Operating Instructions
Contents
1. examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 e D 38116 Braunschweig 10 Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007 Declaration of conformity 14 Declaration of conformity TXV 03 99 Papier chlorfrei 85 5618300 S BA 8575 13 14 01 en 11 04 2007 EG Konformit tserkl rung EC Declaration Of Conformity CE D claration De Conformit PTB 01 ATEX 1044 Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg erkl ren in alleiniger Verantwortung daf das Produkt Kleinsteckdose und Kupplung Typen 8575 13 und 8575 14 hereby declare in our sole responsibility that the product Socket and coupler Type 8575 13 and 8575 14 d clarons de notre seule responsabilit que le produit Prise de courant et prolongateur Type 8575 13 et 8575 14 auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux norme s ou aux documents normatifs suivant2. vertically with four screws on a flat wall For fixing dimensions see sketch above or back of socket itself The fixing holes are elongated This permits vertical and horizontal adjustment during mounting When a wall mounting socket 8575 13 or coupler 8575 14 is installed in the open it is advisable to provide a protective cover or wall Transport and storage are permitted only in the original packaging 8 Installation Mains connection The conductors must be carefully connected The conductor insulation must reach to the terminal The conductor itself must not be damaged nicked when removing the insulation Ensure that the maximum permissible conductor temperatures are not exceeded by suitable selection of cables and means of running them Please also refer to the terminal details under Technical Data 6 Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007 Installation Connections for wall mounting socket 8575 13 Open connection area cover Push cable through cable gland and into connection area gt Remove insulation from cable max 4 mm ends 09197T00 gt Fit stripped cable ends to appropriate terminal slots in socket flange and tighten clamp When tightening clamp ensure stripped ends of cable are fully underneath the clamps b Adjust cable so that terminals are not under tension Fully tighten cable gland screw cap Carefully replace connec
3. Operatin LES Instructions Wall mounting socket Coupler gt 8575 13 gt 8575 14 Contents 1 2 1 2 2 2 3 Contents 1 Soil 2 2 CAS CTS TAT OUT OU MT Om 2 3 Sale let e de 3 4 Conformity to standards 0 0 cece cceccccesececseeeeceeeeseeceseueeeceueeeseueessuecessueeeseeeeeseeesaaeees 3 5 PONCHON carene A E E EEEE E E EAEE EE AERES 4 6 Ke pi e RE RE 4 7 MOL U ME 6 8 Intus n o 6 9 ONS Tele e ma 8 10 Repairs and Maintenance l nn nr nnne nnne nnn nnne nnns n nenatis 8 11 Accessories and spare parts sessi nnnnnnnn nanna anna n nn nn nrnnnnnnnnEnznEnEnnnnnn nn 9 12 ISO AL ee ce e E hance oct ee cee E EEE nents 9 13 Type examination certificate age 10 14 Declaration OF Beie Lu old IA 11 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg Telephone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information about the Operating Instructions ID NO 8575618300 Publication Code S BA 8575 13 14 01 en 1 1 04 2007 We reserve the right to make technical changes without notice Purpose of these instructions Working in hazardous areas the safety of personnel and plant depends on complying with all relevant safety regulations Assembly and maintenance staff working on installations therefore have a particular responsibility They require precise knowledg
4. bient temperature 20 C 40 C 50 G 55 C on request Degree of protection IP 66 IP 55 plug inserted Enclosure material Wall mounting socket Polyester Coupler Polyamide Rated operational voltage U low voltage max 415 V extra low voltage max 50 V Rated current 16A Switching capacity AC 3 415 V 16A 4 kW 220 V 230 V 240 V 7 5kW 380V 400 V 415 V Back up fuse with therm 16 A gL protection Rated isolation voltage low voltage 550 V extra low voltage 60 V DC switching capacity DC21 110 V 16A Connection cross section max 4 mm Terminal tightening torque max 2 Nm Cable entry Socket 8575 13 min 7 mm max 17 mm Standard fitted to underside 1 x M25 compression gland Coupler 8575 14 min 11 mm max 21 mm 4 Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007 Technical Data Arrangement of contact sleeves and terminal references View from front of socket collar towards contact sleeves No of poles 2P 4 06190E00 Example illustrated shows 6 o clock position Identification colour and position of earth contact sleeve relative to key slot for different voltages and frequencies to IEC 60309 2 No of poles Frequency Hz Rated operating voltage V Identification colour Earth contact sleeve EE a Jer w sss ac E ee 1 not standardised but recommended preferred position 2 Identification colour in accordance w
5. e of the applicable standards and regulations These instructions give a brief summary of the most important safety measures They supplement the corresponding regulations which the staff responsible must study Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007 oafety instructions 3 Safety instructions Use the socket or coupler only for its intended purpose Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision No changes to the socket or coupler impairing its explosion protection are permitted Operate the socket or coupler only if it is clean and undamaged Observe the following when setting up and using the socket or coupler gt national safety regulations gt national accident prevention regulations national installation regulations e g IEC 60079 14 generally recognised technical regulations safety guidelines in these operating instructions characteristic values and rated operating conditions on the rating and data plates additional instruction plates on the socket or coupler Any damage can invalidate the Ex protection Sockets may only be used fully closed with connection area cover in place Before opening the socket disconnect it from the supply Wall mounting socket 8575 13 and coupler 8575 14 can only be energised if a plug is inserted Only type 8575 12 plugs from R STAHL may be used When t
6. he plug is pulled out care should be taken to ensure that the hinged socket cover is in mesh with the interlocking latch The contact element must be replaced after each short circuit in the switch main circuit This is because the element is hermetically sealed and the state of the switching contacts cannot be checked 4 Conformity to standards The socket complies with the following standards and regulations b Directive 94 9 EC gt EN 50014 EN 50018 EN 50019 comparable to IEC 60079 0 IEC 60079 1 and IEC 60079 7 b EN 50281 1 1 IEC 60947 3 VDE 0660 T107 IEC 60947 5 1 VDE 0660 T200 gt IEC 60309 IEC 60529 Type 8575 13 wall mounting socket and type 8575 14 coupler are certified for use in hazardous areas zones 1 2 and zone 22 non conducting dust 85 5618300 S BA 8575 13 14 01 en 11 04 2007 Wall mounting socket Coupler 3 8575 13 8575 14 Function 5 Function The wall mounting socket type 8575 13 and the coupler type 8575 14 are explosion protected electrical devices which connect portable and fixed electrical equipment as well as cables and circuits in hazardous areas 6 Technical Data Explosion protection Gas explosion protection amp I 2 G EEx ed IIC T T6 T4 45 C T5 T4 lt 55 C Dust explosion protection 16 Il 3 D IP 54 T T80 C T4 lt 45 C T95 C T4 lt 55 C Certificates Gas explosion protection PTB 01 ATEX 1044 Dust explosion protection see certificate Am
7. ith voltage identification colour 3 not standardised Arrangement of contact sleeves and terminal references for extra low voltage View from the front of socket collar towards contact sleeves No of poles 2P 3P Secondary key Primary key always at 6 o clock 06193E00 06199E00 Identification colour and position of secondary key relative to primary key for different voltages and frequencies to IEC 60309 2 Rated operating Frequency Hz Secondary key position Identification colour 20 25 und 40 50 4 o clock green wa e p LINGWI AI FT 20 25 w 10 o clock Ive 1 8575618300 Wall mounting socket Coupler 5 S BA 8575 13 14 01 en 1 1 04 2007 8575 13 8575 14 Mounting L The extra low voltage plugs and sockets have no earth contact To ensure correct insertion a primary key is provided on the socket collar A secondary key on the socket collar is located at different clock positions to define the voltage and frequency of the particular plug and socket assembly N WARNING Please consult the manufacturer if operating conditions are non standard 7 Mounting Dimension drawings all dimensions in mm subject to alterations 04509E00 03209E00 8575 13 8575 14 Wall mounting socket type 8575 13 mounting position Coupler type 8575 14 position for use Flap cover facing downwards connection area at the top Suspended by clip ring The type 8575 13 wall mounting socket must be fixed
8. ly sealed and the state of the switching contacts cannot be checked 8 Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007 Accessories and spare parts 11 Accessories and spare parts N WARNING Use only original spare parts as well as original accessories made by R STAHL ochaltger te GmbH Designation Description Ordering code Weight kg Socket flange 0 360 0 364 0 390 0 382 0 000 0 384 0 384 0 381 for 8575 1 312 3 pole 85 5061490 0 380 L Please contact the manufacturer if other clock positions are required for sockets or couplers 12 Disposal Observe the national standards for refuse disposal L We are pleased to answer any special questions you may have Please contact your nearest R STAHL representative 8575618300 Wall mounting socket Coupler 9 S BA 8575 13 14 01 en 11 04 2007 8575 13 8575 14 Type examination certificate Page 1 13 Type examination certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TVPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Svstems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 01 ATEX 1044 4 Equipment Plug and socket device type 8575 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg W rtt Germany 7 This equip
9. ment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 01 11093 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50018 2000 EN 50019 2000 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following 126 EExedilC T6 or T5 Zertifizierungsstelle Braunschweig July 30 2002 Sop sheet 1 3 EC type
10. nd coupler d clarons de notre seule responsabilit que le produit Prise de courant et prolongateur auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgemaBen Verwendung in explosionsgef hrdeten Bereichen EN 50281 1 1 1999 94 9 EC Equipment and protective systems Zone 22 nichtleitf higer Staub intended for use in potentially explosive atmospheres Zone 22 with non conductive dust 94 9 CE Appareils et syst mes de protection destin s tre utilis s en atmosph res explosibles Zone 22 avec poussi res non conductrices 89 336 EWG EN 60529 2000 Elektromagnetische Vertraglichkeit EN 60947 3 1999 A1 89 336 EEC Electromagnetic compatibility l 89 336 CEE Compatibilit lectromagn tique EN 60947 5 1 2000 EN 60309 1 1999 Qualitatssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle No
11. s Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgema amp en Verwen EN 50014 1997 A1 A2 dung in explosionsgef hrdeten Bereichen EN 50018 2000 94 9 EC Equipment and protective systems intended for use in potentially EN 50019 2000 explosive atmospheres 94 9 CE Appareils et syst mes de protection destin s tr utilis s en atmosph res explosibles 89 336 EWG Elektromagnetische Vertr glichkeit EN 60947 3 1999 89 336 EEC Electromagnetic compatibility EN 60947 5 1 1999 89 336 CEE Compatibilit lectromagn tique Waldenburg 20 11 2001 Ort und Datum Leiter Marketing und Entwicklung Place and date Head of Marketing and Development Head of Quality Management lieu et date Directeur Marketing et D velopprment Chef du dept assurance de qualit Wall mounting socket Coupler 11 8575 13 8575 14 Declaration of conformity EG Konformit tserkl rung EC Declaration of Conformitv CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg 8575 13 amp 8575 14 erkl ren in alleiniger Verantwortung dass das Produkt Kleinsteckdose und Kupplung hereby declare in our sole responsibility that the product Socket a
12. t the connection area is clean connections have been correctly made the cable has been brought in correctly all screws and nuts are fully tightened the cable glands are securely tightened unused cable entries are sealed with plugs certified to Directive 94 9 EC and unused holes are sealed with stopping plugs certified to Directive 94 9 EC N WARNING Excessive tightening of the components referred to above can affect the degree of protection 10 Repairs and Maintenance Repairs and maintenance work on the sockets and couplers may only be carried out by appropriately authorized and trained personnel Before any work commences the devices must be disconnected from the supply N WARNING Observe the relevant national standards in the country of use Before opening a socket or coupler disconnect it from the supply The following points must be checked during maintenance clamping screw holding the cable is securely seated compliance with permitted temperatures to EN 50014 cracks in plastic enclosures damage to the gaskets separate sockets and plugs at regular intervals to prevent contact corrosion GF Clean the socket or coupler with a damp cloth only To avoid corrosion do not allow cleaning fluids and water to penetrate the socket body N WARNING The contact element must be replaced after each short circuit in the switch main circuit This is because the element is hermetical
13. tified Body number N de l organisme de certification 0102 Waldenburg 09 Nov 2006 iV iV YE La Ort und Datum B Limbacher Dr S Jung Place and date Leiter Entwicklung Leiter Qualit tsmanagement lieu et date Head of Development Director Quality Management Dept Directeur D veloppement Directeur Dept Assurance de Qualit F723 00 12 Wall mounting socket Coupler 8575618300 8575 13 8575 14 S BA 8575 13 14 01 en 11 04 2007
14. tion area cover and tighten all screws Connections for coupler 8575 14 gt Loosen four enclosure screws and remove socket flange Loosen pressure screw clamp and remove pressure screw Remove pressure ring and gasket from cable gland Push the cable through pressure screw pressure ring and gasket If necessary increase gasket internal diameter by trimming it to match the cable Push cable into enclosure through cable gland gt Remove insulation from cable max 4 mm ends a 60 mm b 9 mm 09290T00 Fit stripped cable ends to appropriate terminal slots in socket flange and tighten clamp When tightening clamp ensure stripped ends of cable are fully underneath the clamp Adjust cable so that terminals are not under tension Fix cable in tension reliever Carefully reassemble enclosure and replace screws Press gasket and pressure ring into cable gland and fully tighten pressure screw Align pressure screw and fix terminal clamp Earth connection An earth connection must be made in all circumstances Plugs and sockets for extra low voltages have no earth contact 85 5618300 S BA 8575 13 14 01 en 11 04 2007 Wall mounting socket Coupler 7 8575 13 8575 14 Commissioning 9 Commissioning Before commissioning ensure that the socket or coupler has been installed according to the directions the socket or coupler is not damaged there are no foreign bodies inside the socket or coupler g
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