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Operating instructions - Fimotec

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1. The two potentiometers do not influence each other during the equalization operation The power can be set in the range between P min and P max with the power potentiometer in the housing cover Page 10 Status as of 10 2014 Operating instructions TSL 16 EM j fimotec fischer Montagetechnik 4 Description of the control I Os Plug connection X21 External 1 24 V DC enable control 2 Enable signal disable 4 1 Enable input The enable input is for switching the oscillating conveyor connected to the TSL 16 on and off without power The enable must be designed via a potential free contact e g external switch Status as of 10 2014 Page 11 EM fimotec fischer Montagetechnik 5 Technical data Supply voltage Supply voltage tolerance Mains frequency Output current Output voltage Enable disable Type of protection Permissible ambient temperature Permissible relative humidity Dimensions EMC Page 12 Operating instructions TSL 16 230 V AC other voltages possible after consultation 10 50 Hz other frequencies possible after consultation 6A 0 210 V Contact 24 V DC switched by potential free contact IP54 5 C to 45 C max 95 non condensing approx h 185 mm x w 109 mm x d 115 mm Interference emissions and noise immunity in acc with EN 61000 6 x Noise immunity in acc with EN 61000 4 x Electrostatic discharge strength ESD IEC EN 61000 4 2 HF irra
2. valid regulations The connection must be made with at least a 1 0 mm line cross section 2 3 Oscillating conveyor connection This is connected via the X11 socket The pin assignments are as follows Pin 1 Connection for load Pin 2 Connection for load PE Connection for the ground protection conductor The oscillating conveyors are connected to these connections 2 4 Fuse protection The fuse protection on the primary side depends on the line cross section However it must be designed to have a B10 line protection switch at minimum The devices are also protected with an internal fuse F1 6 3 A slow blow Caution Leakage currents against PE might occur due to EMC related suppressor components These are harmless however when an industry standard RCD switch is used with a tripping current of 0 3 A Status as of 10 2014 Page 7 EM i Operating instructions TSL 16 fimotec fischer Montagetechnik 3 Operation 3 1 PCB settings Device settings are made using the trimmer slide switch and jumper ON ext Inv Min Max Ta Te Control Enable OV 29 50 Hz designation ext meni enable active 50 Hz 6000 vibrations per minute ner o Closed Input control disable Closed Soft stop inactive Setting the maximum power Setting the soft start stop time ON ext If the slide switch is set to ON the load output is activated independent of the external enable If the slide switch is set to ext the external e
3. 16 EM fimotec fischer Montagetechnik 1 Product overview 1 1 Scope of delivery TSL 16 Operating instructions 1 2 Device versions The TSL 16 device is a phase angle controller for actuating oscillating conveyor machines at a frequency of 50 100 Hz 3000 6000 vibrations per minute and variable amplitude 1 3 Properties 1 3 1 General Consumer outputs Mains input voltage compensation Type of protection IP54 1 3 2 Output data Consumer output 50 Hz 100 Hz for 3000 6000 vibrations per minute Power adjustable from 0 to 100 Min max power limits Adjustable soft start soft stop 1 3 3 Inputs Enable input for switching on off without power Status as of 10 2014 Page 5 EM Operating instructions TSL 16 fimotec fischer Montagetechnik Safety information 1 4 Intended use The TSL 16 device is a piece of electrical equipment intended for use in supply mechanisms or automation systems The device is designed for regulating and controlling oscillating conveyor systems The electrical components listed here are called devices in the industrial parlance but are not devices which can be used or connected or machines in the sense of the Device safety law the EMC law or the EC Machinery Directive but components Only when these components are integrated in the construction of the machine manufacturer is the ultimate mode of operation defined The machine manu
4. Operating instructions Status 2014 10 Operating instructions Eng fimotec fischer Montagetechnik Phase angle controller TSL 16 for oscillating conveyor Art no 90 0110 52 fimotec fischer GmbH amp Co KG Friedhofstra e 13 D 78588 Denkingen Tel 49 0 74 24 88 4 0 Fax 49 0 74 24 88 4 50 E mail post fimotec de Internet www fimotec de EM i Operating instructions TSL 16 fimotec fischer Montagetechnik The duplication sharing or use of this documentation or its contents is only allowed with written permission Violations result in liability for damages All rights reserved including such which arise from granted patents or registration of a utility patent or design Copyright fimotec fischer GmbH amp Co KG2012 Page 2 Status as of 10 2014 Operating instructions TSL 16 EM j fimotec fischer Montagetechnik Information and explanations Target group These operating instructions will help you to use the described product safely and as intended They are directed toward qualified skilled personnel Qualified personnel are people who have been authorized by persons responsible for the safety of the system to execute the required activities and are able to recognize potential dangers and avoid them based on their training experience and instruction as well as their knowledge of standards regulations accident prevention regulations and operating conditions definition of skill
5. active If the jumper is plugged in closed the soft stop is inactive 3 2 Front panel The device is switched on and the capacity is adjusted via the front panel Power potentiometer Mains switch Mains switch Via the mains switch the supply voltage is switched on off Once the device is switched on the mains switch is illuminated in green Power potentiometer The capacity is adjusted between P min and P max via the power potentiometer The potentiometer is equipped with an interlock 3 3 Equalization Attention Since the equalization work on the device is only possible with mains voltage connected this may only be carried out by a skilled electrician or an instructed person while observing the valid safety regulations Working without mains voltage e Set jumper Te Off e Set jumper Inv e Set slide switch 25 50 Hz The following described equalization work is done with the mains voltage on and load connected Set Ta Te potentiometer Turn the Min potentiometer counterclockwise as far as it can go Turn the Max potentiometer clockwise as far as it can go Turn the power potentiometer in the housing cover to 0 Turn the Min potentiometer clockwise until the desired minimum output power P min is reached Turn the power potentiometer in the housing cover to 100 Turn the Max potentiometer counterclockwise until the desired maximum output power P max is reached Make sure that P min lt P max
6. diation IEC EN 61000 4 3 Burst IEC EN 61000 4 4 Surge IEC EN 61000 4 5 HF current infeed IEC EN 61000 4 6 Voltage drop voltage interruption IEC EN 61000 4 11 Status as of 10 2014 Operating instructions TSL 16 EM fimotec fischer Montagetechnik 6 Terminal assignments ATTENTION If the device is not correctly connected this can lead to the failure or complete destruction of the device and the connected load 6 1 Power connection assignments Power connection 230 V AC 50 Hz a output 1 Load Channel 1 2 Load PE PE 6 3 A slow blow 7 Dimensions Status as of 10 2014 Page 13 EM Operating instructions TSL 16 fimotec fischer Montagetechnik 8 Maintenance and care 8 1 Regular tests The devices are usually maintenance free The electrical equipment of the machines are still to be checked regularly by skilled electricians If it s dirty clean the touchscreen with a conventional window cleaner and a soft lint free cloth 8 2 Decommissioning and disposal The device is to be decommissioned by skilled electrical personnel while complying with the valid safety regulations The packaging of the converter can be recycled Please keep the packaging for later use Easily removable screw connections allow the device to be disassembled into its components These individual components can be recycled Please carry out disposal in agreement with the l
7. ed personnel according to IEC 364 Read these operating instructions before you install the device use it or carry out work on it Also pass on these operating instructions to other users Definition of the warnings and symbols Warnings are indicated by danger symbols and signal words The table shows what hazards and possible consequences the symbols signal words and colours indicate Signal word Directly threatening danger Death or extremely serious injuries Dangerous situation Potential death or extremely serious injuries Aussen Dangerous situation Minor to moderately serious injuries ACHTUNG Risk of property damage Damage to the machine its environment and the product Warnings can also have other warning signs Example Warning of electrical current These symbols indicate the type of hazard Term definitions User Persons who use the device installed by the manufacturer in its ready to use version EMC Electromagnetic compatibility with electrical and electromagnetic influences Skilled personnel Qualified personnel with the appropriate education training and experience Device Designation in these operating instructions for the oscillating conveyor control unit TSL 16 Machine manufacturer Persons who install the device in the intended construction machine and who manufacture the ready to use version Status as of 10 2014 Page 3 Operating instructions TSL 16 fimotec fischer Montag
8. etechnik Table of contents 1 1 1 1 2 1 3 1 3 1 1 3 2 1 1 4 1 5 1 5 1 2 1 2 2 2 3 2 4 3 1 3 2 3 3 8 1 8 2 9 1 9 2 PRODUGST OVERVIEW ee ee een een 5 COS OF SUN eene 5 Ree 5 Properties AE 5 SAA EE 5 UTD OANA eege EE E AT ATTE E A EEE E E T E E E E E E E E EE ETT 5 W VE 5 FUMES TICS RE 6 BASIC Sally INIOLMANON WE 6 TAINS DOM and SION AGS ER 6 INSTALLATION WE 7 Hardware Inetaa OM WEE 7 Mas CONNECCION NEE 7 Oscillating conveyor Connechon 7 PISS DOC Oea E R E E E ee ee Eee 7 OPERA HON serraria aeniea EN ii OREN TENANE E TEAREN AEE AE ENRERE A TEATA ERENER 8 eet re 8 9 FIOM PANIC E 10 ON IZ OM EE 10 DESCRIPTION OF THE CONTROL LOS u use na 11 PAS IO ee as ee ne ee 11 Zedltei Vu NEE 12 TERMINAL ASSIGNMENTS 222 222000222200000nn000nnnn00nnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnn 13 Power CONNECTION assignments EN 13 DIMENSIONS core E E 133 MAINTENANCE AND CARE ccccssceeccesseeecensseecennseceeseeseeasseesenaseeeeoaseeeeoaaseeeonaseesenssessonsseesooneaees 14 Fee RAE IC TE arses E E har een seaec oa taal Coa earn E EE N une aueteussansenane 14 DECOMMISSIONING and disposal s src aa anaa RATEN KRANEN ENEA TEASE 14 ACCESSORIES AND OPTIONS anna ee nen 14 The plug connectors listed below are available as accessories nennen 14 The connection lines listed below are available as accessotries nennen 14 Page 4 Status as of 10 2014 Operating instructions TSL
9. facturer is responsible for making sure that the construction meets the existing legal regulations 1 5 Basic safety information The following warnings both serve for the personal safety of the user as well as the safety of the described products and the devices connected to them Non observance can lead to death serious bodily injury or property damage DANGER Life threatening danger due to electric shock Even after the device is put out of operation by disconnecting the voltage there is still dangerous electrical voltage on the internal circuit parts Disconnect the device from the supply voltage before any intervention Before opening the device wait for at least 30 seconds until the residual voltage has dissipated Check to make sure there is no voltage before any intervention Only skilled electricians may work on electrical equipment Before commissioning make sure that the voltage supply agrees with the nominal values of the device Check the electrical equipment of the machine regularly Deficiencies such as loose connections damaged or scorched lines must be fixed immediately Observe the valid accident prevention and safety regulations for your application In particular observe both the general and the regional installation and safety regulations for working with dangerous voltages e g EN 50178 as well as the regulations having to do with the proper use of tools and the use of personal safety equip
10. ment The Emergency Stop mechanisms must remain in effect in all operating modes Unlocking the Emergency Stop mechanisms must not result in uncontrolled reactivation 1 5 1 Transport and storage Problem free and safe operation of this device require proper transport storage setup and installation as well as careful operation and maintenance The device must be protected against mechanical impacts and vibrations during transport and storage Protection against moisture water and impermissible temperatures see chapter 5Technical data must also be guaranteed Page 6 Status as of 10 2014 Operating instructions TSL 16 EM j fimotec fischer Montagetechnik 2 Installation ATTENTION If the device is not correctly connected this can lead to the failure or complete destruction of the device and the connected load 2 1 Hardware installation The TSL 16 is designed for installation outside of a control cabinet IP54 protection If the device is mounted on a mounting plate made of metal it can be installed with its entire area in contact with the plate or with spacers If the device is mounted to a thermally non conductive surface it is to be mounted at a distance of at least 10 mm from its surface 2 2 Mains connection The mains must be connected according to the valid regulations It is connected via the attached Schuko power plug All touchable electrically conductive housing parts must be grounded according to the
11. nable is active See section Fehler Verweisquelle konnte nicht gefunden werden Half wave full wave operation 25 50 Hz Adjusting the vibrations 25 Hz gt 3000 vibrations per minute 50 Hz gt 6000 vibrations per minute Inv With the inverter jumper the external signal can be set as an enable or control disable If the jumper is not plugged in open the external signal is used as an enable If the jumper is plugged in closed the external signal is used as a control disable For wiring see section Fehler Verweisquelle konnte nicht gefunden werden MIN MAX With the Min Max trimmer the oscillating conveyor can be equalized The minimum capacity can be defined with the Min trimmer when the load output is active The maximum capacity can be defined with the Max trimmer when the load output is active Adjustment between the minimum and maximum conveyor values is done with the power potentiometer in the cover Page 8 Status as of 10 2014 Operating instructions TSL 16 EM fimotec fischer Montagetechnik Ta Te With the Ta Te trimmer the soft start and soft stop can be defined for the conveyor Status as of 10 2014 Page 9 EM i Operating instructions TSL 16 fimotec fischer Montagetechnik The startup time can be set between 0 and 2 s The soft start and soft stop have the same time Te Off The jumper Te Off is for deactivating the soft stop If the jumper is not plugged in open the soft stop is
12. ocal regulations Problematic materials must not be thrown away in the normal waste Dispose of problematic materials properly safely and in an environmentally friendly manner 9 Accessories and options 9 1 The plug connectors listed below are available as accessories Article number e Enable disable connection 91 3300 50 9 2 The connection lines listed below are available as accessories Length line Article number Connection cable VK 40 1 5M 91 4304 20 e Connection cable VK 40 3 0M 91 4304 10 e Connection cable VK 40 5 0M 91 4304 00 Page 14 Status as of 10 2014

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