Operating instructions - Fimotec
Contents
1. Read these operating instructions before you install the device use it or carry out work on it Also pass on these operating instructions to other users Definition of the warnings and symbols Warnings are indicated by danger symbols and signal words The table shows what hazards and possible consequences the symbols signal words and colours indicate Signal word Directly threatening danger Death or extremely serious injuries Dangerous situation Potential death or extremely serious injuries SS Dangerous situation Minor to Minor to moderately serious injuries serious injuries ACHTUNG Risk of property damage ee to the machine its environment and the product Warnings can also have other warning signs Example Warning of electrical current These symbols indicate the type of hazard Term definitions User Persons who use the device installed by the manufacturer in its ready to use version EMC Electromagnetic compatibility with electrical and electromagnetic influences Skilled personnel Qualified personnel with the appropriate education training and experience Designation for the hopper control TSM 11 in these operating instructions Machine manufacturer Persons who install the device in the intended construction machine and who manufacture the ready to use version Status as of 09 2012 Page 3 EM Operating instructions TSM 11 fimotec fischer Montagetechnik Table of contents 1 PROD2. Status as of 09 2012 Page 11 EM Operating instructions TSM 11 fimotec fischer Montagetechnik 7 Maintenance and care 7 1 Regular tests The devices are usually maintenance free The electrical equipment of the machines are still to be checked regularly by skilled electricians If it s dirty clean the touchscreen with a conventional window cleaner and a soft lint free cloth 7 2 Decommissioning and disposal The device is to be decommissioned by skilled electrical personnel while complying with the valid safety regulations The packaging of the converter can be recycled Please keep the packaging for later use Easily removable screw connections allow the device to be disassembled into its components These individual components can be recycled Please carry out disposal in agreement with the local regulations Problematic materials must not be thrown away in the normal waste Dispose of problematic materials properly safely and in an environmentally friendly manner Page 12 Status as of 09 2012 Operating instructions TSM 11 EM fimotec fischer Montagetechnik 8 Accessories and options 8 1 The plug connectors listed below are available as accessories Article number 91 3300 80 91 3300 70 91 3301 10 91 3300 90 91 3301 20 91 3300 10 91 3301 30 8 2 The connection lines listed below are available as accessories Article number 91 4200 01 91 4200 02 91 4200 03 91 4200 04 91 4200 05 91 4200 06 91
3. L 3 N via condenser PE Connection for the ground protection conductor The 230 V AC motor is connected to this connection 2 3 Fuse protection The fuse protection on the primary side depends on the line cross section However it must be designed to have a B6 line protection switch at minimum The devices are also protected with internal fuses Consumer output 3 15 A slow blow Control electronics 200 mA slow blow Caution Leakage currents against PE might occur due to EMC related suppressor components These are harmless however when an industry standard RCD switch is used with a tripping current of 0 3 A Status as of 09 2012 Page 7 EM Operating instructions TSM 11 fimotec fischer Montagetechnik 3 Operation The device is set via DIP switches and trimmers These are located directly under the front cover 3 1 Hopper belt General The workpiece in the area around the oscillating shell is detected via a sensor If no workpiece is detected by the sensor the hopper control switches the drive on for the hopper belt Various functions are available for the drive G t S S RH Sumbol Function Designation e OO un p Drive mode DIP switch left Drive runs continuously ki ladda DIP switch right Drive runs on and off in a cycle DIP switch left Drive clock mode switch on time 1 s DIP switch right Drive clock mode switch on time 2 5 s S S Sensor input DIP switch left Sensor
4. in the hopper can be monitored with the filling level check Io S S a Function Designation DIP switch left Drive direction of rotation clockwise rotation DIP switch right Drive direction of rotation counterclockwise Sensor input DIP switch left Sensor input signal filling level sensor N O not inverted DIP switch right Sensor input signal filling level sensor N C inverted P on delay Trimmer Switch on delay filling level 0 20 s Far rn off delay Trimmer Switch off delay filling level 0 20 s Lon Switch on delay The filling level in the hopper is monitored with a light barrier If a lack of workpieces is detected by the sensor the switch on delay ton starts After this time elapses the lack of workpieces output is actuated Switch off delay Once the lack of workpieces in the hopper has been rectified the output is reset via the adjustable switch off delay tot The lack of workpieces output drops out Filling level 1 24 V DC sensor 2 0V Receiver 4 Signal Filling level 1 24 V DC sensor 8 0 V Transmitter Lack of 1 Signal workpieces 5 0V Status as of 09 2012 Page 9 EM fimotec fischer Montagetechnik 4 Technical data Supply voltage Supply voltage tolerance Mains frequency Consumer output current Consumer output voltage Level sensor E Disable I Malfunction O Filling level check light barrier I Filling level check signal lamp O Lack of workpi
5. well as the safety of the described products and the devices connected to them Non observance can lead to death serious bodily injury or property damage DANGER Life threatening danger due to electric shock Disconnect the device from the supply voltage before any intervention Before opening the device wait for at least 30 seconds until the residual voltage has dissipated Check to make sure there is no voltage before any intervention Only skilled electricians may work on electrical equipment Before commissioning make sure that the voltage supply agrees with the nominal values of the device Check the electrical equipment of the machine regularly Deficiencies such as loose connections damaged or scorched lines must be fixed immediately Observe the valid accident prevention and safety regulations for your application In particular observe both the general and the regional installation and safety regulations for working with dangerous voltages e g EN 50178 as well as the regulations having to do with the proper use of tools and the use of personal safety equipment The Emergency Stop mechanisms must remain in effect in all operating modes Unlocking the Emergency Stop mechanisms must not result in uncontrolled reactivation 1 4 1 Transport and storage Problem free and safe operation of this device require proper transport storage setup and installation as well as careful operation
6. 4200 07 91 4200 08 91 4200 43 connection FS 16 18 TD 16 e Mains supply line 3 0 m with Schuko plug 91 4290 01 e Mains supply line 3 0 m open end of line 91 4290 02 Status as of 09 2012 Page 13
7. Operating instructions Status 2012 09 Operating instructions fimotec fischer Montagetechnik TSM 11 hopper call up control Art no 90 0010 50 fimotec fischer GmbH amp Co KG Friedhofstra e 13 D 78588 Denkingen Tel 49 0 74 24 88 4 0 Fax 49 0 74 24 88 4 50 E mail post fimotec de Internet www fimotec de EM Operating instructions TSM 11 fimotec fischer Montagetechnik The duplication sharing or use of this documentation or its contents is only allowed with written permission Violations result in liability for damages All rights reserved including such which arise from granted patents or registration of a utility patent or design Copyright fimotec fischer GmbH amp Co KG 2012 Page 2 Status as of 09 2012 Operating instructions TSM 11 EM fimotec fischer Montagetechnik Information and explanations Target group These operating instructions will help you to use the described product safely and as intended They are directed toward qualified skilled personnel Qualified personnel are people who have been authorized by persons responsible for the safety of the system to execute the required activities and are able to recognize potential dangers and avoid them based on their training experience and instruction as well as their knowledge of standards regulations accident prevention regulations and operating conditions definition of skilled personnel according to IEC 364
8. UCT OVERVIEW ee ee ee se near 5 1 1 SCHE Or delV egener 5 Ce eat 5 1 2 1 MN sea ge AE cee ns gs es eres ea EE 5 122 OD ge E 5 keo PUE oes sneer ee ee ee nee 5 SAFETY INFORMATION 2 uunuu4uunnnnnnnnnanannnnannnnnnnnnnnnnnnnnnnnn nn nun nn nnn ann nn nn nnn nun nn nun nn nn nun un nnn un ann ann nun nun nn unnnn een 6 1 3 feliee eg EE 6 1 4 Basic safety leide ON E 6 1 41 e GO FL SIO FA EE 6 2 INSTAELATION WEE 7 2 1 Hardware installation E 7 2 2 Motor CONMECTION EE 7 209 TUSO ONO CUO E 7 3 OPERAHON WEEN 8 3 1 PODDER DOI ee ee eee er ee eee ee 8 3 2 Hopper filling level check 9 4 TECHNICAL DATA EEN 10 5 TERMINAL ASSIGNMENTS u uu 2 ann 11 6 DIMENSIONS 2 score ee ee ee ee 11 7 MAINTENANCE AND CARE aeg 12 7 1 Fe CA ESS een ee a ee ee ea E ee ee ee ee ee 12 7 2 DECOMMISSIONING and disposAl u rsnsinn iienn nenn aus 12 8 ACCESSORIES AND OPTIONS u a aaa aa aa nenne 13 8 1 The plug connectors listed below are available as accessories uuusnsennsennenennnennnnnnennnnnnnnnnnnnennneenn 13 8 2 The connection lines listed below are available as accessories u2unuunnnnannnnannnnanennannnnannnnnnnennn 13 8 ACCESSORIES AND OPTIONS see KN ENNEN ENKEN EN KENE ENKER K ENKEN ENKEN KEEN ENKE 13 Page 4 Status as of 09 2012 Operating instructions TSM 11 1 Product overview 1 1 Scope of delivery TSM 11 hopper control Operating instructions 1 2 Properties 1 2 1 General Mains s
9. and maintenance The device must be protected against mechanical impacts and vibrations during transport and storage Protection against moisture water and impermissible temperatures see chapter 4Technical data must also be guaranteed Page 6 Status as of 09 2012 Operating instructions TSM 11 EM fimotec fischer Montagetechnik 2 Installation ATTENTION lf the device is not correctly connected this can lead to the failure or 2 1 Hardware installation The TSM 11 is a device for installation outside of a control cabinet and has IP54 protection The device can be installed in any position Mains connection The mains must be connected according to the valid regulations The connection is made via terminal X10 The pin assignments are as follows Pini 230 V AC Pin2 N Neutral conductor PE Connection for the ground protection conductor Here make sure that L N and PE are correctly allocated since otherwise the main voltage could be connected to touchable parts of the circuit for a connection diagram see chapter 6 Pin assignments or the device could be destroyed All touchable electrically conductive housing parts must be grounded according to the valid regulations The connection must be made with at least a 0 75 mm line cross section 2 2 Motor connection The connection is made via the Hirschmann GDM3011 plug which projects out of the X11 screw connection The pin assignments are as follows 1 N 2
10. eces A Type of protection Permissible ambient temperature Permissible relative humidity Dimensions EMC Page 10 Operating instructions TSM 11 230 V AC other voltages possible after consultation 10 50 Hz other frequencies possible after consultation max 3A 230 V AC 24 V DC 50 mA N O contact potential free contact load 24 V DC Changer potential free contact load 230 VAC 6A 24 V DC 50 mA 24 V DC 80 mA 24 V DC 50 mA IP54 5 C to 45 C max 95 non condensing h 115 25 mm x w 125 mm x d 58 mm Interference emissions and noise immunity in acc with EN 61000 6 x Noise immunity in acc with EN 61000 4 x Electrostatic discharge strength ESD IEC EN 61000 4 2 HF irradiation IEC EN 61000 4 3 Burst IEC EN 61000 4 4 Surge IEC EN 61000 4 5 HF current infeed IEC EN 61000 4 6 Voltage drop voltage interruption IEC EN 61000 4 11 Status as of 09 2012 Operating instructions TSM 11 EM fimotec fischer Montagetechnik 5 Terminal assignments ATTENTION lf the device is not correctly connected this can lead to the failure or complete destruction of the device and the connected load X10 Mains feed 1 230 V AC 2 N PE Protective ground conductor Load output St N condenser PE PE Mains switch illuminated Acknowledge malfunction reset 6 Dimensions 115 250 125 U CH TSA Cy an eE a A x
11. input signal level sensor N O not inverted DIP switch right Sensor input signal level sensor N C inverted A ST Malfunction tmattunction Trimmer Switch on delay malfunction 35 180 s Switch on delay Trimmer Switch on delay sensor signal toelt level sensor 0 45 s Trimmer Pause drive clock mode 0 5 15 s tpause Drive runs continuously The level sensor does not detect a workpiece in the subsequent machine and switches the drive on after the time tbet has elapsed The drive runs until the level sensor detects a workpiece and switches off the drive Drive runs cyclically The level sensor does not detect a workpiece in the subsequent machine and switches the drive on after the time tbet has elapsed Drive switch on time 1 s or 2 5 s pause time tpause 0 5 15 s Malfunction After the switch on delay tbet has elapsed the switch on delay of the malfunction tmatunction Starts If the level sensor is not actuated by a workpiece tmattunction runs Off and the drive is switched off The potential free contact for the malfunction is actuated The malfunction is acknowledged with the reset button on the front panel X22 Level sensor 1 24 V DC 2 0 V 3 Signal X21 Control disable 1 24 V DC 2 Signal X23 Malfunction 1 Changer 2 N C 7 N O Page 8 Status as of 09 2012 Operating instructions TSM 11 EM fimotec fischer Montagetechnik 3 2 Hopper filling level check General The filling level
12. witch Consumer output for 230 V AC condenser motor Setting the parameters via DIP switches and trimmers All connections have a pluggable design Type of protection IP54 1 2 2 Output data Consumer output 230 V AC max 3A PNP output hopper filling level check 24 V DC Potential free output malfunction 230 VAC 6A 1 2 3 Inputs Sensor input level sensor Sensor input filling level check hopper Potential free input control disable Status as of 09 2012 EM fimotec fischer Montagetechnik Page 5 EM Operating instructions TSM 11 fimotec fischer Montagetechnik Safety information 1 3 Intended use The TSM 11 device is a piece of electrical equipment intended for use in supply mechanisms or automation systems The device is designed for regulating and controlling hopper systems The electrical components listed here are called devices in the industrial parlance but are not devices which can be used or connected or machines in the sense of the Device safety law the EMC law or the EC Machinery Directive but components Only when these components are integrated in the construction of the machine manufacturer is the ultimate mode of operation defined The machine manufacturer is responsible for making sure that the construction meets the existing legal regulations 1 4 Basic safety information The following warnings both serve for the personal safety of the user as
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