Operating Instructions
Contents
1. Gardner Denver Deutschland GmbH 7 20 07 2014 610 00260 40 600 EJ Overview manual control unit MMI A ED e This chapter refers to the information on the scope of delivery as well as function description 3 1 Scope of delivery Compare your product with the scope of delivery listed below Scope of delivery 1 Manual control unit MMI 2 Communication cable RJ11 and M12 connector 3 2 Description of manual control unit MMI The manual control unit MMI is connected to the M12 interface of the drive con troller The manual control unit MMI displays the parameters The parameter pro gramming is carried out with the function keys Up to eight records can be stored in an MMI The records can be copied to other drive controllers The drive controller forwards all signals for the programming to the manual control unit MMI The manual control unit MMI may only be operated with the drive controller Any other connection is inadmissible ETL 4 ul IM Pe M D a AUG Ar 7 al Manual control unit MMI with drive controller 1 Drive control A Communication cable 2 Manual control unit MMI 5 M12 socket 3 RJ11 socket 3 3 Functions of the manual control unit MMI The following functions are possible with the manual control unit MMI Parameterization of the device setting Control e g block and release Display of various process variables Storing of parameter sets max 8 Transfer parameter sets2. 2 4 610 00260 40 600 07 2014 Disassembly and Disposal The assemblies with electrical components may not be disposed of with household waste They must be collected separately with electrical and electronic equipment according to applicable legislation Correct use of the equipment The manual control unit MMI displays and programs the application and perform ance indicators of the drive controller of the company Gardner Denver Deutsch land GmbH This device may only be used for this drive controller The device may only be used under the specified environmental conditions Im proper use may damage the device The manual control unit MMI may only be used for its intended use Any other use or extended use is considered to be im proper The manufacturer is not liable for damages resulting thereof Changes to the manual control unit MMI are prohibited Any improper use of the manual control unit MMI will invalidate the guarantee warranty and general liability of the manufacturer Commissioning i e starting intended operation is only permitted if complied with the EMC Directive 2004 108 EC This manual control unit MMI is not approved for operation in potentially explosive areas Repairs may only be carried out by authorised repair workshops Unauthorised in terventions can lead to death bodily injury and property damage The warranty provided by Gardner Denver expires in this case Staff qualifications and training
3. All those who will work with the must have read and understood these instruc tions and the related documents gt 4 Personnel in training may only work with the under supervision of personnel who have the required knowledge Only personnel with the following Knowledge may carry out the work described in these instructions Qualified personnel as understood in these operating instructions and product la bels are qualified electricians who are familiar with the installation assembly commissioning and operation of the drive controller as well as the risks associ ated therewith and have the respective skills on account of their professional train ing and knowledge of the relevant standards 6 20 Gardner Denver Deutschland GmbH A Elmo Rietschle Safety and responsibility E 2 5 Requirements of the operator As a basic principle electronic devices are not fail proof The operator and or the contractor setting up the machine or system is responsible for ensuring that the drive switches to a safe state if the device fails The Electrical equipment of machines section in EN 60204 1 Safety of ma chinery describes the safety requirements for electrical control units These are provided for the safety of people and machines and must be observed in order to retain the functional capability of the machine or system An emergency stop feature does not have to result in the power supply to the drive being switc
4. 610 00260 40 600 07 2014 SAS SPF addr Motor type Control mode Deiat of act setpol val Setpoint refer value Prozessda Out 3 Prozessda Out 10 Prozessda In 3 Froressda In amp Braking chopper Braking chopper IZT fact motor I T time R optimisation Motor current Motor power Motor speed _ Motor frequency Molor resistance eak inductance i Motor voltage Motor cosphi Holding current time Stator inductance Rated flow rate View parameter group expert mode part 3 These values are determined and registered automatically with the motor recog nition 16 20 Gardner Denver Deutschland GmbH Encoder type Encoder lines Encoder offset Snap option n controller Kp n controller Tn Slip trimmer Square law charact Flow adjustment Spg Control reserve jeld weakening PMS N Start current PMSM Initial time PMSM Anlaufverf PMSM Starting frequency I Ristschle Technical data Article number 2FX4520 0EROO Connection cable 3m RJ11 to connector M12 Dimensions L W H 105 50 25 mm Weight 83 g Protection class IP21 Gardner Denver Deutschland GmbH 17 20 07 2014 610 00260 40 600 s El Guidelines norms and standards I Rietschle 6 1 610 00260 40 600 07 2014 This chapter contains the information about the prevailing standards and approv als For binding information on the respective approva
5. 02 000 Operating Instructions 2FC4 1ST PB PN SC CB 610 00260 40 010 Operating Instructions 2FC4 1PB OR 610 00260 40 020 Operating Instructions 2FC4 1PN OR 610 00260 40 030 Operating Instructions 2FC4 1SC OR 610 00260 40 040 Operating Instructions 2FC4 1CB according to the model option or accessories Download of 3D files stp for drive control and adapter plates under www gd elmorietschle com To parameterise the drive control the parameter description is ready to be downloaded www gd elmorietschle com The download contains all necessary information for correct parameterisation 610 00260 40 600 07 2014 4 20 Gardner Denver Deutschland GmbH I Rietechle Safety and responsibility E The manufacturer is not liable for damage caused by the failure to observe these instructions and the related documents gt 4 2 1 Explanation of warning signs Warning sign Explanation A DANGER Danger that failure to observe the measures could lead to death or serious physical injuries A WARNING Danger that failure to observe the measures could lead to death or serious physical injuries A CAUTION Danger that failure to observe the measures could lead to minor physical injuries NOTICE Danger that failure to observe the measures could lead to material damage 2 2 Safety instructions The following warnings precautionary measures and comments are provided for your safety and serve to prevent damage
6. Ol delivery soisereneisei in EEs 8 Description of manual control unit MMI u z202202220 nn nennen 8 Functions of the manual control unit MMI cccseceeeceeeeeeeeees 8 ODEON aaiae O a a 9 The function of the keys cccccccceeeceeeceeeceeeceeeceeceeeeeseeesesasesaeeees 9 NaVIGaUON ANG IN DUE zueinander 9 PIC testes eet cess ee ae ee nen een 10 Motor recognition sicnccassistettanetscuceesucuesuvecisvesasteseansentacivedatweredscedavetene 11 Preset setpoint for the speed ccccccecceecseeceeeeeeceeeeeeseeeaseeeesaees 13 Menu parameter group expert Mode sonnennonnunnonnnnrnnrnnrnrrnnrnnnn 14 TeCHNICAl Oal a sisirin S 17 Guidelines norms and standards uuuaunnunnunnunnununnunnunnnnunnunnnn 18 Standards and guidelines 2z20022402000020000000000nonnnn onen 18 2 20 Gardner Denver Deutschland GmbH I Rietschle Further information Eu 1 1 Storing the documentation Store this manual and all other applicable documents safely so they are available as and when required Provide the operator of the system with this manual so it is available as and when required 1 2 Explanation of the terms and symbols In these instructions symbols and terms will be used to mean the following Symbol Explanation Requirement pre requisite One step handling instructions lol Q3 Multi step handling instructions Result un gt Cross reference with page re
7. to other drive controller 610 00260 40 600 07 2014 8 20 Gardner Denver Deutschland GmbH Elmo Rietschle 4 1 The function of the keys Operation Gardner Denver Deutschland GmbH Key functions 1 Acknowledgement keys 2 Arrow keys UP DOWN Arrow keys LEFT RIGHT 4 2 Navigation and input Keys Arrow keys UP DOWN Arrow keys LEFT RIGHT Acknowledgement keys Keys yo TART STOP Commands Continue Return Abort Change Save Confirm Start Input Insert tens hundreds and thou sands position Insert decimal places Enter minus values 9 20 3 Start key 4 Stop key Function Select parameter change values Navigate cursor These keys activate the displayed com mand in the display above the key These keys start resp stop the engine Procedures Call up parameter and submenu Up one menu level Terminate input without saving Call up change mode cursor blinks Save selection input and change Confirm selected parameter set Command for motor recognition Procedures Press arrow key LEFT until the desired tens hundreds and thousands position is inserted Press arrow key RIGHT until the desired decimal places are inserted Place cursor on the plus and select and save the minus sign with the arrow key UP 07 2014 610 00260 40 600 Operation ae Elmo Rietschle 4 3 Menu 610 00260 40 600 07 2014 When the manual control unit MM
8. to the drive control and the components connected to it This chapter contains warnings and information that are generally applicable when handling drive controls They are split into general information transport and storage start up operation repairs and dismantling amp disposal Specific warnings and comments that apply to specific activities can be found at the start of the appropriate chapters and are repeated and added to at various critical points in these chapters Please read this information carefully as it is provided for your personal safety and will also prolong the life of the drive control and connected devices 2 2 1 General information A A DANGER Risk of fatal injury from electric shock Dangerous voltages are connected to the motor and drive controller These may lead to injuries or death When working on the device switch off the device and secure it from being switched back on A A DANGER Danger to life due to rotating parts The motor may rotate during programming Depending on the system a dangerous situation for man and machine could arise thereby Make sure that no person is located within the danger zones and the motor is disconnected NOTICE This operating manual must be kept in the vicinity of the equipment so as to be readily accessible to all users Gardner Denver Deutschland GmbH 5 20 07 2014 610 00260 40 600 EJ safety and responsibility I Rietschle 2 2 2 2 3
9. Edition 07 2014 610 00260 40 600 Original Operating Instructions English rating Instruction Operating Instructions ZA Elmo Hand Held Unit MMI 2FX4520 0EROO Br merce G Serie G Serie G Series C Seres Seilenkangl Hiawe Sito Girama Claw Contents 610 00260 40 600 07 2014 F Elmo Rietschle Further information u 0200200000a00a0nanunnnnnnnnnnunnnnnnnnnunnunnunnunnnn 3 Storing the documentation c ccecceeceseeeceeeeceeeeeeeeceeceeeeseeesaeeeees 3 Explanation of the terms and symbols cccecceeeeseeeeeeeeeeseeeees 3 Changes in comparison to the previous version ccceceeeeeseeeeees 3 Other valid documents u anne 4 Safety and responsibility 2 200020020nnunnn0nnnnnnnnnunnnnnnnnnnnnnn 5 Explanation of warning SIQNS 2uu22u0024u nenn nenn nenn nnnennnnnnnnnnnnnnnnnnnnn 5 SAlEIy INSM CHONS 2ccicacierabsicntpnnctnantedsientacederweleeidenteneitocascsisesesetentonus 5 General INFORMATION au een 5 Disassembly and Disposal u02u000002000nnonnn Ran nun nnnnnn nennen 6 Correct use of the equipment 0224022402000200 nano nano nnn nenn nnn nennen 6 Staff qualifications and training 222u0244002000 2000 nnnn anne nennen 6 Requirements of the operator u22022002000000nnn anno nme nnn nen nnnnnnennnnnnn T EAE een ee AE E stand aces 7 Overview manual control unit MMI 2 2220022000200na000nan0nnn00n 8 Scope
10. I is connected to the drive controller and the drive controller is switched on the menu appears on the MMI display There are two modes for the menu Parameter groups Default mode Contains all necessary factory settings for standard applications Expert mode Menu parameter group expert mode gt 14 Contains additional parameters for special applications The expert mode is activated in the main menu The manual control unit MMI always start in the default mode If the drive control ler becomes unstressed the default mode is active again 01 Actual values 02 Parameter groups 20 Current error 21 Error memory 30 Auto motor identification 40 Control 50 Expert mode 81 Para Write I 82 Para Delete 98 SW HW status 99 Language The entire menu is shown in the operating manual of the drive controller 2FC4 1ST 80 Para Read View in main menu 10 20 Gardner Denver Deutschland GmbH A ED ie Operation 4 4 Motor recognition A A DANGER Danger of electric shock Before beginning electrical work carry out the following measures Switch off disconnect supply Secure to prevent it from being switched back on Make sure that it is de energised Earth and bypass it Cover or block off adjacent parts that are still supplied with voltage A A DANGER Hazard presented by moving parts The motor may rotate during programming Dep
11. controller stops with error 21 bus time out and the red LED lights up permanently v The motor recognition is completed 610 00260 40 600 07 2014 12 20 Gardner Denver Deutschland GmbH A Elmo Rietschle Operation 4 5 Preset setpoint for the speed A setpoint in can be preset with the manual control unit MMI for the speed This setpoint will be indicated as a percentage of the rated motor speed The actual speed can be read on the display The motor is switched on and off with the START and STOP key If the minimum frequency is gt 0 the motor continues to rotate after switch ing off the setpoint at minimum frequency 02 Parameter group expert mode gt default parameter gt minimum frequency Procedures 1 Set and save as setpoint source 3 MMI PC 02 Parameter group gt default parameter gt setpoint source Set and save as setpoint source 9 Auto start 02 Parameter group gt default parameter gt SW release Set a setpoint in under menu item 40 control Set the desired percentage with the arrow keys UP DOWN LEFT or RIGHT NOTICE A negative setpoint causes a change of direction of rotation Press the START key and the motor starts v The motor rotates The actual speed is displayed in MMI The motor can be switched on and off and a setpoint speed can be preset with the manual control unit MMI Gardner Denver Deutschland GmbH 13 20 07 2014 610 00260 40 600 O
12. ending on the system a dangerous situation for man and machine could arise thereby Make sure that no person is located within the danger zones and the motor is disconnected 0O A O N lt Procedures 1 Switch off drive controller 2 Unscrew the four screws from the housing cover of the drive controller and remove the cover 3 For the hardware release connect 24 Volt DC on the drive controller applica tion card to terminal En HW NOTICE This voltage can be supplied externally or from the terminal 24V Out See the operating instructions for the drive controller 4 Screw the cover on the housing of the drive controller 5 Connect the communication cable to the manual control unit MMI and drive controller 6 Switch on the power supply for the drive controller v On the display of the manual control unit MM the start up screen appears first and then the menu NOTICE The motor type is set by default for asynchronous motors value 1 The value has to be changed to 2 for synchronous motors 02 parameter groups expert mode gt motor data gt motor type 7 Determine the following six motor data from the rating plate see example G BH Gardner Chi No BN XXXXXXXX XXX MMYY compressor enver IECIEN 60034 3 Motor IP55 TH CL F 9 motor data rated data with converter xxx mbar xxx mbar xxx mbar xxx mbar xxx mbar Made in Germany Rating plate motor data No Menu item in MMI No Menu
13. ference Additional information tips General warning sign warns of risk of injury Electrical voltage warning Observe the instructions OPPs Term Explanation Plant Part provided by the user in which the vacuum pump compressor is installed Vacuum Ready to connect machine for the generation of a vacuum and or overpressure pump compressor The vacuum pump compressor consists of acompressor part and motor as well as other accessories where applicable Motor Asynchronous motor for driving the vacuum pump compressor Compressor Mechanical part of the vacuum pump compressor without motor Assembly environment Space in which the vacuum pump compressor is set up and operated this may differ from the suction environment Drive control Device for rotation speed control of the vacuum pump compressor The drive control can be mounted close to the motor wall assembly or integrated into the vacuum pump compressor 1 3 Changes in comparison to the previous version This document has been completely revised in comparison to the version 02 2014 in terms of the writing and the content Gardner Denver Deutschland GmbH 3 20 07 2014 610 00260 40 600 i Elm Further information I Rietschle 1 4 Other valid documents All instructions that describe the use of the drive control and if applicable further instructions of all accessory parts used e g Document number Purpose Vacuum pump compressor operating manual 610 00260
14. hed off To avoid dangerous situations it may be useful for indi vidual drives to remain operational or for specific safety procedures to be initiated The effectiveness of emergency stop measures is evaluated by means of a risk assessment for the machine or system and its electrical equipment and is deter mined by selecting a circuit category according to EN 13849 Safety of machinery Safety related parts of control systems The operator ensures that All work on the is carried out by personnel that have the necessary Staff qualifications and training gt 6 personnel that have been sufficiently informed of these instructions and all related documents gt 4 Assignment responsibility and supervision of personnel is regulated The content of these and locally applicable instructions are always available to personnel All local and plant specific safety measures are adhered to such as Prevention of accidents safety and operating regulations Utility company regulations Standards and laws Dangers due to electrical energy are not possible 2 6 CE marking With the CE marking we as the manufacturer of the device confirm that the drive control meets the basic requirements of the following guidelines Directive on Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive Directive 2006 95 EC You can download the declaration of conformity from www gd elmorietschle com
15. item in MMI 1 Motor current 4 Motor frequency 2 Motor power 5 Motor voltage 3 Motor speed 6 Motor cosp Gardner Denver Deutschland GmbH 11 20 07 2014 610 00260 40 600 a i Elm Operation I Rietschle 1 Menu 02 Call up parameter groups gt motor data 2 Enter and save the six motor data of the rating plate with the manual control unit MMI under the appropriate menu items The values for stator resis tance and leakage inductance are determined during motor recognition U Motor current ia Motor power Motor torque rpm Motor frequency Hz _ Stator resistance Ohm A Leakage inductance H Motor voltage V Molor cosphi View in motor data menu structure These values are determined and registered automatically with the motor recog nition NOTICE Must be observed during motor recognition Asynchronous motor The shaft may not rotate during motor recognition Synchronous motor The shaft must be load free since the shaft rotates during the motor recognition 1 Menu 30 Call up motor identification and start the motor recognition v Red and green LED light up during the motor recognition 2 NOTICE The motor recognition lasts 30 to 60 seconds The motor rec ognition is completed once the drive controller has been restarted and the green LED on the drive controller lights up permanently 3 NOTICE If the M12 interface marks out the manual control unit MMI dur ing the active control process the drive
16. ls please refer to the corre sponding rating plate Standards and guidelines Specifically agreed is the Directive on electro magnetic compatibility Directive 2004 108 EC of the Council EN 61800 3 2004 is the Directive on low voltage Directive 2006 95 EC of the Council EN 61800 5 1 2003 18 20 Gardner Denver Deutschland GmbH PP Are Guidelines norms and standards Gardner Denver Deutschland GmbH 19 20 07 2014 610 00260 40 600 Elmo Rietschle Gardner enver Elmo Rietschle is a brand of Gardner Denver s Industrial Products Group and part of Blower Operations www gd elmorietschle de er de gardnerdenver com Gardner Denver Deutschland GmbH IndustriestraBe 26 97616 Bad Neustadt Deutschland Tel 49 9771 6888 0 Fax 49 9771 6888 4000 Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Tel 49 7622 392 0 Fax 49 7622 392 300
17. peration I Rietschle 4 6 Menu parameter group expert mode In the expert mode the menu 0 2 parameter group contains additional parame ters for special applications The expert mode is activated in the main menu gt 10 01 Actual values 02 Parameter group f Basic parameters H Operating modes Process controller f Power up time 1 PID feedback Braking time 2 PID inverse Fowerup time 2 Software release PID fixed setpoints Mo Start up protection Direction of rotatio PID standby hyst f cknowledg functio F uto acknowledgement F uto acknowledg displ View parameter group expert mode part 1 Maximum frequency Fixed frequency 1 610 00260 40 600 07 2014 14 20 Gardner Denver Deutschland GmbH aF Elmo I Rietschle Operation Control terminal Additional function Alt input type 7AO1 standard high Alt standard low AIT standard high AI backlash AH filtering time DO2 function AM function Al phys unit DO2 Off Blockage time Change in param set _ Rel 1 function _ Al2 standard high e Technical param 20 Al function Rel 2 function Al2 phys unit AO1 function Rel 2 Off Rel 2 On delay AO1 standard low Ral 2 Off delay View parameter group expert mode part 2 Gardner Denver Deutschland GmbH 15 20 07 2014 610 00260 40 600 aF Elmo Rietschle e Motor data Controller data Operation
Download Pdf Manuals
Related Search