Operating Instructions
Contents
1. Bullet amp information symbol Describes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere 138996 816360300120 Cable Glands 8163 2 A2F S BA 8163 2 A2F 03 en 06 1 2 2013 3 1 3 2 138996 816360300120 General Safety Information General Safety Information Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Failure to observe these instructions can place persons plant and the environment at risk A WARNING Risk due to unauthorised work on the device gt Risk of injury and damage to equipment Assembly installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the components Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national health and safety regulations Servic2. ae nn Instructions Cable Glands Ex d and Ex e for Unarmoured Cables gt 8163 2 A2F Contents 1 2 1 2 2 2 3 2 Contents 1 SONORIS ee ER 2 2 General INI Ta ON ee ee er ee 2 3 General Safety Information ccccccecccsecceeeeeeeeceeeceeesaueceeceeeesaeesaueseeesaneeneeesaees 3 4 DEesignaled USE seseris eee ee ee eee ee ee ee ee 4 5 TECHNICAL IA EES EE S E 4 6 Transport Storage and Disposal ccccccceccseeceeeeseeeeeteeeceeeeeeeeeeeseeeeeeeeeeseeeseess 5 l AS SOMOY ee ee 6 8 COSSON e ee E E E ee 7 9 MAINE AN SE athens en ie EE N AE T 10 Accessories and spare parts ussuesnennnennennunnnnnnonnennnnnnennunnnnnnnnnnnnnnnsnnennnnne nenn 7 11 Type Examination Certificate Page 1 cccccecccsecceeeeeeeceeeeseeeseeeseeeseeeseeesaees 11 12 Declaration of Conformity 2022200sssensnennnnnnnnnnnnnnnennnennnnnennnnnennne nenn nnnn san 13 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information regarding the Operating Instructions ID NO 138996 816360300120 Publication Code S BA 8163 2 A2F 03 en 06 12 2013 We reserve the right to make technical changes without notice Symbols Used Action prompt Describes actions to be carried out by the user gt Reaction symbol Describes the results or the reactions to the actions taken
3. 44 5 50 8 65 0 76 2 95 0 Packing unit 50 50 50 25 10 4 1 1 Order number Weight kg 167668 0 001 111778 0 001 111779 0 001 111780 0 001 167671 0 001 167672 0 001 167673 0 001 167674 0 001 138383 0 135 138389 0 241 138395 0 348 138401 0 267 138407 0 218 138413 0 109 138418 0 054 110877 0 151 138996 816360300120 S BA 8163 2 A2F 03 en 06 12 2013 Type Examination Certificate Page 1 11 Type Examination Certificate Page 1 sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 06ATEX1188X Issue 2 1 Elastomeric sealed Cable Glands Ranges for braided or unarmed cables Type designation 8163 2 A2F Range Coded x II 2 GD or x I M2 Ex d IIC Ex e II Ex d I Ex el Ex d IIC Ex d I Ex e Il Ex eI Ex tD A21 IP66 The 8163 2 A2F range of cable glands are intended to terminate circular braided or unarmoured cables into enclosures without compromising the explosion protection provided by the enclosures in accordance with relevant codes of practice They consist of a male threaded front entry component and a seal actuation nut The front entry component fitted with an Evoprene Super G621 elastomeric displacement sealing ring and nylon 6 stepped skid washer is intended to screw into an entry point of its associated enclosure The seal actuation nut threads into the front entry component thereby effecting flameproof and environmental sealing onto the cable outer
4. Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Form 9400 Issue1 Page 3 of 14 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com 138996 816360300120 Cable Glands 9 S BA 8163 2 A2F 03 en 06 12 2013 8163 2 A2F Type Examination Certificate Page 1 sira CERTIFICATION 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 07ATEX4327X Issue 2 4 Equipment Ranges of Cable Glands See Descriptions 5 Applicant R STAHL Schaltger te GmbH 6 Address Am Bahnhof 30 74638 Waldenburg W rtt Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service certifies that this equipment has been found to comply with the Essential Health and Safety Requirements that relate to the design of Category 3 equipment which is intended for use in potentially explosive atmospheres These Essential Health and Safety Requirements are given in Annex II to European Union Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by re
5. sheath Additional Specific Design options e Alternative material of manufacture of the skid washer to be the same as the gland material Type designation 8163 2 A2FRC Range Coded Ex II 2 GD Ex d IIC Ex e II Ex d IIC Exell Ex tD A21 IP66 The 8163 2 A2FRC range of cable glands are intended to terminate circular braided or unarmoured cables into enclosures without compromising the explosion protection provided by the enclosures in accordance with relevant codes of practice They consist of a male threaded front entry component a seal actuation nut and either an outer captivated or running coupling The front entry component fitted with an Evoprene Super G621 elastomeric displacement sealing ring and a carbon steel C clip sizes 16 to 50 is intended to screw into an entry point of its associated enclosure The seal actuation nut threads into the front entry component thereby effecting flameproof and environmental sealing onto the cable outer sheath The outer running coupling is retained in the seal actuation nut using the carbon steel C clip to allow free running thread connection to conduit Additional Specific Design options e Alternative material of manufacture of the skid washer to be the same as the gland material e Alternative C clip plate finish Stainless steel Phosphor bronze Beryllium copper This certificate and its schedules may only be reproduced in its entirety and without change
6. BA 8163 2 A2F 03 en 06 12 2013 8163 2 A2F Assembly 7 Assembly amp We recommend the usage of a sealing ring between the enclosure wall and the male union Overview 07571E00 1 Male union 2 Pressure ring Preparing installation 07570E00 Remove the cable outer sheath according to the device geometry Installation 4 1 07572E00 If necessary insert male union 1 into sealing ring gt Screw male union 1 into enclosure 4 m Push cable through male union Tighten pressure ring 2 Install the cable in the enclosure 07573E00 6 Cable Glands 138996 816360300120 8163 2 A2F S BA 8163 2 A2F 03 en 06 12 2013 S BA 8163 2 A2F 03 en 06 12 2013 Commissioning 8 Commissioning Before commissioning the device with the cable gland make sure that X the cable gland is not damaged X if necessary the sealing ring is present and mounted correctly X unused holes are sealed by stopping plugs certified to Directive 94 9 EC X the cables have been inserted correctly X the bearing surfaces for the cable gland sealing ring are flat 9 Maintenance Consult the relevant national regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected Check during maintenance X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X the cabl
7. e glands for cracks X the seals for damage 10 Accessories and spare parts A WARNING Use of non approved accessories and spare parts gt The manufacturer s liability and warranty will be rendered void Use only original accessories and original spare parts manufactured by R STAHL Designation Illustration Description Order number Weight kg PVC shroud Designation Gland size Across flats Across a corners HVO4 208 16 or 24 26 6 0 017 20S HVO6 20 30 5 33 3 0 024 HVO9 25S or25 37 5 40 5 0 033 HV11 32 46 51 0 040 HV15 40 55 61 0 070 HV18 50S 60 66 5 0 075 HV21 50 70 78 6 0 001 HV23 63S 75 83 2 0 117 HV25 63 80 89 0 158 HV28 75S 89 101 6 0 001 HV30 75 99 111 1 0 001 138996 816360300120 Cable Glands 7 8163 2 A2F Accessories and spare parts 8 Designation Sealing ring Lock nut Cable Glands 8163 2 A2F Illustration 04968T00 05865E00 Description Thread size M16 M20 M25 M32 M40 M50 M63 M75 To fasten the cable glands in through holes Minimum thickness 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 For cable glands Type Brass nickel plated Brass nickel plated Brass nickel plated Brass nickel plated Brass nickel plated Brass nickel plated Brass nickel plated Brass nickel plated Thread size M16 x 1 5 M20 x 1 5 M25 x 1 5 M32 x 1 5 M40 x 1 5 M50 x 1 5 M63 x 1 5 M 75 x 1 5 Outer diameter 25 4 28 6 35 0
8. ference to EN 60079 0 2004 EN 60079 15 2003 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This TYPE EXAMINATION CERTIFICATE relates only to the design of the specified equipment and not to specific items of equipment subsequently manufactured 12 The marking of the equipment shall include the following E isc Ex nR II 7 Project Number 51M16472 D R Stubbings BA MIET C Index 07 Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 12 Form 9400 Issue 1 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com 10 Cable Glands 8163 2 A2F 138996 816360300120 S BA 8163 2 A2F 03 en 06 12 2013 12 Declaration of Conformity Konformitatserklarung Declaration of Conformity D claration de Conformite Declaration of Conformity R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt that the product que le produit Typ en type s type s mit den Anforderungen der folgenden Richtlinien und Normen tibereinstimmt is i
9. ing maintenance or repair work which are not described in the operating instructions must not be performed without prior agreement with the manufacturer Any damage may render explosion protection null and void Any alterations and modifications to the component impairing its explosion protection are not permitted Install and use the component only if it is undamaged dry and clean If you have questions Contact the manufacturer Warnings Warnings are sub divided in these operating instructions according to the following scheme Z WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signal word WARNING and sometimes also have a symbol which is specific to the danger involved Cable Glands 3 S BA 8163 2 A2F 03 en 06 12 2013 8163 2 A2F Designated Use 3 3 Conformity to Standards The cable glands comply with the following regulations and standards X Directive 94 9 EC X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 60079 15 X IEC EN 61241 0 IEC EN 61241 1 4 Designated Use The cable gland is used to introduce permanently installed cables into electrical equipment of type of protection Increased Safety e Flameproof Enclosure d Restricted Breathing nR and Protection by Enclosure tD It is approved for use in hazardous areas of zones 1 2 21 and 22 A WARNING Only use the component for its intended purpo
10. n conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes Q4 9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX Kennzeichnung marking marquage EG Baumusterpr fbescheinigung EC Type Examination Certificate Attestation d examen CE de type Produktnormen nach Niederspannungsrichtlinie Product standards according to Low Voltage Directive Normes des produit pour la Directive Basse Tension 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM Sonstige Normen Other Standards Autres normes x I 2 D Ex tb IIIC T 80 C Db Kabel und Leitungseinf hrung Cable glands Entr e de cable 8163 2 EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 31 2009 Il 2 G Ex d IIC Gb Il 2 G Ex e IIC Gb C 0158 M2 Ex d I Mb M2 Ex e I Mb Sira 06 ATEX 1188 X Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England NB0518 EN 50262 1998 A1 2001 A2 2004 Nicht zutreffend nach Artikel 1 Absatz 3 Not applicable according to article 1 paragraph 3 Non applicable selon l article 1 paragraphe 3 BS 6121 1989 Spezifische Merkmale und Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installat Ort u
11. nd Datum Steffen Buhl Place and date Leiter Entwicklung Schaltger te Lieu et date Director R amp D Switchgear Directeur R amp D Appareillage F 4174 601 01 2011 STMZ 138996 816360300120 S BA 8163 2 A2F 03 en 06 12 2013 voir le mode d emploi J P R ckgauer Leiter Qualit tsmanagement Director Quality Management Directeur Assurance de Qualit 816360020010 01 Cable Glands 8163 2 A2F 11 Declaration of Conformity 12 Cable Glands 8163 2 A2F 138996 816360300120 S BA 8163 2 A2F 03 en 06 12 2013
12. se gt Otherwise the manufacturer s liability and warranty will be rendered void Only use the component under the operating conditions described in the operating instructions The component must be used in hazardous areas only according to these operating instructions 5 Technical Data Explosion protection ATEX Zone 1 21 amp Il 2 GD Ex d IIC Exe ll Ex tD A21 IP66 Zone 2 x I3 G Ex nR Il IECEx Zone 1 21 Ex d IIC Ex e II Ex tD A21 IP66 Zone 2 Ex nR Il Certificates ATEX Zone 1 21 SIRA 06 ATEX 1188 X Zone 2 SIRA 07 ATEX 4327 X IECEx IECEx SIR 06 0075 X Type of Protection IP66 IP67 amp IP68 10 m depth Version BS 6121 EN 50262 Operating temperature range 60 C 130 C Material Gland Brass nickel plated brass stainless steel Seal SOLOLSF 138996 816360300120 A Cable Glands 8163 2 A2F S BA 8163 2 A2F 03 en 06 12 2013 Transport Storage and Disposal Dimensional drawings all dimensions in mm subject to alterations 07593E00 Gland size Dimensions mm Thread size C Cable diameter A Thread length D Across corners E 75 M75x 1 5 61 1 68 0 15 94 2 6 Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Disposal Ensure environmentally friendly disposal of all components according to legal regula tions 138996 816360300120 Cable Glands 5 S
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