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Operating instructions

1. Nonhazardous Eseston The nonincendive field bus circuit is achieved with the use of the mn aan Fieldbus Isolating repeater type 9185 This device resides in the zu o nonhazardous location and provides a nonincendive field bus circuit nu i es for connection to the IS1 resp IS1 Remote I O System See example Zone to the left The apparatus located in the Division 2 or Zone 2 hazardous location are referred to as Remote I O and consist of the following major Division subsystems Division 1 1 CPU amp Power Module or CPU Module Power Module amp Socket a The CPU amp Power Module or the Power Module serves as a power supply unit for its CPU unit or the CPU Module as well as for the supply to the I O Modules and the field circuits The power supply to the I O modules is implemented via the BusRail For the configuration with a redundant CPU and Power Module the power supply to the I O modules is decoupled with diodes The power supply unit has an under voltage monitoring circuit The CPU fulfils the function of a gateway between the internal bus of an IS1 field station and the fie
2. Operating instructions Digital Output Module for Zone 2 gt 9475 33 08 0 Contents 1 2 1 2 2 2 3 Contents 1 BONES ne a a ee ee 2 2 General HlOrmMallON een 2 2 1 MaC ven en 2 2 2 Information regarding the operating instructions u02200220002n0 ann nnnen nenne 2 2 3 Conformity with standards and regulations u2 200220022002000 nenn nenn ennnen nenne 2 3 gt J 810 USG eee eR ees ee Seen en er eee eee ee eee nee ee eee 3 4 General Sale NOLES nase ee ee ne 3 4 1 Operating instructions storage uussssenssensnenenennnnnnnnenenennnnnennnnnennnennnennnnnnnennnnnen 3 42 Sale OCS ee ee ee 3 4 3 Alterations and modifications u22200220022002nn0nnnonenn nenn nnnnennnennne nenn nenn nennen 4 4 4 SDeclal VEISIONS sssrinin erinan e E N 4 5 MEd elo 010 eena E T EEE A ee en eee a eee eee 4 6 OND ON GS ee en Tiere 5 De OV CR VICW essen ernennen EEE er 5 6 2 Pluggable terminal AT zusenden 5 l TEn en er ee 6 8 ransport and storage ere ee en ee 8 9 NFS TAN MON re 9 9 1 Dimensions fastening dimensions 22200220020n00nn0nnnn nenne nnnennnn nenn nnnnennnennn 9 9 2 INSANO COMGIMOIMS ernennen 9 9 3 Mounting and operating position u022002s0220nnnnennnenennnnnn nennen nnennne nenn nennen 10 9 4 LED indications and troubleshooting 22u0240024002n0nnnnne nennen nnnenn nennen 11 9 5 Dismounting replacement of t
3. IEC EN 60068 2 27 Sinusoidal vibration IEC EN 60068 2 6 Mechanical data Degree of protection IEC 60529 Module enclosure Fire resistance UL 94 Pollutant class Dimensions Indication LED indication Module requires maintenance Operating state Group error Function indication Retrievable parameters Error indication Module status and alarms Signal errors for each channel Signal status bit Wire breakage output Short circuit output Mounting installation Mounting orientation Mounting type ON OFF ON ON without test current OFF ON OFF hold last value 40 75 C 40 80 C 95 without condensation 15 g 3 shocks per axis and direction 1 g in the frequency range 10 500 Hz 2 g in the frequency range 45 100 Hz IP20 polyamide 6GF V2 corresponds to G3 L 128 mm W 96 5 mm H 67 mm LED M S blue LED RUN green LED ERR red Manufacturer Type hardware revision software revision serial number e Internal bus error primer redundant No response from IOM e Configuration does not correspond to module Hardware error e Excess temperature e Slot error e Module requires maintenance 0 output high impedance 1 output is supplied gt 12 kQ with deactivated test current can be detected only if the output is switched on lt 30 Q response range 30 60 Q can be detected only if the output is switched on horizontal or vertical see c
4. Intended use 4 3 4 4 Additional safety notes The digital output module Type 9475 33 08 is approved for use in gas hazardous areas of Zone 2 and in the safe area The digital output module Type 9475 33 08 is approved for use in dust hazardous areas of Zone 21 and Zone 22 For operation in gas or dust hazardous areas the module must be installed in an enclosure which fulfils the requirements of IEC EN 60079 0 The module must be mounted on the BusRail 9494 only A distance of 50 mm must be maintained between intrinsically safe and non intrinsically safe electric circuits Modules with intrinsically safe and non intrinsically safe field circuits may be operated simultaneously on one BusRail In this case a distance of 50 mm must be maintained between the terminals of intrinsically safe and non intrinsically safe electric circuits e g partition 220101 or empty space The safety related maximum values of the connected field devices must match the values of the modules according to data sheet operating instructions and EC Type Examination Certificate Interconnections of several active intrinsically safe circuits can result in different safety related maximum values This can endanger the intrinsic safety so that an appropriate proof must be provided Modules and plug connectors may be connected and disconnected during operation in hazardous areas hot swap und hot plug To avoid electrostatic chargin
5. field circuits and the BusRail s circuits Service Bus with Isolating Repeater interface 4 Refer to pages 3 through 26 for information specific to each module GENERAL NOTES 1 Installation should be in accordance with Article 504 505 of the National Electrical Code ANSI NFPA 70 and ANSI ISA RP12 06 01 resp with the Canadian Electrical Code Part I Mounting direction upwards 2 Use a general purpose enclosure meeting the requirements of Se aa ANSI ISA S82 for use in nonhazardous or Class Division 2 D hazardous Classified Locations 3 Use an FMRC Approved or NRTL listed Dust ignition proof enclosure appropriate for environment protection in Class Il Division 1 Groups E F and G and Class Ill hazardous Classified Locations 4 All O Modules may be detached from the BusRail or plugged onto it during operation in hazardous areas 5 The Modules may be operated in one of the three mounting positions only BusRail 1 OOOO00000902099008 The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed po f2013 Date Name
6. information see LED indications and troubleshooting 5 Pluggable terminal X1 15323E00 6 2 Pluggable terminal X1 For the module a pluggable terminal X1 screw type terminal 162702 or spring clamp terminal 162695 for connection of field devices is available as accessory not included in the scope of delivery of the module The pluggable terminal X1 has 16 terminals for connection of the field cables MIG COCOOOCOOCOOOOCOO I Terminal assignment X1 output signals 15324E00 Channel Terminals 0 1 2 1 3 4 2 6 3 7 amp 4 9 10 5 11 12 6 13 14 7 15 16 218140 9475612310 Digital Output Module for Zone 2 5 2013 05 08 BA00 IIl en 00 9475 33 08 0 Technical data 7 Technical data Explosion protection Global IECEx Gas and dust Europe ATEX Gas and dust Certificates and approvals Certificates Further parameters Installation Safety data Version Max voltage U Output ia Max current lo Max power P Max connectable inductance L capacity Co IIC IIB IIIC Output ib Max current lo Max power Po Max connectable inductance L capacity Co IIC IIB IIC Max internal capacity C Max internal inductance Li IECEx DEK 12 0070X Ex nA ia ia Ga IIC T4 Gc Ex ia Da IIIC DEKRA 12 ATEX0232X 113 1 Ex nA ia ia Ga IIC T4 Ge amp II 1 D Ex ia Da III
7. outputs Number of channels 8 8 Open circuit voltage 17 5 V 23 5 V Output nominal current 30 mA 20 mA Internal resistance 170 0 315 O Rated operation U 12 6 V 17 5 V 30 mA 20 mA Output characteristic S 25 S 25 D gt 20 gt 20 15 15 0 5 10 15 2 2 30 35 0 5 10 15 20 3 30 35 mA mA 15283E00 15284E00 Galvanic separation Test voltage acc to standard EN 60079 11 Between auxiliary power gt 1500 V AC system components Between two I O modules gt 500 V AC Between I O channels gt 500 V AC system components Between I O channels gt 500 V AC ground PA Electromagnetic compatibility Tested to the following standards and regulations EN 61326 1 2006 IEC 61000 4 1 6 NAMUR NE 21 Electrical connection Power supply BusRail Types 9494 Ex i field signals Pluggable blue terminals 16 pole 2 5 mm screw or spring type versions with lock Auxiliary power Version Intrinsically safe Ex ia via BusRail Behaviour during undervoltage all outputs OFF Max current consumption 250 mA 240 mA Max power consumption 6 W 5 8 W Max power dissipation 4 8 W 4 W 218140 9475612310 Digital Output Module for Zone 2 T 2013 05 08 BAQ0O0 IIl en 00 9475 33 08 0 Transport and storage Device specific data Settings Module Diagnosis messages Signal Power error control Behaviour in case of error Ambient conditions Ambient temperature Storage temperature Maximum relative humidity Semi sinusoidal shock
8. 13 EC Declaration of Conformity EG Konformit tserkl rung EC Declaration of Conformity Declaration de Conformite CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Digital Output Modul that the product Digital Output Module que le produit Module de sortie num rique Typ en type s type s 9475 33 08 e0 e 5 6 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes Richtlinien a Directiva Directive s Q4 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 11 2012 94 9 CE Directive ATEX EN 60079 15 2010 Kennzeichnung f r marking for marquage pour ia fi g g quage p oiy ces e liaa CE 0158 EG Baumusterpr fbescheinigung DEKRA 12 ATEX 0232 X EC Type Examination Certificate DEKRA Certification B V Attestation d examen CE de type Utrechtseweg 310 6812 AR Arnhem The Netherlands 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive EN 61326 1 2006 2004 108 CE Directive CEM Sonstige Normen Other Standards 3 ae 10 Autres normes Waldenburg 29 04 2013 Ort und Datum C Brenner Place and date Leiter Entwicklung Automatisierung Leiter Qual
9. 475 3 04 Connection X1 Channel no Channel no Terminal no 0 pH 20 N EHE 1 RT Der AO 1 Intrinsically safe apparatus shall be LEDs oran FM approved 3 5 6 System or Entity device connected in accordance with the 3 a ey 8 manufacturer s installation instructions 4 Je 10 2 For Entity concept use the appropriate parameters from above to ensure the following 5 P11 12 en eae Ca gt G Comm 6 13 14 ale see i 15 16 3 Capacitance and Inductance values for circuit with concentrated inductors and capacitors for each type 9475 3 are on sheet 21 and 22 4 Suitable separation must be maintained between wiring of each l S input channel 5 Suitable separation must be maintained between non I S AEx es oe nA wiring of the input circuits and I S wiring of other I O modules ANING Substitution of components may impair Intrinsic and of the IS1 resp IS1 system Use partition SAP No 220101 Safety a l aes nd paration from I O modules with I S circuits Do not carry out AVERTISSEMENT Substitution de composants peut work at the terminals without the partition plate in place compromettre la securite intrinseque 6 General Notes see Page 1 The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed P2013 fate Nome Certification drawing Scale pT eram 08 02 Reiste Digital Ou
10. C IECEx ATEX in Zone 2 Zone 21 Zone 22 and in the safe area 9475 33 08 50 19 4 V 143 mA 692 mW Lo mH 11 44 11 4 10 5 0 5 o2 0 1 C nF 103 1113 1413 1153 1183 Lo mH 17 5 150 20 05 lo2 01 C nF 1673 883 943 1943 1083 1283 37 8 mA 506 mW Lo mH 6 3 12 0 10 65 0 5 o2 Jo Co nF 113 113 123 123 153 193 Lo mH 58 20 10 5 0 0 2 0 1 C nF 1363 1723 1953 963 1083 1283 16 5 nF in the above tables C is subtracted from C negligible 6 Digital Output Module for Zone 2 9475 33 08 0 0 05 227 0 02 1493 0 05 227 0 02 1493 218140 9475612310 2013 05 08 BA00IIl en 00 Technical data Version 9475 33 08 60 Max voltage U 25 7 V Output ia Max current lo 107 mA Max power P 688 mW Max connectable inductance L capacity C IIC Lo mH 11 57 11 1 1 0 0 9 0 5 0 2 0 1 Co nF 49 52 54 69 95 97 IIB IIIC Lo mH 11 5 0 1 0 0 5 0 2 0 1 0 05 C nF 1335 1335 1395 5485 1635 1785 1785 Output ib Max current 26 3 mA Max power P 468 mW Max connectable inductance L capacity C IIC Lo mH 7 0 5 0 2 0 1 0 0 5 0 2 0 05 Co nF 132 36 49 64 81 97 97 IIB IIIC Lo mH 1100 150 1 0 0 5 0 2 0 1 0 05 C nF 1245 1365 425 7505 1655 1785 1785 Max internal capacity Ci 5 2 nF in the above tables C is subtracted from C Max internal inductance Li negligible Electrical data Version 9475 33 08 50 9475 33 08 60 Ex i
11. CL DIV 1 Group A B CL I DIV 1 Group C G CL I DIV 1 Group A B CL I DIV 1 Group C G CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC Type 9475 3 04 7 Capacitance and Inductance values Type 9475 3 04 7 remaining capacitance and inductance values taking into account the cable connected CL I DIV 1 Group A B CL I Zone 1 Group IIC CL I DIV 1 Group C G CL I Zone 1 Group IIB IIIC CL I DIV 1 Group A B CL I Zone 1 Group IIC CL I DIV 1 Group C G CL I Zone 1 Group IIB IIIC When using cables with a 1767 line length lt 700m 2367 with Le lt 1 uH m Ce lt 200 pF m and R 2 10 76 mQ m When using cables with a line length lt 2000m with Ls lt 1 uH m C lt 200 pF m and R 2 10 76 mQ m The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed po 2 013 Date Name Certification crowing Sale pT craw 108 02 Reiste Digital Output Module er o o je Kaiser Type 9475 3b b 2 or 3 Shee o ee ee continued from sheet 21 22 of 30 ee n _ 02 26 02 20 agusc or fread Beach RASO ast RUE
12. Certification crowing Sale none prawn 108 02 Reiste pT ete Kaiser for CL I DIV 2 Zone 2 Sheel o T T ee Overview 1 of 30 ee n s 02 26 02 20 agusc or fread Beach BUN 9 ast RUE IS1 resp IS1 Remote I O System wit be held able for the payment of damages All rights reserved in the event of The copying distribution and wufsization of this document os well as fhe communication fhe grant of a pofenf utility madel or ornamental design regisiralion of ite contents to others without expressed authorization is prohibited Offenders F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich Nonhazardous The Type 9475 Digital Output Module is designed to receive a digital Class Il Ill Division 2 Group A G signal from the IS1 CPU amp Power Module and output a corresponding or Class I Zone 2 Group IIC IIB discrete signal to solenoid valves LED initiators and audible alarms Hazardous Classified Locations The module is nonincendive for installation in a Class Il Ill Division 2 Group A G or Class Zone 2 Group IIC IIB hazardous location according to NEC Article 504 505 and provides intrinsically safe Input for Plant stop x3 Bu connections for Class I Division 1 G
13. ES External error Error in the field circuit e Eliminate the cause in the indicated field wire breakage short circuit circuit check electric lines and field device Incorrectly configured module Configuration is not correct or Change configuration in the automation a wrong module is connected system or connect the correct module Outputs in safety position Cyclic data transfer with the e Check the cyclic data transfer of CPM or automation system has been CPU LCD or LED RUN interrupted e Check bus connection e Activate the cyclic data transfer with the automation system ON Module error Module is defective e Replace the module LED M S blue FLASHES External maintenance Ambient temperature is e Reduce ambient temperature by means required outside the specification of e g shading or cooling Note If the problem is not eliminated the module will be permanently damaged ON Maintenance required Slot error or module is e Replace the module as soon as possible damaged by excess within the next 12 months otherwise there temperature or end of the is a risk of module failure service life reached 218140 9475612310 Digital Output Module for Zone 2 11 2013 05 08 BAO0 III en 00 9475 33 08 0 Installation 9 5 Dismounting replacement of the module A WARNING If a partition is mounted first pull out terminal X1 from the module to be replaced NOTICE amp When replacing the module by a module identical in con
14. This graphic marks important additional information tips and recommendations 4 General safety notes 4 1 Operating instructions storage Read these operating instructions carefully and store them near the installation place For correct operation please observe all other documents enclosed in this delivery and the operating instructions of the equipment to be connected 4 2 Safety notes WARNING Use the devices only for their intended purpose We cannot be held liable for damage caused by incorrect or unauthorized use or by non compliance with these operating instructions Use the device only if it is undamaged and clean WARNING Any unauthorized work on the device is prohibited Installation maintenance overhaul and repair may only be carried out by authorized and appropriately trained personnel Observe the following information during installation and operation Any damage can invalidate the explosion protection National and local safety regulations National and local accident prevention regulations National and local assembly and installation regulations Generally recognized technical regulations Safety notes in these operating instructions Characteristic values and rated operating conditions on the rating plates and data plates Additional information plates on the devices 218140 9475612310 Digital Output Module for Zone 2 3 2013 05 08 BAO00 III en 00 9475 33 08 0
15. e field wiring using the shortest possible way 218140 9475612310 Digital Output Module for Zone 2 9 2013 05 08 BA00 IIl en 00 9475 33 08 0 Installation 9 3 Mounting and operating position Mounting the module on BusRail NOTICE ni module and the pluggable terminal X1 can be safely connected or 10 disconnected during operation in the hazardous area hot swap NOTICE Module operation is permitted only in the following mounting positions Vertical mounting with pluggable terminals below on the left or right BusRail BusRail oo HAN m J o0 DOOOOODDODODOOOO T Position the module vertically on the provided slot of the BusRail Snap module into place by slightly pressing it 05683E00 Connecting field devices to the module NOTICE The mounting can be carried out with connected or disconnected terminals In the operating flap there is a insert label which can be used for entering the assignment of the field devices to the channels Labelling of the insert label can be performed for example by means of the IS Wizard Connect field devices to terminal X1 according to terminal assignment see on the front or on insert label under the operating flap tightening torque for screw ty
16. g the modules in hazardous areas must be cleaned only with a moist cloth Alterations and modifications A WARNING Alterations and modifications to the device are not permitted We shall not accept any liability or warranty obligations for damage resulting from alterations and modifications Special versions In case of additional different order options special versions may differ from the description given here Intended use The digital output module is used for connecting of up to 8 intrinsically safe solenoid valves indication or signal elements to the IS1 remote I O system All channels are individually monitored for wire breakage and short circuit The Ex i outputs are short circuit proof galvanically connected to each and galvanically separated from the system Compatible spare for IS1 I O modules Series 9475 12 08 51 9475 12 08 61 9475 22 08 51 without Plant STOP 9475 22 08 61 without Plant STOP 218140 9475612310 2013 05 08 BA00IIl en 00 Digital Output Module for Zone 2 9475 33 08 0 Components 6 Components 6 1 Overview 1 1 Operating flap with insert label open and connection diagram 2 Module data serial number hardware revision number software revision number manufacturing date e g 123456DE9999 Rev A 01 01 0508 Notch lever for removing the module from the BusRail LED for operation indication RUN green error ERR red and maintenance M S blue for further
17. hapter 9 3 on 35 mm DIN rail LV 35 15 DIN EN 60715 8 Transport and storage Transport and storage are only permitted in the original packaging The devices must be stored in a dry place and vibration free 9475 33 08 0 Digital Output Module for Zone 2 218140 9475612310 2013 05 08 BA00IIl en 00 Installation 9 Installation 9 1 Dimensions fastening dimensions Dimensional drawings all dimensions in mm inches subject to modifications amp TTNINTTTTd Jul lg J 128 mm 5 04 63 mm 2 48 H 70mm 2 76 paag 68 mm 2 68 j 98 mm 3 86 96 5 mm 3 8 9 2 Installation conditions A WARNING The national installation instructions e g IEC EN 60079 14 must be observed Ensure that there is a distance of at least 50 mm safety distance between connecting units of intrinsically safe and non intrinsically safe circuits A WARNING If the installation has strong electromagnetic sources of interference use of shielded field cables is recommended In this case the shield must be connected to the equipotential bonding of the hazardous area For this purpose the shields of the field wiring must be connected to the shield busses installed in the enclosure as close to the entry point as possible The shield busses must be also connected to the mounting plate close to the entry point of th
18. he module u0222022000220nnnennneneneennennnenn 12 10 Maintenance overhaul and repair 0 00 0 ccc cecceccsseceeeeeeeeeseeeeeeseeceeeeeeseeseeeaeeaees 13 19 7 MalnleHance ee een 13 10 2 Repair INS WUC TON S er RE 13 Il DO ee 13 12 Accessories and spare parts u2uussuessunnnnnnennennnnnnnnnennnnnnnnnennnnnnnnnennnnnn nenn nnennnnn 14 13 EC Declaration of Conformity us us2susssnenenennnnnennnnnennnennnenennnnnnnnnnnnnennne nennen 15 General information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Information regarding the operating instructions ID No 218140 9475612310 Publication code 2013 05 08 BA00 IIl en 00 Conformity with standards and regulations Conformity with standards and regulations is specified in the corresponding certificates and the EC Declaration of Conformity These documents can be downloaded from our homepage www stahl ex com 218140 9475612310 2013 05 08 BA00IIl en 00 Digital Output Module for Zone 2 9475 33 08 0 Symbols used 3 Symbols used Safety notes Non compliance can result in material damage serious injuries or death The safety notes contained in these operating instructions and affixed to the device must be observed Warning symbol Danger due to explosive atmosphere Warning symbol Danger due to live components
19. it tsmanagement Lieu et date Director R amp D Automation Director Quality Management Directeur R amp D Automation Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 9475 6 002 003 0_00 218140 9475612310 Digital Output Module for Zone 2 15 2013 05 08 BA00 IIl en 00 9475 33 08 0 wit be held table for the payment of damages All rights reserved in the event of The copying distribution and ufilizafion of this document os well as fhe communication of lie contents to others without expressed authorization is prohibited Offenders fhe grant of a pofent ulldy madel or ornamental design regisiralion F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich The IS1 resp IS1 Remote I O is a DIN rail mounted system designed ane u A TT to record and output process control signals between hazardous 7 EHL location transducers and sensors and a nonhazardous location nee automation system It consists of electrical apparatus in the nonhazardous Class I Division 2 or Class Zone 2 hazardous Fieldbus Isolating locations linked by either nonincendive field bus or a field bus installed if 9188 12 Repeater per the National Electrical Code ANSI NFPA 70 Article 500 Interface conector
20. ldbus which connects the field station with ea the automation system The gateway is constructed as a dual ee E E processor system The I O processor controls the data exchange package used for commissioning trouble with the I O modules and when plugged in with the redundant u nn CPU amp Power Module The communication processor controls the data exchange on the fieldbus and on the Service Bus Example System Topology interfacing Automation control systems with DIV 2 Zone 2 Installation of IS1 resp IS1 Remote I O System RS 232 Fieldbus Isolating 2 BusBail P Repeater Type The BusRail provides a Power bus an internal data bus and the gigo address lines for the interconnection of the CPU amp Power Supply RS 232 to RS 485 to Remote I O modules The Power bus distributes power supplied oi PA by the CPU amp Power Module to the I O Modules plugged to the Location BusRail The communication with the I O Modules is implemented via the address and date bus lines The interface of the CPU amp Nonincendive fieldbus Power Module with the internal data bus on the BusRail is designed with redundancy a 3 Components of Remote I O System Me nz All O Modules are manufactured in a unique DIN rail mount Division 2 package which then mounts onto the Remote I O system BusRail Zone 2 All O Modules provide galvanic isolation between the
21. oup A B CL I DIV 1 Group C G CL I DIV 1 Group A B CL DIV 1 Group C G CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC Lo mH Cy nF Lo mH Cy nF Lo mH Cy nF Lo mH Cy nF 0 2 93 0 5 473 0 2 153 0 2 1083 0 1 95 0 2 633 0 1 183 0 1 1183 lt 0 05 95 lt 0 1 783 lt 0 05 227 lt 0 02 1493 Type 9475 3 04 3 Capacitance and Inductance values Type 9475 3 08 6 Capacitance and Inductance values CL DIV 1 Group A B CL DIV 1 Group C G CL I DIV 1 Group A B CL DIV 1 Group C G CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC Type 9475 3 0 2 Plant stop I Capacitance and Inductance values CL I DIV 1 Group A B CL DIV 1 Group C G CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC Lo MH Cy NF Lo MH Co NF 100 2195 100 9995 10 2595 10 12995 2 0 3295 2 0 16995 1 0 3695 1 0 19995 0 2 5495 0 2 31995 lt 0 01 15995 lt 0 01 159995 The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed po 2018 Date Name Certification crowing Sale pp em 08 02 Reise Digital Output Module none feel Kaiser Type 9475 3b b 2 or 3 Shee Ao dy continued from sheet 20 21 of 30 ee STAHL 9400 6 031 002 1 wit be held able for the paymen
22. pe terminals 0 5 0 6 Nm Place the field wiring shields if present as close to the entry point on the grounding rail as possible Plug the pluggable terminal X1 into the module and secure it against loosening using safety screws tightening torque 0 5 0 6 Nm Mount partition if necessary distance between intrinsically safe and non intrinsically safe electric circuits at least 50 mm 218140 9475612310 2013 05 08 BA00IIl en 00 Digital Output Module for Zone 2 9475 33 08 0 Installation 9 4 LED indications and troubleshooting Meaning of the LEDs BBBBHBHHBHBRBHEBRH 15395E00 LED RUN green operation indication LED ERR red module error indication LED M S blue requires maintenance or outside specification Indication overview Module state Error source Possible solution LED RUN green FLASHES In standby switched on but no data exchange with master yet The module is in proper e Activate the cyclic data transfer with the condition but is not ready master for cyclic data exchange yet e Check master bus connection and CPM there is no parameter set available yet Outputs in a state without power OFF No function No supply voltage at the e Check system supply I O module or I O module is e Check CPM or CPU amp PM defective e Check the BusRail e Engage the I O module correctly on the BusRail e Replace the I O module LED ERR red OFF Noeror id FLASH
23. roups A G or Class I Zone 0 only at type 9475 3 0 2 Group IIC IIB hazardous locations ie s j Entity parameters for wiring configuration to the left are as follows CL I ILII DIV 1 Group A G or CL I Zone 0 Group IIC Voc Isc Po Ci Li V mA mW nF mH 9475 3 04 1 19 7 142 698 11 0 9475 3 04 2 25 7 110 708 7 2 0 9475 3 04 3 26 0 90 585 5 2 0 9475 3 08 4 11 5 74 8 216 5 2 0 9475 3 08 5 19 4 143 692 16 5 0 9475 3 08 6 25 7 107 688 5 2 0 CL I ILII DIV 1 Group A G or CL I Zone 1 Group IIC Voc Isc Po Ci Li V mA mW nF mH 9475 3 04 1 19 7 53 8 617 11 0 9475 3 04 2 25 7 49 5 648 7 2 0 9475 3 04 3 26 0 50 4 508 5 2 0 9475 3 08 4 11 5 39 2 194 5 2 0 9475 3 08 5 19 4 37 8 506 16 5 0 9475 3 08 6 25 7 26 3 468 5 2 0 9475 3 04 7 15 4 115 4 1475 33 0 T Plant stop at 9475 33 0 2 only Connection X3 CL I ILII DIV 1 Group A G or CL I Zone 0 Group IIC ii Terminal 1 24 Voc lsc Po Ci Li 3 4 open V mA mW pF mH FM approved intrinsically safe 9475 3 0 2 5 1 0 44 0 50 5 2 0 solenoid valves indicating lamps Plant stop II at 9475 3 0 2 only Connection X3 Wiring legend CL LILII DIV 1 Group A G or CL I Zone 0 Group IIC Connection allocation Digital Output Module Type 9475 3 0 Terminal 3 4 Vi Ri Ci L 1 2 open V 0 nF mH DOM 8 channels DOM 4 channels 9475 3 0 2 30 4940 0 0 9475 3 08 9
24. struction the set parameters are maintained No further user adjustments are necessary When replacing the module by a module with a different function the module reports a configuration error red LED ERR flashes The module must be either re parameterised or it is necessary to use a module of the correct type NOTICE lf an IS1 module is replaced by an IS1 module with the same functions the 151 module functions in the compatibility mode identical functionality If new IS1 functions must be used it may be necessary to update the software of CPM 9440 or CPU 9441 In case of PROFIBUS DP operation anew GSD may be required If required contact your responsible distributor for further information Loosen safety screws of the pluggable terminal X1 Pull out the terminals from the module If necessary remove the partition Pull the blue notch lever of the module upwards to unlock the module Remove the module vertically from the BusRail Position the new module vertically onto the BusRail and snap into place by slightly pressing it If necessary snap partition into place between modules Plug the pluggable terminal X1 into the module and secure it against loosening using screws tightening torque 0 5 0 6 Nm 218140 9475612310 2013 05 08 BA00IIl en 00 12 Digital Output Module for Zone 2 9475 33 08 0 Maintenance overhaul and repair 10 Maintenance overhaul and repair 10 1 Maintenance The mod
25. t of damages All rights reserved in the event of The copying distribution and ufilizafion of this document os well as fhe communication of lie contents to others without expressed authorization is prohibited Offenders fhe grant of a pofenf utility madel or ornamental design regisiralion F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalts nicht gestattet sowelt nicht ausdr cklich The internal capacitance per channel is already taken into account in the Lo and Co values shown in the tables below The internal inductance is negligibly small Type 9475 3 04 1 Capacitance and Inductance values Type 9475 3 08 4 Capacitance and Inductance values CL I DIV 1 Group A B CL I DIV 1 Group C G CL I DIV 1 Group A B CL I DIV 1 Group C G CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC Type 9475 3 04 2 Capacitance and Inductance values Type 9475 3 08 5 Capacitance and Inductance values CL DIV 1 Group A B CL I DIV 1 Group C G CL I DIV 1 Group A B CL I DIV 1 Group C G CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC CL I Zone 1 Group IIC CL I Zone 1 Group IIB IIIC Type 9475 3 04 3 Capacitance and Inductance values Type 9475 3 08 6 Capacitance and Inductance values
26. tor blue 162702 0 028 R for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 1 16 02079E00 2 5 mm with lock 16 pole spring clamp connection 162695 0 028 blue for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 1 16 02077E00 mA Isolating The mA isolating repeaters are used for the connection 160166 0 107 Repeater of 4 wire transmitters to active 2 wire inputs and for the galvanic separation Input sink Ex e Output sink Ex i The mA isolating repeaters are used for the connection 160165 0 075 of 4 wire transmitters to active 2 wire inputs and for the galvanic separation Input sink Ex Output sink Ex i Labelling strips FB Addr Mod No for pluggable terminal 162788 0 001 sheet with 26 strips 05869E00 DIN A4 sheet For label plate on I O modules 6 labels on each sheet 162832 0 001 print out using IS Wizard packaging unit 20 sheets 09900E00 Partition For mounting between intrinsically safe and 220101 0 000 non intrinsically safe connections of the I O modules in order to adhere to the required 50 mm distance 15196E00 Warning sign Clean modules only with a damp cloth 162796 0 001 ge PA a on oe Pa 05872E00 14 Digital Output Module for Zone 2 218140 9475612310 9475 33 08 0 2013 05 08 BA00IIl en 00 EC Declaration of Conformity
27. tput Module mene Type 9475 3b b 2 or 3 Sheet 20 of 30 of lie contents to others without expressed authorization is prohibited Offenders wit be held table for the payment of damages All rights reserved in the event of The copying distribution and wufsization of this document os well as fhe communication fhe grant of a pofenf ulldy madel or ornamental design regisiration F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalts nicht gestattet sowelt nicht ausdr cklich The internal capacitance per channel is already taken into account in the Lo and Co values shown in the tables below The internal inductance is negligibly small Type 9475 3 04 1 Capacitance and Inductance values Type 9475 3 08 4 Capacitance and Inductance values CL I DIV 1 Group A B CL DIV 1 Group C G CL I DIV 1 Group A B CL I DIV 1 Group C G CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC CL I Zone 0 Group IIC CL I Zone 0 Group IIB IIIC Lo mH Cy nF Lo mH Cy nF 7 9 285 34 0 1195 5 0 395 20 0 1695 2 0 585 10 0 2195 1 0 735 5 0 2695 0 5 905 1 0 4295 0 2 1195 0 2 6995 lt 0 05 1635 lt 0 02 11195 Type 9475 3 04 2 Capacitance and Inductance values Type 9475 3 08 5 Capacitance and Inductance values CL DIV 1 Gr
28. ule does not require regular maintenance Observe the function according to the intended use Follow the directives according to IEC EN 60079 17 Adhere to permissible temperatures according to IEC EN 60079 0 NOTICE If the blue LED M S lights up continuously it is recommended to replace the module in the foreseeable future Otherwise there is a high probability that the module will fail in 12 months see LED indications and troubleshooting 10 2 Repair instructions NOTICE amp Repair must be performed by the manufacturer only When repair is required send the module to your responsible sales organization for the address see chapter 2 1 11 Disposal Observe the national waste disposal regulations 218140 9475612310 Digital Output Module for Zone 2 13 2013 05 08 BA00 IIl en 00 9475 33 08 0 Accessories and spare parts 12 Accessories and spare parts WARNING Explosion hazard due to wrong or insufficient spare parts or wrong accessories For components with relevant Ex protection use only suitable certified spare parts or corresponding accessories of R STAHL Schaltgerate GmbH or other manufacturers Otherwise explosion protection cannot be guaranteed any longer R STAHL Schaltgerate GmbH cannot be held liable for damage caused by ignoring this danger Designation Figure Description Art no Weight kg Plug in terminal _ lt lt 2 5 mm with lock 16 pole screw connec

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