatitesimstvbea okaugedarcttwsaninnadepsananuendiavacnsiauedwleveciae ak aadoaeteed Bante 5 Sting the End UMS sissies se cata cece a Sa dine ecg atte ach biped ae stmnetes bata ss Ded E r Adee ge E 7 WSinigith Hand Crank vs cos ccs cs dae seacacseis rn a a aed A aide deca aaeneieeed wedaneswnne ae e aaa o a eaa dene nee 8 Information TOr the ElSCtICIAM cascsseeccssrnencadsn wes sdamens tet E a inetd stun tehatewesa ane y acae T a oai 8 DISPO Saliran cect geet anc semen cea ae nes E E apiece denne garam uece deca snes teamaamnrnaecun scan E E 9 DeclaratlOnOf COMMONLY sie exsaeudscanmsenrsennageees a ponesnadendiaeensen ume a deus feamiemer dane e a S dees 9 Technical Data iieri a Samad N E R R E E E E E duane E spe E e ES 9 What should VOUNOO ikee ae a E E E E E EE E E T E 9 Wiring Diagrams oc i gecseressionaces sre c
4. aticaiganadcecaetebincatiaviastacdacetaceseavaaneianaiy roia p iadaa ea aa ea iiaea danan aai ore ieena Pren 10 Introduction The R12 17HK to L120 11HK Tubular Drives with Hand Crank are high quality products with a broad range of features Suitable for roller shutters Suitable for awnings and conservatory sunshades Suitable for door applications Easy limit switch setting at the drive Compatible with all Becker control systems for roller shutter and sun protection applications Please adhere to these Operating Instructions when installing and setting up the system Warranty Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries e g crushing of limbs Therefore structural modifications should only be carried out with our prior approval and in accordance with our instructions particularly the information contained in these Assembly and Operating Instructions Any further processing of the products which does not comply with their intended use is not permitted The end product manufacturer and fitter have to ensure that all the current statutory official regulations and in particular EMC regulations are adhered to during utilisation of our products especially with regard to end product assembly installation and customer advice Safety Information The following safety instructions and warnings are intended to avert hazards and to preve
5. e The installer must ensure that the masonry and roller shutter box are adequate ly stable to accommodate and sustain the torque of the drive and total weight of the shutter curtain Caution A Electrical connections should only be performed by a qualified electrician Disconnect the mains supply before installation Please give the attached information on electrical connec tions to the responsible electrician 1 Determine the lateral space requirement M of the head piece the limit switch collar and the motor bracket in order to calculate the required length of the barrel The clear dimension of the roller shutter casing X minus the total length from the wall bracket head piece M and limit switch collar G M L G gives the length L of the barrel j X L X G M Measure the distance from the wall bracket and the connecting head itself as these may vary depending on the combination of drive and bracket 2 Fix the wall bracket and limit switch collar R12 17HK to R25 17HK Attention V Wall mounting brackets or other securing elements must be positioned as to avoid tension when adjoining the HK attach ment Please observe the following points when installing the drive e installation of drive adaptor with drive adaptor safety catch on drives R12 17HK to R25 17HK The feed direction of the drive adaptor safety catch is preset by its shape When inserting the drive adaptor safety ca
6. ely Make sure that the adaptors are securely located in the barrel Fig 7 Connect the driver of the tubular drive to the roller tube properly as follows 6 Size of drive Roller shutter tubes Torque max Fastening screws R12 17HK R50 11HK mm mm Nm for drivers 4 x 60 70 mm flat headed sheet metal 45 plastic or diecast drive screw ST 6 3 x 10 DIN 7982 adapter m m i 5mm 58 63 120 mm flat headed sheet metal diecast drive adapter screw ST 9 5 x 10 DIN 7982 85 133 mm 11mm 58 aluminium drive L44 14HK L120 11HK adapter Attention ONEN When drilling the barrel never drill in the area of the tubular flat headed screws M8 x 16 DIN 7991 drive The drive must not be struck or allowed to fall when be gt ing inserted into the barrel Fig 4 and 7 The drive manufacturer also recommends screwing the thrust bearing to the roller tube 7 5 Fit the assembled unit comprising the barrel tubular drive and barrel A B adapter into the roller shutter box Fig 8 gt 1 First place the barrel in the counter bearing of the application 1 zl 2 Afterwards connect the HK housing with no less than 2 each M6 type 18mm screws in the securing element i e wall mounting bracket 2 3 Secure affix the counter bearing 6 Secure the drive according to the type of wall brack
7. et fastening with a split 8 pin or spring connector Commissioning can take place with the Becker in stallation assembly set art no 4901 002 158 0 or the operating element provided Attention V The installation assembly setis not suitable for continuous op eration but is only provided for commissioning 9 7 Connect the wires of the tubular drive to those of the same colour in the installation assembly set or operating element and switch the power supply on Fig 9 Check the running direction Should the running direction not correspond with the operating element i e the arrows on the switch please swap the black and brown connecting wire round 10 Cabling Abb 8 Setting the End Limits 11 setting aid item no 4933 300 019 0 12 Lower end position Lower end position Setting the lower end position Setting tool Use the setting tool to set the final positions fig 11 Lower end position T TEE gel t Upper end position J Upper end position eo i R Lower end position j E 9 1 Before the shutter curtain is joined to the barrel press the DOWN switch to move the drive downwards until it shuts off auto matically 2 Adjust the lower end position Fig 12 to position t
8. he barrel such that the shutter curtain can be easily secured to the barrel Setting the upper end position Press the UP switch The drive will retract the shutter To increase or reduce shutter travel adjust the corresponding setting screw IEY Note for roller shutter applications Do not install any mechanical stoppers to consider possible changes in length of the roller curtain The in dividual slats should be secured to prevent lateral shifting Ensure that the shutter runs smoothly and unhindered in both directions UP and DOWN This applies to both initial and subsequent operation BECKER 7 Assembly and Operating Instructions Function check As a final function check let the shutter run in both directions to the end position Attention Becker tubular drives are designed for short time operation at a rated load S2 KB 4 min or 8 min If operation at a rated load is exceeded there is a risk of thermal overload Using the Hand Crank 13 ee Note For hexagonal 7 mm barrel For trouble free installation Becker Antriebe GmbH recom deauent S mi bena mends the use of inspected Becker mechanical and electronic ano accessories that are designed for these drives The hand crank is solely designed for use when there has been a power failure Make sure you do not wind further than the end limits Hand crank for closed design The closed design hand crank can be used on roller shutters and roll up doors with or without starti
9. he drive manufacturer e Unapproved third party products or modifications to the system and its accessories represent a risk to your safety and the safety of others This means that the utilisation of unapproved third party products or modifica tions which have not been agreed with or approved by us are prohibited We shall not accept liability for dam ages arising from such actions e Before installation shut down all lines and control devices that are not essential for operation e Position control devices within sight of the driven product at a height of over 1 5 m e Stationary mounted control units have to be fixed in sight e Ensure that there is an adequate distance at least 40 cm between moving parts and adjacent objects e Nominal torque and duty cycle must be suitable for the requirements of the driven product e Technical data nominal torque and service life are located on the type plate of the tubular drive e Moveable parts of the drive have to be mounted at a height of more than 2 5 m above ground or on a different level which allows access to the drive e Crushing or shearing points must be avoided or protected e Observe safety distances in accordance with DIN EN 294 e When installing the drive an all pole separation capability from the mains with at least 3 mm contact opening width per pole must be provided EN 60335 e If the mains connection cable is damaged it may only be replaced by the manufacturer e Drives wi
10. ng system The square rod is attached to the shutter box 14 Care should be taken to ensure that the rod is fitted parallel to the guide in the crank housing Hand crank for open design This hand crank can be used on awnings roller shutters and roll up doors with out a starting system Push the square rod into the guide in the crank housing and secure axially with a washer or two setting screws Closed design Open design Information for the Electrician Becker tubular drives with mechanical limit switching must not be connected in parallel For simultaneous control of several drives use appropriate Becker controls To control the up and down direction use external conductor L1 Other devices or consumption units lamps relays etc must not be connected directly to the drive connection cables For this purpose the drives and additional units must be decoupled by relay controls When installing the drive an all pole separation capability from the mains with at least 3mm contact opening width per pole must be provided EN 60335 Attention V Only use mechanically or electrically locked switching elements with a marked zero position Protect the electrical connections against dampness Becker tubular drives are CE certified These drives comply with the valid EU guidelines and meet EMC regulations If the drive is operated with units containing sources of interference the electrician must ens
11. nt damage to property and personal injuries Please retain for future reference Caution Denotes a potentially hazardous situation If this is not avoided injuries may A result Attention Denotes a potentially hazardous situation If this is not avoided the product or V something in its vicinity may be damaged IEN Note Denotes user tips and other useful information A Important safety instructions for the user Caution Failure to observe these instructions can lead to serious injuries e All operational work including maintenance and cleaning on electrical installations as well as other parts of the construction must always be performed by authorised specialists especially by qualified electricians e Do not allow children to play with control units e Systems have to be regularly checked by authorised specialists for wear and damages e Always put damaged systems out of operation immediately until they are repaired by an authorised specialist e Donot operate equipment if people or objects are within the danger zone e Observe the danger zone of the equipment during operation e Bring the equipment to a stop and disconnect the mains power supply when maintenance and cleaning jobs are performed either on the system itself or in the immediate vicinity of it e Ensure that there is an adequate distance at least 40 cm between moving parts and adjacent objects e Crushing and shearing points must be avoided or protected BECKER 3 As
12. sembly and Operating Instructions Important safety instructions for the installation and commissioning Caution Failure to observe these instructions can lead to serious injuries e Please comply with the safety instructions EN 60335 2 97 Please note that these safety instructions cannot be assumed as being complete since this standard does not consider all the possible causes of risk For exam ple the construction of the operated product the effectiveness of the drive in the location of installation or the mounting of the final product in the end user s place of usage cannot be taken into consideration by the drive manufacturer If any questions or concerns regarding the safety instructions contained in the standard arise please contact the manufacturer of the respective part or end product e All operational work including maintenance and cleaning on electrical installations as well as other system parts must always be performed by authorised specialists especially qualified electricians e During operation of electrical or electronic equipment and units certain components are subject to a hazardous electrical voltage Physical injuries or damage to property can result in the event of unqualified interventions or failure to comply with the warning notices e All applicable standards and regulations for the electrical installation must be complied with e Only use spare parts tools and additional equipment which have been approved by t
13. tch make sure that the locking Location lug Drive adapter with safety catch Drive adapter lug engages You can tell by an audible click Check that the catch is se curely located by pulling on the drive adaptor Fig 3 R30 17HK to L120 11HK e installation of drive adaptor with screw connection on drives R30 17HK to L120 11HK In this case an M6x12 screw is used for fastening This is secured with an M6 plain washer and an appropriate toothed washer Fig 3 Tapped hole M6x12 screw a ss yi Plain washer QY Drive adapter Toothed lock washer 4 3 Before fitting in the barrel take the measurement from barrel end to the centre of the drive adapter and mark on the barrel Fig 4 BECKER 5 Assembly and Operating Instructions e On shaped section barrels Tolerances in the slot widths in different barrels can with some drive adap tors be equalised by turning the drive adaptor into an other slot recess These slot recesses have different dimensions and enable you to accurately fit the drive Fig 5 e On round barrels First notch the tube on the motor side so that the key of the limit collar can also be pushed into the barrel There must not be any play between the limit collar key and the barrel Fig 6 4 Mount the drive with the appropriate limit ring adaptor A and drive adaptor B Insert the drive with the pre mounted adaptors into the barrel so that it locks positiv
14. th a HOSVV F connection cable are only to be used inside the building e For door applications please especially adhere to EN 12453 e Drives from Becker Antriebe are to be mounted and operated solely with mechanical accessory components shown in the current Becker product catalogue Intended Use R12 17HK to L120 11HK tubular drives are intended exclusively for the operation of roller shutters roll up doors and awnings Any other use or a use going beyond this is considered as improper The hand crank is only designed for convenient manual operation in the event of a power failure Continuous operation and the attaching of tools e g a power drill to drive the crank is prohibited because after a while this causes malfunction of the crank and the failure of the tubular drive Other applications utilisation and modifications are not permitted in order to protect the safety of the users and others since these actions can impair the system s safety resulting in personal injuries and property damage Becker Antriebe shall not accept liability for damages arising from such actions Always observe the information in these instructions when operating or repairing the system Becker Antriebe shall not accept liability for damages resulting from incorrect usage Mounting and Start Up Attention VZ Drives from Becker Antriebe are to be mounted and operated solely with mechanical accessory components shown in the current Becker product catalogu
15. ure suitable interference suppres sion for the relevant devices Disposal This product consists of various materials which must be disposed of correctly Please find out more about relevant national legislations governing the recycling and disposal systems for this product The packaging material must be disposed of correctly Declaration of Conformity Becker tubular drives display the CE mark These drives comply with valid EU directives and meet EMC requirements The complete Declaration of Conformity can be requested from the manufacturer CE Technical Data pe R R R20 R R30 R40 R50 Nominal torque Nm 12 15 20 25 30 40 50 Output speed min 17 17 17 17 17 17 11 Limit switch range 38 revolutions Mains voltage 230 V AC 50 Hz Power consumption W 110 140 160 175 205 260 240 Nominal current consumption A 0 50 0 65 0 75 0 80 0 90 1 15 1 10 Operating mode S2 4 min Protection class IP 44 Min tube diameter mm 47 47 47 47 47 47 47 L44 14HK L50 17HK L60 11HK L70 17HK L80 11HK L120 11HK Nominal torque Nm 70 Output speed min 17 Limit switch range 38 revolutions Mains voltage 30 V AC 50 Hz Power consumption W 430 Nominal current consumption A 1 90 Operating mode S2 4 min Protection class IP 44 Min tube diameter mm What should you do if Solution Repair application readjust end limits
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