Operating instructions
Contents
1. 05683E00 Connecting field devices to the module NOTICE The mounting can be carried out with connected or disconnected terminal In the operating flap there is a insert label which can be used to enter the assignment of the field devices to the channels Labelling of the insert label can be performed for example by means of the IS Wizard gt Connect field devices to terminal X1 according to terminal assignment see on the front or on insert label under the operating flap tightening torque for screw type terminals 0 5 0 6 Nm Place the field wiring shields if present as close to the entry point on the grounding rail as possible Plug the pluggable terminal X1 into the module and secure it against loosening using safety screws tightening torque 0 5 0 6 Nm Mount partition if necessary distance between intrinsically safe and non intrinsically safe electric circuits at least 50 mm Analog Universal Module 218078 946860310010 HART for Zone 1 2013 01 18 BAO0 IIIl en 00 9468 32 Installation 9 4 LED indications and troubleshooting Meaning of the LEDs BESHBABAHBHABAHBH 15406E00 LED RUN green operation indication LED ERR red module error indication LED M S blue requires maintenance or outside specification 8 x LED red error in the respective field circuit Indication overview Module2. Operating instructions Analog Universal Module HART for Zone 1 gt 9468 32 Contents 1 2 1 2 2 2 3 Contents SOODVDVOONDDDURPRRRRONNNN oR WN No A OON GNM HER a D 00090 N BONES a en ne ne A 2 General HlOrmallON seen 2 Mandac EN ee een 2 Information regarding the operating instructions 02200220002n0 ann nnneenenenn 2 Conformity with standards and regulations 0222022200220 nen nenn nenn nennen 2 VMD AI SO ee E oralen 3 General safety NOLGS esse ee nt 3 Operating instructions storage u222u22suennnnenenennnnnnnnnnennnnnnnnnnnn ann nennen nenennnnnen 3 SALE AOR SEE ee een 3 Alterations and modifications u22200220022002enennnnnnnnnnnnnenennnn nenn ann nnnnnnenenenn 4 SPECIAL VERSIONS nase ernennen ne arena 4 IETS FV SUIS en amici eta E 4 OID OMG ee en er 5 VENIO anne een EEE Rear 5 Pluggable terminal X1 2220220020000000000 redda ner riie ann nenn anne anna nun anne anne nenne 5 TEENAGER ee 6 Transport and storage na er 9 AS AR ONE ee 9 Dimensions fastening dimensions 22200220020200enonnnonnnnennnenennnene nennen 9 H aaO CORAILIONS ae een een 9 Mounting and operating position u22022s02000nnn nenn nnnennnnnnnnnenenennennnenennneneen 10 LED indications and troubleshooting 2200240024002n0nnnnnne nennen nnn nenn nenne 11 Dismounting
3. Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich Nonhazardous The Type 9468 Analog Universal Module HART is designed to receive Class I Il Ill Division 1 Group A G a digital output from the IS1 CPU amp Power Module and output a or Class I Zone 1 Group IIC IIB corresponding analog signal to positioners loop distance etc It is Hazardous Classified Locations also designed to input analog signals from a hazardous location transmitter and output a representative digital signal for processing by ET T E T the IS1 CPU amp Power Module The module is intrinsically safe for installation in a Class Il Ill Division 1 Group A G or Class I Zone 1 RV E OE i 3468732 08 11 AUMM 0 stollalie fone 1 I Or Group IIC IIB hazardous location according to NEC Article 504 505 i 6 and provides intrinsically safe connections for the hazardous locations 5 listed below Entity parameters for wiring configuration to the left are as follows 7 4 2 Wire input output circuits Voc 244V Isc 80 mA Po 488 mW CL DIV 1 A B CLI DIV 1 C G Zone 0 GP IIC Zone 0 GP IIB IIIC La mH Ca nF La mH Ca nF 3 8 53 23 0 370 2 0 59 10 0 430 1 0 71 2 0 430 0 5 88 1 0 470 lt 0 2 119 0 5 550 0 2 700 0 1 860 4 20 mA HART lt 0 05 890 aoa 6 Sir HART a 3 Wire input output circuits Voc 244V s O Isc 81 8 mA Po 499 mW i CL I DIV 1 A B CL I DIV 1 C
4. replacement of the module 002200220002n0nnnnennnenenenenenenenen 12 Maintenance Overhaul and repair ccceccecceceecceeeeeeeeeceeceeseeseeeeeeseeseeteeeneenees 13 MAINE DANCE ee ee 13 RODA IK eo ee en 13 BIS OS AN SEE SE ERE es 13 Accessories and spare parts cccecceccescceeceeceeeseeceeeeeeceeceeceeaueeeesseeceeseeeeeeseeeaes 14 EC Declaration of Conformity u2220022002000 0000 nenn nano nnnennnennnn TEETER 15 General information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Information regarding the operating instructions ID No 218078 946860310010 Publication code 2013 01 18 BA00 IIl en 00 Conformity with standards and regulations Conformity with standards and regulations is specified in the corresponding certificates and the EC Declaration of Conformity These documents can be downloaded from our homepage www stahl ex com Analog Universal Module 218078 946860310010 HART for Zone 1 2013 01 18 BA00 III en 00 9468 32 Symbols used 3 Symbols used Safety notes Non compliance can result in material damage serious injuries or death The safety notes contained in these operating instructions and affixed to the device must be observed Warning symbol Danger due to explosive atmosphere Warning symbol Danger due to live components Th
5. state Error source Possible solution LED RUN green FLASHES In standby switched on but no data exchange with master yet The module is in proper e Activate the cyclic data transfer with the condition but is not ready master for cyclic data exchange yet e Check master bus connection and CPM there is no parameter set available yet Outputs in a state without power OFF No function No supply voltage at the e Check system supply I O module or I O module is e Check CPM or CPU amp PM defective e Check the BusRail e Engage the I O module correctly on the BusRail e Replace the I O module LED ERR red FLASHES External error Error in the field circuit e Check signal LEDs red wire breakage short circuit e Eliminate the cause in the indicated field measuring range exceeded circuit check electric lines and field device not reached Incorrectly configured module Configuration is not correct or Change configuration in the automation a wrong module is connected system or connect the right module Outputs in safety position Cyclic data transfer with the e Check the cyclic data transfer of CPM or automation system has been CPU LCD or LED RUN interrupted e Check bus connection e Activate the cyclic data transfer with the automation system ON Module error Module is defective e Replace the module LED M S blue FLASHES External maintenance Ambient temperature is e Reduce ambient temperature by means requir
6. 2 Intended use 4 3 4 4 Additional safety notes The analog universal module HART Type 9468 32 is approved for use in gas hazardous areas of Zone 1 Zone 2 and in the safe area The analog universal module HART Type 9468 32 is approved for use in dust hazardous areas of Zone 21 and Zone 22 For operation in gas or dust hazardous areas the module must be installed in an enclosure which fulfills the requirements of IEC EN 60079 0 The module must be mounted on the BusRail 9494 only A distance of 50 mm must be maintained between intrinsically safe and non intrinsically safe electric circuits Modules with intrinsically safe and non intrinsically safe field circuits may be operated simultaneously on one BusRail In this case a distance of 50 mm must be maintained between the terminals of intrinsically safe and non intrinsically safe electric circuits e g partition 220101 or empty space The safety related maximum values of the connected field devices must match the values of the modules according to data sheet operating instructions or EC type examination certificate Interconnections of several active intrinsically safe circuits can result in different safety related maximum values This can endanger the intrinsic safety so that an appropriate proof must be provided Modules and plug connectors may be connected and disconnected during operation in hazardous areas hot swap und hot plug To avoid el
7. 20mA 4 20 mA HART protocol 0 mA 23 5 mA 22 8 mA 4 20 mA 23 5 mA 0 20 mA Filter time constant adjustable parameters small medium 50 Hz 60 Hz Resolution in the range 14 75 bit 14 75 bit 14 75 bit 4 20 mA with HART 12 75 bit Maximum delay from 32 ms 120 ms 500 ms signal internal bus 40 ms 24 mA 22 8 mA 4 20 mA 23 5 mA 0 20 mA 14 1 Q 750 Q at 20 mA 700 Q at 21 8 mA EN 60079 11 gt 1500 V AC gt 500 V AC gt 500 V AC gt 500 V AC Tested to the following standards and regulations EN 61326 1 2006 IEC 61000 4 1 6 NAMUR NE 21 BusRail Types 9494 Pluggable blue terminals 16 pole 2 5 mm screw or spring type versions with lock Intrinsically safe Ex ia via BusRail 220 mA at 20 mA per channel 5 3 W at 20 mA per channel 3 7 W at 20 mA 500 per channel 2 7 W at 20 mA per channel Analog Universal Module 7 HART for Zone 1 9468 32 Technical data Device specific data Settings Module Diagnostics message Signal filter Scan HART live list Signal Signal type Signal range Measuring range input Line fault monitoring Behaviour in case of error Cyclic transmission of HART variables Accuracy of measurement Ambient temperature influence Note Ambient conditions Ambient temperature Storage temperature Maximum relative humidity Semi sinusoidal shock IEC EN 60068 2 27 Sinusoidal vibration IEC EN 60068 2 6 Mechanical
8. 78 946860310010 Analog Universal Module 5 2013 01 18 BA00 IIl en 00 HART for Zone 1 9468 32 Technical data In case of 4 wire operation the following information and restrictions apply Only for connection of maximum 4 galvanically separated unearthed intrinsically safe field circuits HART communication is not supported For use of earthed field circuits and or HART communication a device Type 9164 is required for each 2 wire channel Safety related limiting values U Io Po C and L are negligible Maximum connectable safety characteristic values during operation with active 4 wire transmitters Max input voltage U V 28 28 28 28 28 7 Technical data Explosion protection Global IECEx Gas and dust Europe ATEX Gas and dust USA FM Certificates and approvals Certificates Further parameters Installation Safety data Max voltage U 2 wire input output Max current lo Max power P Max connectable inductance L capacity C IIC IIB 3 wire input Max current lo Max power Po Max connectable inductance L capacity Co IIC IIB Max internal capacity C Max internal inductance Li 6 Analog Universal Module HART for Zone 1 9468 32 Max input current Max ambient temperature l MA Tamp C 150 55 140 60 130 65 115 70 105 75 IECEx DEK 12 0054X Ex ia ia Ga IIC T4 Gb Ex ia Da IIIC DEKRA 12 ATEX0173 X amp 112 1 G Ex ia ia Ga IIC T4 Gb amp II 1 D E
9. G nd Zone 0 GP IIC Zone 0 GP IIB IIIC La mH Ca nF La mH Ca nF 3 6 53 21 0 380 2 0 58 10 0 420 BA 1 0 70 2 0 420 0 5 87 1 0 470 FM approved i p converters positioners indicators lt 0 2 119 0 5 550 0 2 700 Wiring legend 0 1 860 Connection allocation Analog Universal Module HART Type 9468 lt 0 05 890 X1 2 Wire X1 3 Wire X1 4 Wire Input Output Input Input 4 Wire input output circuits Vi 28 0V Channel Terminals Ci negligibility 0 1 2 supply 1 Voc negligibility Li negligibility signal 2 Isc negligibility li 150 mA at Tamb lt 55 C common 4 Po negligibility li 140 mA at Tamb lt 60 C 1 3 4 li 130 mA at Tamo lt 65 C 2 5 6 supply 5 6 7 li 115 mA at Tamb lt 70 C signal 6 li 105 mA at Tamb lt 75 C common 8 3 7 8 4 9 10 supply 9 signal 10 common 12 5 11 12 Notes j I a i A u 1 Intrinsically safe apparatus shall be an FM approved System or common 16 Entity device connected in accordance with the manufacturer s 7 1504 16 installation instructions i 2 For Entity concept use the appropriate parameters from above to ensure the following Voc or Vi lt Vmax Ca gt Ci Creads WARNING Substitution of components may impair Intrinsic Isc ork lt Imax La 2 Li Leads Safety 3 Suitable separation must be maintained between wiring of each AVERTISSEMENT Substitution de composants peut l S input chan
10. air must be performed by the manufacturer only When repair is required send the module to your responsible sales organization for the address see chapter 2 1 11 Disposal Observe the national waste disposal regulations 218078 946860310010 2013 01 18 BAO00 IIl en 00 Analog Universal Module 13 HART for Zone 1 9468 32 Accessories and spare parts 12 Accessories and spare parts WARNING Explosion hazard due to wrong or insufficient spare parts or wrong accessories For components with relevant Ex protection use only suitable certified spare parts or corresponding accessories of R STAHL Schaltger te GmbH or other manufacturers Otherwise explosion protection cannot be guaranteed any longer R STAHL Schaltger te GmbH cannot be held liable for damage caused by ignoring this danger Designation Figure Description Art no Weight kg Plug in terminal gg 2 5 mm with lock 16 pole screw connector blue 162702 0 028 for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 1 16 02079E00 2 5 mm with lock 16 pole spring clamp connection 162695 0 028 blue for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 1 16 02077E00 mA Isolating The mA isolating repeaters are used for the connection 160166 0 107 Repeater of 4 wire transmitters to active 2 wire inputs and for the galvan
11. data Degree of protection IEC 60529 Module enclosure Fire resistance UL 94 Pollutant class Dimensions Indication LED indication Module requires maintenance Operating state Group error Channel error Function indication Retrievable parameters Error indication Module status and alarms Signal errors for each channel Signal status bit Wire breakage input Short circuit input Wire breakage output Short circuit output Mounting installation Mounting orientation Mounting type Analog Universal Module HART for Zone 1 9468 32 ON OFF small medium big 50 Hz large 60 Hz ON OFF Input output 0 20mA 4 20 mA 2 4 22 8 or 23 5 mA 3 6 21 mA acc to NAMUR ON OFF Input 10 0 100 110 alarm code hold last value Output 10 0 100 110 hold last value no 4HV 8HV Error of small medium 50 Hz 60 Hz measurement with filter time constant Maximum error of 0 075 0 05 0 05 measurement 12 uA at 4 20 mA f 8 A at 4 20 mA 8 UA at 4 20 mA lt 0 03 10K All values in of the signal span at 23 C 40 75 C 40 80 C 95 without condensation 15 g 3 shocks per axis and direction 1 g in the frequency range 10 500 Hz 2 g in the frequency range 45 100 Hz IP20 polyamide 6GF V2 corresponds to G3 L 128 mm W 96 5 mm H 67 mm LED M S blue LED RUN green LED ERR red LED red for each channe
12. de Part I 2 Use a general purpose enclosure meeting the requirements of ANSI ISA S82 for use in nonhazardous or Class I Division 1 hazardous Classified Locations 3 Use an FMRC Approved or NRTL listed Dust ignitionproof un 1 enclosure appropriate for environment protection in Class Il Division 1 Groups E F and G and Class Ill hazardous Classified Locations 4 Substitution of components may impair suitability for Zone 1 and or Intrinsic Safety Service Bus with Isolating Repeater interface The safety relevant statements of this document may be transferred into the operafing instructions Transferring the text editorial changes of equivalent meaning are allowed 00 20181 mme Certification crowing Scale pra 08 02 Restle IS1 resp IS1 Remote I O System none o feel Kaiser Overview Sheel o T T ee 1 of 32 _ 02 26 02 2014 Bagusch eee haces dell wit be held able for the payment of damages All rights reserved in the event of The copying distribution and wufsization of this document os well as fhe communication fhe grant of a pofenf utility madel or ornamental design regisiralion of ite contents to others without expressed authorization is prohibited Offenders F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Patenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage
13. distance between connecting units of intrinsically safe and non intrinsically safe circuits A WARNING If the installation has strong electromagnetic sources of interference use of shielded field cables is recommended In this case the shield must be connected to the equipotential bonding of the hazardous area For this purpose the shields of the field wiring must be connected to the shield busses installed in the enclosure as close to the entry point as possible The shield busses must be also connected to the mounting plate close to the entry point of the field wiring using the shortest possible way 218078 946860310010 2013 01 18 BA00 III en 00 Analog Universal Module 9 HART for Zone 1 9468 32 Installation 9 3 Mounting and operating position Mounting the module on BusRail NOTICE ni module and pluggable terminal X1 can be safely connected or 10 disconnected during operation in a hazardous area hot swap NOTICE amp Module operation is permitted only in the following mounting positions Vertical mounting with pluggable terminal below on the left or right BusRail I BusRail m o Ps mur fm Cy N s 8 A Im 0006000000000 N Position the module vertically on the provided slot of the BusRail Snap module into place by slightly pressing it
14. ectrostatic charging the modules in hazardous areas must be cleaned only with a moist cloth Alterations and modifications A WARNING Alterations and modifications to the device are not permitted We shall not accept any liability or warranty obligations for damage resulting from alterations and modifications Special versions In case of additional different order options special versions may differ from the description given here Intended use The analog universal module HART is used for connecting of up to 8 intrinsically safe analog standard signals 0 4 20 mA to the IS1 remote I O system The digital communication with connected field devices can take place bidirectionally via the HART protocol Each channel can be parameterised as input for connecting 2 wire transmitters including transmitter supply or as output for connecting positioners or indicators The Ex i inputs and outputs are short circuit proof and galvanically separated from the system Compatible spare for IS1 I O modules Series 9460 12 9461 12 9465 12 and 9466 12 for operation with active 4 wire HART transmitters a 9164 is additionally required for each channel Analog Universal Module 218078 946860310010 HART for Zone 1 2013 01 18 BAO0 IIIl en 00 9468 32 Components 6 Components 6 1 Overview 1 1 Operating flap with insert label open and connection diagram 4 2 Module data serial number hardware revision nu
15. ed outside the specification of e g shading or cooling Note If the problem is not eliminated the module will be permanently damaged ON Maintenance required Slot error or module is e Replace the module as soon as possible damaged by excess within the next 12 months otherwise there temperature or end of the is a risk of module failure service life reached 218078 946860310010 Analog Universal Module 11 2013 01 18 BAO00 IIl en 00 HART for Zone 1 9468 32 Installation Module state Error source Possible solution Signal error Line breakage or short circuit measuring range exceeded not reached 8 x LED red FLASHES Eliminate the cause in the indicated field circuit check electric lines and field device 9 5 Dismounting replacement of the module A WARNING If a partition is mounted first pull out terminal X1 from the module to be replaced NOTICE When replacing the module by a module identical in construction the set parameters are maintained No further user adjustments are necessary When replacing the module by a module with a different function the module reports a configuration error red LED ERR flashes The module must be either re parameterised or it is necessary to connect a module of the right type NOTICE lf an IS1 module is replaced by an IS1 module with the same functions the 151 module functions in the compatibility mode identical functionality If new IS1 functions
16. en Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 11 2012 94 9 CE Directive ATEX EN 60079 15 2010 Kennzeichnung fir marking for marquage pour II 2 1 G Ex ia ia Ga IIC T4 Gb PET amp ii 1 D Ex ia Da iic CE 0168 Kennzeichnung fiir marking for marquage pour amp 113 1 G Ex nA ia ia Ga IIC T4 Ge Cenc EG Baumusterpr fbescheinigung DEKRA 12 ATEX 0173 X EC Type Examination Certificate DEKRA Certification B V Attestation d examen CE de type Utrechtseweg 310 6812 AR Arnhem The Netherlands 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive EN 61326 1 2006 2004 108 CE Directive CEM Sonstige Normen f EN 50178 1997 Other Standards EN 61010 1 2010 Autres normes Waldenburg 07 02 2013 Ort und Datum M Kaiser Place and date Leiter Zertifizierung Produkte Leiter Qualit tsmanagement Lieu et date Automatisierung Director Quality Management Head of Certification Products Automation Directeur Assurance de Qualit Directeur Certification Produits Automation F 4174 601 01 2011 STMZ 9468 6 002 001 0_00 Analog Universal Module 15 HART for Zone 1 9468 32 218078 946860310010 2013 01 18 BA00 Ill en 00 wit be held table for the payment of damages All rig
17. he data exchange on the fieldbus the redundant fieldbus and on the Service Bus Dal eS FS es The communication with the I O modules is implemented via the u u address and data lines on the BusRail The interface of the CPU a amp Power Module with the internal data bus on the BusRail is designed with redundancy Example for Ethernet System Topology with Isolators Interfacing Automation control systems with DIV 1 Zone 1 2 CPU Module Type 9441 and Power Module Type 9444 installation of IS1 resp IS1 Remote I O System The ISi System for Ethernet uses a separate Power Module and CPU Module pluggen onto an associated Socket instead of the CPU amp Power Supply Type 9440 Except for the external M gt 1 Wizard communication which is achieved via optical fibre interface the nn See de Power Module and the CPU Module provide similar functions as ET shooting and MODBUS HART configuration the CPU amp Power Module type 9440 RS 232 or RS 485 3 Components of Remote I O System All 1 0 Modules are manufactured in a unique DIN rail mount Fieldbus kolating Repeater package which then mount onto the Remote I O system BusRail type 9185 4 Refer to pages 4 through 25 for information specific to each module Nonhazard a GENERAL NOTES 1 Installation should in accordance with Article 504 505 of the intrinsically Safe National Electrical Code ANSI NFPA 70 and ANSI ISA RP12 06 01 resp with the Canadian Electrical Co
18. hts reserved in the event of The copying distribution and ufilizafion of this document os well as fhe communication of lie contents to others without expressed authorization is prohibited Offenders fhe grant of a pofenf ulldy madel or ornamental design registralior F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalts nicht gestattet sowelt nicht ausdr cklich i The IS1 resp IS1 Remote I O is a DIN rail mounted system designed re DES Pig Heat to record and output process control signals between hazardous ll E iil N location transducers sensors and a nonhazardous location automation 1 system It consists of electrical apparatus in a Class I Division 1 or o i 1 7 Class I Zone 1 hazardous locations linked by an intrinsically safe field PP if ieee og ae a installed per the National Electrical Code ANSI NFPA 70 Article 7 9185 E EEEEEB Nonhazardous Location The intrinsically safe field bus circuit is achieved with the use of the Fieldbus Isolating Repeater type 9185 copper to copper interface or Supper EHE 9186 fiber optic to copper interface These devices reside in the u Ku a nonha
19. ic separation Input sink Ex e Output sink Ex i The mA isolating repeaters are used for the connection 160165 0 075 of 4 wire transmitters to active 2 wire inputs and for the galvanic separation Input sink Ex Output sink Ex i Labelling strips FB Addr Mod No for pluggable terminal 162788 0 001 sheet with 26 strips 05869E00 DIN A4 sheet For label plate on I O modules 6 labels on each sheet 162832 0 001 print out using IS Wizard packaging unit 20 sheets 09900E00 Partition For mounting between intrinsically safe and 220101 0 000 non intrinsically safe connections of the I O modules in order to adhere to the required 50 mm distance 15196E00 Warning sign Clean modules only with a damp cloth 162796 0 001 GT EEE ean Pa 05872E00 14 Analog Universal Module 218078 946860310010 HART for Zone 1 9468 32 2013 01 18 BA00 III en 00 EC Declaration of Conformity 13 EC Declaration of Conformity EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany erklart in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Analog Universal Modul HART that the product Analog Universal Module HART que le produit Module analogique universel HART Typ en type s type s 9468 3b 08 1f b 2 3 f 0 1 mit d
20. is graphic marks important additional information tips and recommendations 4 General safety notes 4 1 Operating instructions storage Read these operating instructions carefully and store them near the installation place For correct operation please observe all other documents enclosed in this delivery and the operating instructions of the equipment to be connected 4 2 Safety notes WARNING Use the devices only for their intended purpose We cannot be held liable for damage caused by incorrect or unauthorized use or by non compliance with these operating instructions Use the device only if it is undamaged and clean WARNING Any unauthorized work on the device is prohibited Installation maintenance overhaul and repair may only be carried out by authorized and appropriately trained personnel Observe the following information during installation and operation Any damage can invalidate the explosion protection National and local safety regulations National and local accident prevention regulations National and local assembly and installation regulations Generally recognized technical regulations Safety notes in these operating instructions Characteristic values and rated operating conditions on the rating plates and data plates Additional information plates on the devices 218078 946860310010 2013 01 18 BA00 III en 00 Analog Universal Module 3 HART for Zone 1 9468 3
21. l Manufacturer Type hardware revision software revision serial number e Internal bus error primer redundant e No response from IOM e Configuration does not correspond to the module e Hardware error e Excess temperature e Slot error e Module requires maintenance 0 signal disturbed 1 signal valid lt 2 4 mA lt 3 6 mA adjustable parameters at 4 20 mA gt 23 5 mA or gt 22 8 mA gt 21 mA adjustable parameters Terminal voltage gt 16 V response range 16 16 5 V or output current can no longer be set Output load lt 60 Q response range 40 60 Q horizontal or vertical on 35 mm DIN rail NS 35 15 DIN EN 60715 218078 946860310010 2013 01 18 BA00 III en 00 Transport and storage 8 Transport and storage Transport and storage are only permitted in the original packaging The devices must be stored in a dry place and vibration free 9 Installation 9 1 Dimensions fastening dimensions Dimensional drawings all dimensions in mm inches subject to modifications ol 7 ar co rod S LUD ph S N vt iui Ya IC c i E g on or p F RY e 3 8 128 mm 5 04 1 ansannannnnhan 01927E00 9 2 Installation conditions A WARNING The national installation instructions e g IEC EN 60079 14 must be observed Ensure that there is a distance of at least 50 mm safety
22. mber software revision number l manufacturing date e g 123456DE9999 Rev A 01 01 0508 I 5 3 LEDs red for error indication wire breakage short circuit for each channel ee a 3 4 Notch lever for removing the module from the BusRail ER 5 5 LED for operation indication RUN green error ERR red and maintenance M S blue for further information see LED indications and troubleshooting Pluggable terminal X1 with two safety screws 15322E00 6 2 Pluggable terminal X1 For the module a pluggable terminal X1 screw type terminal 162702 or spring clamp terminal 162695 for connection of field devices is available as accessory not included in the scope of delivery of the module The pluggable terminal X1 has 16 terminals for connection of the field cables CO a ae ee eo II GE tt 1d III 4 20 mA HART ii oie 15324E00 Terminal assignment X1 X1 X1 2 wire input output with HART 3 wire input with HART 4 wire input 20 40 ES we fr E 100 120 mero TO OT 1a 160 15 16 NI Oo BY OIN NOTICE The channels have no common connection to earth among themselves NOTICE Mixed operation of 2 wire 3 wire 4 wire is permissible In case of 3 and 4 wire operation each following channel 1 3 5 7 must be used for common connection 2180
23. must be used it may be necessary to update the software of CPM 9440 or CPU 9441 In case of PROFIBUS DP operation anew GSD may be required If required contact your responsible distributor for further information Loosen safety screws of the pluggable terminal X1 Pull out the terminal from the module If required remove the partition Pull the blue notch lever of the module upwards to unlock the module Remove the module vertically from the BusRail Position the new module vertically onto the BusRail and snap into place by slightly pressing it If required snap partition into place between modules Plug the pluggable terminal X1 into the module and secure it against loosening tightening torque 0 5 0 6 Nm 218078 946860310010 2013 01 18 BA00 III en 00 12 Analog Universal Module HART for Zone 1 9468 32 Maintenance overhaul and repair 10 Maintenance overhaul and repair 10 1 Maintenance The module does not require regular maintenance Observe the function according to intended use Follow the directives according to IEC EN 60079 17 Adhere to permissible temperatures according to IEC EN 60079 0 NOTICE If the blue LED M S lights up continuously it is recommended to replace the module in the foreseeable future Otherwise there is a high probability that the module will fail in 12 months see LED indications and troubleshooting 10 2 Repair instructions NOTICE amp Rep
24. nel compromettre la s curit intrins que 4 General Notes see Page 1 The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed po 2018 fate Name Certification drawing none prawn 108 02 Reiste 00 fo o eej Kaiser Sheet o T HE 13 of 32 SS STAHL gen 9400 6 031 001 1 Analog Universal Module HART Type 9468 32 08 1
25. x ia Da IIIC in preparation IECEx ATEX in Zone 1 Zone 2 Zone 21 Zone 22 and in the safe area 24 4 V 80 mA 488 mW Lo mH 3 8 2 1 0 5 0 2 Co nF 53 59 71 88 119 Lo mH 23 10 2 1 0 5 0 2 C nF 370 430 430 470 550 700 81 8 mA 499 mW Lo mH 3 6 2 1 0 5 0 2 C nF 53 58 70 87 119 Lo mH 21 10 2 1 0 5 0 2 C nF 380 420 420 470 550 700 negligible negligible 0 1 860 0 1 860 0 05 890 0 05 890 218078 946860310010 2013 01 18 BA00 III en 00 Electrical data Ex i inputs outputs Number of channels Supply voltage for 2 wire transmitter Nominal signal range Digital communication Min signal Max signal For inputs For outputs Signal transmission Transient response output 10 90 Max short circuit current For inputs For outputs Max input resistance for each channel Max load resistance output Galvanic separation Test voltage acc to standard Between auxiliary power system components Between two I O modules Between I O channels system components Between I O channels ground PA Electromagnetic compatibility Electrical connection Power supply Ex i field signals Auxiliary power Version Max current consumption Max power consumption Max power dissipation Only outputs Only inputs 218078 946860310010 2013 01 18 BAO00 IIl en 00 Technical data 8 each with adjustable parameters as input or output 16 V at20 mA 0
26. zardous location and provide a intrinsically safe field bus circuit Zone 2 for connection to the IS1 resp IS1 Remote I O System See example to the left RS 485 intrinsically safe ea Fee fo The apparatus located in the Division 1 or Zone 1 hazardous location Deion 1 os N ti are referred to as Remote I O and consist of the following major subsystems Zone 0 Example for Fieldbus System Topology with Bus Isolators Notes interfacing Automation control systems with DIV 1 Zone 1 installation of IS1 resp IS1 Remote I O System 1 CPU amp Power Module Type 9440 The CPU and Power Module contains a power supply unit for its own power supply as well as for the supply to the I O modules eS een nes ET and the field circuits The power supply to the I O modules is I alll f N implemented via the BusRail For the configuration with a ER redundant CPU and Power Module the power supply to the I O eaten rr modules is decoupled with diodes The power supply unit has an ce opis ft in ae undervoltage monitoring circuit Nonhazardous spical there The CPU fulfils the function of a gateway between the internal bus of an IS1 field station and the fieldbus which connects the field station with the automation system The gateway is constructed as a dual processor system The I O processor ur controls the data exchange with the I O modules and when Zone 2 plugged in with the redundant CPU amp Power Module The communication processor controls t
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