Operating instructions
Contents
1. FRITSCH a m n Operating instructions JAW CRUSHER PULVERISETTE 1 premium line Valid starting with 01 10XX 0001 Valid starting with 01 20XX 0001 Read the instructions prior to performing any task Translation of the original operating instructions FRITSCH a Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 email info fritsch de Internet www fritsch de Version 09 2013 Index 001 FRITSCH Certifications and CE conformity Certification CE Conformity Fritsch GmbH has been certified by the T V Zertifizierungsgemeinschaft e V VOA TR AGERGEMEMIONAZT POR AAAMRONT RUO GERMAN ASIOCIATION FOR ACCHIONTATION AMD TGA ZM 05 08 00 An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001 2008 The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to to be able to bear the CE mark FRITSCH Table of contents 1 Basic desien sn ae 6 2 Safety information and use 8 2 1 Requirements for the user 8 2 2 MCCOMAS euren a seen eh 8 2 2 1 Operating principles 9 2 3 Obligations of the operator 9 2 4 Information on hazards and symbols used in this manual 10 2 5 Device safety information 12 2 6 Protective equipment ss 14 27 Hazardous areas rennen 142. Replacement NOTICE To replace or change the movable crushing plate 21 use the tools provided Pull out the source material container 8 Open the lid 7 LE Remove the fixed crushing jaw 13 See amp Chapter 5 2 1 Replacing the crushing plate 17 of the fixed crushing jaw 13 on page 26 Turn the guide pin of the guide plate 3 in such a way that its groove is above the position screw and provides access to the guide pin 3 See also amp Chapter 5 3 5 Adjusting the guide plate on page 37 Then pull the guide pin 3 out of its guide The guide plate is now no longer locked and the crushing jaw 13 can be pulled up using the special tool 28 FRITSCH 6 To do this insert the lug of the threaded spindle b in the hole of the pull plate 7 _ Place the threaded spindle b with the cone in the bearing lifting system 8 Now push the crank a on to the brass square of the threaded spindle b 99 FRITSCH a A 9 Turn the crank until the 3 cylinder head screws A of the movable crushing jaw 12 can be accessed After undoing the 3 cylinder head screws A with the hex wrench c you can lift off the clamping strip 20 Take out the crushing plate 21 10 11 5 12 Clean all parts in order that the crushing plate has even contact during the installation 13 5 Insert the replacement crushing plate or
3. 3 Attach the carrying strap F to a crane or a similar device 4 You can now move the Jaw Crusher to the desired location Set down the Jaw Crusher on a flat and firm surface the ground or a sturdy workbench You can also screw it onto a base plate a pallet or similar 19 FRITSCH 5 Remove the carrying strap F and remove the transport links G using the size 16mm box wrench provided m 4 4 Ambient conditions WARNING Mains voltage The device may only be operated indoors The surrounding air may not carry any electrically con ductive dust Maximum relative humidity 80 for temperatures up to 31 C linearly decreasing down to 50 relative humidity at 40 C M The room temperature has to stay between 5 40 C M Altitudes up to 2000 m M Degree of pollution 2 according to IEC 664 4 5 Installing the funnel 1 The Jaw Crusher is delivered without funnel 1 mounted It must be mounted prior to initial start up 20 1 Take the funnel 1 and the hex wrench also provided g out of the packaging FRITSCH A 1 Funnel Hex wrench size 4 2 Lift the rubber seal E off the funnel opening of the Jaw Crusher To do this remove the 4 countersunk head screws D using the hexagon socket wrench g 3 Fit the rubber seal E on the funnel neck Pay attention to the position of the holes in the funnel 1 and the rubber seal E They
4. 43 3140 23 Aluminium 1 pair of support walls 43 4040 13 POM 1 pair of support walls 43 4045 16 a FRITSCH The crushing plates made of zirconium oxide are only suitable for crushing medium hard and brittle materials or similar Metal may not be crushed under any circumstances The Cr Ni steel equipment is recommended if damp material is crushed and this would cause the plates and walls made of tool steel to rust The tungsten carbide equipment is recommended for crushing very hard material or if ferrous contaminants are to be avoided 295 FRITSCH 5 2 Replacing the crushing plates 17 21 and support walls 11 DANGER Mains voltage Before beginning with maintenance and assembly work disconnect the mains plug and protect the device against being unintentionally switched back on Indicate maintenance and assembly work with warning Signs On delivery of the Jaw Crusher a set of crushing plates 17 21 and the support walls 11 are firmly mounted on it The Jaw Crusher is ready for use after connecting it to the power supply The crushing plates to an extremely small extent also the support walls are subject to wear and may need to be turned and replaced at a later stage If you determine during the inspection or cleaning that the J crushing plates are only worn at the bottom you can simply turn over the symmetrical plates The fixed and movable crushing plates deviate i
5. External belt guard Lid Source material container Main switch WO COON DU NN FE FRITSCH Guide pin fixed crushing jaw Guide pin guide plate Crank gap adjustment Crank for kinematics Block grinding aperture Support wall both sides Crushing jaw movable compl Crushing jaw fixed compl Pressure plate Crushing jaw fixed Clamping strip Crushing plate fixed Guide plate Crushing jaw movable Clamping strip Crushing plate movable _ FRITSCH 2 Safety information and use 2 1 Requirements for the user This operating manual is intended for persons assigned with operating and monitoring the Fritsch PULVERISETTE 1 premium line The operating manual and especially its safety instructions are to be observed by all persons working on or with this device In addition the applicable rules and regulations for accident prevention at the installation site are to be observed Always keep the operating manual at the installation site of the PULVERISETTE 1 premium line People with health problems or under the influence of medication drugs alcohol or exhaustion must not operate this device The PULVERISETTE 1 premium line may only be operated by authorised persons and serviced or repaired by trained specialists All commis sioning maintenance and repair work may only be carried out by techni cally qualified personnel Qualified personnel are persons who because of their education e
6. FRITSCH 5 3 5 Adjusting the guide plate Eccentricity Small setting In the standard case the guide plate is in the Normal position However for certain uses it may be beneficial to reduce the opening angle of the movable crushing plate 6 Small setting on page 37 This is done as follows 1 Turn the guide pin 3 in such a way that its groove is above the position screw providing access to the guide pin 3 2 Then pull the guide pin 3 out of its guide The guide plate is now no longer locked 3 Now you can turn the crank 5 to move the guide plate to the Small position To do this pull out the knurled knob on the crank 4 That provides access to the crank 4 Lock the guide plate with the guide pin 3 by pushing it into the upper hole small and turning it 5 To increase the opening angle again the guide plate must be switched back to Normal This is done as described above In the Small position the opening angle of the movable crushing plate is reduced which reduces the distribution range of particle sizes and the size of the particles is more consistent However this setting will result in an extended throughput time If the samples are easy to crush it may be beneficial to reduce the opening angle for certain uses For crushing sticky material such as coal this setting is not very suitable however For certain materials it is helpful to pre crush the m
7. Replacing the crushing plates 17 21 and support walls 11 on page 26 6 2 5 Converting the grinding opening blocks 10 Tools i Hex wrench size 5 k Plastic mallet 1 The blocks 10 are each attached to the lid 1 with one cylinder head screw and 2 dowel pins 2 To replace the blocks 10 undo the cylinder head screws using a hex wrench i Unscrew the screws by about 5 to 10mm Do not remove the screws completely otherwise the blocks will fall into the grinding chamber 41 FRITSCH 3 Now use a mallet k to gently knock the hex wrench i which is inserted in the cylinder head screw The block is pushed by the dowel pins and is suspended from the cylinder head screw 4 Open the lid 1 5 Hold the released block firmly and unscrew the cylinder head screw completely and replace the block 6 To install the block simply insert it with the dowel pins in the holes of the lid 1 7 Then re attach the blocks with the cylinder head screw to the lid 1 6 3 Breaking and grinding in combination with the Disk Mill PULVERISETTE 13 premium line To crush coarse material for subsequent use more finely than is possible with a Jaw Crusher it is connected to the Disk Mill PULVERISETTE 13 pre mium line Crushing with this combination takes place in a single cycle with a feed size of 95 mm or 65 mm up to an average particle size ds of 0 1 mm The Jaw Crusher
8. adapter plate 24 9 Refit the belt guard 6 8 3 Lubricating the bearings You should clean the guide pins 2 3 roughly after every 500 hours of use and rub them down with machine oil 47 aa FRITSCH 9 Guarantee terms Guarantee period Conditions for claims against the guar antee Reasons for loss of the guarantee As manufacturer FRITSCH GmbH provides above and beyond any guar antee claims against the seller a guaranty valid for the duration of two years from the date of issue of the guarantee certificate supplied with the device Within this guarantee period we shall remedy all deficiencies due to material or manufacturing defects free of charge Rectification may take the form of either repair or replacement of the device at our sole discre tion The guarantee may be redeemed in all countries in which this FRITSCH device is sold with our authorisation This guarantee is subject to the condition that the device is operated according to the instructions for use operating manual and its intended use Claims against the guarantee must include presentation of the original receipt stating the date of purchase and name of the dealer together with the complete device type and serial number For this guarantee to take effect the answer card entitled Securing of Guarantee enclosed with the device must be properly filled out and despatched without delay after re
9. is placed on a mounting rack order no 43 6000 00 above the disk mill The material pre crushed in the Jaw Crusher slides along a special chute directly into the funnel of the disk mill 42 FRITSCH Cleaning 7 1 Cleaning the grinding chamber DANGER Mains voltage Before beginning with cleaning work disconnect the mains plug and protect the device against being unin tentionally switched back on Do not allow any liquids to flow into the device Indicate cleaning work with warning signs Put safety equipment back into operation after cleaning work To access the grinding chamber the fixed crushing jaw 12 must first be removed 1 Pull out the source material container 8 2 Open the lid 7 3 Turn the guide pin 2 in such a way that its groove is above the position screw which provides access to the guide pin 2 4 Then pull the guide pin 2 out of its guide 5 Lift out the fixed crushing jaw 13 to the front CAUTION Hold the crushing jaw 13 firmly while doing this The part weighs about 6 2 kg 6 You can remove dust from the grinding chamber using a dust exhaust system and a brush or by blowing it clear with com pressed air pay attention to crushed material flying around Stub born deposits can be removed using a steel brush Then wipe the grinding chamber with a damp cloth and rub it down with alcohol protection ag
10. must lie on top of each other 39 FRITSCH 4 Insert the funnel 1 in the corresponding funnel opening on the top of the Jaw Crusher NOTICE Pay attention to the funnel s installation direction The funnel opening must face the front 5 Attach the funnel 1 to the housing using the previously removed 4 countersunk head screws D The countersunk head screws D must be tightened firmly in order that the rubber seal is compressed and tight 4 6 Electrical connection Before establishing the connection compare the voltage and current values given on the type plate with the values of the available electrical system The electrical system should meet the following requirements M 3 1 connection M Fuse protection of at least 16A for the socket connection M or automatic circuit breaker with 16A and C characteristic M Functioning protective earth 4 6 1 Rotation direction of the drive motor The Jaw Crusher is equipped with an automatic rotation direction detec tion unit 4 7 Initial start up function test DANGER Crushing hazard Only put the jaw crusher into operation with the funnel 1 mounted 22 FRITSCH 4 7 1 Switching on 4 7 2 Function check 4 7 3 Switching off Switch on the device only after all work as described in amp Chapter 4 Installation on page 18 has been carried out During the first hours of operation some greas
11. the old turned crushing plate 21 and screw the clamping strip 20 back on again Then turn the crank to move the crushing jaw 12 back into the lower position Refit the guide pin 3 See also Chapter 5 3 5 Adjusting the guide plate on page 37 Remove the crank a and re attach the pull plate with the threaded spindle b to the retaining lug Re install the crushing jaw 13 See amp Chapter 5 2 1 Replacing the crushing plate 17 of the fixed crushing jaw 13 on page 26 Close the lid 7 Push in the source material container 8 5 2 3 Checking the gap width DANGER Mains voltage Before beginning with maintenance and assembly work disconnect the mains plug and protect the device against being unintentionally switched back on Indicate maintenance and assembly work with warning signs NOTICE During operation of the Jaw Crusher the crushing plates 17 21 must not touch each other at the narrowest gap width 30 FRITSCH Tools c Hex wrench size 6 d Feeler gauge strip e Open ended wrench size 19 n Cross head screwdriver Check After mounting the crushing plates 17 21 you need to check the gap width between the crushing plates 1 Pull the source material container 8 out of the Jaw Crusher 2 Open the lid 7 3 Remove the 6 fastening screws of the belt guard 6 using a cross head screwdriver n and lift off the be
12. 2 8 ECS Me een 14 2 8 1 General Information ss 14 2 8 2 Protection against restart nn 14 3 Technical AAA cesse masse nine teecoude sure ones 16 3 5 CDIM ASIONS de een 16 e 1 12 tcc a ea E tone ci 16 3 3 Operating NOISe ununi iin 16 3 4 Voltage current consumption power consumption 16 3 5 PVC CUNICal MICOS a ac co 16 SE NOTEN 16 3 7 Final inene S acrana one eee 17 4 Installation 18 LAS DO a a 18 DA CNRS ae ae a 18 A 0 0 AR ea ae a a oc ao on 19 4 4 Ambient conditions ss 20 4 5 Installing the funnel 1 20 4 6 Electrical cOnN CtiON unies 22 4 6 1 Rotation direction of the drive motor 22 4 7 Initial start up function test 22 4 7 1 Switching on 23 4 7 2 Function check 23 4 7 3 SWITCHING off ss 23 5 Working with the laboratory jaw crusher 24 5 1 Selecting the crushing plates and the lateral support walls 24 5 2 Replacing the crushing plates 17 21 and support walls A teaver 26 5 2 1 Replacing the crushing plate 17 of the fixed crushing ANY OS a a ee a ee ee con 26 5 2 2 Replacing the crushing plate 21 of the movable crushing JAW 12 citacsiisconcswaaieuiverduiwiinbeilnecthineuniatedaauesedusvacneiees 28 FRITSCH 10 11 12 5 2 3 Checking the gap width 30 5 2 4 Replacing the support walls 32 5 3 Comminution of material to be cru
13. Il maximum edge length 95 mm separately to the funnel Do not add more material until the crushing noise has fallen significantly Never fill more material to be crushed into the funnel than the actual crushing chamber B can hold This is limited by the upper edge ofthe support walls 11 and by crushing plates 17 21 No material may lie above these edges During continuous operation you may also only feed the same amount as is discharged as crushed material The maximum amount to be fed depends on the material s crushing capability and the selected gap width Observe the crushing process crushing noise for each new material and determine the optimum amount to be fed Comminution of certain materials e g coal lumps of rock stones may result in the development of dust which accumulates in the crushing chamber B To prevent it from spreading the Jaw Crusher can be equipped with a dust exhaust system See 6 Chapter 6 1 Dust exhaust on page 38 The final fineness achieved depends on the material properties and the gap setting between the two crushing plates However this gap width only determines one dimension of the crushed material This means that for material crushed into plates a second cycle can be applied to signifi cantly reduce the proportion of long parts or parts with a large surface At the smallest set gap width the average particle size dso of the crushed material is about 2mm 36
14. Replacing the crushing plate 17 of the fixed crushing jaw 13 on page 26 out of the Jaw Crusher 2 The 5 fastening screws for the right hand support wall can be accessed directly on the right hand side wall 3 Undo the screws with the hex wrenches c and i 4 Then lift the support wall up out of the Jaw Crusher 5 The support wall is installed in the reverse order 5 3 Comminution of material to be crushed 5 3 1 Setting the gap width The opening width of the gap between the crushing plates determines the average particle size of the crushed material You can use the crank 4 to adjust the gap in stages between approx 0 3 mm and 15 mm To change the gap pull out the knurled knob on the crank 4 and move the crank 4 to the desired position Allow the knob to engage again cor rectly this locks the fixed crushing plate in place You should pre crush material that is difficult to crush e g metallic alloys in a first cycle with a wider gap In the second cycle set the gap width for the desired fineness If you do not have any experience in the crushing capability of your material you should carefully crush a sample in the first cycle 235 FRITSCH 5 3 2 Feeding material 5 3 3 Dust exhaust 5 3 4 Final fineness NOTICE Before filling the material into the funnel switch on the device Feed large chunks of material M model I maximum edge length 60 mm M model
15. ainst corrosion 7 After cleaning re insert the crushing jaw 13 insert the guide pin 2 and lock it in place 43 FRITSCH a uf 8 Close the lid 7 9 Push in the source material container 8 A4 FRITSCH 8 Maintenance DANGER Mains voltage Maintenance work may only be performed by special ised personnel Before beginning with maintenance work unplug the mains plug and protect the device against being unin tentionally switched back on Put safety equipment back into operation after mainte nance work Indicate maintenance work with warning signs C We recommend keeping a safety logbook Chapter 11 J Safety logbook on page 52 where all work maintenance repairs performed on the device is entered The most important element of maintenance is regular 1 cleaning When cleaning the complete device adhere to the guidelines of the Accident Prevention Regulation BGV A3 especially if the device has been set up in a dusty environment or if the processed source material pro duces dust 8 1 Crushing plates The crushing plates will get worn after a certain time depending on the material to be crushed Check their surfaces at regular intervals To turn or change the plates observe the instructions at amp Chapter 5 2 Replacing the crushing plates 17 21 and support walls 11 on page 26 8 2 V
16. anual The use of the product requires technical knowledge only commercial use is permitted The product may be used exclusively within the scope of applications set down in this operating manual and within the framework of guidelines put forth in this operating manual and must be subject to regular main tenance In case of non compliance improper use or improper mainte nance the customer assumes full liability for the functional capability of the product and for damage or injury arising from violating these obliga tions The contents of this operating manual are subject in entirety to copy right law This operating manual and its contents may not be copied fur ther distributed or stored in any form in part or in whole without the prior written consent of Fritsch This operating manual has been prepared to the best of our knowledge and checked for accuracy at the time of printing FRITSCH GMBH assumes no guarantee or liability whatsoever for the accuracy or com pleteness of the contents of this operating manual including but not limited to the implied warranties of merchantability and fitness for a par ticular purpose unless liability is expressly prescribed by applicable laws or jurisprudence FRITSCH GMBH expressly reserves the right to modify and or update this operating manual without prior notice The same applies to modifica tions and improvements to the products described in this operating manual It is the responsibili
17. aterial 16 O Operating noise 16 P Power consumption 16 R Replacing the crushing plates 26 Replacing the support walls 32 Replacing the V belt 46 Requirements for the user 8 Rotation direction of the drive motor 22 S Safety information 10 Safety logbook 52 53 Selecting the crushing plates 24 SOON a 2 465 ce WG reihen 19 Setting the gap width 35 Skilled workers 8 SWIECHNE OW 42 o 5452 5 4 ooo eS Se eo ete Be Bes 23 SWITCHING Oee ris or sete cee ve 23 T ANSP lt lt asst Boe eH ee ah aie ee ee ae ae ee 18 U Unpacking e eaea had ce is Heb ah Od ae ee Ee A 18 V VOII ee a te eee cn ae 16 W Warning information 10 Weight sm ce bob hoa ee 16 FRITSCH a ei FRITSCH u 2013 Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 email info fritsch de Internet www fritsch de
18. aterial with a normal opening angle and to re crush the material in a second cycle with a smaller opening angle IT 6 Accessories 6 1 Dust exhaust FRITSCH 43 9050 00 Dust exhaust system 43 9051 00 Polyester filter set pack of 2 43 9052 00 Plastic bags pack of 5 43 9055 00 Paper filter bags pack of 5 Assembling the dust exhaust system DANGER Mains voltage The mains plug must be disconnected before starting instal lation work The installation work may only be carried out by authorised persons 1 After removing the dust insert one end of the exhaust hole in the connecting hole at the back of the Jaw Crusher Connect the other end to the dust exhaust system 2 Connect the control box to the back of the Jaw Crusher 38 FRITSCH VU 6 2 Conversion kit for iron free pre crushing 6 2 1 Model Switch on the dust exhaust system ON Then insert the mains plug of the dust exhaust system in the con trol box and insert the mains plug of the control box in the socket Re connect the Jaw Crusher to the power supply and turn the main switch 9 to 1 on The dust exhaust system can be switched on and off at the control panel C when the Jaw Crusher is ready for operation Conversion kit for iron free pre crushing 01 1090 00 consisting of Quan tity 1 01 3501 00 1 01 1101 00 1 43 4045 16 2 01 1531 16 2 01 5420 13 Article number Arti
19. belt It is normally not necessary to re tension the V belt However if you detect that the belt is squeaking or the device s throughput rate is reduced re tensioning or a replacement may be required Depending on the load placed on the device the V belt needs to be checked for wear at regular intervals and replaced if necessary AG FRITSCH 8 2 1 Replacing the V belt Tools ll m Open ended wrench size 17 n Cross head screwdriver o Hex wrench size 10 1 Remove the 6 fastening screws from the belt guard 6 using the screwdriver n lift it off and place it to the side 2 Undo the screw for the motor cover 23 using the screwdriver n and open it 3 Use the hex wrench to undo the 4 cylinder head screws H on the motor s adapter plate 24 AG 4 Turn back the 2 lock nuts I of the belt tensioner 25 completely using the open ended wrench FRITSCH A 5 Now push the motor forwards towards the grinding chamber 6 The V belts K can now be removed from or placed on the fly wheel 22 7 The V belts K are tensioned by pulling the motor backwards again and turning the lock nuts I against the belt tensioner 25 The V belts K must be tensioned evenly This is done by alter nately tightening the lock nuts I against the belt tensioner 25 8 If the belt tension is sufficient re tighten the 4 cylinder head screws H on the motor s
20. ceipt of the device and be received by us within three weeks or alternatively online registration must be carried out with the above mentioned information The guarantee will not be granted in cases where M Damage has arisen due to normal wear and tear especially for wear parts such as Crushing jaws support walls grinding bowls grinding balls sieve plates brush strips grinding sets grinding disks rotors sieve rings pin inserts conversion kits sieve inserts bottom sieves grinding inserts cutting tools sieve cassettes sieve and measuring cell glasses M Repairs adaptations or modifications were made to the device by unauthorized persons or companies M The device was not used in a laboratory environment and or has been used in continuous operation E Damage is present due to external factors lightning water fire or similar or improper handling E Damage is present that only insubstantially affects the value or proper functioning of the device M The device type or serial number on the device has been changed deleted removed or in any other way rendered illegible M The above mentioned documents have been changed in any way or rendered illegible 48 FRITSCH nn Costs not covered by the guarantee Further information about the guar antee This guarantee excludes any costs for transport packaging or travel that accrue in the event the product must be sent to us or in the event that one
21. cle designation Coated source mate rial container Coated funnel com plete One pair of support walls Block for grinding chamber opening Clamping strip for crushing jaw Material Proco PA 11 Rilsan Proco PA 11 Rilsan POM POM Duralu 39 FRITSCH Additionally required Er Article number Article designation Material 1 43 0100 27 Crushing plate for Zirconium oxide fixed crushing jaw 1 43 0110 27 Crushing plate for Zirconium oxide movable crushing jaw 6 2 2 Model Il Conversion kit for iron free pre crushing 01 2090 00 consisting of coe Article number Article designation Material 1 01 3501 00 Coated source mate Proco PA 11 Rilsan rial container 1 01 2101 00 Coated funnel com Proco PA 11 Rilsan plete 1 43 4045 16 One pair of support POM walls 2 01 2531 16 Block for grinding POM chamber opening 2 01 7420 13 Clamping strip for Duralu crushing jaw Additionally required ae Article number Article designation Material 1 43 3100 27 Crushing plate for Zirconium oxide fixed crushing jaw 1 43 3110 27 Crushing plate for Zirconium oxide movable crushing jaw 6 2 3 Converting the funnel 1 The conversion is carried out as described in amp Chapter 4 5 Installing the funnel 1 on page 20 AQ 6 2 4 Converting the crushing plates 17 21 and support walls 11 FRITSCH The conversion is carried out as described in amp Chapter 5 2
22. delines put forth in this manual In case of non compliance or improper use the customer assumes full liability for the functional capa bility of the Jaw Crusher and for any damage or injury arising from failure to fulfil this obligation By using the PULVERISETTE 1 premium line the customer agrees with this and recognizes that defects malfunctions or errors cannot be completely excluded To prevent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the cus tomer must implement sufficient and comprehensive safety measures for working with the PULVERISETTE 1 premium line Neither compliance with this manual nor the conditions and methods used during installation operation use and maintenance of the PUL VERISETTE 1 premium line can be monitored by Fritsch GmbH Improper execution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper operation or improper use or improper maintenance or are in any way connected to these The applicable accident prevention guidelines must be complied with FRITSCH Generally applicable legal and other obligatory regulations regarding environmental protection must be observed 2 4 Information on hazards and symbols used in this manual Safety information Safety information in t
23. e In no event shall the buyer be entitled to any compensation from Fritsch GmbH for any special direct indirect coincidental or consequential damage including but not limited to lost profits lost savings lost sales or financial loss of any kind or for compensation of third parties for downtimes for lost goodwill for damage to or replacement of equip ment and property for costs or restoration of materials or goods related to the product or the use of our products for other damage or injury to persons including fatal injuries or similar The above exclusion of lia bility is limited by mandatory liability as prescribed by laws or jurispru dence Liability for negligence is excluded in all cases No permission is given expressly implicitly or otherwise for the use of patents brands or other copyrights We also assume no liability for copy right infringements or infringements of the rights of third parties arising from the use of this product Neither compliance with this operating manual nor the conditions and methods used during installation operation use and maintenance of the product can be monitored by Fritsch GmbH Improper execution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper opera tion or improper use or improper maintenance or are in any way con nected t
24. e 43 0020 09 1 pair of support walls 43 4000 09 Chromium free steel Fixed crushing plate 43 0011 09 Movable crushing plate 43 0021 09 1 pair of support walls 43 4010 09 Chromium nickel stainless steel Fixed crushing plate 43 0030 10 Movable crushing plate 43 0040 10 1 pair of support walls 43 4020 10 Tungsten carbide WC Co Fixed crushing plate 43 0050 08 Movable crushing plate 43 0060 08 1 pair of Support walls 43 4030 08 Zirconium oxide Fixed crushing plate 43 0100 27 Movable crushing plate 43 0110 27 1 pair of support walls 43 4050 27 Manganese steel Fixed crushing plate 43 0130 23 Movable crushing plate 43 0140 23 24 Aluminium 1 pair of support walls 43 4040 13 POM 1 pair of support walls 43 4045 16 Model Il Material Designation Order number Tempered tool steel Fixed crushing plate 43 3010 09 Movable crushing plate 43 3020 09 1 pair of support walls 43 4000 09 Chromium free steel Fixed crushing plate 43 3011 09 Movable crushing plate 43 3021 09 1 pair of support walls 43 4010 09 Chromium nickel stainless steel Fixed crushing plate 43 3030 10 Movable crushing plate 43 3040 10 1 pair of support walls 43 4020 10 Tungsten carbide WC Co Fixed crushing plate 43 3050 08 Movable crushing plate 43 3060 08 1 pair of support walls 43 4030 08 Zirconium oxide Fixed crushing plate 43 3100 27 Movable crushing plate 43 3110 27 1 pair of support walls 43 4050 27 Manganese steel Fixed crushing plate 43 3130 23 Movable crushing plate
25. e may emerge from the eccentric bearing of the moving crushing jaw see also amp Chapter 8 Maintenance on page 45 After a few hours of operation the grease will have been distributed evenly in the anti friction bearing chamber and no more grease emerges NOTICE Only put the jaw crusher into operation with the crushing plates 17 21 mounted Switch main switch 9 to I Once the grinding chamber is closed and the grinding stock container is inserted the device can be started by the START button 26 The labora tory jaw crusher starts up Continue with amp Chapter 5 Working with the laboratory jaw crusher on page 24 Press the STOP button 27 and the machine comes to a stop Switch main switch 9 to 0 The laboratory jaw crsuher switches off completely ry ee FRITSCH 5 Working with the laboratory jaw crusher l NOTICE In the case of the Jaw Crusher with single phase motor 230V and 110V a maximum of 20 switching operations per hour are permitted 5 1 Selecting the crushing plates and the lateral support walls The standard version of the jaw crusher is equipped with crushing plates 17 21 and support walls 11 made of tempered tool steel As a special version or for retrofitting crushing plates and support walls can be delivered in the following materials Model I Material Designation Order number Tempered tool steel Fixed crushing plate 43 0010 09 Movable crushing plat
26. en and the work must be supervised from a specialist The high speed rotor mill is not explosion protected and is not designed to grind explosive materials Do not remove the information signs NOTICE Immediately replace damaged or illegible information signs Unauthorised alteration of the PULVERISETTE 1 premium line will void Fritsch s declaration of conformity to European directives and void the guarantee Only use the PULVERISETTE 1 premium line when it is in proper working order as intended and in a safety and hazard conscious manner adhering to the operating manual In particular immediately rectify any malfunctions that could pose a safety hazard If after reading the operating manual there are still questions or problems please do not hesitate to contact our specialised per sonnel 12 FRITSCH 2 6 Protective equipment Protective equipment is to be used as intended and may not T be disabled or removed All protective equipment is to be regularly checked for com pleteness and proper working order The jaw crusher is equipped with a comprehensive safety system 2 7 Hazardous areas 2 8 Electrical safety 2 8 1 General Information 2 8 2 Protection against restart The funnel 1 is protected against manipulation by its zigzag shaped material guide The source material container 8 must be inserted A locking mecha nism keeps it closed during operation and prevents the jaw c
27. his manual is designated by symbols Safety infor mation is introduced by keywords that express the extent of the hazard DANGER This symbol and keyword combination points out a directly hazardous situation that can result in death or serious injury if not avoided WARNING This symbol and keyword combination points out a possibly hazardous situation that can result in death or serious injury if not avoided CAUTION This symbol and keyword combination points out a possibly hazardous situation that can result in slight or minor injury if not avoided NOTICE This symbol and keyword combination points out a possibly hazardous situation that can result in property damage if not avoided ENVIRONMENT This symbol and keyword combination points out a possibly hazardous situation that can result in environmental damage if not avoided Special safety information To call attention to specific hazards the following symbols are used in the safety information 10 FRITSCH Safety information in the procedure instructions DANGER This symbol and keyword combination points out a directly hazardous situation due to electrical current Ignoring infor mation with this designation will result in serious or fatal injury DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine in explosive areas or with explosive substances Ignori
28. ight Model I net 305 kg gross 340 kg Model Il net 320 kg gross 355 kg Emissions value of workplace according to DIN EN ISO 3746 2005 LPa 83 dB A The noise level measurement was conducted with the grinding stock gravel grain size 20 60mm 3 4 Voltage current consumption power consumption 3 5 Electrical fuses 3 6 Material Feed size The device can be operated with the following mains voltages Model E Single phase alternating current 115V 10 17A 1 6kW M Single phase alternating current 230V 10 6 5A 1 6kW M Three phase alternating current 230V 10 4 2A 1 5kW M Three phase alternating current 400V 10 2 4A 1 5kW Model Il M Three phase alternating current 230V 10 10 4A 3 5kW M Three phase alternating current 400V 10 6 5A 3 5kW Transient overvoltage according to overvoltage category II permitted M The electrical fuse is integrated in the main switch 9 Model I approx 60 mm Model Il approx 95 mm 16 FRITSCH Throughput 3 7 Final fineness Model I 140 kg h Model Il 250 kg h Depending on the set gap width The final fineness depends on the set gap width It is between 0 3mm and 15mm 17 FRITSCH 4 Installation WARNING The weight of the Jaw Crusher is as follows for Model I 305 kg Model Il 320 kg 4 1 Transport The device is delivered on a transport pallet with a wooden cover We recommend using a fork
29. lift or pallet truck for transporting the packed device DANGER Do not step under the transport pallet during transport WARNING Improper lifting can lead to personal injury or property damage The machine is only to be lifted with suitable equipment and by qualified personnel The guarantee excludes all claims for damage due to improper transport 4 2 Unpacking M Pull out the nails that fasten the cover to the transport pallet The cover is the wooden box that has been placed over the transport pallet Lift the cover off of the transport pallet CAUTION Crushing hazard Always lift with 2 persons M Compare the contents of the delivery with your order 18 FRITSCH 4 3 Set up Tool DANGER During set up work do not enter the area below the raised device To set up the Jaw Crusher you require a crane or other suitable trans port equipment and a carrying strap F not included in the scope of delivery with a length of at least 80cm NOTICE Note the load bearing capacity of the carrying strap m Box wrench size 16 17 NOTICE The lid 7 cannot be opened as long as the carrying links G are still mounted on the Jaw Crusher 1 The Jaw Crusher is attached to the transport pallet from below using 3 hexagon screws Undo the screws with the size 17mm box wrench m 2 Guide the carrying strap F through the holes of the carrying links G
30. lt guard 6 The flywheel 21 can be seen 4 Use the crank 4 to set the minimum grinding gap of 0 3mm See Chapter 5 3 1 Setting the gap width on page 35 5 Turn the flywheel 22 to position 1 IER W AVER M jog ur N Ay a M B XPA 1332 nace F Ze VOA 1394 i safe FRITSCH 6 Undo the 2 cylinder head screws for adjusting the grinding gap using the hex wrench c 7 Now guide the feeler gauge strip d provided 0 3mm thick between the two crushing jaws 12 13 8 Use the open ended wrench e to set the eccentric for adjusting the grinding gap in such a way that the feeler gauge strip d is clamped slightly 9 Tighten the 2 cylinder head screws for adjusting the grinding gap using the hex wrench c 10 Remove the feeler gauge strip d from the grinding chamber 11 Refit the device s belt guard 6 12 Then close the lid 7 13 Push in the source material container 8 5 2 4 Replacing the support walls It is practically only necessary to replace the support walls 11 when the crushing plates 17 21 are replaced because J their material needs to be changed and even minimal amounts of abrasion on the support walls are to be avoided eop FRITSCH nn Tool Hex wrench size 6 Socket wrench size 13 Hex wrench size 4 Open ended wrench size 13 Hex wrench size 5 Cross head screwdriver 3 mm FO Replaci
31. n shape J The fixed crushing plate 17 has plane parallel surfaces The movable crushing plate 21 is convex on the crushing side and slightly longer 5 2 1 Replacing the crushing plate 17 of the fixed crushing jaw 13 Tool c Hex wrench size 6 Replacement 1 Pull out the source material container 8 2 Open the lid 7 26 FRITSCH 3 Turn the guide pin 2 in such a way that its groove is above the position screw which provides access to the guide pin 2 4 Then pull the guide pin 2 out of its guide e Pr PE Lift out the crushing jaw 13 to the front CAUTION Hold the crushing jaw 13 firmly while doing this The part weighs about 6 2 kg Then place the crushing jaw 13 on a firm surface and undo the cylinder head screws of the clamping strip 16 using the hex wrench size 6 Lift off the crushing plate 17 Clean all parts in order that the crushing plate has even contact during the installation Insert the replacement crushing plate or the old turned crushing plate 17 and screw the clamping strip 16 back on again Re install the crushing jaw 13 insert the guide pin 2 and lock it in place Close the lid 7 Push in the source material container 8 27 5 2 2 Replacing the crushing plate 21 of the movable crushing jaw 12 FRITSCH Tools a Crank b Threaded spindle c Hex wrench size 6
32. ng information with this designation will result in serious or fatal injury DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine with com bustible substances Ignoring information with this designa tion will result in serious or fatal injury WARNING This symbol and keyword combination points out a directly hazardous situation due to movable parts Ignoring infor mation with this designation can result in hand injuries WARNING This symbol and keyword combination points out a directly hazardous situation due to hot surfaces Ignoring informa tion with this designation can result in serious burn injuries due to skin contact with hot surfaces Safety information can refer to specific individual procedure instruc tions Such safety information is embedded in the procedure instructions so that the text can be read without interruption as the procedure is being carried out The keywords described above are used sifa FRITSCH Tips and recommendations Further designations 2 5 Device safety information Please observe Example 1 gt Loosen screw 2 p CAUTION Risk of entrapment at the lid Close the lid carefully 3 Tighten screw This symbol emphasises useful tips and recommendations 1 as wells as information for efficient operation without mal function To emphasise procedure instructions results lists reference
33. ng the left hand support wall 1 First lift the fixed crushing jaw 13 as described in amp Chapter 5 2 1 Replacing the crushing plate 17 of the fixed crushing jaw 13 on page 26 out of the Jaw Crusher 2 Then remove the 6 fastening screws of the belt guard 6 using a cross head screwdriver n and lift off the belt guard 6 The fly wheel 22 can be seen 3 The support wall is attached to the left hand side wall with 5 hex agon screws These only need to be loosened and not removed completely 33 4 To access the two screws behind the flywheel 22 it must be turned until the screw heads can be accessed through the hole in the flywheel FRITSCH A 5 Undo the two screws with the socket wrench f 6 You will find two more hexagon screws below the outer right edge of the flywheel 22 Undo them with an open ended wrench h 7 The last hexagon screw to be undone can be accessed freely as illustrated Undo it with the socket wrench f 8 Then lift the support wall up out of the Jaw Crusher 9 The support wall and the belt guard are installed in the reverse order WARNING Crushing hazard Do not forget to screw the belt guard 6 back in place It is important for your safety eye Replacing the right hand support wall FRITSCH 1 First if not already done lift the fixed crushing jaw 13 as described in amp Chapter 5 2 1
34. o these BT FRITSCH a u EEE 11 Safety logbook Date Maintenance Repair Name Signature 59 FRITSCH uf Date Maintenance Repair Name Signature 53 FRITSCH 12 Index A Accident prevention 8 Adjusting the guide plate 37 Ambient conditions 20 Authorised persons 8 B BASIC OS EN ae 6 C Checking the gap width 30 Cleaning 43 Cleaning the grinding chamber 43 Conversion kit for iron free pre crushing 39 Converting the crushing plates 41 Converting the funnel 40 Converting the grinding opening blocks 41 Current consumption 16 D Dimensions 16 Dust exhaust 36 38 E Electrical connection 22 Electrical USE ee ne was rasen 16 Exclusion of liability 50 Explanation of signs 10 Explanation of symbols 10 F Feeding material 36 Final fineness 2220232 d Fuada 17 36 FUNELIOMCHECK 238 2e 2 nahen 23 G Guarantee terms 48 Installing the funnel 20 L Lager schmieren 47 M Maintenance 45 M
35. of our specialist technicians is required to come to your site Any servicing done by persons not authorised by us and any use of parts that are not original FRITSCH accessories and spare parts will void the guar antee The guarantee period will neither extend nor will a new period of guar antee begin in the event that a claim is placed against the guarantee Please provide a detailed description of the type of error or the com plaint If no error description is enclosed we shall interpret the shipment as an assignment to remedy all recognisable errors or faults including those not covered by the guarantee Errors or faults not covered by the guarantee shall in this case be rectified at cost We recommend reading the operating manual before contacting us or your dealer in order to avoid unnecessary inconvenience Ownership of defective parts is transferred to us with the delivery of the replacement part the defective part shall be returned to us at buyer s expense NOTICE Please note that in the event that the device must be returned the device must be shipped in the original Fritsch packaging Fritsch GmbH denies all liability for any damage due to improper packaging packaging not from Fritsch Any enquiries must include a reference to the serial number imprinted on the type plate 49 _ FRITSCH 10 Exclusion of liability Before using the product be sure to have read and understood this operating m
36. rusher from being opened after start up The source material container 8 prevents the lid 7 from being opened during operation At the same time a sensor monitors the opening of the lid 7 Crushing hazard when closing the lid 7 The jaw crusher is switched on and off using the main switch 9 Push the main switch 9 to the start position I gt the jaw crusher is ready for operation within a few seconds After stopping the crushing process with the Stop button the jaw crusher can be switched off with the main switch 9 in the stop position O The jaw crusher has a motor protection switch adapted to the mains voltage in accordance with the type plate which is integrated in the main switch In the event of an overload or a defective motor or cable the motor protection switch automatically disconnects the unit from the power supply After eliminating the fault the device can be switched back on again using the main switch 9 In the event of a power failure during operation the jaw crusher comes to a stop this happens after about 3 seconds When the power supply is restored the jaw crusher does not start up 14 FRITSCH M The jaw crusher is secured against restarting M Press the Start button to continue the crushing process le FRITSCH 3 Technical data 3 1 Dimensions 3 2 Weight 3 3 Operating noise Models Il 55 x 90 x 106 cm width x depth x he
37. s and other elements the following designations are used in this manual Designation Explanation Step by step procedure instructions 1520563 gt Results of steps in the procedure by References to sections in this manual and rele vant documentation ei Lists without a specific order Button Operating elements e g push button switch display elements e g signal lamps Display Screen elements e g buttons function key assignment M Only use original accessories and original spare parts Failure to observe this instruction can compromise the safety of the machine M Accident proof conduct is to be strictly followed during all work M Comply with all currently applicable national and international acci dent prevention guidelines 12 _ FRITSCH CAUTION Wear hearing protection If a noise level of 85 dB A is reached or exceeded ear pro tection should be worn to prevent hearing damage WARNING The maximum accepted concentration MAC levels of the relevant safety guidelines must be observed if necessary ventilation must be provided or the machine must be oper ated under an extractor hood DANGER Explosion hazard When grinding oxidizable substances e g metals or coal there is a risk of spontaneous combustion dust explosion if the share of fine particles exceeds a cer tain percentage When grinding these kinds of sub stances special safety measures must be tak
38. shed 35 5 3 1 Setting the gap WON ern 35 5 352 Feeding MALEN Ale 36 533 DUSMEXN AUST re re aan 36 5 3 4 Final finnenes errs i 36 5 3 5 Adjusting the guide plate 37 ACCESSORIES eisen ee ee Re 38 6 1 DOS ee 38 6 2 Conversion kit for iron free pre crushing 39 62 1 MON ne ere ae een 39 622 Mode aga een 40 6 2 3 Converting the funnel 1 40 6 2 4 Converting the crushing plates 17 21 and support WAT EN NN Re E 41 6 2 5 Converting the grinding opening blocks 10 41 6 3 Breaking and grinding in combination with the Disk Mill PULVERISETTE 13 premium line 42 CR on de on ce 43 7 1 Cleaning the grinding chamber 43 Maintenance 45 8 1 Crushing plates 45 BD NV De ee ee 45 8 2 1 Replacing the V belt u u ann 46 8 3 Lubricating the bearings 47 Guarantee terms ss 48 Exclusion OF liabilitYy u un e nenn 50 Safety OB DOO Kiwcissdsncsoavsscaveisccanssssinsananeneasansscntosnmeedecanevadtensmuabenoan 52 PON a Garemeseaescca 54 FRITSCH 1 Basic design In the following operating instructions the designations mentioned below are used together with the corresponding numbers am Ny CM v Le E lt an Funnel Guide pin fixed crushing jaw Guide pin guide plate Crank gap adjustment Crank for kinematics
39. ty of the user to ensure that they have the current version of this operating manual For more information please contact your local FRITSCH GMBH distributor or Fritsch GmbH Industri estr 8 D 55473 Idar Oberstein Not all parts shown here are necessarily installed in the product The buyer is not entitled to delivery of these parts If interested please con tact your local FRITSCH GMBH distributor or Fritsch GmbH Industriestr 8 D 55743 Idar Oberstein FRITSCH GMBH takes the greatest care to ensure that the quality relia bility and safety of your products are continuously improved and adapted to the state of the art The supplied products as well as this operating manual conform to the current state of the art when they leave the sphere of influence of FRITSCH GMBH By using the product the customer agrees with this and recognizes that defects malfunctions or errors cannot be completely excluded To pre vent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the customer must imple ment sufficient and comprehensive safety measures for working with the product 50 FRITSCH m Fritsch GmbH excludes any liability warranty or other obligation to com pensate for damages regardless of whether this liability warranty or other obligation is explicit or implicit contractual or arising from unlawful acts or prescribed contractually by law or otherwis
40. ximum 95 mm _ FRITSCH 2 2 1 Operating principle 2 3 Obligations of the operator The final fineness that can be achieved is between about 15 mm and 0 3 mm depending on the setting The Jaw Crusher described here is an equipment item for applications in industrial environments The device may only be used for this purpose The materials are crushed in a crushing chamber created by two support walls 11 an adjustable fixed crushing plate 17 and a swinging mov able crushing plate 21 The movable crushing jaw 12 is driven by a fly wheel Due to its special motion sequence the material to be crushed is pulled into the crushing chamber and the crushed material is protected from getting jammed This material exits the crushing chamber through the adjustable discharge gap and is collected in the source material con tainer 8 Before using the PULVERISETTE 1 premium line this manual is to be carefully read and understood The use of the PULVERISETTE 1 premium line requires technical knowledge only commercial use is permitted The operating personnel must be familiar with the content of the oper ating manual For this reason it is very important that these persons actually receive the present operating manual Ensure that the operating manual is always near the device The PULVERISETTE 1 premium line may exclusively be used within the scope of applications set down in this manual and within the framework of gui
41. xperience and training as well as their knowledge of relevant standards regulations accident prevention guidelines and oper ating conditions are authorised by those responsible for the safety of the machine to carry out the required work and are able to recognize and avoid possible hazards as defined for skilled workers in IEC 364 In order to prevent hazards to users follow the instructions in this manual Malfunctions that impair the safety of persons the PULVERISETTE 1 pre mium line or other material property must be rectified immediately The following information serves both the personal safety of operating per sonnel as well as the safety of the products described and any devices connected to them All maintenance and repair work may only be per formed by technically qualified personnel This operating manual is not a complete technical description Only the details required for operation and maintaining usability are described Fritsch has prepared and reviewed this operating manual with the greatest care However no guarantee is made for its completeness or accuracy Subject to technical modifications 2 2 Intended use The PULVERISETTE 1 premium line is a Jaw Crusher for pre crushing hard and brittle material samples from the fields of mining and metallurgy geology and mineralogy the chemical glass and ceramic industry or rocks and soils The feed sizes are as follows for model maximum 60 mm for model II ma
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