Translation of the original operating instructions
Contents
1. K M d lt m d Translation of the original instructions euroLINE 32 KLA Issue March 2015 Article no 1081004 IEF Werner GmbH Wendelhofstra e 6 78120 Furtwangen Germany Phone 49 7723 925 0 Fax 49 7723 925 100 www lEF Werner de info IEF Werner de Translation of the original instructions euroLINE 32 KLA Page 1 of 40 March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc M M a 2 M D Change History June 2008 Initial document release November 2008 PTC NTC Values added Update of the document based on German document MAN_DE_1071803_ 2012 09 29 euroLINE32 KLA_R5a doc and English document MAN_EN_1081004_euroLINE 32 KLA_R1a R2a doc from June 2008 November 2008 Slide variant 2 3 and 5 with brake are no longer MAN_EN_1081004_euroLINE32 KLA_R3b doc 2015 03 04 available see chapter 3 3 1 B 12 6 3 2 B 31 6 3 3 B 32 6 3 5 B 34 MAN_EN_1081004_euroLINE 32 KLA_Rta doc MAN_EN_1081004_euroLINE 32 KLA_R2a doc MAN_EN_1081004_euroLINE32 KLA_R3a doc Trademarks and trade names are used without any warranty of their free usability Texts and examples were created with great care Nevertheless errors cannot be excluded IEF Werner GmbH does not assume legal responsibility nor any liability for missing or incorrect statements and their consequences IEF Werner GmbH reserves the right to modify or improve the software or hardware or parts of it as well as the supplied docume2. vr a 61 2x oo s 66 M4 8 deep 4x 87 1 6 deep 4x Figure 23 euroLINE 32 KLA Version 1 March 2015 Translation of the original instructions MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Parts Lists and Drawings Page 30 of 40 M d lt m d 6 3 2 Mounting Version 2 the slide variant 2 with brake is no longer available min eff stroke 29 mm 116 145 Longer strokes n x40 mm 116 151 minimum length of basic body 110 2x 116 Threads and drilled holes 0 1 Fits 0 01 87 1 6 deep 8x Figure 24 euroLINE 32 KLA Version 2 Translation of the original instructions Parts Lists and Drawings Page 31 of 40 euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc M d WERN 6 3 3 Mounting Version 3 the slide variant 3 with brake is no longer available 56 2x 2x min eff stroke 7 mm 138 145 Longer strokes nx 40 mm 1 4 87 1 6 deep 151 minimum length of basic body 6 2x 42 2x 2x 132 2x 138 Threads and drilled holes 0 1 Fits 0 01 5 4x 6 6 6 M4 8 deep 8x 7 1 6 deep 8x d Figure 25 euroLINE 32 KLA Version 3 March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Trans
3. 5 es W E 31 2x 25 L D L 6 2x BS L 9 0 L 4 E 3 8 SE wE es ee Threads and drilled holes 0 1 Et Fits 0 01 12 as 55 Figure 28 euroLINE 32 KLA Z axis Version 2 March 2015 Translation of the original instructions Parts Lists and Drawings g MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Page 35 of 40 WERN M a 6 4 2 Z axis Mounting Version 3 ma Ty in Ill Former 151 minimum lenght of basic body 145 Longer strokes n x 40mm max 167mm Eff stroke 7mm 138 Refernce mark Al L Da 138 B 132 2x a 4 ie ST H j n 96 2x z X NI F sS U T Zs W i 521 Is 55 LU f 42 2x ne fi 7 57 6 2x L L RB Threads and drilled holes 0 1 Fits 0 01 Figure 29 euroLINE 32 KLA Z axis Version 3 Terminal box can be rotated in steps of 90 degrees Parts Lists and Drawings Page 36 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Mm d lt m d 6 4 3 Z axis Mounting Version 5 191 minimum lenght of basic body 185 Longer strokes n x 40mm max 170mm Eff stroke 10mm 175 TT 6 deep 8x Terminal box can be rotated in steps of 90 degrees Reference mark 175 Ey 169 2x y g ge T Hk 114 5 2x S H qa n g
4. CRUSHING AND SHEARING These places of the components pose the danger of crushing and shearing limbs in operation Shearing edge Figure 1 Risks of crushing and shearing on the euroLINE 32 KLA CAUTION OF MAGNETIC FIELD The basic body of the linear motors contains strong permanent magnets that could damage magnetic data media e g disks or credit cards CAUTION OF MAGNETIC FIELD The euroLINE unit may not be used in an environment containing magnetic dusts or small parts Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc I FE WERNER 2 Intended Use The linear unit euroLINE 32 KLA see Figure 2 is a precise straight line adjustment unit with ironless linear motor that is used as an attachment part in connection with other components in industrial applications In combination with a variety of standardized assembly elements as well as the other linear units from IEF Werner it is also possible to set up complex multi axis positioning systems Figure 2 Linear unit euroLINE 32 KLA Areas of Application m Component insertion systems m Handing of small parts m Loading and unloading stations m Measuring and test technology m etc 2 1 Reasonably Foreseeable Misuse The euroLINE 32 KLA adjustment unit is not to be used for deviating applications in particular for the transport of persons and animals The use as a pressing bending d
5. WERNER 7 Declaration of Incorporation EC declaration of incorporation in the sense of the EC directive 2006 42 EC machinery Annex II B The manufacturer IEF Werner GmbH Wendelhofstra e 6 78120 Furtwangen Germany hereby declares that the following products the incomplete machine partial machine euroLINE 32 KLA TG1001250 euroLINE 32 KLA vertical TG1001255 where possible based on the scope of delivery correspond to the following basic requirements of the directive on Machinery 2006 42 EC m Annex I item 1 1 2 1 1 3 1 1 5 1 3 2 1 3 4 1 5 1 1 7 3 1 7 4 The incomplete machine also corresponds to the following further directives Directive 2004 108 EC of the council dated 15 December 2004 for harmonisation of the legal provisions of the member states on electromagnetic compatibility Directive 2006 95 EC of the council dated 12 December 2006 for harmonisation of the legislation of the member states regarding electrical equipment for use within specified voltage thresholds The technical documents were generated according to Annex VII part Band may be electronically submitted to the national authorities upon justified request List of some applied harmonised standards EN ISO 12100 1 2 EN ISO 13857 EN ISO 13850 EN 60201 1 Commissioning of the incomplete machine delivered by us is not permitted until it has been determined that the overall system into which the incomplete machine is installed mee
6. by the user against the effects of dirt by design measures This applies in particular for the protection of the measuring band divisions measuring band surface and the side of the measuring head facing the measuring band sensor window Coarse and uneven soiling and deposits e g oil grease or water are especially critical Depending on the installation position and the ambient conditions occasional cleaning of the measuring band surface or of the sensor window can be required When using the monitoring signal that is output by the measuring head the necessity for cleaning is indicated NOTE When the assemblies are cleaned it must be observed that deposited particles can scratch the sensor and the scale Rough soiling must be cleaned with a soft brush Cotton wool or a soft cloth and acetone or denaturated alcohol are suitable for fine cleaning March 2015 Translation of the original instructions Maintenance MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Page 23 of 40 i M d 2 M d 4 2 Guide Lubrication The guide slides have received a longtime lubrication in the factory for an operating performance of 10 000 km To achieve a higher operating performance we recommend to regularly relubricate the guide Relubrication is performed with AFF lubricant via a grease nipple that is mounted on the slide with a hand held grease gun IEF Werner Art No 1072729 See Figure 20 Grease nipple Figure 20 Lub
7. euroLINE 32 KLA NTC oder euroLINE 32 KLAZ NTC 3 4 2 3 Installation Situation Measuring System Measuring band x Measuring head 0 6 mm Figure 14 Spacing of the Measuring Band lt gt Head March 2015 Assembly Instructions Translation of the original instructions euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc Seite 16 von 40 M d lt m d w 3 4 2 4 Shield Concept Optical Encoder System Type 20 On site electronics Outer shield Measuring head cable d 3 7mm Encoder Figure 15 Shield Concept of the Optical Encoder System Type 20 3 4 3 Cable Routing For all moving cables suitable cable routing has to be used to effectively prevent cable breaks The minimum radius rmin for cable routing chains is calculated for IEF cables according to the following formula min 2 10 x cable diameter When other cables are used EN 60204 must be observed In addition it must be ensured that a space reserve of 30 is kept free within the routing chains A strain relief for the cables has to be attached at the outlet of the cable routing chain We recommend to procure original cables and cable routing chains from IEF Werner Please contact us we will be pleased to provide advice Assembly Instructions Page 17 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN EN 1081004 _euroLINE32 KLA_R3b doc E W R M E M 3 5 Technic
8. surface Any deviations from an ideal flat plane directly affect the processing precision Attachments on slide see Figure 6 page 12 10 Figure 9 page 13 Assembly Instructions NOTE Page 11 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_ 1081004 _euroLINE32 KLA_R3b doc Z M d 2 M d Installation of Actuators The actuators cylinders pick up modules etc that are to be installed on the euroLINE 32 KLA linear drive unit can be attached via the drilling pattern on the slide Appropriate drilling patterns are available for the four possible slide sizes The placement tolerance of centering drillings 7 is 0 01 mm The depth of the threaded holes 8 mm must be observed NOTE lt amp a S oo oo nm 8 Z 20 0 5 4x 61 4x 66 M4 8 deep 8x 87 1 6 deep 8x Figure 7 Slide variant 2 Slide Length 116 mm this slide variant is no longer available Assembly Instructions Translation of the original instructions March 2015 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc Seite 12 von 40 WERNER amp N g a gt amp o XN oo 9 a 728 M4 8 deep 8x 7 1 6 deep 8x Figure 8 Slide variant 3 4 Slide Length 138 mm the slide variant 3 is no longer available 169 2x 175 amp a Tey a Figure 9 Slide variant 5 Slide Length 175 mm this slide variant is no longer available N
9. the solenoid Pressure control valve Art No 733348 Brake valve Art No 1040381 For the operation of the brake compressed air 6 bar is necessary included in scope of delivery Solenoid valve Art No 1040381 Socket cable L connection plate Art No 1040383 Art No 1040382 Pneumatic connection for brake outer diameter 3 mm air on gt brake open air off brake closed March 2015 Figure 19 Brake MAN_EN_1081004_euroLINE32 KLA_R3b doc Translation of the original instructions euroLINE 32 KLA Assembly Instructions Seite 22 von 40 M K M d lt Mm d 4 Maintenance 4 1 1 N CAUTION Repairs have to be generally performed by specialist personnel who have read and understood the operating instructions Only when original parts are used can warranty claims be accepted by IEF Werner GmbH T CAUTION Always de energize the system before beginning the repair Maintenance of the Optical Measuring System T CAUTION Modifications and repairs of this measuring system may be performed only by the manufacturer or by persons authorized by the manufacturer The manufacturer will not be liable for damage resulting from unauthorized manipulation of the measuring system All warranty claims become void by unauthorized manipulations NOTE The measuring system is maintenance free However Open measuring systems are sensitive to soiling and therefore have to be protected
10. 069130 1 Weight compensation cylinder stroke 125 mm 1069131 1 Weight compensation cylinder stroke 160 mm 1069132 1 Weight compensation cylinder stroke 200 mm 130 733348 1 Pressure control valve for pressure control E LRMA QS 6 140 1040381 1 Solenoid valve for brake E MHA1 M1H 3 2G 0 6 HV 150 1040382 1 Single connection plate E Type MHA1 AS 3 M3 160 1040383 1 Socket cable E Type KMH 0 5 Parts Lists and Drawings Translation of the original instructions March 2015 Page 28 of 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc 110 oa an 130 Pressure control valve 140 Solenoid valve for brake 160 Socket cable 150 Single connection plate Figure 22 euroLINE 32 KLA Z axis Translation of the original instructions Parts Lists and Drawings Page 29 of 40 March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA WERNER 6 3 Dimensional Drawings for euroLINE 32 KLA Mounting Versions 1 to 5 6 3 1 Mounting Version 1 min eff stroke 22 mm 83 105 Longer strokes n x 40 mm 57 oo 111 minimum length of basic body 14 5 2x 83 68 5 2x 20 Threads and drilled holes 0 1 Fits 0 01 5 2x
11. 10 10 10 22 411 S1 2 5 116H 116 1 x 10 10 10 22 524 S1 2 5 116B 116 1 x 10 10 10 22 551 S1 2 5 116 HB 116 1 x x 10 10 10 22 592 S1 2 5 138 138 1 10 10 10 44 582 S2 2 5 138 B 138 1 x 10 10 10 44 647 S2 2 5 138 138 2 50 20 20 44 817 S2 2 5 175 H 175 2 x 50 20 20 44 846 S2 2 5 175B 175 2 x 50 20 20 44 879 S2 2 5 175HB 175 2 x x 50 20 20 44 914 S2 2 5 H Hall sensor B Brake Assembly Instructions Translation of the original instructions March 2015 Seite 20 von 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc a WERN 3 6 Connection for the Options 3 6 1 Pneumatic Support The pneumatic support for vertical applications serves for the load balancing The user sets the pressure to the appropriate load with the help of the pressure control valve The pressure is set correctly when the carriage stays in its respective position Requirements m Brake not activated m Motor not in control Pneumatic hose Length minimum 3 meters Outer diameter 6 mm Pressure control valve Art No 733348 included in scope of delivery Abbildung 18 Pneumatic Support Assembly Instructions Page 21 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R8b doc a M WERN 3 6 2 The brake for vertical applications prevents a dropping of the drive The holding power of the brake is 25 N The brake is operated by
12. 2 Pin9 Pin10 Pin 11 Pin 13 Pin 14 Pin1 Pin2 Pin3 Pin4 Pin5 Pin6 Pin ov as5v zi z1 z2 z2 zo zo Ns U v W Temp Temp The NAS signal provides information on the signal quality of the optical measuring system m NAS negated monitoring signal System ok NAS signal high System not ok gt NAS signal low aracteristics PTC Temperature Sensor Type KT Y84 151 Standard 3 4 2 1 Ch PTC Wert Q PTC value Q 1400 1200 1000 Le e Eg 800 2 5 e PTC Wert IO gy 600 PTC value Q sc 200 0 T T T T T T T T T T T T T GY S SF Q Temperatur C Temperature Figure 12 Characteristics PTC Temperature Sensor The usage of a PTC temperature sensor is labelled documented on the type plate with euroLINE 32 KLA PTC oder euroLINE 32 KLAZ PTC Assembly Instructions Translation of the original instructions Page 15 of 40 March 2015 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc M M 0 WERN Characteristics NTC Temperature Sensor Optional 3 4 2 2 NTC Wert 0 NTC value Q NTC Wert Q NTC value Q Widerstand Q Resistance Q 0 Po SER ELS OP we Temperature Temperatur C Figure 13 Characteristics NTC Temperature Sensor The usage of an NTC temperature sensor is labelled documented on the type plate with
13. 32 KLA Mounting Versions 1 to 5 30 6 3 1 Mounting Version 1 30 6 3 2 Mounting Version 2 the slide variant 2 with brake is no longer available 31 6 3 3 Mounting Version 3 the slide variant 3 with brake is no longer available 32 6 3 4 Mounting Version 4 33 6 3 5 Mounting Version 5 the slide variant 5 with brake is no longer available 34 6 4 Dimensional Drawing for Z Axis euroLINE KLA Versions 2 3 and 5 35 6 4 1 Z axis Mounting Version 2 35 6 4 2 Z axis Mounting Version 3 36 March 2015 Translation of the original instructions MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Page 3 of 40 i WERNER 6 4 3 Z axis Mounting Version 5 37 6 5 Accessory Drawings 38 6 5 1 Centering Sleeve 1008664 38 6 5 2 Clamping Element 32 KLA 1068972 38 6 5 3 Mounting Bracket 1071776 39 7 Declaration of Incorporation 40 March 2015 Translation of the original instructions Page 4 of 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc M K M d lt Mm d Safety Definition of Warning Notes WARNING Indicates potential danger Non observance of the safety provisions may NOTE 1 1 1 cause death or severe injury CAUTION Indicates potential danger Non observance of the safety provisions may cause property damage or injury Offers additional information Safety Page 5 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b do
14. 3b doc K M d M d 3 5 3 Type Plate IEF Werner GmbH Wendelhofstra e 6 D 78120 Furtwangen I FE Telefon 0 77 23 925 0 Service IEF Werner de WERNER euroLINE 32KLA PTC 0 S1 V Nr Ser Nr Temperature sensor Temperatursensor PTC NTC Aluminium construction Aluminium Ausf hrun Linear motor Linearmotor Ball bearing guide l Kugelumlauff hrun Installation size 32 Baugr e 32 IEF Werner GmbH z Wendelhofstra e 6 uno ff Service IEF Wemer de WERNER Maximum DC intermediate circuit voltage euroLINE max DC Zwischenkreisspannung See 1 se V Nominal current v nr 2217587 SeNi 66789 In S254 Nennstrom b Peak current Spitzenstrom Order number Auftragsnummer Serial number Seriennummer Figure 16 Explanation Type Plate March 2015 Translation of the original instructions Assembly Instructions euroLINE 32 KLA Page 19 of 40 MAN_EN_1081004_euroLINE32 KLA_R3b doc i WE D gt m D 3 5 4 Permissible Moments Carrying Capacity Weight and Configuration C MM Figure 17 euroLINE 32 KLA Permissible Type Configuration moments 3 lt D E ler E E D gt 5 te L oO ay oO D 2 D 7 Q L o gt T c ce r ra o Le Q LS E a E E DS E gt 2 Z S G x gt N 7 5 22l 2a EZ za 2 2 8 8 83 83 1
15. OTE The slide versions 2 3 and 5 with brake are no longer available March 2015 Translation of the original instructions Assembly Instructions MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Page 13 of 40 I FE WERNER 3 4 Wiring Motor terminals U V W Strain relief for the cable with shield contact 14 pin connector Grounding connection Figure 10 Terminal Box for Motor Sensor Hall Connection Figure 11 Motor Connection 3 4 1 Motor On the euroLINE 32 KLA the motor is connected via 3 terminals that are located on a board in the terminal box The wires of the motor coil are connected to the terminals U V and W The ground wire is directly connected with the base plate of the terminal box by means of a cable lug During final assembly it must be observed that the load on the motor cable is correctly relieved by the strain relief March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Translation of the original instructions euroLINE 32 KLA Assembly Instructions Seite 14 von 40 M d lt m d W E 3 4 2 Encoder Hall Sensor Temperature Signal A 14 pin connector is available on the board in the terminal box The data of the optical encoder system the Hall sensor as well as the motor temperature control are transferred via this 14 pin connector The optical encoder system is an RS422 TTL interface Assignment of 14 pin connector X1 Optical encoder system type 20 Hall Sensor Pin8 Pin1
16. al Data 3 5 1 Tightening Torques for Screw Connections Nm Property class M25 ms Ma ms mo mo 8 8 0 5 5 9 9 5 23 1 28 2 7 10 9 0 8 1 8 3 8 8 13 32 12 9 1 0 2 1 4 6 9 5 16 39 3 5 2 Technical Data of the Linear Unit euroLINE 32 KLA Slide type slide length Designation Unit Type 83 Type 116 Type 138 Type 175 Slide length mm 83 116 138 175 Width of basic body mm 43 ie benna mm 7 to 2007 longer strokes on request Continuous feed force N 22 44 Maximum speed m s 4 8 Maximum acceleration m s 70 Basic weight carriage body 111 mm g 685 Weight per 40 mm extra length g 233 Maximum handling weight g 2000 4000 Linearity measuring system um 5 Repetition accuracy um 3 Temperature range e C 0 to 50 Coil type S1 S2 Coil length mm 60 96 121 92 Force constant N A 8 9 17 79 Continuous current A 2 5 so mode VDE 0880 and IEC A i Permanent force N 22 44 Peak force N 66 132 Maximum DC intermediate circuit voltage V DC 380 380 Phase resistance at 25 C U V W Q 6 0 12 Phase resistance at 125 C U V W Q 10 1 20 2 Inductance at 1 kHz mH 1 98 3 96 Anti EMK V mps 18 11 36 22 Pole distance north pole north pole mm 30 48 30 48 Coil maximum operating temperature e C 110 110 for 1s S2 mode VDE 0530 and IEC Assembly Instructions Translation of the original instructions March 2015 Seite 18 von 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R
17. c i m d lt m d 1 2 General Warning Notes The linear unit euroLINE 32 KLA must only be commissioned by specialists who received safety technical instruction and are able to assess potential dangers Furthermore all chapters of these operating instructions must have been read and understood completely WARNING The system must be powered down for all assembly disassembly or repair work There is a high danger of injury CAUTION Motor connectors must not be inserted or disconnected when live Risk of burning of the contacts and risk of flying sparks CAUTION Linear modules always have to be operated in connection with suitable safety devices e g safety cell protective room protective housing light curtain WARNING OF HOT SURFACE gt gt gt gt During operation heating of the motor in particular of stepper motors can cause the burns of the skin when touching the motor Install a protective device if possible Do not touch the marked areas or wait for an adequate cooling time NOTE Observe the Declaration of Incorporation see section Declaration of Incorporation page 40 Safety Translation of the original instructions March 2015 Page 6 of 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc M d lt m d W E Special Hazard Warnings 1 3 In addition this operating instructions also contains the following special hazard warning DANGER FROM
18. e exchange of guide carriages Complete exchange of guide carriages Exchange the complete slide unit Check and exchange power electronics or control unit if necessary Remove foreign parts check motor coil for damage Exchange the complete slide unit Reconnect clamp U V W Caution Only in de energized condition Reconnect Caution Only in de energized condition Replace sensor cable e Check distance measuring head lt gt measuring band nominal spacing 0 6 mm Replace complete slide if required Exchange the complete slide unit Exchange the complete slide unit Exchange of guide carriages and the guide rail if required Exchange brake module Check pneumatic pressure Exchange weight compensation cylinder Check components and exchange if necessary e Check distance measuring head lt gt measuring band nominal spacing 0 6 mm Replace complete slide if required Clean measuring band replace if required March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Translation of the original instructions euroLINE 32 KLA Troubleshooting Page 25 of 40 I WERNER 6 Parts Lists and Drawings 6 1 euroLINE 32 KLA Parts List TG1001250 Se un eo Designation ee ne E 10 1001252 0 Basic body 32 KLA complete E 20 1001138 0 Rail guide V 30 626710 1 Fillister head screw galvanized DIN 912 Type M4 x 8 40 1057416 1 Protection cap for guide rail 50 626483 1 Fil
19. evice for cold working of metal is not allowed The use of the linear module without additional measures is not possible in the chemical or food industry or in explosive atmospheres In case of doubt consult the manufacturer Intended Use Translation of the original instructions March 2015 Seite 8 von 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc K M d lt m d 3 Assembly Instructions 3 1 Installation Position The TG 1001250 subassembly is intended for horizontal application of the euroLINE 32 KLA The TG 1001255 subassembly is used for vertical application of the euroLINE 32 KLA In case of vertical application the linear drive units are equipped with a pneumatic weight compensation cylinder and the slide versions with a pneumatically actuated spring operated brake see section Connection for the Options from page 21 onwards T CAUTION For vertical installation the linear drive units must be provided with a pneu matic weight compensation cylinder and the slide version with a pneumatical ly operated spring operated brake see Figure 3 below and Figure 22 page 29 Pneumatic weight compensation Figure 3 euroLINE 32 KLA vertical application TG1001255 Translation of the original instructions Assembly Instructions Page 9 of 40 March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc euroLINE 32 KLA Z m d lt M d 3 2 Transverse Mounting Standard mounting materia
20. f f 55 L JD 5B SI 1 60 5 2x 85 Y y f i 6 2x L S al E 77 2 Threads and drilled holes 0 1 Fits 0 01 o Figure 30 euroLINE 32 KLA Z axis Version 5 March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Translation of the original instructions euroLINE 32 KLA Parts Lists and Drawings Page 37 of 40 WERNER 6 5 Accessory Drawings 6 5 1 Centering Sleeve 1008664 3 r To N Q Q Figure 31 Centering Sleeve 6 5 2 Clamping Element 32 KLA 1068972 C C o p wo o B B er B C Z8 2x 11 5 ai la 7 gt III 0 f i 1 4 2x B cy 24 5 2x 87 H 2x Figure 32 Clamping Element Translation of the original instructions March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc Parts Lists and Drawings Page 38 of 40 euroLINE 32 KLA K M d lt m d 6 5 3 Mounting Bracket 1071776 5 5 2x Positions of drilled holes 0 1 Position of fits 0 01 66 5 B B Adjustable inclination 0 05mm rotation B of Eles e O UBL 265 x B lnm oF Go 88 5 amp 8 Figure 33 Mounting Bracket March 2015 Translation of the original instructions Parts Lists and Drawings euroLINE 32 KLA Page 39 of 40 MAN_EN_1081004_euroLINE32 KLA_R3b doc I FE
21. l clamping element centering sleeve mounting bracket is available for transverse mounting of the euroLINE 32 KLA linear drive units A variety of axis combinations is possible Examples m XZ system m XY system m XYZ system m 2 XYZ system portal m etc Figure 4 XYZ System Portal NOTE The dimensional drawings for the mounting accessories centering sleeve clamping elements mounting bracket are to be found in section Accessory Drawings from page 38 onwards March 2015 Assembly Instructions Translation of the original instructions Seite 10 von 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc d lt m d W E Attachment 3 3 The attachment of the euroLINE 32 KLA can be performed on the basic body by means of clamping elements see Figure 5 or on the slide see Figure 6 page 12 to Figure 9 page 13 via threaded holes 56 Clamping elements Figure 5 Attachment on Basic Body by means of Clamping Elements NOTE The installation area has to be a flat
22. lation of the original instructions euroLINE 32 KLA Parts Lists and Drawings Page 32 of 40 a Mm d lt m 6 3 4 Mounting Version 4 Min eff stroke 7 mm 138 145 Lonker strokes n x 40 mm 1 4 27 1 6 deep Threads and drilled holes 0 1 Fits 0 01 M4 8 deep 8x 07T 1 6 deep 8x Figure 26 euroLINE 32 KLA Version 4 Parts Lists and Drawings Page 33 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc WERNER 6 3 5 Mounting Version 5 the slide variant 5 with brake is no longer available Min eff stroke 10 mm 175 185 Longer strokes n x40 mm 27 1 6 deep 191 minimum lenght of basic body Threads and drilled holes 0 1 Fits 0 01 20 0 5 4x March 2015 61 4x 66 amp 7 1 6 deep 8x Figure 27 euroLINE 32 KLA Version 5 MAN_EN_1081004_euroLINE32 KLA_R3b doc Translation of the original instructions euroLINE 32 KLA Parts Lists and Drawings Page 34 of 40 m d lt m d 6 4 Dimensional Drawing for Z Axis euroLINE KLA Versions 2 3 and 5 6 4 1 Z axis Mounting Version 2 Terminal box can be rotaded in steps of 90 degrees Refernce mark L 3 116 L 2 8 110 2x z rh 85 2x es UN z ex L 5 2 W 2 28 Hy
23. lister head screw galvanized DIN 912 Type M4 x 10 60 1001144 0 Measuring band E 70 1068982 1 End plate 80 26481 1 Damper green PUR 80 Shore 90 626483 1 Fillister head screw galvanized DIN 912 Type M4 x 10 100 1001247 0 Slide complete E V Figure 21 Exploded view TG1001250 Parts Lists and Drawings Translation of the original instructions March 2015 Page 26 of 40 euroLINE 32 KLA MAN EN 1081004 _euroLINE32 KLA_R3b doc M K Mm yd 2 m d This page was intentionally left blank Parts Lists and Drawings Page 27 of 40 Translation of the original instructions euroLINE 32 KLA March 2015 MAN_EN_1081004_euroLINE32 KLA_R3b doc i WERN M K lt 6 2 euroLINE 32 KLA Vertical Axis Parts List TG1001255 Drawing re Part 1 6 S Wearing part V Pos Ne Assembly 0 Bezianaon Replacement part E 10 1001252 0 Basic body AL complete 20 1001138 0 Rail guide V 30 626710 1 Fillister head screw galvanized DIN 912 Type M4 x 8 40 1057416 1 Protection cap for guide rail 50 626483 1 Fillister head screw galvanized DIN 912 Type M4 x 10 60 1001144 0 Measuring band E 70 1068982 1 End plate 80 1069062 1 End plate 90 26481 1 Damper green PUR 80 Shore 100 626483 1 Fillister head screw galvanized DIN 912 Type M4 x 10 110 1001247 0 Slide complete E V 120 1069129 1 Weight compensation cylinder stroke 80 mm V 1
24. ntation or parts of it without previous notice IEF Werner GmbH expressly reserves all rights for replication and photomechanical reproduction including in extracts We are always grateful for suggestions for improvements and information about errors March 2015 IEF Werner GmbH March 2015 Translation of the original instructions MAN_EN_1081004_euroLINE32 KLA_R3b doc Page 2 of 40 euroLINE 32 KLA M WERNER Table of Contents 1 Safety 5 1 1 Definition of Warning Notes 5 1 2 General Warning Notes 6 1 3 Special Hazard Warnings 7 2 Intended Use 8 2 1 Reasonably Foreseeable Misuse 8 3 Assembly Instructions 9 3 1 Installation Position 9 3 2 Transverse Mounting 10 3 3 Attachment 11 3 3 1 Installation of Actuators 12 3 4 Wiring 14 3 4 1 Motor 14 3 4 2 Encoder Hall Sensor Temperature Signal 15 3 4 3 Cable Routing 17 3 5 Technical Data 18 3 5 1 Tightening Torques for Screw Connections Nm 18 3 5 2 Technical Data of the Linear Unit euroLINE 32 KLA 18 3 5 3 Type Plate 19 3 5 4 Permissible Moments Carrying Capacity Weight and Configuration 20 3 6 Connection for the Options 21 3 6 1 Pneumatic Support 21 3 6 2 Brake 22 4 Maintenance 23 4 1 1 Maintenance of the Optical Measuring System 23 4 2 Guide Lubrication 24 5 Troubleshooting 25 6 Parts Lists and Drawings 26 6 1 euroLINE 32 KLA Parts List TG1001250 26 6 2 euroLINE 32 KLA Vertical Axis Parts List TG1001255 28 6 3 Dimensional Drawings for euroLINE
25. rication of the guide slide The recommended maintenance intervals are approx 500 operating hours in normal ambient conditions The maintenance intervals should be reduced for unfavorable ambient conditions large amounts of dust high humidity high temperature high operating performance March 2015 Maintenance Translation of the original instructions Page 24 of 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc W M d lt m d 5 Troubleshooting Interference Reason Correction Increased running noise Linear unit does not move Loss of position Nominal service life of guide carriages exceeded Torque load on guide carriages too high therefore play in the guide carriage Motor coil does not run free and scrapes Error in power electronics or control unit Blockage by magnetic foreign parts in the area of the magnets Motor coil does not run free and blocks Clamp connection of motor cable in terminal box loose 14 pin connector in terminal box loose Sensor cable defective Measuring system defective Motor coil defective Hall sensor defective Guide carriage defective binding blockage Brake module defective for vertical applications No pressure or incorrect pressure applied to the weight compensation cylinder Weight compensation cylinder defective Error in power electronics or control unit Measuring system defective Measuring band soiled damaged Complet
26. ts the basic safety and health protection requirements according to Annex of the above EC directive 2006 42 EC Name of the documentation officer Frank Reichelt technical editor Address of the documentation officer see manufacturer s address Furtwangen 07 February 2010 Manfred Bar manager Declaration of Incorporation Translation of the original instructions March 2015 Page 40 of 40 euroLINE 32 KLA MAN_EN_1081004_euroLINE32 KLA_R3b doc
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