Assembly and Operating Instructions Conveyor Belts FP 15 E
Contents
1. Assembly and Operating Instructions Conveyor Belts FP 15 E FP 15 D Rhein Nadel Automation GmbH Table of contents Chapter Page 1 Technical data 1 1 Table 3 1 2 Connecting plans motors 4 2 Safety instructions 4 3 Construction and function of the conveyor belts 6 4 Transport and mounting 4 1 Transport 7 4 2 Connecting the motor 7 5 Starting 8 6 Maintenance 6 1 Belt 9 6 2 Motor 9 6 3 Gear unit 9 6 4 Deflection drive and supporting rollers 9 6 5 Environmental influences 10 7 Stockkeeping of spare parts and after sales service 10 gt RNAI Manufacturers declaration as defined by Machinery directive 2006 42 CE Herewith we declare that the product is intended to be incorporated into or assembled with other machines to constitute machinery covered by this di rective or parts of it and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provision of the CE machinery directive applied harmonized standards DIN EN 60204 T1 EN ISO 12100 1 EN ISO 12100 2 DIN EN 619 DIN EN 620 DIN EN 1050 remarks The product has been produced according to the Low Voltage directive 2006 95 EC We assume that our product is to be integrated in a fixed ma chine The provisions of the EMC directive 2004 108 EC has to be considered by the user Rhein Nadel Automation Managing Director Jack Grevenstein Rhein Nadel Automation GmbH 2 Date 23 05 2012 VT MA FP15 GB2. 1 Technical data 1 1 Table Conveyor belt lengths distance between 200 400 600 800 1 000 1 200 1 400 1 600 1 800 conveyor centers 2 000 Belt speed 20 m min Constant 9 15 21 37 230 400 V 50 Hz or 9 15 23 V 50Hz Regulating range clearance mm 0 25 adjustable at FP 15D 20 55 adjustable 50 80 adjustable BE Current consumption See type plate Roller diameter Tension station __ Integrated in the motor plate 1 2 Connecting plans motors 1 2 1 Threephase current motor B C D PE L1 L2 L3 PE L1 L2 L3 0 0 0 oO 6 0 0 oul V1 ul v1 wi sw bl bn sw bl bn w2 U2 v2 w2 U2 v2 ge gn ws ge gn ws E Connection to the 3 conductor mains Star connection high voltage Triangle connection low voltage For switching over the direction of rotation two phases of the supply must be exchanged moouw Rhein Nadel Automation GmbH 3 Date 23 05 2012 VT MA FP15 GB 1 2 2 A C motor Dunker B Cc D PE L N PE L N O i 6 Q O ie s bl bn s Di bn Qw2 Qu2 0v2 2 Q U2 ova ge gn ws ge gn ws B Connection to 2 conductor mains C anti clockwise D clockwise 1 2 3 D C motor Engel A B C B Armature circuit C For switching over the direction of rotation the armature wires A and B must be exchanged 2 Safety instructions The conception and production of our conveyor
3. in this chapter During assembly maintenance and repair the conveyor belt must be all polo separated from the mains according to the VDE regulations Work at the electric equipment may only be carried out by an electrician or a person trained in electrical engineer ing under the supervision of an electrician according to the electronics regulations Attention There is the danger of injuries and the danger of an electric shock User and operator must take care that only authorized personnel works at the conveyor belt The operator must immediately be informed about any changes impairing safety Modifications impairing safety must immediately be reported to the operator The conveyor belt may only be operated according to the intended use Please observe the regulations for prevention of accidents VBG 10 for continuous conveyors and VBG 4 for electric plants and equipment Dangers occuring at the machine e In case the conveyor belt gets wet there is the danger of an electric shock e Make sure that the protector ground of the electric power supply is in perfect condition e Operation of the conveyor belt without trim panels and protection hoods chain drive is prohibited in any case Intended use The intended use of conveyor belts is the transport of material The material to be transported must have a side length of at least 5 mm By special designs or other equipment the conveyor belts can be retrofitted for material with smalle
4. Automation GmbH Reichsweg 19 23 U D 52068 Aachen Tel 49 0241 5109 159 U Fax 49 0241 5109 219 Internet www rna de U Email vertrieb rna de Rhein Nadel Automation GmbH Zweigbetrieb L denscheid Nottebohmstra e 57 U D 58511 L denscheid Tel 49 02351 41744 U Fax 49 02351 45582 Email werk luedenscheid rna de Rhein Nadel Automation GmbH Zweigbetrieb Ergolding Ahornstra e 122 D 84030 Ergolding Tel 49 0871 72812 Fax 49 0871 77131 Email werk ergolding rna de HSH Handling Systems AG Wangenstr 96 UCH 3360 Herzogenbuchsee Tel 41 062 95610 00 Fax 41 062 95610 10 Internet www handling systems ch Email info handling systems ch RNA AUTOMATION LTD Hayward Industrial Park Tameside Drive Castle Bromwich GB Birmingham B 35 7 AG Tel 44 0121 749 2566 U Fax 44 0121 749 6217 Internet www rna uk com UEmail rna rna uk com Vibrant S A Pol Ind Famades C Energia Parc 27 E 08940 Cornella Llobregat Barcelona Tel 34 093 377 7300 Fax 34 093 377 6752 Internet www vibrant rna com Email info vibrant rna com Rhein Nadel Automation GmbH 11 Date 23 05 2012 VT MA FP15 GB
5. In this case mount the protective switch in a way that the speci fied mounting position is guaranteed 4 3 Mounting on stands When mounting the conveyor belt on a supporting table it has to be taken care that the feet of the stand are tightly screwed down to the table Attention Unauthorized operation is not permitted When mounting the conveyor belt on a stand the feet of the stand must be additionally anchored in the foundation by means of dowls Rhein Nadel Automation GmbH 7 Date 23 05 2012 VT MA FP15 GB 5 Starting Attention The electric connection of the conveyor belt may only be carried out by trained electricians In any case observe the operating instructions of the protective motor switch or the control unit for carrying out modifications at the electric connection Switching on and off of the conveyor belt takes place at the protective motor switch Figure 10 Protective motor switch For conveyor belts equipped with other control units operation of the control unit is taken from the operating in structions separately delivered Adjusting the belt run Motor and conveyor belt were tested at the manufacturer s plant and went through a final inspection An adjust ment of the belt run may become necessary when the conveyor belt is initially erected or owing to the running in behaviour of the belt Careful AN A too tight tension of the belt can overload the belt as well as the drive After the adjus
6. akes place by protective motor switch electronic control units or frequency controlled control units depending on the motor type IZ Notice Information on the control units may please be taken from the separate operating instructions control units Rhein Nadel Automation GmbH 6 Date 23 05 2012 VT MA FP15 GB NZ I AI o o Figure 1 Construction of the conveyor belts 4 Transport and mounting 4 1 Transport Transport ex works The conveyor belts are delivered ex works in cardboard boxes or cases Transport within the plant The weight of the conveyor belt depends on the dimensions and on the motor capacity Please take the weight of your special design from the freight documents Attention When unpacking the equimpent all protective devices must be controlled Before starting replace all damaged parts 4 2 Connecting the motor Have the motor connected by an electrician according to the connection diagram see chapt 1 After that check the direction of rotation Attention AN Take care that the overload protection is adapted to the drive unit The characteristic data are indicated on the type plate of the motor Attention Before starting check the proper seat of the protective chain hood Careful AN Protective motor switches enclosed in the consignment may not be operated faced down The protec tive function would not be given then
7. belts has been carried out very carefully in order to guarantee trouble free and save operation You too can make an important contribution to job safety Therefore please read the short operating instructions completely before starting the machine Always observe the safety instructions Attention AN This warning triangle marks safety instructions Non observance of these warnings can result in serious or fatal injuries Careful AN This warning triangle marks safety instructions Non observance of this warning can result in slight per sonal injuries or property damage Notice This hand points to information that gives you useful tips for the operation of conveyor belts Rhein Nadel Automation GmbH 4 Date 23 05 2012 VT MA FP15 GB Make sure that all persons working with or at this machine carefully read and observe the following safety instruc tions The operating instruction is only valid for the types indicated on the front page It must always be available at the place of operation of the conveyor belt When using the conveyor belt in humid or wet environment wet area it has to be made sure that the required in sulation type is provided Notice Detailed information on the total range of control units may please be taken from the operating instruc tions control units Starting conversion maintenance and repair work may only be carried out by skilled and authorized personnel see also requirements on the user
8. d 6 3 Gear unit When being delivered the gear units are ready for operation and are filled with gear lubricant and oil Consequently a long term lubrication is guaranteed for all movable parts Dismounting cleaning and changing the oil is not necessary 6 4 Deflection drive and supporting rollers In case the rollers are dirty clean them with spirit and a clean non fluffy cloth For conveyor belts used for food stuff use a permissible substitute N Careful Take care that there is sufficient ventilation Do always wear protective clothes Rhein Nadel Automation GmbH 9 Date 23 05 2012 VT MA FP15 GB 6 5 Environmental influences When erecting the conveyor belt take care that the belts are not exposed to severe heat radiation Observe the permissible temperatures of the belts see brochure Otherwise the belts can extend and slip through at the drive rollers Keep oil chips etc away from the conveyor belt he Stockkeeping of spare parts and after sales service An overview of the available spare parts may please be taken from the separate spare parts sheet In order to guarantee quick and faultless handling of the order please always state the type of equipment see type plate number of pieces needed spare part name and spare part number You will find a list of our service addresses on the back page of the cover Rhein Nadel Automation GmbH 10 Date 23 05 2012 VT MA FP15 GB 4 RNA wy CD Rhein Nadel
9. direction is generally possible As for every change in the delivery con dition the regulations of the Technical Plant and Equipment Act and the Accident Prevention Rules must be ob served Careful AN In case the running direction of conveyor belts is changed the safety trim panels may become ineffec tive Restarting is prohibited as long as it has been checked that the Technical Plant and Equipment Act and the Accident Prevention Rules have been observed 6 Maintenance Attention When starting maintaining and repairing the conveyor belt it must be all polo separated from the mains Work at electric equipment of the conveyor belt may only be carried out by an electrician or by persons trained in electrical engineering see chapt 2 under the supervision of an electrician according to the electronics regulations 6 1 Belt In case the belt is dirty clean it with spirit and a non fluffy cloth For conveyor belts used for foodstuff use a per missible spirit substitute Attention Take care that there is sufficient ventilation Do always wear protective clothes 6 2 Motor At d c motors the carbon brushes must be replaced after 2000 operating hours After that thoroughly clean their surrounding Gear motors are maintenance free for 10 000 operating hours Depending on the dust deposit clean the protective fan hood of the motor the motor itself and the gear unit so that sufficient cooling of the drive unit is always guarantee
10. r side length gt 0 5 mm If necessary please turn to the manufacturer M Careful Smaller parts may get under the belt and cause damage or failure of the conveyor belt When using standard belts the material to be transported must be dry clean and without sharp edges Careful AN For the transport of material which could tip over roll or slide a sufficient number of solid lateral guid ing appliances from the accessory parts programme must be used The conveyor belts are designed for horizontal transport at maximum load A slight inclination of the transport plane is possible in the individual case In this case ask the manufacturer for a definite individual solution The permissible belt load may please be taken from the technical data chapt 1 Rhein Nadel Automation GmbH 5 Date 23 05 2012 VT MA FP15 GB Noise emission The constant sound level is at maximum 70 dB A Transporting the material or the belt condition can produce a higher sound level For these exceptional cases noise protection measures can be requested from the manufac turer Requirements on the user Starting retrofitting as well as maintenance and repair work may only be carried out by skilled and authorized pro fessionals We distinguish four qualification levels Skilled personnel are persons who are familiar with the assembly mounting starting and operation of the conveyor belt They are qualified appropriately to their task Authori
11. tment the current consumption of the motor must be measured If the consumption exceeds the nominal values on the type plate the tension of the belt must be reduced again Adjusting the belt tension 62 A 78 4 For the adjustment of the belt tension a tensioning device is integrated in the motor plate In order to adjust the belt tension the fastening nut 4 of the tension roller must slightly be loosened After that the set screw 2 after loosening the counter nut 1 must be turned with a hexagon socket screw key By that the position of the tension roller 3 of the belt is changed Tension roller in direction drive wheel higher belt tension Tension roller in opposite direction low belt of the drive wheel tension The correct belt tension is achieved when the belt transports a load of 5 10 kg depending on belt width free from slipping Rhein Nadel Automation GmbH 8 Date 23 05 2012 VT MA FP15 GB Careful AN A too tight tension of the belt can overload the belt as well as the drive After the adjustment the current consumption of the motor must be measured If the consumption exceeds the nominal values on the type plate the tension of the belt must be reduced again After the adjustment the fastening nut 4 and the counter nut 1 must be retightened again Change of the running direction At the drives used a change of the running
12. zed personnel is skilled personnel who is given a clearly defined task by the operator of the conveyor belt Electrician according to IEC 364 and DIN VDE 0105 part 1 is a person who owing to her his specialist qualifications knowl edge and experience as well as knowledge of the relevant standards is able to judge and recognize the tasks given to her him and who can see possible dangers Person trained in electrical engineering according to IEC 364 and DIN VDE 0105 part 1 is a person who is instructed by an electrician in the tasks she he is given She he is also informed on possible dangers in case of inexpert behaviour and on necessary protective equipment and measures 2 1 Applicable Directives and Standards The hopper has been built in accordance with the following directives e EC Directive Machinery 2006 42 EC e EC Low Voltage Directive 2006 95 EC e EMC Directive 2004 108 EC We assume that our product will be integrated in a stationary machine The User is to follow the regulations of the EMC Directive Please refer to the Declaration of Incorporation for the applicable standards 3 Construction and function of the conveyor belts The conveyor belts are made of a special aluminium slot section For the actuation a wide range of motors for constant and controllable speed is available The drive unit can be located either at the entry of the conveyor belt at the end or in the middle Control of the conveyor belt t
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